Patent application title:

Method for determining reflective surface of steering gear and focusing steering gear of external level gauge

Publication number:

US20230392970A1

Publication date:
Application number:

18/259,564

Filed date:

2021-05-07

βœ… Patent granted

Patent number:

US 11,852,520 B1

Grant date:

2023-12-26

PCT filing:

WO; PCT/CN2021/092086; 20210507

PCT publication:

WO; WO2022/142047; 20220707

Examiner:

Tarun Sinha | Drexel Alejandro Venero

Agent:

DLA PIPER LLP (US)

Adjusted expiration:

2041-05-07

Abstract:

The present disclosure discloses a method for determining a reflective surface of a steering gear and a focusing steering gear of an external level gauge. The method includes: obtaining a focal length and a specific reflection angle (101); determining an 0th step reflective surface (102) of the reflective surface of the steering gear based on the focal length and the specific reflection angle; determining an adjacent step reflective surface (103) by a geometric method based on the 0th step reflective surface; and if a number of steps of the reflective surface of the steering gear reaches a preset value, determining the reflective surface (104) of the steering gear based on the 0th step reflective surface and the adjacent step reflective surface. According to the present disclosure, a liquid level can be measured at an outer side of a side wall of a vertical liquid storage tank.

Inventors:

Assignee:

Applicant:

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Classification:

G01S7/521 »  CPC further

Details of systems according to groups of systems according to group Constructional features

G01F23/296 »  CPC main

Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material Acoustic waves

Description

CROSS REFERENCE TO RELATED APPLICATION

The present application is a national stage application of International Patent Application No. PCT/CN2021/092086, filed on May 7, 2021, which claims priority to the Chinese Patent Application No. 202011574832.6, filed with the China National Intellectual Property Administration on Dec. 28, 2020, and entitled β€œMETHOD FOR DETERMINING REFLECTIVE SURFACE OF STEERING GEAR AND FOCUSING STEERING GEAR OF EXTERNAL LEVEL GAUGE”, which is incorporated herein by reference in its entirety.

TECHNICAL FIELD

The present disclosure relates to the field of liquid level measuring technologies, and in particular, to a method for determining a reflective surface of a steering gear and a focusing steering gear of an external level gauge.

BACKGROUND

It is very common for petrochemical and chemical enterprises to measure a liquid level at an outer side of a liquid storage tank by an external level gauge. However, a vertical tank accounts for the vast majority of the liquid storage tank. Because a body of the vertical tank is mounted on a cement foundation, under a bottom of the tank, there is no suspended space for mounting a measuring head. The measuring head can only be mounted outside a side wall of the liquid storage tank, and a steering gear is mounted in the tank. An ultrasonic wave emitted by the measuring head is reflected at 45Β° by the steering gear to a liquid surface, and an echo from the liquid surface is reflected at 45Β° by the steering gear to the measuring head again. An included angle between the reflective surface of the steering gear and a horizontal plane is 45Β°.

A flat reflective surface doubles an error ΞΈ of an incidence angle of the ultrasonic wave emitted by the measuring head to 2 ΞΈ, and then the ultrasonic wave is reflected to the liquid surface. The liquid surface doubles an error of an incidence angle of an ultrasonic wave reflected by the steering gear to 4 ΞΈ, and then the ultrasonic wave is reflected to the steering gear. The steering gear doubles an error of an incidence angle to 8 ΞΈ again, and then the ultrasonic wave is reflected to the measuring head. For example, if the error of the incidence angle of the ultrasonic wave emitted by the measuring head is ΞΈ=4Β°, after an echo is reflected for three times, namely, reflected by the steering gear, the liquid surface, and the steering gear, and transmitted to the measuring head, an error of an incidence angle of the echo is 23*4Β°=32Β°. As a result, the echo is seriously offset from the measuring head. Therefore, the measuring head does not receive the echo completely, resulting that the measurement fails. This is a main reason why the steering gear of the external level gauge cannot be used in the vertical tank.

SUMMARY

An objective of the present disclosure is to provide a method for determining a reflective surface of a steering gear and a focusing steering gear of an external level gauge, to measure a liquid level at an outer side of a side wall of a vertical liquid storage tank.

Technical solutions of the present disclosure are as follows:

A method for determining a reflective surface of a steering gear includes: obtaining a focal length and a specific reflection angle, where the focal length is a distance between a ray source and a center of the reflective surface of the steering gear, and the specific reflection angle is an exit angle of an ultrasonic wave reflected by the reflective surface of the steering gear; determining a 0th step reflective surface of the reflective surface of the steering gear based on the focal length and the specific reflection angle; determining an adjacent step reflective surface by a geometric method based on the 0th step reflective surface, where the adjacent step reflective surface includes a positive step reflective surface and a negative step reflective surface; and if a number of steps of the reflective surface of the steering gear reaches a preset value, determining the reflective surface of the steering gear based on the 0th step reflective surface and the adjacent step reflective surface.

Optionally, the determining a 0th step reflective surface of the reflective surface of the steering gear based on the focal length and the specific reflection angle specifically includes: determining a unit angle of the reflective surface of the steering gear based on the focal length, where the unit angle is an included angle between a first side and a second side, the first side is a connecting line between a first end point of a longitudinal section of each step reflective surface and the ray source, and the second side is a connecting line between a second end point of the longitudinal section of each step reflective surface and the ray source; determining an inclination angle of the 0th step reflective surface of the reflective surface of the steering gear based on the specific reflection angle, where the inclination angle of the 0th step reflective surface of the reflective surface of the steering gear is an included angle between the 0th step reflective surface of the reflective surface of the steering gear and a horizontal plane; determining side coordinates of the 0th step reflective surface of the reflective surface of the steering gear based on the focal length, the unit angle, and the inclination angle of the 0th step reflective surface of the reflective surface of the steering gear; and determining the 0th step reflective surface of the reflective surface of the steering gear based on the side coordinates of the 0th step reflective surface.

