Patent application title:

AIRCRAFT WING MODIFICATION AND RELATED METHODS

Publication number:

US20120049007A1

Publication date:
Application number:

13/171,390

Filed date:

2011-06-28

Abstract:

A transferable modified leading edge for a wing is detachably mountable to a parent wing. The parent wing may use a NACA 23000-series airfoil. A modified wing tip may be used in conjunction with the modified leading edge. The modified leading edge can be mounted to a parent wing in a way that does not damage the parent wing. The modified leading edge and wing tip can provide increased lift.

Inventors:

Assignee:

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Classification:

B64C3/28 »  CPC main

Wings Leading or trailing edges attached to primary structures, e.g. forming fixed slots

B64C23/069 »  CPC further

Influencing air-flow over aircraft surfaces, not otherwise provided for by generating vortices at the wing tips using one or more wing tip airfoil devices, e.g. winglets, splines, wing tip fences or raked wingtips

Y02T50/10 »  CPC further

Aeronautics or air transport Drag reduction

Y02T50/10 »  CPC further

Aeronautics or air transport Drag reduction

Y10T29/49947 »  CPC further

Metal working; Method of mechanical manufacture; Assembling or joining by applying separate fastener

B64C3/16 IPC

Wings; Shape of wings Frontal aspect

B32B37/12 IPC

Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives

B32B37/14 IPC

Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers

B64C23/06 IPC

Influencing air-flow over aircraft surfaces, not otherwise provided for by generating vortices

Description

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. application Ser. No. 11/996,953 filed on 25 Apr. 2007, which is a 371 of PCT International Patent Application No. PCT/CA2007/000701 filed on 25 Apr. 2007, which claims the benefit under 35 U.S.C. Β§119 of U.S. Application No. 60/840,007 filed on 25 Aug. 2006, all of which are hereby incorporated herein by reference.

TECHNICAL FIELD

The invention relates to aircraft. One aspect of the invention relates to leading-edge modifications that alter the aerodynamic characteristics of aircraft wings.

BACKGROUND

Aircraft wings and other airfoils are shaped to provide a reaction force as they are moved through the air. In the case of a wing, the desired reaction force is lift. The shape of an airfoil is a primary factor that determines aerodynamic characteristics of the airfoil. One measure of the performance of an airfoil is the ratio of lift to drag. Ideally an airfoil has a high ratio of lift to drag.

A wide variety of airfoil shapes are known. Selecting an airfoil shape involves trading off various airfoil characteristics. For example, there are tradeoffs between lift, drag, and stall characteristics. An airplane wing may have a cross sectional shape that varies along the length of the wing. For example, A wing of an airplane may have one airfoil shape at its root and another airfoil shape at its tip.

Various identification schemes are used to identify airfoil shapes. The National Advisory Committee for Aeronautics (NACA) has developed one orderly system of identifying airfoils. The NACA system includes several families of airfoils. One such family NACA developed is the five digit series. Airfoils in this series are identified by five-digit numbers. The first digit has a value that is β…” of the design lift coefficient (in tenths). The second and third digits form a two-digit number having a value that is twice the position of the maximum camber in tenths of chord. The final two digits indicate the maximum thickness in percentage of chord.

One group of airfoils within the NACA five-digit series of airfoils are the 23000-series airfoils. These airfoils have a design lift coefficient of 0.3 and a position of maximum camber at 0.15 of the chord length. The airfoils in the series differ in thickness. NACA 23000-series airfoils tend to offer relatively high lift combined with relatively low drag at cruising speeds. NACA 23000 series airfoils are used on a range of aircraft, including but not limited to the CESSNAβ„’ CARAVANβ„’ 208 aircraft (which has a wing that at its root has a NACA 23017.424 airfoil and at its tip has a NACA 23012 airfoil) and the BEACHCRAFTβ„’ KING AIRβ„’ aircraft (which has a NACA 23018 airfoil at the root of the wings, blending to a NACA 23012 airfoil at the wing tips).

While the characteristics or profile of NACA 23000-series airfoils are generally satisfactory, there are some significant shortcomings associated with NACA 23000 series airfoils. For example:

    • NACA 23000-series airfoils can suffer from reduced lift in hot climates;
    • NACA 23000-series airfoils can suffer from reduced lift under icing conditions, even with protector systems on. Under icing conditions, NACA 23000-series airfoils have been known to exhibit leading edge stall.

Manufacturers design aircraft to have performance characteristics acceptable for a range of applications. For a specific application, the aerodynamic performance of a particular aircraft may not be ideal. For example, for some applications it might be desirable to have increased lift even if this comes at the expense of increased drag.

Canadian Patent No. 2,054,807 to Barron entitled WING MODIFICATION METHOD AND APPARATUS describes a modification kit for the DeHavilland DH-2 Beaver and the DH-3 Otter aircraft. The modification kit provides a replacement leading edge for the wing together with replacement droop wing tips and wing fence. Holes are drilled into the leading edge of the wing to mount the replacement leading edge on the wing. Thus, attaching the replacement leading edge damages the internal structure of the wing such that the aircraft cannot be returned to its original configuration without significant repair work.

The inventor has recognized various needs that are currently not satisfied including needs for:

    • ways to reversibly modify the aerodynamic characteristics of airplane wings or other aerodynamic structures.
    • improved airfoil designs that provide high ratios of lift to drag.
    • ways to improve aerodynamic characteristics of airplanes having wings incorporating NACA 23000-series airfoils.
    • ways to provide increased lift in CESSNA CARAVAN and BEACHCRAFT KING AIR aircraft.

SUMMARY OF THE INVENTION

One aspect of the invention provides a modified leading edge for a wing. The modified leading edge comprises a plurality of pads affixable to a wing to be modified, and a leading edge comprising a connector detachably removable from the plurality of pads. In some embodiments the pads are adhesively affixable to the parent wing.

Another aspect of the invention provides a composite airfoil comprising a central portion and trailing edge having a profile corresponding to a first airfoil having a first chord length; and, a leading edge having a profile corresponding to a front section of a second airfoil having a second chord length. The second airfoil has a second chord line inclined downwardly at an angle Ξ± with respect to a first chord line of the first airfoil. The second chord line intersects the first chord line at a location forward of the trailing edge by a distance in the range of 84 to 93 percent of the first chord length.

Further aspects of the invention and features of specific embodiments of the invention are described below.

BRIEF DESCRIPTION OF THE DRAWINGS

The appended drawings and tables illustrate non-limiting embodiments of the invention.

FIG. 1 is a perspective view of a NACA 23000-series airfoil wing with a modified leading edge and a winglet installed thereon.

FIG. 2A is a sectional view of a modified leading edge detachably mounted on the parent leading edge.

FIG. 2B is an enlarged view of portion B of FIG. 2A.

FIGS. 2C and 2D are partially cut-away views of a section of a wing equipped with a detachable modified leading edge.

FIG. 2E shows a modified wing tip that may be added to a parent wing.

FIG. 3A is an overlay of a NACA 23017.424 parent airfoil and a NACA 6415 airfoil which can be used to identify a portion of the NACA 6415 airfoil to be used as a modified leading edge.

FIG. 3B is an overlay of a NACA 23017.424 parent airfoil and a Clark Y airfoil which can be used to identify a portion of the Clark Y airfoil to be used as a modified leading edge.

FIG. 3C is an overlay of a NACA 23012 parent airfoil and a Clark Y airfoil which can be used to identify a portion of the Clark Y airfoil to be used as a modified leading edge.

FIG. 3D is an overlay of a NACA 23012 parent airfoil and a NACA 6410 airfoil which can be used to identify a portion of the NACA 6410 airfoil to be used as a modified leading edge.

FIG. 3E is an overlay of a NACA 23012 parent airfoil and a NACA 6210 airfoil which can be used to identify a portion of the NACA 6210 airfoil to be used as a modified leading edge.

FIG. 3F is an overlay of a NACA 23017.424 parent airfoil and a NACA 6215 airfoil which can be used to identify a portion of the NACA 6215 airfoil to be used as a modified leading edge.

