Self-adhesive coating for masonry
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2019-06-25
15/932,246
2018-02-16
✅ Patent granted
US 10,329,772 B1
2019-06-25
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Patricia L. Nordmeyer
Umberg Zipser LLP
2038-02-16
Smart Summary: A new self-adhesive coating for masonry combines a decorative laminated sheet with a special EVA cover. The laminated sheet is between 0.6 mm and 0.8 mm thick, while the EVA cover is between 0.8 mm and 1.0 mm thick, making the final product about 1.4 mm to 1.8 mm thick. This coating offers a faster and more efficient way to finish masonry walls compared to traditional methods like wallpaper, which often require special glue and surface preparation. Unlike older options that can wear out quickly, this new coating is designed to be more durable and can be applied directly to surfaces without much prep work. It also allows for various design choices, giving walls a unique look. 🚀 TL;DR
Abstract:
A “SELF-ADHESIVE COATING FOR MASONRY” characterized in that it comprises a decorative high-pressure laminated sheet having a thickness between 0.6 mm and 0.8 mm combined with an EVA (Ethyl Vinyl Acetate) cover having a thickness between 0.8 mm and 1.0 mm, resulting in a product having a final thickness between 1.4 mm and 1.8 mm.
Assignee:
- PERTECH DO BRASIL LTDA 1 🇧🇷 Sao Paulo, Brazil
Applicant:
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Classification:
E04F13/002 » CPC main
Coverings or linings, e.g. for walls or ceilings made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings
B32B7/06 » CPC further
Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers; Interconnection of layers permitting easy separation
B32B7/12 » CPC further
Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers; Interconnection of layers using interposed adhesives or interposed materials with bonding properties
B32B27/10 » CPC further
Layered products comprising synthetic resin as the main or only constituent of a layer, next to another layer of a of paper or cardboard
B32B27/306 » CPC further
Layered products comprising synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
B32B27/42 » CPC further
Layered products comprising synthetic resin comprising condensation resins of aldehydes, e.g. with phenols, ureas or melamines
B32B2260/028 » CPC further
Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material; Composition of the impregnated, bonded or embedded layer Paper layer
B32B2260/046 » CPC further
Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material; Impregnation, embedding, or binder material Synthetic resin
B32B2451/00 » CPC further
Decorative or ornamental articles
B32B2607/02 » CPC further
Walls, panels Wall papers, wall coverings
E04F13/00 IPC
Coverings or linings, e.g. for walls or ceilings
B32B27/30 IPC
Layered products comprising synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
Description
FIELD OF THE INVENTION
The present specification refers to a self-adhesive coating for masonry and, more specifically, to a coating in the form of decorative high-pressure laminated sheets combined with an EVA (Ethyl Vinyl Acetate) cover, resulting in a product with a final thickness of about 1.8 mm.
BACKGROUND
As is known to those skilled in the art, techniques for decorative finishing of masonry walls other than painting are known, and these techniques are faster and more efficient in their applications. One of these techniques consists of the application of special papers, made of 100% cellulose, vinyl paint and a PVC layer, which are applied and pressed close to the surface of the masonry after receiving a layer of special glue in their surface of contact with said masonry. These wallpapers, although widely used, have drawbacks in terms of durability, since they exhibit very low resistance to abrasion and their applicability requires as well a preliminary preparation of the surface (wall to receive the coating); let alone the various steps comprised in its application.
Another more advanced technique that has come to revolutionize and diversify finishes by coating masonry surfaces is the decorative coating consisting of self-adhesive pieces that can be applied directly to the surface. Since they allow numerous print options, these products are indicated to give a special touch to the wall where there is coating. Among the options for self-adhesive coating, one consists of a 100% cellulose film (paper), another one of a paper composition with vinyl paint and a PVC layer, all layers being calendered which, such as the wallpaper, exhibits a low resistance to abrasion and yet its applicability requires a preliminary preparation of the surface (wall to receive the coating), although it admits its direct application by self adhesion even in curved surfaces.
Although the conventionally-known decorative coatings are used satisfactorily, both those requiring special glue and the self-adhesive ones, they have some drawbacks related to their structural design, referring to their durability and mechanical resistance and also referring to the limitations of applicability, since they are only allowed on previously treated surfaces and maintained under certain cleaning and texture conditions.