Optionally, the determining an adjacent step reflective surface by a geometric method based on the 0th step reflective surface specifically includes: determining side coordinates of the adjacent step reflective surface by a reflection law based on the unit angle and the side coordinates of the 0th step reflective surface; and determining the adjacent step reflective surface based on the side coordinates of the adjacent step reflective surface.

Optionally, the determining side coordinates of the adjacent step reflective surface by a reflection law based on the unit angle and the side coordinates of the 0th step reflective surface specifically includes: if a number N of steps of the reflective surface is a positive integer, determining the side coordinates of the adjacent step reflective surface based on the unit angle according to the following equations:


(XN,YN)=F((XNβˆ’1,YNβˆ’1),l,c),


(X0,Y0)=(X+0,Y+0), where

(XN, YN) represents side coordinates of an Nth step reflective surface, (XNβˆ’1, YNβˆ’1) represents side coordinates of an (Nβˆ’1)th step reflective surface, c represents the unit angle, l represents the focal length, (X0, Y0) represents side coordinates of the 0th reflective surface, and (X+0, Y+0) represents side coordinate values of a 1st step reflective surface in a first quadrant; or if a number N of steps of the reflective surface is a negative integer, determining the side coordinates of the adjacent step reflective surface based on the unit angle according to the following equations:


(XN,YN)=F((XN+1,YN+1),l,c),


(X0,Y0)=(Xβˆ’0,Yβˆ’0), where

(XN+1, YN+1) represents side coordinates of an (N+1)th step reflective surface, and (X0βˆ’0, Yβˆ’0) represents side coordinate values of the 0th step reflective surface in a third quadrant.

Optionally, after the determining the reflective surface of the steering gear based on the 0th step reflective surface and the adjacent step reflective surface, the method further includes: storing the side coordinates, the focal length, and the unit angle of the adjacent step reflective surface into a database, where the database is configured to inquire the reflective surface of the steering gear.

Optionally, the determining an adjacent step reflective surface by a geometric method based on the 0th step reflective surface specifically includes: determining a unit length of the reflective surface of the steering gear based on the focal length, where the unit length is a longitudinal cross-sectional length of each step reflective surface; determining the side coordinates of the adjacent step reflective surface by the reflection law based on the unit length and the 0th step reflective surface; and determining the adjacent step reflective surface based on the side coordinates of the adjacent step reflective surface.

The present disclosure further describes a focusing steering gear of an external level gauge. The focusing steering gear of an external level gauge includes a reflective surface of a steering gear determined by any above-mentioned method for determining a reflective surface of a steering gear.

An included angle between the included angle between the 0th step reflective surface of the reflective surface of the steering gear and a horizontal plane is a specific angle, to enable a direction of the ultrasonic wave reflected by the reflective surface of the steering gear to be a specific reflection angle. A midpoint of the 0th step reflective surface of the reflective surface of the steering gear and the ray source are located in a same horizontal plane. The ray source is disposed on a concave side of the reflective surface of the steering gear. A transverse cross section of the reflective surface of the steering gear is an arc surface.

Optionally, a first side edge and a second side edge of the reflective surface of the steering gear are respectively in contact with an inner surface of a side wall of a liquid tank. The first side edge is a connecting line between end points on arc-shaped sides of adjacent step reflective surfaces of the reflective surface of the steering gear. The second side edge is a connecting line of end points on other sides of the arc-shaped sides of the adjacent step reflective surfaces of the reflective surface of the steering gear.

Optionally, the reflective surface of the steering gear includes the 0th step reflective surface and the negative step reflective surface.

Optionally, the reflective surface of the steering gear includes the 0th step reflective surface and the positive step reflective surface.

Compared with the prior art, the present disclosure has the following advantages.

According to the method for determining a reflective surface of a steering gear and the focusing steering gear of an external level gauge provided in the present disclosure, the 0th step reflective surface of the reflective surface of the steering gear is determined based on the focal length and the specific reflection angle, the adjacent step reflective surface is determined by the geometric method based on the 0th step reflective surface, the reflective surface of the steering gear is determined based on the 0th step reflective surface and the adjacent step reflective surface, and the reflective surface of the steering gear is designed as a multi-step reflective surface, so that the ultrasonic wave emitted by the ray source is reflected to the liquid surface by the multi-step reflective surface of the reflective surface of the steering gear, to measure the liquid level at the outer side of the side wall of the vertical liquid storage tank.

BRIEF DESCRIPTION OF THE DRAWINGS

The present disclosure will be further described below with reference to the accompanying drawings.

FIG. 1 is a flowchart of a method for determining a reflective surface of a steering gear according to the present disclosure;

FIG. 2 is a front view of a reflective surface of a steering gear according to the present disclosure; and

FIG. 3 is a top view of a reflective surface of a steering gear according to the present disclosure.