FIG. 4 is a plan view of a VANS RV-8 aircraft having wings equipped with modified leading edges and winglets.

FIG. 5 is a side view of the aircraft of FIG. 4.

Table 1 sets out the coordinates for a model-sized composite airfoil defined by a NACA 23017.424 parent airfoil having a modified leading edge based upon a NACA 6215 airfoil.

Table 2 sets out the coordinates for the composite airfoil of Table 1 wherein the chord length has been normalized to facilitate scaling.

Table 3 sets out the coordinates for a model-sized tip composite airfoil defined by a NACA 23012 parent airfoil having a modified leading edge based upon a NACA 6210 airfoil.

Table 4 sets out the coordinates for the composite airfoil of Table 3 wherein the chord length has been normalized to facilitate scaling.

Table 5 sets out the effect of surface area on coefficient of lift for a CESSNA CARAVAN 208 to fly at 8000 pounds gross weight.

Table 6 sets out the effect of surface area on coefficient of lift for a CESSNA CARAVAN 208 to fly at 8360 pounds gross weight.

Table 7 sets out the effect of surface area on coefficient of lift for a CESSNA CARAVAN 208 to fly at 9000 pounds gross weight.

List of Reference Symbols
parent wing 10
leading edge of parent wing 10A
modified leading edge 12
modified wing tip 14
leading edge attachment pads 20
first group of pads 20A
second group of pads 20B
adhesive 23
rib of parent wing 24
leading edge shell 25
projections 28A, 28B
apertures 29A, 29B
pin 30
elongated member 32
internal supports 34
web 36
peripheral flange 38
front edge of internal support 40A
rear edge of internal support 40B
rivets 41
protective sheet 42
upper spine 44A
lower spine 44B
covering 45
fairing compound 46
wingtip extension 48
winglet 50
coupling structure 52
spar 53
fastening means 54
winglet root 55
first (parent) airfoil 60
chord line of first airfoil 61
leading edge of first airfoil 62
front section of second airfoil 64
point of intersection 65
second airfoil 66
chord line of second airfoil 67
line 68
trailing edge of first airfoil 69
camber line of composite airfoil 70
camber line of first airfoil 72
camber line of second airfoil 74
composite airfoil 76
modified leading edge 77
first portion of wing 80
second portion of wing 82
discontinuity 84
station line 85

DESCRIPTION

Throughout the following description, specific details are set forth in order to provide a more thorough understanding of the invention. However, the invention may be practiced without these particulars. In other instances, well known elements have not been shown or described in detail to avoid unnecessarily obscuring the invention. Accordingly, the specification and drawings are to be regarded in an illustrative, rather than a restrictive, sense.

One aspect of the invention provides a modified leading edge for a wing or other aerodynamic structure and a method for modifying the leading edge of a wing or other aerodynamic structure. The modified leading edge may be applied, for example, to the wings of an airplane. The modified leading edges alter aerodynamic characteristics of the wings. The term β€œwing” is used herein to refer to the entire wing structure of an aircraft except where the context requires otherwise. The term β€œairfoil” is used herein to describe the cross-sectional shape of a wing or other aerodynamic structure.

In some embodiments, the modified leading edge droops. Affixing a drooping leading edge to a parent wing creates a hybrid wing that is more highly cambered than the parent wing and may have a higher coefficient of lift. Further, providing a drooping leading edge can result in the hybrid wing having a lower stall speed than the parent wing. Thus, modifying the wings of an airplane by adding modified leading edges that droop relative to the leading edges of the original, unmodified, wings can improve the ability of the airplane to fly at slow speeds and can increase lift. This can be highly beneficial when flying at high temperatures, high elevations, in conditions under which icing of the wings could occur, or when taking off or landing in locations where a short take off or landing is required.

FIG. 1 shows a parent wing 10 to which a modified leading edge 12 has been attached. A modified leading edge 12 is attached to the wings on either side of the aircraft. The modified leading edge for the port and starboard sides of the aircraft are minor images of one another. FIG. 1 also shows a modified wing tip 14 affixed at the end of parent wing 10.

FIGS. 2A to 2D illustrate one way in which modified leading edge 12 can be attached to a parent wing 10. A plurality of leading edge attachment pads 20 are mounted along leading edge 10A of parent wing 10. Leading edge 12 couples to attachment pads 20. Attachment pads 20 may be affixed to parent wing 10 with an adhesive 23 that is secure under all conditions that could occur in use but is removable. Embodiments having attachment pads 20 that are removable from parent wing 10 permit a modified leading edge 12 to be mounted to and subsequently removed from a parent wing 10 without damaging the internal structure of parent wing 10 or perforating the skin of parent wing 10.

Although not preferred, and not present or required in many embodiments, alternative or additional fastening means such as rivets, screws, bolts, or the like could be provided to fasten pads 20 to parent wing 10.

In the illustrated embodiment, attachment pads 20 are arranged in a first group 20A and a second group 20B. Pads 20 of first group 20A are arranged in a line extending on an upper side of parent wing 10. Pads 20 of second group 20B are arranged in a line extending on a lower side of parent wing 10. In some embodiments, pads 20 are each mounted at a location that is over a rib 24 of parent wing 10.

In the illustrated embodiments, pads 20 of first group 20A comprise a plurality of closely-spaced generally-rectangular pads. Pads 20 of second group 20B may be arranged similarly. Pads 20 may have rounded corners (not shown) to avoid concentration of stress at corners of pads 20. In an example embodiment, pads 20 are each in the range of 2 inches to 12 inches long. For example, pads 20 may be approximately 6 inches long.

Since modified leading edge 12 is attached to parent wing 10 by a plurality of pads 20, any failure of the adhesive holding one pad 20 will tend not to affect the adhesion of other pads 20.

Pads 20 may be attached to the skin of parent wing 10 by preparing the surface of the skin of wing 10 in a manner appropriate for adhesive 23 and attaching a suitable jig to parent wing 10 and then adhesively affixing pads 20 to parent wing 10 while using the jig to guide the placements of pads 20.

Modified leading edge 12 comprises a shell 25 that is mountable to attachment pads 20. Shell 25 defines the aerodynamic shape of modified leading edge 12. Shell 25 has a shape that blends with the shape of parent wing 10 to provide a modified airfoil having aerodynamic characteristics that are different from the aerodynamic characteristics of parent wing 10.

Shell 25 may be made from any suitable material that can withstand the environment and conditions an aircraft would typically be exposed to and can be shaped to form the desired aerodynamic profile. Shell 25 is advantageously light in weight. For example, shell 25 may comprise:

a skin of a suitable metal, such as aluminum;

a suitable composite material, such as a carbon-fibre composite;

a plastic skin; or

the like.

In example embodiments of the invention:

    • an alloy sheet is rolled to form the desired shape of modified leading edge 12.
    • alloy sheets are formed in a vacuum mold and bonded together to create a structure having the desired shape for shell 25.

Any suitable means may be employed to mount shell 25 to attachment pads 20. By way of example, shell 25 may be mounted to attachment pads 20 with suitable fasteners such as (but not limited to) rivets, screws, nuts and bolts, or the like; suitable couplings; or the like.

In the illustrated embodiment, each pad 20 supports one or more projections 28A penetrated by apertures 29A. Modified leading edge 12 has projections 28B penetrated by apertures 29B. When modified leading edge 12 is in place on parent wing 10, apertures 29A and 29B are aligned with one another along both edges of modified leading edge 12. Pins 30 can then be inserted to extend through apertures 29A and 29B to retain modified leading edge 12 on parent wing 10.

In the illustrated embodiment, projections 28A and 28B interdigitate with one another. Projections 28A have widths that are substantially the same as the widths of the gaps between projections 28B, and vice versa such that projections 28A and 28B form substantially-continuous lines along the edges of modified leading edge 12.