Such known coatings do not allow their application to any type of surface, which limits their use as a coating product for any type of surface.
Another drawback relates to the fact that under certain texture and placement conditions of the decorated coating and of the wall receiving the application, if the latter exhibits a strong color or a certain type of paint, these factors will interfere with the coating if the surface does not is treated, allowing non-adhesion of the coating and/or interference of the base color of the surface in the pattern and/or decorative color defined in the coating.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a self-adhesive coating for masonry which can be applied to any type of surface and allows its use in large areas in a single application, thereby reducing time and facilitating the execution of coating work for large surfaces.
Another object of the present invention is to provide a self-adhesive coating for masonry which has a higher mechanical strength, a high resistance to abrasion and which can be applied directly to any type of surface without any preliminary preparation of the latter, which reduces the time of application and makes easier the application of coating to a masonry, be it a painted wall or a plastered wall, or a dry-wall or cement surface.
DETAILED DESCRIPTION OF THE INVENTION
These and other objects and advantages of the present invention are achieved with a self-adhesive masonry coating comprising a decorative high-pressure laminated sheet having a thickness of 0.8 mm coupled with an EVA (Ethyl Vinyl Acetate) cover having a thickness of 1.0 mm, resulting in a product with a final thickness of 1.8 mm, said sheet being produced in sizes of 1.25×3.08 m and 1.25×2.51 m.
This self-adhesive coating for masonry is applicable to masonry walls that are already impermeable, of the dry-wall type, cementitious boards, wooden walls and partitions; if they are not waterproofed, an acrylic sealant must be applied thereon (white or similar) to waterproof the wall.
The self-adhesive high-pressure laminate sheet is comprised of a set of decorative papers impregnated with melamine resin, combined with kraft papers impregnated with phenolic resins, the set being high-pressed (80 to 100 kg/cm2) at high temperature (135° C. to 145° C.). After this pressing step, this laminate has its back sanded to maintain a uniform surface and facilitate the adhesion of an EVA (Ethyl Vinyl Acetate) cover with double face adhesive, which is defined by a high-tack acrylic adhesive applied in both the sides of the EVA cover. For the protection of the back of the high-pressure laminate provided with the adhesive, a super-calendered paper of 80 g/m2 is applied and, upon application, it will protect said adhesive film until the final application of the laminate coating, when this protective paper is removed.
The final result is a completely homogeneous and high strength product.
Below is an example of a table with the specifications of the acrylic adhesive:
| Proprieties | Unit | Specification | |
| Total Weight (Adhesive) | g/m2 | 100 +/− 5 | |
| Total Thickness | mm | 1.00 +/− 0.02 | |
| Coil Width | mm | 1.300 +/− 20 | |
| Paper Width (Liner) | mm | 1300 +/− 20 | |
| Acrylic adhesive | g/m2 | 50-60 | |
| on each side | |||
| Max. Inner diameter | mm | 75.00 | |
| Max. Outer diameter | mm | 300 +/− 10 | |
Below is the technical information on EVA (Ethyl Vinyl Acetate), where:
Product: EVA—Ethylene-Vinyl Acetate Copolymers
Product Identification:
PRODUCT NAME: Ethylene-Vinyl Acetate Copolymer
OTHERS/GENERIC NAME: EVA
PRODUCT USE: multiple uses in many applications
Composition/Information on Ingredients
INGREDIENTS NAME CAS Number Weight
Ethylene-Vinyl Acetate 24937-78-8˜100
Vinyl Acetate 108-05-4 Trace
Below is the technical information on High Pressure Laminate:
| Nominal Thickness (mm) | 0.8 | |
| Thickness Tolerance (mm) | 0.65 to 0.90 | |
| Wear resistance (cycles) (*) | ISO-4586-1 | ≥350 |
| and 2 | ||
| Resistance to risk (N) (**) | ISO-4586-1 | ≥2.0 |
| and 2 | ||
| Immersion in boiling water | ISO-4586-1 | ≤12 |