DETAILED DESCRIPTION OF THE EMBODIMENTS

The technical solutions in embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings in the embodiments of the present disclosure. Apparently, the described embodiments are merely a part rather than all of the embodiments of the present disclosure. All other embodiments derived from the embodiments in the present disclosure by a person of ordinary skill in the art without creative work shall fall within the protection scope of the present disclosure.

In view of a defect that a steering gear of an external level gauge cannot be used in a vertical tank, the present disclosure provides a method for determining a reflective surface of a steering gear and a focusing steering gear of an external level gauge, to measure a liquid level at an outer side of a side wall of a vertical liquid storage tank.

To make the above objectives, features, and advantages of the present disclosure clearer and more comprehensible, the present disclosure will be further described in detail below with reference to the accompanying drawings and the specific examples.

Embodiment 1

As shown in FIG. 1, a method for determining a reflective surface of a steering gear provided in the present disclosure includes the following steps.

Step 101: Obtain a focal length and a specific reflection angle, where the focal length is a distance between a ray source and a center of the reflective surface of the steering gear, and the specific reflection angle is an exit angle of an ultrasonic wave reflected by the reflective surface of the steering gear.

Step 102: Determine a 0th step reflective surface of the reflective surface of the steering gear based on the focal length and the specific reflection angle.

Step 103: Determine an adjacent step reflective surface by a geometric method based on the 0th step reflective surface, where the adjacent step reflective surface includes a positive step reflective surface and a negative step reflective surface.

Step 104: If a number of steps of the reflective surface of the steering gear reaches a preset value, determine the reflective surface of the steering gear based on the 0th step reflective surface and the adjacent step reflective surface.

In an optional implementation, the determining a 0th step reflective surface of the reflective surface of the steering gear based on the focal length and the specific reflection angle specifically includes: determining a unit angle of the reflective surface of the steering gear based on the focal length, where the unit angle is an included angle between a first side and a second side, the first side is a connecting line between a first end point of a longitudinal section of each step reflective surface and the ray source, and the second side is a connecting line between a second end point of the longitudinal section of each step reflective surface and the ray source; determining an inclination angle of the 0th step reflective surface of the reflective surface of the steering gear based on the specific reflection angle, where the inclination angle of the 0th step reflective surface of the reflective surface of the steering gear is an included angle between the 0th step reflective surface of the reflective surface of the steering gear and a horizontal plane; determining side coordinates of the 0th step reflective surface of the reflective surface of the steering gear based on the focal length, the unit angle, and the inclination angle of the 0th step reflective surface of the reflective surface of the steering gear; and determining the 0th step reflective surface of the reflective surface of the steering gear based on the side coordinates of the 0th step reflective surface.

Optionally, the determining an adjacent step reflective surface by a geometric method based on the 0th step reflective surface specifically includes: determining side coordinates of the adjacent step reflective surface by a reflection law based on the unit angle and the side coordinates of the 0th step reflective surface; and determining the adjacent step reflective surface based on the side coordinates of the adjacent step reflective surface. The determining side coordinates of the adjacent step reflective surface by a reflection law based on the unit angle and the side coordinates of the 0th step reflective surface specifically includes: if a number N of steps of the reflective surface is a positive integer, determining the side coordinates of the adjacent step reflective surface based on the unit angle according to the following equations:


(XN,YN)=F((XNβˆ’1,YNβˆ’1),l,c),


(X0,Y0)=(X+0,Y+0), where

(XN, YN) represents side coordinates of an Nth step reflective surface, (XNβˆ’1, YNβˆ’1) represents side coordinates of an (Nβˆ’1)th step reflective surface, c represents the unit angle, l represents the focal length, (X0, Y0) represents side coordinates of the 0th reflective surface, and (X+0, Y+0) represents side coordinate values of a 1st step reflective surface in a first quadrant; or if a number N of steps of the reflective surface is a negative integer, determining the side coordinates of the adjacent step reflective surface based on the unit angle according to the following equations:


(XN,YN)=F((XN+1,YN+1),l,c),


(X0,Y0)=(Xβˆ’0,Yβˆ’0), where

(XN+1, YN+1) represents side coordinates of an (N+1)th step reflective surface, and (Xβˆ’0, Yβˆ’0) represents side coordinate values of the 0th step reflective surface in a third quadrant.

After the determining the reflective surface of the steering gear based on the 0th step reflective surface and the adjacent step reflective surface, the method further includes: storing the side coordinates, the focal length, and the unit angle of the adjacent step reflective surface into a database, where the database is configured to inquire the reflective surface of the steering gear.

In an optional implementation, the determining an adjacent step reflective surface by a geometric method based on the 0th step reflective surface specifically includes: determining a unit length of the reflective surface of the steering gear based on the focal length, where the unit length is a longitudinal cross-sectional length of each step reflective surface; determining the side coordinates of the adjacent step reflective surface by the reflection law based on the unit length and the 0th step reflective surface; and determining the adjacent step reflective surface based on the side coordinates of the adjacent step reflective surface.

Embodiment 2

A focusing steering gear of an external level gauge provided by the present disclosure includes a reflective surface of a steering gear determined by the method for determining a reflective surface of a steering gear according to the method for determining a reflective surface of a steering gear in embodiment 1.

An included angle between the included angle between the 0th step reflective surface of the reflective surface of the steering gear and a horizontal plane is a specific angle, to enable a direction of the ultrasonic wave reflected by the reflective surface of the steering gear to be a preset direction. A midpoint of the 0th step reflective surface of the reflective surface of the steering gear and the ray source are located in a same horizontal plane. The ray source is disposed on a concave side of the reflective surface of the steering gear. A transverse cross section of the reflective surface of the steering gear is an arc surface.