In an embodiment of the invention, projections 28B extend from an elongated member 32 which extends along modified leading edge 12. Member 32 and projections 28B may be provided, for example, by one half of a hinge, such as a piano hinge. In such embodiments, pads 20 may comprise sections of a mating half of the hinge.

Details of construction of the illustrated example modified leading edge 12 will now be described. Shell 25 is supported by a number of internal supports 34. Each support 34 comprises a web 36 attached to a peripheral flange 38. Webs 36 of internal supports 34 may be apertured to reduce weight.

A front edge 40A of each internal support 34 is curved to hold shell 25 in the desired shape. Shell 25 may be attached to internal supports 34 in any suitable manner. In the illustrated embodiment, rivets 41 attach shell 25 to flanges 38. Rear edges 40B of internal supports 34 are curved to conform with the leading edge of parent wing 10. Internal supports 34 are preferably spaced apart along modified leading edge 12 at locations such that internal supports 34 are generally aligned with ribs 24 of parent wing 10. In some embodiments, an internal support 34 is aligned with each rib 24 of parent wing 10.

A protective sheet 42 is provided between the rear edges 40B of internal supports 34 and parent wing 10. Protective sheet 42 may, for example, comprise a sheet of a suitable elastomeric material such as rubber, a closed cell foam, another elastomeric material, a plastic sheet, anti-chafing tape, a gasket, or the like. Protective sheet 42 protects the skin on the leading edge of parent wing 10 from abrasion by any relative motion of modified leading edge 12 and parent wing 10.

Spines 44A and 44B extend along the modified leading edge 12 and is connected to each of internal supports 34. Spines 44A and 44B stiffen modified leading edge 12 and help to resist flexing of a parent wing 10 to which modified leading edge 12 is affixed. In the illustrated embodiment, a first spine 44A extends along the upper trailing edge of modified leading edge 12 and a second spine 44B extends along the lower trailing edge of modified leading edge 12. Spines 44A and 44B are preferably each continuous. Each one of spines 44A and 44B has a C-shaped cross section.

Projections 28B are mounted to spines 44A and 44B. In the illustrated embodiment, this is achieved by attaching elongated members 32 to spines 44A and 44B. In alternative embodiments, projections 28B could extend directly from spines 44A and 44B.

Modified leading edge 12 should blend smoothly into parent wing 10. Removable coverings 45 extend over pads 20 to close out the space between modified leading edge 12 and parent wing 10. Coverings 45 may be removed to visually inspect or non-destructively test pads 20 and their attachments to parent wing 10. Coverings 45 may be attached to modified leading edge 12 in any suitable manner. Trailing edges of coverings 45 may be blended into parent wing 10 with suitable fairing compound 46.

Modified leading edge 12 can be removed from parent wing 10 by removing upper and lower pins 30. Thus, modified leading edge 12 can be readily removed:

    • so that it can be repaired or replaced if it is damaged.
    • for inspection of the leading edge of parent wing 10 and the interior of modified leading edge 12.
    • in preparation for returning parent wing 10 to its original unmodified state.
      The installation and removal of modified leading edge 12 can be accomplished without structural damage to parent wing 10 or to modified leading edge 12. A modified leading edge 12 may be removed from one aircraft and detachably secured to a second aircraft having the same parent wing, if desired.

In some embodiments, parent wing 10 is equipped with de-icing boots and modified leading edge 12 does not obstruct or affect the operation of the de-icing boots.

In some cases, the full aerodynamic benefits of a modified leading edge 12 are achieved when a modified leading edge 12 is combined with a winglet airfoil. If parent wing 10 is not already equipped with a winglet airfoil and a winglet airfoil is desired then a winglet airfoil may be added in any suitable manner.

FIG. 2E shows an optional modified wing tip 14 that may be added to a parent wing 10. Modified wing tip 14 comprises a wingtip extension 48 and a winglet 50. Wing tip extension 48 is detachably affixed to the outer end of parent wing 10. Wingtip extension 48 may have a cross section that matches that of the adjoining parts of parent wing 10 and modified leading edge 12. In an embodiment of the invention, wing tip extension 48 is blended with winglet 50 and forms a single structure with winglet 50.

Modified wing tip 14 comprises a suitable coupling structure 52 that can be attached to a structure, such as a spar 53 of parent wing 10 by way of suitable fastening means 54 such as, but not limited to, tension bolts.

Winglet 50 may have any suitable airfoil shape. Cordinates defining a non-limiting example winglet airfoil are set out in Table 3. The presence of winglet 50 may enhance the performance of the hybrid airfoil made up of parent wing 10 and modified leading edge 12 by one or more of improving its stability, increasing its lift, and reducing its drag. Winglet 50 is preferably upturned and blended into wing extension 48 to promote stable air flow over the outboard section of the ailerons at low speeds and at stagnation. This enhances control over roll when flying slowly such as during a short take off or landing.

In one example embodiment, winglet 50 is oriented at a toe out angle that is between βˆ’1Β° to βˆ’3Β° (e.g. βˆ’2Β°) at its root 55. Winglet 50 may also be canted outward, for example at an angle in the range of 10Β° to 14Β° (e.g. 12Β°) for enhanced stability. Winglet 50 may also be twisted with, for example 4Β° to 8Β° (e.g. 6Β°) of wash-in at its tip.

Modified leading edges, as described above, may be applied to any of a wide variety of aircraft having wings based on any of a wide variety of airfoil shapes. There are particular benefits to providing a modified leading edge, as described herein, in aircraft having wings based on NACA 23000-series airfoils. The inventor has determined that the addition of an appropriate generally β€œdrooping” modified leading edge to a wing based upon the NACA 23000-series airfoil can have a number of beneficial effects including:

    • generation of an increase in lift at lower speeds and at higher angles of attack without a significant increase in drag in cruise.
    • lower approach speeds and shorter landing distances.
    • more gradual and gentler stall onset.
    • greater stall control.
    • increased fuel efficiency at high angles of attack.
    • reduced landing speeds without the use of landing flaps.
    • retarded onset of icing through curvature change.
      As such, an aircraft having a NACA 23000-series wing equipped with a modified leading edge 12 may be able to survive hot climate or icing conditions that, before the modification, could cause fatal accidents.

Another aspect of the invention provides novel airfoil shapes. These airfoil shapes may be formed by:

    • applying a modified leading edge to a parent airfoil (either in the manner described above or in some other manner); or
    • making a wing or other aerodynamic structure in the novel airfoil shape.

The novel airfoil shapes can be generated by combining first and second airfoil shapes. In some embodiments, at least one of the airfoil shapes is a NACA 23000-series airfoil. In some embodiments, both of the airfoil shapes are NACA 23000-series airfoils.

Novel hybrid airfoil shapes may be generated by:

  • a) Selecting first and second airfoil shapes (where the intention is to design a hybrid airfoil that will be formed by attaching a modified leading edge to a parent wing then the first airfoil shape is a cross-section of the parent wing). The second airfoil shape ought to have a chord length within Β±10% of chord length of the first airfoil shape. The leading edge of the second airfoil preferably has a leading-edge radius of curvature that is in the range of about 1.2% to 1.8% of the chord length of the second airfoil. The second airfoil preferably has the same relative thickness as the first airfoil to within a few percent (e.g. Β±5% and preferably Β±2%).
  • b) Plotting the first and second airfoil shapes.
  • c) Marking the chord line and mean camber line of the first and second airfoil shapes on the plots. The chord line is a straight line extending between the leading and trailing edges of the airfoil. The mean camber line is a line having points that are half-way between the upper and lower surfaces of the airfoil.
  • d) The percentage of camber of the airfoils can be determined by measuring the maximum distance from the chord line to the mean camber line and dividing the measurement by the length of the chord line.
  • e) The desired surface area of the modified wing is determined based upon the desired increase in lift.
  • f) The amount by which the chord of the first airfoil should be extended can be estimated by subtracting the area of a wing based upon the parent airfoil from the desired wing area to determine the desired increase in area. The increase in area can be divided by the length of the wing to obtain the desired increase in chord length.
  • g) The horizontal location for the new leading edge can be established by measuring forward from the leading edge of the first airfoil a distance equal to the desired increase in chord length. The sum of the chord length of the first airfoil and the desired increase in chord length may be called the β€œnew length”.
  • h) The second airfoil is then arranged to extend the first airfoil forward and downward. The leading edge of the second airfoil is located horizontally on the horizontal location for the new leading edge. The camber line of the second airfoil is arranged so that it intersects the camber line of the first airfoil at a location that is behind the leading edge of the first airfoil by 7% to 16% of the chord length of the first airfoil. The angle Ξ± between of the chord lines of the first and second airfoils is typically between 5 degrees and 20 degrees.
  • i) A camber line is drawn for the composite airfoil which is defined by the rear part of the first airfoil and the front part of the second airfoil. The camber line should not have any kinks or other abrupt changes in direction, especially in the vicinity of the intersection of the first and second airfoils. Parameters of the second airfoil and/or the position and orientation of the second airfoil may be adjusted to achieve a composite airfoil having a camber line that is smoothly curved. The camber line of the composite airfoil will begin following the camber line of the second airfoil, have a transitional region and then follow the camber line of the first airfoil. It is desirable that the transition region provide a gradual blending between the two camber lines.
  • j) The composite airfoil preferably has a camber that is increased by an amount in the range of 3.5% to 6.5% of the new length.

FIG. 3A shows an example application of this method for generating an airfoil shape. First (parent) airfoil 60 is a NACA 23017.424 having a chord line 61. The modified leading edge will follow the profile of a front section 64 of a second airfoil 66. In the illustrated embodiment, second airfoil 66 is a NACA 6415 airfoil. Second airfoil 66 has a chord line 67. Second airfoil 66 has been scaled to have a chord length that is the same as that of first airfoil 60. In this example embodiment it has been decided to design a composite airfoil 76 that has a chord length 6% longer than that of parent airfoil 60 so as to provide a 6% increase in wing area.

This can be achieved by positioning the leading edge of second airfoil 66 on a line 68 that is located at a distance of 106% of the chord length from the trailing edge 69 of first airfoil 60. Second airfoil 66 is inclined so that it projects forward and downward from the leading edge 62 of first airfoil 60. An angle, Ξ±, is formed between chord lines 61 and 67. Ξ± is selected to provide the desired aerodynamic characteristics for the composite wing. The inventor has determined that values for Ξ± between 8Β° and 15Β° tend to yield acceptable results.

Ξ± is selected to be an angle which results in the camber line 70 of the composite airfoil 76 being smooth. In FIG. 3A, first airfoil 60 has a camber line 72 and second airfoil 66 has a camber line 74. Appropriate values for Ξ± generally result in the tops of the first and second airfoils 60 and 66 being essentially tangent to one another at their point of intersection 65 so that they can blend smoothly to provide a composite airfoil.

After the shape of the composite airfoil 76 has been established, the cross-sectional shape for a modified leading edge 77 is what one obtains by taking the first airfoil 60 away from the composite airfoil 76. The cross section of a wing may be the same all along the wing or may change along the wing. Where the cross section of a wing varies along the length of the wing, the cross section of a modified leading edge 77 for use with that wing can also vary along the length of the wing.

Table 1 sets out the coordinates for a model-sized composite airfoil defined by a NACA 23017.424 parent airfoil having a modified leading edge based upon a NACA 6215 airfoil. Table 2 sets out the coordinates for the composite airfoil of Table 1 wherein the chord length has been normalized to facilitate scaling.

While a β€œpencil and paper” method for generating a hybrid airfoil shape is described above, those skilled in the art will understand that this description defines a class of airfoil shapes. Any suitable airfoil design aids may be used to facilitate the generation and testing by simulation of hybrid airfoil shapes coming within this class.

In some embodiments the first airfoil is a NACA 23000-series airfoil. The first and second airfoils combined in some specific non-limiting embodiments are as follows:

First Airfoil Second Airfoil FIG.
NACA 23017.424 NACA 6415 FIG. 3A
NACA 23017.424 NACA 6215 FIG. 3F
NACA 23017.424 Clark Y FIG. 3B
NACA 23012 Clark Y FIG. 3C
NACA 23012 NACA 6410 FIG. 3D
NACA 23012 NACA 6210 FIG. 3E

A wide range of different airfoils can be generated by scaling the thickness of the airfoils used in the above combinations. For example, a modified leading edge based upon a NACA 6000-series airfoil may be provided for a NACA 23000-series airfoil if the airfoils are scaled to have the same chord thicknesses. For example, the coordinates of Table 2 can be normalized to 1% chord thickness by dividing each of the positive and negative y values by 12. A composite airfoil having any desired chord thickness may be obtained by multiplying the normalized y values by the desired chord thickness (in per-cent). Non-limiting examples of NACA 6000-series airfoils are the NACA 6210, 6215, 6410 and 6415 airfoils. Non-limiting examples of NACA 23000 series airfoils are the NACA 23012, 23013.5, 23017.424 and 23018 airfoils.

Where a composite airfoil as described herein is used as a wing of an aircraft, additional advantages can be obtained by providing a winglet at the tip of the wing. The winglet can improve flight characteristics of aircraft equipped with such wings.

Specific Example 1

Cessna Caravan 208

An unmodified Cessna Caravan aircraft has a wing having a NACA 23017.424 airfoil at its root and a NACA 23012 airfoil at its tip. The airfoil shapes between the root and wing tip are intermediate between the NACA 23017.424 and 23012 airfoils.

A modified leading edge can be added to increase lift. The modified leading edge may be based upon NACA 6000-series airfoils. For example, at the root of the wing, the modified leading edge may be based upon a NACA 6215 airfoil (see FIG. 3F). At the wing tip the modified leading edge may be based upon a NACA 6210 airfoil (see FIG. 3E). The modified leading edge may blend between these airfoil shapes between the root and tip of the wing. Tables 1 and 3 provide coordinates that define the shapes of the root and tip composite airfoils respectively. The coordinates of Tables 1 and 3 are for model-sized airfoils but can be scaled to yield composite airfoils of any chord length.

The addition of the modified leading edge described above creates a composite wing that has a chord length at the root that is 8% longer than that of a stock Cessna Caravan 208 and a chord length at the tip that is 6% longer than that of a stock Cessna Caravan 208. The increase in chord length results in an increased wing area as compared to a stock Cessna Caravan 208. This increased wing area can result in increased lift.

As seen in Tables 3 to 5, if an aircraft is to carry greater weight under specified flying conditions, the wing area is one variable that may be increased to increase the coefficient of lift of the airfoil to avoid stall at such increased weight. Wing area can be increased by increasing the length of the wing (e.g. by attaching a modified wing tip) in addition to or instead of increasing the chord length through addition of a modified leading edge. Furthermore, a modified wing tip having a winglet can assists in stabilizing a composite wing, and can increase lift generally.

In the example above, the airfoils of the modified leading edge are blended to provide a continuous transition between the root and tip airfoils. As an alternative, the modified leading edge may change discontinuously at one or more locations. In such alternative embodiments, the modified leading edge has one airfoil shape in one portion of the semi-span and another airfoil shape in another portion of the semi-span. Vortex flow may be generated at the points at which the airfoil shape of the modified leading edge changes discontinuously.

Specific Example 2

Vans RV-8

The wing of an unmodified Vans RV-8 aircraft has a NACA 23013.5 airfoil. The wing is rectangular so that the airfoil shape is the same all along the wing.

A modified leading edge for an aircraft that has a rectangular wing could have the same shape all along the wing. However, in this example, different portions of the modified leading edge have distinct airfoil shapes. In the embodiment illustrated in FIGS. 4 and 5, a first portion 80 toward the root of the wing has one airfoil shape while a second portion 82 toward the wing tip has a second airfoil shape. The first and second portions meet at a discontinuity 84. Discontinuity 84 is preferably located at a station line 85 of the wing (i.e. on a line extending between a flap and aileron of the wing.