| 2 h - Water absorption (%) | and 2 | |
| Immersion in boiling water | ISO-4586-1 | ≤14 |
| 2 h - Thickness increase (%) | and 2 | |
| Immersion in boiling water | ISO-4586-1 | ≥4 |
| 2 h - Appearance (color/ | and 2 | |
| brightness change visible | ||
| through certain angles and | ||
| free of delamination | ||
| Resistance to high temperature | ISO-4586-1 | ≥3 |
| 180° C./20 min (bubble free and | and 2 | |
| delamination/loss of brightness | ||
| for bright finish) | ||
| Resistance to vapor 1 h | ISO-4586-1 | ≥4 |
| (color/brightness change | and 2 | |
| visible through certain angles | ||
| and free of delamination and | ||
| bubbles) |
| Stain | Groups 1 and 2 | ISO-4586-1 | ≥5 |
| Resistance | (no change after | and 2 | |
| (***) | 16 hours) | ||
| Groups 3 and 4 | ISO-4586-1 | ≥4 | |
| (small change in | and 2 | ||
| brightness and | |||
| color after 10 min) | |||
| Dimensional | — | ISO-4586-1 | ≤0.65 |
| stability | and 2 | ||
| (%) | T | ISO-4586-1 | ≤1.10 |
| and 2 | |||
| (*) Wear resistance refers to the pattern and not to the finish. | |||
| (**) Scratch resistance varies with the finish and color of the laminate. Brightly finished laminates and dark colors have less resistance to scratching. | |||
| (***) Examples of the products of groups 1 and 2 = toothpaste, coffee, tea, alcoholic beverages, mustard, vinegar, soft drinks, lipstick, pen ink. Examples of products in groups 3 and 4 = shoe grease, bleach, chrome mercury, hair dye, iodine. |
While a preferred constructive design has been described and illustrated, it is to be noted that the self-adhesive coating for masonry defined by a self-adhesive sheet may exhibit constructive variants of thickness, perimeter dimensions and shapes, as well as texture, without departing from the scope of the present invention.
Claims
The invention claimed is:1. A self-adhesive laminate for masonry, comprising: a decorative high-pressure laminated sheet having a thickness between 0.6 mm and 0.8 mm combined with an EVA (Ethyl Vinyl Acetate) cover having a thickness between 0.8 mm and 1.0 mm, resulting in a product having a final thickness between 1.4 mm and 1.8 mm, wherein the EVA cover has first and second surfaces disposed on opposite sides of the EVA cover, wherein the first surface faces the laminated sheet, and the second surface comprises a first adhesive.
2. The self-adhesive laminate for masonry according to claim 1, wherein the decorative high-pressure laminated sheet has a thickness of 0.8 mm combined with an EVA (Ethyl Vinyl Acetate) cover having a thickness of 1.0 mm, resulting in a product having a thickness of 1.8 mm, said sheet being produced in dimensions of 1.25 m×3.08 m and 1.25 m×2.51 m.
3. The self-adhesive laminate for masonry according to claim 1, wherein the decorative high-pressure laminated sheet comprises a set of decorative papers impregnated with melamine resin, combined with kraft papers impregnated with phenolic resins, this set being high-pressed (80 to 100 kg/cm2) at high temperature (135° C. to 145° C.); wherein after pressed, this laminate has its back sanded to receive by adhesion the EVA (Ethyl Vinyl Acetate) cover with double sided adhesive.
4. The self-adhesive laminate for masonry according to claim 3, wherein the EVA (Ethyl Vinyl Acetate) cover comprises a second adhesive disposed on the first surface, and wherein the second adhesive couples the EVA cover to the laminated sheet, wherein the first and second adhesive comprises a high-tack acrylic adhesive, wherein the first adhesive is protected by a super-calendered paper of 80 g/m2 which, when applied, will protect the first adhesive until the final application of the laminate coating, when that protective paper is removed from the first adhesive.
5. The self-adhesive laminate for masonry according to claim 3, wherein the laminate and first adhesive is configured to be applied to any dry-wall masonry wall, cementitious boards, wooden walls and/or partitions, and wherein when applied, the laminate defines a homogeneous surface, of high mechanical strength and uniformity.