In an optional implementation, a first side edge and a second side edge of the reflective surface of the steering gear are respectively in contact with an inner surface of a side wall of a liquid tank. The first side edge is a connecting line between end points on arc-shaped sides of adjacent step reflective surfaces of the reflective surface of the steering gear. The second side edge is a connecting line of end points on other sides of the arc-shaped sides of the adjacent step reflective surfaces of the reflective surface of the steering gear.

In an optional implementation, the reflective surface of the steering gear includes the 0th step reflective surface and the negative step reflective surface.

In an optional implementation, the reflective surface of the steering gear includes the 0th step reflective surface and the positive step reflective surface.

Embodiment 3

In an implementation of a focusing steering gear of an external level gauge provided in this embodiment, the reflective surface of the steering gear is a focus reflective surface. An error of angle ΞΈ of an ultrasonic wave emitted by a measuring head in a direction is eliminated to 0Β° after the ultrasonic wave is reflected by the steering gear. Based on a property of the reflective surface of the steering gear, after ultrasonic waves emitted from a measuring head and scattered in all directions are reflected by the reflective surface of the steering gear, the ultrasonic waves are vertically reflected to the liquid surface, and then reflected by the liquid surface back to the reflective surface of the steering gear. After the ultrasonic waves are reflected by the reflective surface of the steering gear again, the ultrasonic waves are focused on the measuring head, so that an echo signal is greatly enhanced. Therefore, the steering gear is referred to as the focusing steering gear. An objective of conveniently measuring a liquid level of a vertical tank at an outer side of a side wall of the vertical tank by the focusing steering gear of an external level gauge is achieved.

Specifically, as shown in FIG. 2, OXYZ is a right-hand three-dimensional rectangular coordinate system, where coordinate axes OX and OY are on a paper, OX is horizontal to the right, OY is vertical to upward, OZ is a paper exit direction, and O being an origin of coordinates. T is an ultrasonic wave source through which an ultrasonic wave emitted by the measuring head is transmitted from the outside into the tank and emitted from an inner surface of the side wall, that is, a ray source. A ray source T is located at a negative value on the OX axis, a distance between the ray source T and an origin O of coordinates is a focal length l, and the reflective surface of the focusing steering gear is processed into a shape of the reflective surface of the steering gear. A center point of the reflective surface of the steering gear is the origin O of coordinates. It is assumed that an ultrasonic wave emitted from T to O is emitted to any point D on the reflective surface of the steering gear due to a direction error. According to the reflective surface of the steering gear provided in this embodiment, a ray emitted from a focal point to any point on the reflective surface of the steering gear is transmitted to a preset direction after being reflected. In this embodiment, the preset direction is vertical upward. That is, TD is reflected as a vertical upward DP by the reflective surface of the steering gear, and P is a point on the liquid surface. Because DP is perpendicular to the liquid surface, a reflected line PD of DP coincides with DP and is transmitted downward to the point D. The ray PD is transmitted to the focal point after being reflected by the reflective surface of the steering gear. As long as the reflective surface of the focusing steering gear is large enough to receive major ultrasonic waves that are emitted in all directions due to an error and scattering and that are emitted by the measuring head into the tank, the ultrasonic waves are vertically reflected upward to the liquid surface, and echoes reflected by the liquid surface are reflected and focused on the measuring head. In this way, when the liquid level is measured at the outer side of the side wall of the vertical tank by the external level gauge and the steering gear, a problem that the echoes reflected by the liquid surface cannot be received is resolved. In addition, the echo signal is greatly enhanced due to focusing, so that measurement can be performed normally when viscosity is high and a working condition is poor. Applicable liquid types and working conditions of the external level gauge are expanded.

A broken line in FIG. 2 is an intersecting line between the reflective surface of the steering gear and an XOY coordinate plane, and the broken line is formed by connecting 2N+1 straight line segments. The reflective surface of the steering gear is not a smooth curved surface. However, when a unit angle c tends to 0 and a number N of steps of the reflective surface tend to infinity, the reflective surface of the steering gear approaches a smooth surface. Although the reflective surface of the steering gear may be a paraboloid, a more complex case of focusing or diverging to any area can be designed by the determination method provided in this embodiment but cannot be designed by a paraboloid method. In comparison with the paraboloid method, mold machining accuracy by the determination method provided in this embodiment is high. The reflective surface of the steering gear has two parameters, namely, the focal length l and the unit angle c, recorded as reflection (l, c) by the steering gear. A focal length of a reflective (150, 4) surface of the steering gear is l=150 mm, and the unit angle is c=4Β°. The ray source, namely, a focal point T of the reflective surface of the steering gear is located on a negative half axis of the horizontal X axis. O is the origin of coordinates, and a length of TO is l. A ray is transmitted from T to O. An intersecting line between a 0th step reflective surface of the reflective surface of the steering gear and an OXY coordinate plane is a straight line segment, a midpoint of this segment is located at O, and an included angle between this segment and the X axis is 45Β°. The ray TO is vertically transmitted upward to a P0 point on a horizontal liquid surface after being reflected by the 0th reflective surface, and then is reflected by the liquid surface to form a reflected line P0O. The reflected line P0O is reflected again by the 0th step reflective surface again to form a ray OT. The ray OT is transmitted back to the ray source T. An upper right side of an N step reflective surface defined in a first quadrant is n, and n=2N+1. A lower side of an N step reflective surface defined in a third quadrant is n=2Nβˆ’1. The ray emitted from the focal point is reversely transmitted to a preset direction by the reflective surface of the steering gear, that is, the ray focuses at a specified point, or is parallel to a specific direction, or diverges at a specified angle along a specific direction. The preset direction in this embodiment is vertical upward to the horizontal liquid surface.