In the illustrated embodiment, the composite airfoil of portion 82 near the wing tip has a chord length that is 8% greater than the chord length of the parent airfoil. The composite airfoil of portion 80 near the root of the wing has a chord length that is 6% greater than the chord length of the parent airfoil. In a specific embodiment, the modified leading edge comprises sections of NACA 6000-series airfoils of appropriate camber and thickness.

Similar to Example 1, the increase in chord length created by the addition of modified leading edge also increases the area of the wing. As discussed in Example 1, lift may be further enhanced by attaching a modified wing tip 14.

Alternative Applications

Composite airfoils as disclosed above may also be applied to other fields. For example, such airfoils may have application to:

Blades of windmills or wind turbines.

Hydrofoils.

Helicopter rotor blades.

Where a component (e.g. a wing, strut, rib, member, assembly, etc.) is referred to above, unless otherwise indicated, reference to that component (including a reference to a β€œmeans”) should be interpreted as including as equivalents of that component any component which performs the function of the described component (i.e., that is functionally equivalent), including components which are not structurally equivalent to the disclosed structure which performs the function in the illustrated exemplary embodiments of the invention.

TABLE 1
17.424% Thickness NACA 23017.424 modified with a NACA 6215 6%
chord increase over parent chord
X +Y βˆ’Y
0 0.035 βˆ’0.086
0.2 0.0865 βˆ’0.1195
0.4 0.127 βˆ’0.1575
0.6 0.1665 βˆ’0.19
0.8 0.2175 βˆ’0.2285
1 0.25 βˆ’0.2575
1.2 0.2935 βˆ’0.2875
1.4 0.332 βˆ’0.3275
1.6 0.366 βˆ’0.367
1.8 0.4095 βˆ’0.3855
2 0.4515 βˆ’0.4215
2.2 0.4875 βˆ’0.455
2.4 0.5175 βˆ’0.4905
2.6 0.556 βˆ’0.524
2.8 0.599 βˆ’0.554
3 0.6305 βˆ’0.582
3.2 0.6625 βˆ’0.6215
3.4 0.7035 βˆ’0.6505
3.6 0.747 βˆ’0.6775
3.8 0.785 βˆ’0.6995
4 0.8195 βˆ’0.7325
4.2 0.8545 βˆ’0.766
4.4 0.884 βˆ’0.7985
4.6 0.92 βˆ’0.8195
4.8 0.9495 βˆ’0.8365
5 0.982 βˆ’0.867
5.2 1.0085 βˆ’0.8945
5.4 1.0365 βˆ’0.9275
5.6 1.0605 βˆ’0.9545
5.8 1.088 βˆ’0.973
6 1.115 βˆ’0.991
6.2 1.139 βˆ’1.025
6.4 1.176 βˆ’1.0505
6.6 1.2115 βˆ’1.0655
6.8 1.2445 βˆ’1.093
7 1.271 βˆ’1.1245
7.2 1.291 βˆ’1.1455
7.4 1.312 βˆ’1.1545
7.6 1.3325 βˆ’1.1815
7.8 1.3605 βˆ’1.1965
8 1.3805 βˆ’1.2095
8.2 1.4 βˆ’1.227
8.4 1.416 βˆ’1.248
8.6 1.4395 βˆ’1.2625
8.8 1.4545 βˆ’1.2795
9 1.476 βˆ’1.3015
9.2 1.495 βˆ’1.3105
9.4 1.5075 βˆ’1.328
9.6 1.526 βˆ’1.3395
9.8 1.5405 βˆ’1.351
10.2 1.5725 βˆ’1.367
10.4 1.5875 βˆ’1.374
10.6 1.5945 βˆ’1.3895
10.8 1.601 βˆ’1.3955
11 1.612 βˆ’1.3975
11.2 1.6185 βˆ’1.399
11.4 1.6285 βˆ’1.409
11.6 1.6355 βˆ’1.411
11.8 1.647 βˆ’1.407
12 1.6485 βˆ’1.401
12.2 1.646 βˆ’1.395
12.4 1.6385 βˆ’1.3895
12.6 1.6335 βˆ’1.38
12.8 1.6315 βˆ’1.376
13 1.625 βˆ’1.3705
13.2 1.612 βˆ’1.349
13.4 1.599 βˆ’1.34
13.6 1.583 βˆ’1.3275
13.8 1.5665 βˆ’1.3045
14 1.551 βˆ’1.279
14.2 1.5285 βˆ’1.266
14.4 1.507 βˆ’1.237
14.6 1.4715 βˆ’1.196
14.8 1.437 βˆ’1.154
15 1.392 βˆ’1.1255
15.2 1.3395 βˆ’1.084
15.4 1.2805 βˆ’1.06
15.6 1.2115 βˆ’1.0415
15.8 1.143 βˆ’1.0465
16 1.0655 βˆ’1.061
16.2 0.9695 βˆ’1.0985
16.4 0.8615 βˆ’1.146
16.6 0.7515 βˆ’1.194
16.8 0.622 βˆ’1.2305
17 0.4845 βˆ’1.2615
17.1 0.4165 βˆ’1.277
17.2 0.329 βˆ’1.289
17.3 0.2485 βˆ’1.2925
17.4 0.152 βˆ’1.29
17.5 0.0495 βˆ’1.2815
17.6 βˆ’0.048 βˆ’1.2665
17.7 βˆ’0.16 βˆ’1.237
17.8 βˆ’0.303 βˆ’1.1835
17.85 βˆ’0.39 βˆ’1.145
17.9 βˆ’0.5235 βˆ’1.1025
17.95 βˆ’0.622 βˆ’1.033
18 βˆ’0.855 βˆ’0.857

TABLE 2
X (normalized) +Y βˆ’Y
0 0.001944444 βˆ’0.004777778
0.011111111 0.004805556 βˆ’0.006638889
0.022222222 0.007055556 βˆ’0.00875
0.033333333 0.00925 βˆ’0.010555556
0.044444444 0.012083333 βˆ’0.012694444
0.055555556 0.013888889 βˆ’0.014305556
0.066666667 0.016305556 βˆ’0.015972222
0.077777778 0.018444444 βˆ’0.018194444
0.088888889 0.020333333 βˆ’0.020388889
0.1 0.02275 βˆ’0.021416667
0.111111111 0.025083333 βˆ’0.023416667
0.122222222 0.027083333 βˆ’0.025277778
0.133333333 0.02875 βˆ’0.02725
0.144444444 0.030888889 βˆ’0.029111111
0.155555556 0.033277778 βˆ’0.030777778
0.166666667 0.035027778 βˆ’0.032333333
0.177777778 0.036805556 βˆ’0.034527778
0.188888889 0.039083333 βˆ’0.036138889
0.2 0.0415 βˆ’0.037638889
0.211111111 0.043611111 βˆ’0.038861111
0.222222222 0.045527778 βˆ’0.040694444
0.233333333 0.047472222 βˆ’0.042555556
0.244444444 0.049111111 βˆ’0.044361111
0.255555556 0.051111111 βˆ’0.045527778
0.266666667 0.05275 βˆ’0.046472222
0.277777778 0.054555556 βˆ’0.048166667
0.288888889 0.056027778 βˆ’0.049694444
0.3 0.057583333 βˆ’0.051527778
0.311111111 0.058916667 βˆ’0.053027778
0.322222222 0.060444444 βˆ’0.054055556
0.333333333 0.061944444 βˆ’0.055055556
0.344444444 0.063277778 βˆ’0.056944444
0.355555556 0.065333333 βˆ’0.058361111
0.366666667 0.067305556 βˆ’0.059194444
0.377777778 0.069138889 βˆ’0.060722222
0.388888889 0.070611111 βˆ’0.062472222
0.4 0.071722222 βˆ’0.063638889
0.411111111 0.072888889 βˆ’0.064138889
0.422222222 0.074027778 βˆ’0.065638889
0.433333333 0.075583333 βˆ’0.066472222
0.444444444 0.076694444 βˆ’0.067194444
0.455555556 0.077777778 βˆ’0.068166667
0.466666667 0.078666667 βˆ’0.069333333
0.477777778 0.079972222 βˆ’0.070138889
0.488888889 0.080805556 βˆ’0.071083333
0.5 0.082 βˆ’0.072305556
0.511111111 0.083055556 βˆ’0.072805556
0.522222222 0.08375 βˆ’0.073777778
0.533333333 0.084777778 βˆ’0.074416667
0.544444444 0.085583333 βˆ’0.075055556
0.555555556 0.086666667 βˆ’0.075361111
0.566666667 0.087361111 βˆ’0.075944444
0.577777778 0.088194444 βˆ’0.076333333
0.588888889 0.088583333 βˆ’0.077194444
0.6 0.088944444 βˆ’0.077527778
0.611111111 0.089555556 βˆ’0.077638889
0.622222222 0.089916667 βˆ’0.077722222
0.633333333 0.090472222 βˆ’0.078277778
0.644444444 0.090861111 βˆ’0.078388889
0.655555556 0.0915 βˆ’0.078166667
0.666666667 0.091583333 βˆ’0.077833333
0.677777778 0.091444444 βˆ’0.0775
0.688888889 0.091027778 βˆ’0.077194444
0.7 0.09075 βˆ’0.076666667
0.711111111 0.090638889 βˆ’0.076444444
0.722222222 0.090277778 βˆ’0.076138889
0.733333333 0.089555556 βˆ’0.074944444
0.744444444 0.088833333 βˆ’0.074444444
0.755555556 0.087944444 βˆ’0.07375
0.766666667 0.087027778 βˆ’0.072472222
0.777777778 0.086166667 βˆ’0.071055556
0.788888889 0.084916667 βˆ’0.070333333
0.8 0.083722222 βˆ’0.068722222
0.811111111 0.08175 βˆ’0.066444444
0.822222222 0.079833333 βˆ’0.064111111
0.833333333 0.077333333 βˆ’0.062527778
0.844444444 0.074416667 βˆ’0.060222222
0.855555556 0.071138889 βˆ’0.058888889
0.866666667 0.067305556 βˆ’0.057861111
0.877777778 0.0635 βˆ’0.058138889
0.888888889 0.059194444 βˆ’0.058944444
0.9 0.053861111 βˆ’0.061027778
0.911111111 0.047861111 βˆ’0.063666667
0.922222222 0.04175 βˆ’0.066333333
0.933333333 0.034555556 βˆ’0.068361111
0.944444444 0.026916667 βˆ’0.070083333
0.95 0.023138889 βˆ’0.070944444
0.955555556 0.018277778 βˆ’0.071611111
0.961111111 0.013805556 βˆ’0.071805556
0.966666667 0.008444444 βˆ’0.071666667
0.972222222 0.00275 βˆ’0.071194444
0.977777778 βˆ’0.002666667 βˆ’0.070361111
0.983333333 βˆ’0.008888889 βˆ’0.068722222
0.988888889 βˆ’0.016833333 βˆ’0.06575
0.991666667 βˆ’0.021666667 βˆ’0.063611111
0.994444444 βˆ’0.029083333 βˆ’0.06125
0.997222222 βˆ’0.034555556 βˆ’0.057388889
1 βˆ’0.0475 βˆ’0.047611111

TABLE 3
12% Thickness NACA 23012 modified with a NACA 6210 8% chord
increase over parent chord
X +Y βˆ’Y
0 0.01 βˆ’0.01
0.125 0.0455 βˆ’0.027
0.25 0.0615 βˆ’0.03
0.375 0.087 βˆ’0.037
0.5 0.107 βˆ’0.0415
0.625 0.127 βˆ’0.047
0.75 0.1445 βˆ’0.0545
0.875 0.174 βˆ’0.059
1 0.195 βˆ’0.0655
1.125 0.222 βˆ’0.077
1.25 0.244 βˆ’0.0805
1.375 0.2685 βˆ’0.0895
1.5 0.2955 βˆ’0.0995
1.625 0.3115 βˆ’0.1075
1.75 0.3355 βˆ’0.12
1.875 0.355 βˆ’0.1265
2 0.378 βˆ’0.1305
2.125 0.401 βˆ’0.1415
2.25 0.419 βˆ’0.154
2.375 0.438 βˆ’0.1675
2.5 0.456 βˆ’0.1735
2.625 0.477 βˆ’0.178
2.75 0.5055 βˆ’0.19
2.875 0.5265 βˆ’0.197
3 0.544 βˆ’0.2015
3.125 0.56 βˆ’0.2065
3.25 0.5855 βˆ’0.2115
3.375 0.598 βˆ’0.224
3.5 0.617 βˆ’0.2325
3.625 0.635 βˆ’0.2415
3.75 0.6615 βˆ’0.2465
3.875 0.6745 βˆ’0.2495
4 0.695 βˆ’0.2525
4.125 0.713 βˆ’0.259
4.25 0.7245 βˆ’0.266
4.375 0.739 βˆ’0.2755
4.5 0.754 βˆ’0.2775
4.625 0.7745 βˆ’0.2795
4.75 0.7935 βˆ’0.2815
4.875 0.8125 βˆ’0.2825
5 0.834 βˆ’0.29
5.125 0.8435 βˆ’0.293
5.25 0.853 βˆ’0.2955
5.375 0.8685 βˆ’0.2985
5.5 0.8845 βˆ’0.305
5.625 0.8915 βˆ’0.3055
5.75 0.9055 βˆ’0.3065
5.875 0.9215 βˆ’0.3075
6 0.9375 βˆ’0.3085
6.125 0.9445 βˆ’0.309
6.25 0.9585 βˆ’0.31
6.375 0.97 βˆ’0.3105
6.5 0.9765 βˆ’0.307
6.625 0.986 βˆ’0.3045
6.75 0.999 βˆ’0.304
6.875 1.009 βˆ’0.2995
7 1.0175 βˆ’0.297
7.125 1.03 βˆ’0.294
7.25 1.035 βˆ’0.2885
7.375 1.0445 βˆ’0.2795
7.5 1.0465 βˆ’0.2725
7.625 1.048 βˆ’0.2705
7.75 1.052 βˆ’0.265
7.875 1.06 βˆ’0.2535
8 1.0625 βˆ’0.245
8.125 1.0695 βˆ’0.2405
8.25 1.07 βˆ’0.2365
8.375 1.069 βˆ’0.2195
8.5 1.0685 βˆ’0.21
8.625 1.068 βˆ’0.198
8.75 1.061 βˆ’0.1785
8.875 1.059 βˆ’0.1615
9 1.0535 βˆ’0.1545
9.125 1.0405 βˆ’0.1405
9.25 1.0335 βˆ’0.121
9.375 1.0235 0.108
9.5 1.011 βˆ’0.0925
9.625 0.997 βˆ’0.075
9.75 0.981 βˆ’0.064
9.875 0.945 βˆ’0.054
10 0.9145 βˆ’0.58
10.125 0.8785 βˆ’0.085
10.25 0.8535 βˆ’0.109
10.375 0.805 βˆ’0.139
10.5 0.76 βˆ’0.1735
10.625 0.719 βˆ’0.2115
10.75 0.6625 βˆ’0.2345
10.875 0.5935 βˆ’0.2625
11 0.5385 βˆ’0.2865
11.125 0.442 βˆ’0.304
11.25 0.3555 βˆ’0.321
11.3125 0.3075 βˆ’0.3335
11.375 0.25 βˆ’0.337
11.4376 0.207 βˆ’0.332
11.5 0.1355 βˆ’0.32
11.5625 0.063 βˆ’0.309
11.625 βˆ’0.017 βˆ’0.295
11.6875 βˆ’0.1975 βˆ’0.1975