When a drawing is drawn, it is required that an error of a length is less than 0.2 mm and an error of an angle is less than 0.5Β°. Coordinates (X0, Y0) of an upper right side of the 0th step reflective surface may be determined based on an intersection of a ray and a 45Β° reflective surface, where the ray is emitted from the T and a ray angle is equal to c/2. Coordinates (Xβˆ’0, Yβˆ’0) of a lower left side of the 0th reflective may be determined based on an intersection of a ray and a 45Β° reflective surface, where the ray is emitted from the T and a ray angle is equal to βˆ’c/2. Coordinate values of (X0, Y0) and (Xβˆ’0, Yβˆ’0) on the drawing are calculated by a geometric method. The unit angle c is an included angle between a ray from T to (XNβˆ’1, YNβˆ’1) and a ray from T to (XN, YN). In this embodiment, a unit angle of each step is c. Table 1 is a datasheet of a reflective (150, 4) surface of a steering gear. As shown in Table 1, in a third column in a first quadrant, ray angles ΞΈ=(2N+1)*c/2 or ΞΈ=(2N+1)*c/2 of odd sides corresponding to step N equal 0, 1, 2, 3 . . . are 2, 6, 14 . . . respectively. In a third quadrant, ray angles (2Nβˆ’1)*c/2 or ΞΈ=(2Nβˆ’1)*c/2 of odd sides corresponding to step N equal 0, βˆ’1, βˆ’2, βˆ’3 . . . are βˆ’2, βˆ’6, βˆ’10, βˆ’14 . . . respectively, and there is a difference c=4Β° between the step each. According to the determination method provided in this embodiment, the step may be divided by other methods. For example, lengths of sides of reflective surfaces at all steps may be set to be equal. In addition, coordinates of an upper right side of a 1st step reflective surface are (X1, Y1), coordinates of an upper right side of a 2nd step reflective surface are (X2, Y2), coordinates of an upper right side of a 3rd step reflective surface are (X3, Y3), coordinates of an upper right side of a 4th step reflective surface are (X4, Y4), coordinates of an upper right side of an βˆ’0th step reflective surface are (Xβˆ’0, Yβˆ’0), coordinates of an upper right side of a βˆ’1st step reflective surface are (Xβˆ’1, Yβˆ’1), coordinates of an upper right side of a βˆ’2nd step reflective surface are (Xβˆ’2, Yβˆ’2), coordinates of an upper right side of a βˆ’3rd step reflective surface are (Xβˆ’3, Yβˆ’3), coordinates of an upper right side of a βˆ’4th step reflective surface are (Xβˆ’4, Yβˆ’4), and coordinates of an upper right side of a βˆ’5th step reflective surface are (Xβˆ’5, Yβˆ’5).

Right-hand coordinates (XNβˆ’1, YNβˆ’1) of a reflective surface at any step are determined. (XN, YN) is calculated by the geometric method by accurately drawing based on the unit angle c for dividing the step or a length of the step and a required direction angle of the reflected line (vertical upward in this embodiment). Specifically, a ray on which the coordinates (XN, YN) are located can be obtained by adding up a unit angle to the ray on the coordinates (XNβˆ’1, YNβˆ’1), to obtain the coordinates (XN, YN). Although a formula (XN, YN)=F((XNβˆ’1, YNβˆ’1), l, c) for calculating (XN, YN) based on (XNβˆ’1, YNβˆ’1) is complex, the formula is universal after a division rule of the step and a direction of the reflected line are determined. After the formula is input into an EXCEL datasheet or other datasheets, as long as the parameters l and c are input, in a front view, coordinates of odd sides of the reflective surfaces at all steps may be easily calculated by a recursive method based on a property of the datasheet, to form a datasheet of a reflective (l, c) surface of the steering gear as shown in Table 1. As shown in FIG. 3, a projection of a side of each step reflective surface in the Y axis direction is arcs, for example, a lower side of the βˆ’5th step reflective surface is an arc with a radius of R-5.

Any ray TD that is emitted from the focal point T and of which emission angle is ΞΈ>0Β°, any ray TO of which emission angle is ΞΈ=0Β°, any ray TD1 of which emission angle is ΞΈ<0Β°, and rays DP, OP0, and P1D1 that are reflected by the reflective surface of the steering gear are all vertically transmitted upward to the horizontal liquid surface, where P, P0, and P1 are points on the liquid surface. Reflected lines PD, P0O, and P1D1 reflected by the liquid surface are all vertically transmitted downward to the reflective surface of the steering gear, and rays DT, OT, and D1T reflected by the reflective surface of the steering gear are all transmitted to the focal point T.