TABLE 4
X (normalized) +Y βˆ’Y
0 0.000855615 βˆ’0.000855615
0.010695187 0.003893048 βˆ’0.00231016
0.021390374 0.005262032 βˆ’0.002566845
0.032085561 0.00744385 βˆ’0.003165775
0.042780749 0.00915508 βˆ’0.003550802
0.053475936 0.01086631 βˆ’0.00402139
0.064171123 0.012363636 βˆ’0.004663102
0.07486631 0.014887701 βˆ’0.005048128
0.085561497 0.016684492 βˆ’0.005604278
0.096256684 0.018994652 βˆ’0.006588235
0.106951872 0.020877005 βˆ’0.006887701
0.117647059 0.022973262 βˆ’0.007657754
0.128342246 0.025283422 βˆ’0.008513369
0.139037433 0.026652406 βˆ’0.009197861
0.14973262 0.028705882 βˆ’0.01026738
0.160427807 0.030374332 βˆ’0.010823529
0.171122995 0.032342246 βˆ’0.011165775
0.181818182 0.03431016 βˆ’0.012106952
0.192513369 0.035850267 βˆ’0.013176471
0.203208556 0.037475936 βˆ’0.014331551
0.213903743 0.039016043 βˆ’0.01484492
0.22459893 0.040812834 βˆ’0.015229947
0.235294118 0.043251337 βˆ’0.016256684
0.245989305 0.045048128 βˆ’0.016855615
0.256684492 0.046545455 βˆ’0.017240642
0.267379679 0.047914439 βˆ’0.017668449
0.278074866 0.050096257 βˆ’0.018096257
0.288770053 0.051165775 βˆ’0.019165775
0.299465241 0.052791444 βˆ’0.019893048
0.310160428 0.054331551 βˆ’0.020663102
0.320855615 0.05659893 βˆ’0.021090909
0.331550802 0.05771123 βˆ’0.021347594
0.342245989 0.059465241 βˆ’0.021604278
0.352941176 0.061005348 βˆ’0.022160428
0.363636364 0.061989305 βˆ’0.022759358
0.374331551 0.063229947 βˆ’0.023572193
0.385026738 0.064513369 βˆ’0.023743316
0.395721925 0.06626738 βˆ’0.023914439
0.406417112 0.067893048 βˆ’0.024085561
0.417112299 0.069518717 βˆ’0.024171123
0.427807487 0.071358289 βˆ’0.024812834
0.438502674 0.072171123 βˆ’0.025069519
0.449197861 0.072983957 βˆ’0.025283422
0.459893048 0.07431016 βˆ’0.025540107
0.470588235 0.075679144 βˆ’0.026096257
0.481283422 0.076278075 βˆ’0.026139037
0.49197861 0.077475936 βˆ’0.026224599
0.502673797 0.07884492 βˆ’0.02631016
0.513368984 0.080213904 βˆ’0.026395722
0.524064171 0.080812834 βˆ’0.026438503
0.534759358 0.082010695 βˆ’0.026524064
0.545454545 0.082994652 βˆ’0.026566845
0.556149733 0.083550802 βˆ’0.02626738
0.56684492 0.084363636 βˆ’0.026053476
0.577540107 0.085475936 βˆ’0.026010695
0.588235294 0.086331551 βˆ’0.025625668
0.598930481 0.087058824 βˆ’0.025411765
0.609625668 0.088128342 βˆ’0.02515508
0.620320856 0.08855615 βˆ’0.024684492
0.631016043 0.089368984 βˆ’0.023914439
0.64171123 0.089540107 βˆ’0.023315508
0.652406417 0.089668449 βˆ’0.023144385
0.663101604 0.090010695 βˆ’0.022673797
0.673796791 0.090695187 βˆ’0.02168984
0.684491979 0.090909091 βˆ’0.020962567
0.695187166 0.091508021 βˆ’0.02057754
0.705882353 0.091550802 βˆ’0.020235294
0.71657754 0.091465241 βˆ’0.018780749
0.727272727 0.09142246 βˆ’0.017967914
0.737967914 0.091379679 βˆ’0.016941176
0.748663102 0.090780749 βˆ’0.015272727
0.759358289 0.090609626 βˆ’0.013818182
0.770053476 0.090139037 βˆ’0.013219251
0.780748663 0.089026738 βˆ’0.01202139
0.79144385 0.088427807 βˆ’0.010352941
0.802139037 0.087572193 0.009240642
0.812834225 0.086502674 βˆ’0.007914439
0.823529412 0.085304813 βˆ’0.006417112
0.834224599 0.083935829 βˆ’0.005475936
0.844919786 0.080855615 βˆ’0.004620321
0.855614973 0.078245989 βˆ’0.049625668
0.86631016 0.075165775 βˆ’0.007272727
0.877005348 0.073026738 βˆ’0.009326203
0.887700535 0.068877005 βˆ’0.011893048
0.898395722 0.065026738 βˆ’0.01484492
0.909090909 0.061518717 βˆ’0.018096257
0.919786096 0.056684492 βˆ’0.020064171
0.930481283 0.050780749 βˆ’0.022459893
0.941176471 0.046074866 βˆ’0.024513369
0.951871658 0.037818182 βˆ’0.026010695
0.962566845 0.030417112 βˆ’0.027465241
0.967914439 0.02631016 βˆ’0.028534759
0.973262032 0.021390374 βˆ’0.028834225
0.978618182 0.01771123 βˆ’0.028406417
0.983957219 0.011593583 βˆ’0.027379679
0.989304813 0.005390374 βˆ’0.026438503
0.994652406 βˆ’0.001454545 βˆ’0.025240642
1 βˆ’0.016898396 βˆ’0.016898396

TABLE 5
CL Data at 8000 Lb's
For the Cessna Caravan 208 to fly at 8000/8360/9000 lbs the following CL'S
will be required if the wing area stays the same as well as the stall speed.
Gross Wing Stall Flap CL Max. Bank Lift CL
Weight Area Speed Setting AFT C of G angle FWD C of G
8000 279.4 sq ft 75K 0 1.543827167 0
8000 279.4 sq ft 66K 10 1.993476582 0
8000 279.4 sq ft 62K 20 2.258987987 0
8000 279.4 sq ft 61K 30 2.333669032 0
8000 279.4 sq ft 75K 0 0 1.543827167
8000 279.4 sq ft 67K 10 0 1.93440739
8000 279.4 sq ft 63K 20 0 2.187835275
8000 279.4 sq ft 61K 30 0 2.333669032
8000 306.1 sq ft 75K 0 1.408957554 0
NEW
8000 306.1 sq ft 66K 10 1.819325559 0
NEW
8000 306.1 sq ft 62K 20 2.06141521 0
NEW
8000 306.1 sq ft 61K 30 2.129798388 0
NEW
8000 306.1 sq ft 75K 0 0 1.408957554
NEW
8000 306.1 sq ft 67K 10 0 1.765416469
NEW
8000 306.1 sq ft 63K 20 0 1.996704751
NEW
8000 306.1 sq ft 61K 30 0 2.129798388
NEW

TABLE 6
CL Data at 8360 Lb's
Gross Wing Stall Flap Lift CL Bank Lift CL
Weight Area Speed Setting AFT C of G angle FWD C of G
8360 279.4 sq ft 75K 0 1.61329939 0
8360 279.4 sq ft 66K 10 2.083183028 0
8360 279.4 sq ft 62K 20 2.360642446 0
8360 279.4 sq ft 61K 30 2.438684138 0
8360 279.4 sq ft 75K 0 0 1.61329939
8360 279.4 sq ft 67K 10 0 2.021455722
8360 279.4 sq ft 63K 20 0 2.286287862
8360 279.4 sq ft 61K 30 0 2.438684138
8360 306.1 sq ft 75K 0 1.472360644 0
NEW
8360 306.1 sq ft 66K 10 1.901195209 0
NEW
8360 306.1 sq ft 62K 20 2.154415389 0
NEW
8360 306.1 sq ft 61K 30 2.225639316 0
NEW
8360 306.1 sq ft 75K 0 0 1.472360644
NEW
8360 306.1 sq ft 67K 10 0 1.84486021
NEW
8360 306.1 sq ft 63K 20 0 2.0865564465
NEW
8360 306.1 sq ft 61K 30 0 2.22563916
NEW

TABLE 7
CL Data At 9000 Lb's
Gross Wing Stall Flap Lift CL Bank Lift CL
Weight Area Speed Setting AFT C of G angle FWD C of G
9000 279.4 sq ft 75K 0 1.736805563 0
9000 279.4 sq ft 66K 10 2.242661155 0
9000 279.4 sq ft 62K 20 2.541361485 0
9000 279.4 sq ft 61K 30 2.625377661 0
9000 279.4 sq ft 75K 0 0 1.736805563
9000 279.4 sq ft 67K 10 0 2.176208314
9000 279.4 sq ft 63K 20 0 2.461314684
9000 279.4 sq ft 61K 30 0 2.625377661
9000 306.1 sq ft 75K 0 1.585077248 0
NEW
9000 306.1 sq ft 66K 10 2.046741254 0
NEW
9000 306.1 sq ft 62K 20 2.319346711 0
NEW
9000 306.1 sq ft 61K 30 2.396023187 0
NEW
9000 306.1 sq ft 75K 0 0 1.585077248
NEW
9000 306.1 sq ft 67K 10 0 1.986093527
NEW
9000 306.1 sq ft 63K 20 0 2.246292845
NEW
9000 306.1 sq ft 61K 30 0 2.396023187
NEW

As will be apparent to those skilled in the art in the light of the foregoing disclosure, many alterations and modifications are possible in the practice of this invention without departing from the spirit or scope thereof. For example:

    • In cases where it is desirable to provide a detachable leading edge during the original manufacture of a wing, one could mount a modified leading edge 12 to the wing by way of projections that are built into the wing instead of by way of pads 20 that are affixed to the wing.
    • Alternative means could be provided to attach a modified leading edge to a parent wing. For example, a suitable hook and loop fastener material or the two halves of a zipper fastener could be applied to the parent wing and to the modified leading edge.
      Accordingly, the scope of the invention is to be construed in accordance with the substance defined by the following claims.

Claims

What is claimed is:

1. A modified leading edge for a wing, the modified leading edge comprising:

a plurality of couplers detachably affixable to a wing to be modified, and

a leading edge comprising a connector detachably connectable to the plurality of couplers,

wherein the modified leading edge is configured to maintain the surface integrity of a skin of the wing to be modified when connected to the wing to be modified.

2. A modified leading edge according to claim 1 wherein the plurality of couplers are adhesively affixable to the wing.

3. A modified leading edge according to claim 1 wherein the plurality of couplers constitutes a first group of couplers, the connector constitutes a first connector, the modified leading edge comprises a second group of couplers affixable to the wing and the modified leading edge comprises a second connector detachably affixable to the second group of couplers.

4. A modified leading edge according to claim 3 wherein the first connector comprises a plurality of first apertures aligned along the leading edge and a first elongated retainer member, wherein each of the first group of couplers comprises an apertured part, and wherein the first elongated retainer member is insertable through the first apertures and the apertured parts on the first group of couplers.

5. A modified leading edge according to claim 4 wherein the plurality of first apertures is aligned along an upper trailing side of the leading edge.

6. A modified leading edge according to claim 4 wherein, when the first connector is connected, the apertured parts on the first group of couplers are each between two of the first apertures.

7. A modified leading edge according to claim 1 wherein the modified leading edge comprises one or more retainer members configured to detachably connect the connector to the plurality of couplers.

8. A modified leading edge according to claim 1 comprising a curved shell supported by a plurality of internal supports, each of the plurality of internal supports comprising a web attached to a flange and having a leading edge curved to match a curvature of the shell.

9. A modified leading edge according to claim 8 comprising a spine extending along the modified leading edge and attached to the plurality of internal supports.

10. A modified leading edge according to claim 9 wherein the spine is C-shaped in cross section.

11. A modified leading edge according to claim 10 wherein the connector comprises a plurality of projections extending from the spine.

12. A modified leading edge according to claim 8 comprising a removable covering extending rearwardly from the shell to cover the couplers.

13. A modified leading edge according to claim 9 wherein the spine comprises a first spine extending along an upper trailing edge of the modified leading edge and the modified leading edge comprises a second spine connected to the plurality of internal supports and extending along a lower trailing edge of the modified leading edge.

14. A modified leading edge according to claim 1 comprising a protective layer on a rear side of the modified leading edge wherein the rear side has a curvature matching a curvature of a parent wing to which the modified leading edge is to be attached.

15. A modified leading edge according to claim 1 having a first cross sectional shape at a root end of the modified leading edge that is different from a second cross sectional shape of the modified leading edge at a tip end of the modified leading edge.

16. A modified leading edge according to claim 15 wherein the cross-sectional shape of the modified leading edge changes continuously along the modified leading edge from the first cross-sectional shape to the second cross-sectional shape.

17. A modified leading edge according to claim 15 wherein the cross-sectional shape of the modified leading edge changes discontinuously at least one location between the root and tip ends of the modified leading edge.

18. A modified leading edge according to claim 1 in combination with a parent wing wherein the couplers of the modified leading edge are adhesively mounted to a surface of the parent wing.

19. A modified leading edge and parent wing combination according to claim 18 comprising a modified wingtip detachably affixed at the tip of the wing.

20. A modified leading edge and parent wing combination according to claim 19 wherein the modified wing tip comprises a winglet.

21. A modified leading edge and parent wing combination according to claim 19 wherein the modified wing tip comprises a wing extension having a cross sectional shape substantially the same as a cross sectional shape of the modified leading edge and parent wing combination adjacent to the tip of the parent wing.

22. A modified leading edge and parent wing combination according to claim 18 wherein the parent wing comprises a NACA 23000-series airfoil.

23. A modified leading edge and parent wing combination according to claim 18 wherein the modified leading edge has a shape that follows a profile of a front section of a NACA 6000-series airfoil.

24. A modified leading edge and parent wing combination according to claim 18 wherein the modified leading edge has a shape that follows a profile of a front section of a Clark Y airfoil.

25. A modified leading edge according to claim 1 wherein the couplers comprise pads that are affixable to the wing to be modified and apertures extending through the couplers in a direction substantially parallel to a plane of the pads.

26. A modified leading edge according to claim 1 wherein the couplers are apertured to receive an elongated fastening member extending in a direction along the wing to be modified.

27. A modified leading edge according to claim 1 comprising an elongated fastening member that is insertable to pass through both the connector and the plurality of couplers to connect the leading edge to the plurality of couplers.

28. A modified leading edge and parent wing combination according to claim 18 wherein a rear face of the modified leading edge bears against an original leading edge of the parent wing.

29. A modified leading edge and parent wing combination according to claim 18 comprising an elongated fastening member extending through the connector and the plurality of couplers to connect the leading edge to the plurality of couplers, the elongated fastening member extending along a leading edge of the parent wing.

30. A modified leading edge according to claim 1 wherein the couplers comprise a first row of couplers configured to be affixed to the wing to be modified along an upper side of the original leading edge and a second row of couplers configured to be affixed to the wing to be modified along a lower side of the original leading edge.

31. A wing having a modified leading edge, the wing comprising:

a parent wing having an original leading edge;

a first row of projections attached to the parent wing along an upper side of the original leading edge;

a second row of projections attached to the parent wing along a lower side of the original leading edge;

a modified leading edge;

a first elongated fastening member coupling an upper side of the modified leading edge to the first row of projections; and,

a second elongated fastening member coupling a lower side of the modified leading edge to the second row of projections.

32. A method for attaching a modified leading edge to a parent wing, the method comprising:

adhesively affixing a first row of couplers along an upper side of the parent wing and a second row of couplers along a lower side of the parent wing;

placing a modified leading edge against an original leading edge of the parent wing; and,

inserting first and second elongated fastening members to respectively couple the modified leading edge to the first and second row of couplers.

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