An ordinal of an even side of an N step reflective surface is n=2N, and a ray angle of the even side of the N step reflective surface is Nc, where the ray angle of the even side of the N step reflective surface is an included angle between the even side of the N step reflective surface and the X axis, and the even side is an accurate reflection position of the reflective surface, that is, after a reflected line of a ray from the ray source to an even side of a reflective surface at any step is reflected by a designated horizontal plane, the reflected line may be accurately transmitted to the even side and then reflected to the ray source, and an error of the reflection angle is 0. After a mold is machined based on the coordinates of the odd sides of the reflective surfaces at all steps, edges of the odd sides of the reflective surfaces at all steps are ground off during polishing, and an accurate coordinate plane of the even side of which error of the reflection angle is 0 is retained, so that focusing of the reflective surface of the steering gear is more accurate.

For example, in Table 1 of reflective (150, 4) surface of steering gear, in the second column, for a row in which a side ordinal n is even, a fourth column corresponding to this raw is a coordinate value XNE of the even side, and a fifth column corresponding to this raw is a coordinate value YNE of the even side. In the first quadrant, for steps N equal to 0, 1, 2, 3 . . . , ordinals of even sides are 0, 2, 4, 6 . . . respectively, ray angles of the even sides are 0Β°, 4Β°, 8Β°, 12Β° . . . respectively, and coordinate values (X0E, Y0E), (X1E, Y1E), (X2E, Y2E), (X3E, Y3E) . . . of the even sides are (0.000, 0.000), (10.855, 11.248), (22.555, 24.251), (35.235, 39.373) . . . respectively. In a third quadrant, for steps N equal to 0, c1, βˆ’2, βˆ’3 . . . , ordinals of even sides are 0, βˆ’2, βˆ’4, βˆ’6 . . . respectively, ray angles of the even sides are 0 0, βˆ’4Β°, βˆ’8Β°, βˆ’12Β° . . . respectively, and coordinate values (X0E, Y0E), (Xβˆ’1E, Yβˆ’1E), (Xβˆ’2E, Yβˆ’2E), (Xβˆ’3E, Yβˆ’3E) . . . are (0.000, 0.000), (βˆ’10.123, βˆ’9.781), (βˆ’20.221, βˆ’18.239), (βˆ’29.637, βˆ’25.584) . . . respectively. In a front view of the reflective (150, 4) surface of the steering gear in FIG. 2, coordinates (X0E, Y0E) represent coordinates of even sides of the 0th step reflective surface, that is, the origin O of coordinates, and coordinates (X1E, Y1E), (X2E, Y2E), (X3E, Y3E), (X4E, Y4E), (X5E, Y5E), (Xβˆ’1E, Yβˆ’1E), (Xβˆ’2E, Yβˆ’2E), (Xβˆ’3E, Yβˆ’3E), (Xβˆ’4E, Yβˆ’4E), and (Xβˆ’5E, Yβˆ’5E) respectively represent coordinates of even sides of the 1st, 2nd, 3rd, 4th, 5th, βˆ’1st, βˆ’2nd, βˆ’3rd, βˆ’4th, and βˆ’5th reflective surfaces. In a top view of the reflective (150, 4) surface of the steering gear in FIG. 3, dotted arcs represent even sides of the reflective surfaces at all steps.

It is easy to calculate any small unit angle, that is, angle accuracy, and a coordinate table of a reflective surface of the steering gear having any multi-step reflective surface by using the datasheet on a computer. Table 2 is a datasheet of a reflective (1000, 0.2) surface of a steering gear. As shown in Table 2, a unit angle is 0.2Β°, and there are 240 reflective surfaces. Coordinate data show that the reflective surface of the steering gear is approximatively a smooth curved surface. After a mold is ground and polished based on the coordinate datasheet, edges of odd sides of the reflective surfaces at all steps are ground off, and accurate reflection positions of even sides are not ground off, so that angular accuracy is further improved and focusing effect is more accurate. Therefore, theoretically, the reflective surface of the steering gear calculated by this method can meet a requirement for accuracy of any angle.

If a tank wall at which the measuring head is mounted is not vertical, a partial reflective surface of the steering gear may be made based on different directions of focus rays. For example, if the tank wall is inclined outward and a direction of a ray emitted by the measuring head is upward, a focusing steering gear including only a partial upper area of the reflective surface of the steering gear can be made. If the tank wall is inclined inward and the direction of the ray emitted by the measuring head is downward, a focusing steering gear including only a partial lower area of the reflective surface of the steering gear can be made. If the tank wall is inclined leftward or rightward, and the direction of the ray emitted by the measuring head is leftward or rightward, a focusing steering gear including only a partial left or right area of the reflective surface of the steering gear can be made.

The determined method provided by this embodiment further includes a verification process. The verification process includes the following steps.

    • 1. Accurately draw a drawing (accuracy is determined by a specific requirement, such as length accuracy is 0.2 mm and angle accuracy is 0.5Β°).
    • 2. Calculate side coordinates of the 0th step reflective surface by the geometric method and derive side coordinates of an adjacent step reflective surface based on side coordinates of the reflective surface at any step.
    • 3. Derive a universal formula for calculating the side coordinates of the adjacent step reflective surface based on the side coordinates of the reflective surface at any step by the geometric method.
    • 4. Input the universal formula into a spreadsheet; and based on a property of the spreadsheet, copy the side coordinates of the reflective surfaces at all steps according to the universal formula for calculating the side coordinates of the 0th step reflective surface and the side coordinates of the adjacent step reflective surface, to easily generate, on a large scale, a datasheet of side coordinates of a reflective surface with any high accuracy requirement.
    • 5. Measure side coordinate values of the reflective surface on the drawing, check the side coordinate values of the reflective surface calculated and generated by the datasheet, and confirm that the universal formula is correct.

For different requirements for a reflection direction, for example, parallelism, focusing, and divergence, different methods of dividing a step, for example, emission angles c corresponding to the steps are equal, or lengths of all steps are equal, and datasheets for generating odd side coordinates or even side coordinates, universal formulae for deriving side coordinates of the adjacent step reflective surface are different. Calculated coordinate values are also different. However, the five steps of the method for generating the reflective surface of the steering gear are the same.

The steering gear provided by this embodiment is mounted in a storage tank, and a focal point T of a focusing surface is disposed at an inner wall facing the measuring head, the focal point T is located on an OX coordinate axis, the XOY coordinate plane is perpendicular to the inner wall of the tank, an XOZ coordinate plane is horizontal, and an OY axis is vertical upward. The measuring head of the external level gauge is used to send, aligning at a T point, an ultrasonic wave from the outer side of the side wall of the vertical tank to an inner side of the tank, and echoes reflected by the liquid surface are focused on the measuring head near the T point. Therefore, the measuring head can receive a powerful echo signal from the liquid surface, and the liquid level of the vertical tank can be measured at the side wall by the focusing steering gear of an external level gauge.

At present, the steering gear of an external level gauge is a flat reflective surface, and an included angle between the flat reflective surface and the horizontal plane is 45Β°. Therefore, an error of the emission angle of the ultrasonic wave emitted from the measuring head is magnified by 8 times when the ultrasonic wave returns to the measuring head after being reflected for many times. As a result, when the liquid level is measured at the side wall of the vertical by the external level gauge and the steering gear, the liquid level cannot be measured because no echo is received. In this embodiment, the reflective surfaces at all steps are derived by a recursive method from the 0th reflective surface to the adjacent step reflective surface, and a datasheet of a reflective surface of the steering gear with any high accuracy requirement is easily generated by using a spreadsheet. Through the steering gear determined by the datasheet, ultrasonic waves emitted from the measuring head of the external level gauge in all directions are reflected by the focusing steering gear and vertically transmitted upward to the liquid surface, and echoes reflected from the liquid surface are focused and reflected back to the liquid level measuring head. Therefore, the measuring head can accurately receive the powerful echo signal from the liquid surface. The liquid level of the vertical storage tank can be measured at the side wall by the external level gauge and the focusing steering gear. In a practical application, the focusing steering gear may be made with a paraboloid instead of the reflective surface of the steering gear. However, the paraboloid cannot reflect in a non-parallel direction. In comparison with the paraboloid, the reflective surface of the steering gear has a wider application range, higher flexibility, and higher machining accuracy.

Table 1 is a datasheet of a reflective (150, 4) surface of a steering gear. As shown in Table 1, X and Y coordinate values of the odd sides of the reflective surfaces at all steps in the front view in FIG. 2 that are measured with a ruler are completely consistent with X and Y coordinate values calculated based on the datasheet of the reflective surface of the steering gear. This proves that the method for determining a reflective surface of a steering gear is accurate. Inputs in Table 1 are the focal length l and the unit angle c, where the focal length is 150 mm and the unit angle is 4Β°. In Table 1, data in the first quadrant includes data in a range from a row with a side ordinal of 11 to a raw with a side ordinal of 1, and data in the third quadrant includes data in a range from a row with a side ordinal of βˆ’1 to a row with a side ordinal of βˆ’11.

TABLE 1
Datasheet of reflective (150, 4) surface of steering gear
First quadrant
Step of Ray
reflective Side angle Coordinates of Coordinates of Coordinates of
surface ordinal of side even side (mm) odd side (mm) mold (mm)
N n ΞΈ = nc/2 XNE YNE XN YN Xβ€²N Yβ€²N
5 11 22 72.601 89.937 114.949 12.260
10 20 64.222 77.971
4 9 18 56.639 67.141 87.539 7.427
8 16 49.057 57.079
3 7 14 42.146 47.907 63.687 4.075
6 12 35.235 39.373
2 5 10 28.895 31.544 42.743 1.873
4 8 22.555 24.251
1 3 6 16.705 17.521 24.206 0.577
2 4 10.855 11.248
0 1 2 5.428 5.428 7.677 0.000
0 0 0.000 0.000
βˆ’1 βˆ’2 βˆ’5.061 βˆ’5.061 βˆ’7.159 0.000
βˆ’1 βˆ’2 βˆ’4 βˆ’10.123 βˆ’9.781
βˆ’3 βˆ’6 βˆ’15.501 βˆ’14.136 βˆ’20.960 0.965
βˆ’2 βˆ’4 βˆ’8 βˆ’20.221 βˆ’18.239
βˆ’5 βˆ’10 βˆ’25.215 βˆ’22.003 βˆ’33.393 2.272
βˆ’3 βˆ’6 βˆ’12 βˆ’29.637 βˆ’25.584
βˆ’7 βˆ’14 βˆ’34.299 βˆ’28.848 βˆ’44.658 3.855
βˆ’4 βˆ’8 βˆ’16 βˆ’38.460 βˆ’31.984
βˆ’9 βˆ’18 βˆ’42.830 βˆ’34.822 βˆ’54.916 5.664
βˆ’5 βˆ’10 βˆ’20 βˆ’46.763 βˆ’37.575
βˆ’11 βˆ’22 βˆ’50.878 βˆ’40.048 βˆ’64.304 7.659
Step of Ray
reflective Side Angle Coordinates of Coordinates of Coordinates of
surface ordinal (Β°) even side (mm) odd side (mm) mold (mm)
N n ΞΈ = nc/2 XNE YNE XN YN Xβ€²N Yβ€²N
Third quadrant

Table 2 is a datasheet of a reflective (1000, 0.2) surface of a steering gear. As shown in Table 2, X and Y coordinate values of the odd sides of the reflective surfaces at all steps in the front view in FIG. 3 that are measured with a ruler are completely consistent with X and Y coordinate values calculated from the datasheet of the reflective surface of the steering gear. This proves that the method for the reflective surface of the steering gear is accurate. Inputs in Table 2 are the focal length/and the unit angle c, where the focal length is 1,000 mm and the unit angle is 0.2Β°. In Table 2, data in the first quadrant includes data in a range, from top to bottom, from a third raw to a raw of which an ordinal of an odd side of a reflective surface of is 1. Data in a third quadrant includes data in a range, from top to bottom, from a row of which an ordinal of an odd side of the reflective surface is βˆ’1 to a row of which an ordinal of an odd side of the reflective surface is βˆ’120.

TABLE 2
Datasheet of reflective (1000, 0.2) surface of steering gear
First quadrant
Step of Ordinal of odd Ray angle of X Y Coordinates
reflective side of reflective odd side coordinate coordinate of mold
surface surface (Β°) (mm) (mm) (mm)
N n = 2N + 1 ΞΈ = nc/2 XN YN Xβ€²N Yβ€²N
120 241 24.1 542.815 690.134 871.958 104.186
119 239 23.9 536.931 681.074 861.390 101.940
118 237 23.7 531.079 672.096 850.902 99.730
117 235 23.5 525.257 663.201 840.494 97.555
116 233 23.3 519.467 654.386 830.165 95.416
115 231 23.1 513.707 645.651 819.914 93.312
114 229 22.9 507.978 636.995 809.740 91.242
113 227 22.7 502.279 628.417 799.643 89.207
112 225 22.5 496.609 619.916 789.622 87.204
111 223 22.3 490.970 611.491 779.675 85.235
110 221 22.1 485.359 603.142 769.802 83.298
109 219 21.9 479.777 594.867 760.003 81.393
108 217 21.7 474.225 586.665 750.276 79.520
107 215 21.5 468.700 578.536 740.620 77.678
106 213 21.3 463.204 570.479 731.035 75.867
105 211 21.1 457.736 562.494 721.520 74.086
104 209 20.9 452.296 554.578 712.075 72.335
103 207 20.7 446.883 546.732 702.698 70.614
102 205 20.5 441.497 538.954 693.388 68.922
101 203 20.3 436.139 531.244 684.146 67.260
100 201 20.1 430.807 523.601 674.970 65.625
99 199 19.9 425.502 516.025 665.860 64.019
98 197 19.7 420.223 508.514 656.815 62.440
97 195 19.5 414.970 501.067 647.834 60.889
96 193 19.3 409.744 493.685 638.917 59.365
95 191 19.1 404.542 486.366 630.063 57.867
94 189 18.9 399.367 479.110 621.271 56.396
93 187 18.7 394.216 471.916 612.541 54.950
92 185 18.5 389.091 464.783 603.871 53.531
91 183 18.3 383.990 457.711 595.262 52.136
90 181 18.1 378.914 450.699 586.713 50.767
89 179 17.9 373.862 443.745 578.223 49.422
88 177 17.7 368.834 436.851 569.792 48.102
87 175 17.5 363.831 430.014 561.418 46.806
86 173 17.3 358.851 423.235 553.102 45.533
85 171 17.1 353.895 416.512 544.842 44.284
84 169 16.9 348.962 409.846 536.639 43.058
83 167 16.7 344.052 403.235 528.491 41.855
82 165 16.5 339.165 396.679 520.399 40.674
81 163 16.3 334.301 390.177 512.361 39.516
80 161 16.1 329.460 383.729 504.377 38.380
79 159 15.9 324.641 377.334 496.446 37.265
78 157 15.7 319.844 370.991 488.568 36.172
77 155 15.5 315.069 364.701 480.743 35.100
76 153 15.3 310.317 358.462 472.969 34.049
75 151 15.1 305.586 352.274 465.247 33.019
74 149 14.9 300.876 346.136 457.576 32.009
73 147 14.7 296.188 340.048 449.955 31.019
72 145 14.5 291.520 334.010 442.384 30.049
71 143 14.3 286.874 328.020 434.862 29.099
70 141 14.1 282.249 322.079 427.389 28.168
69 139 13.9 277.644 316.185 419.964 27.256
68 137 13.7 273.060 310.339 412.588 26.364
67 135 13.5 268.496 304.539 405.258 25.490
66 133 13.3 263.953 298.786 397.976 24.634
65 131 13.1 259.429 293.078 390.741 23.797
64 129 12.9 254.925 287.416 383.551 22.978
63 127 12.7 250.441 281.799 376.408 22.177
62 125 12.5 245.977 276.226 369.309 21.393
61 123 12.3 241.531 270.698 362.255 20.627
60 121 12.1 237.105 265.212 355.246 19.878
59 119 11.9 232.698 259.770 348.281 19.146
58 117 11.7 228.310 254.371 341.359 18.430
57 115 11.5 223.941 249.014 334.480 17.732
56 113 11.3 219.591 243.698 327.644 17.049
55 111 11.1 215.258 238.424 320.851 16.383
54 109 10.9 210.945 233.191 314.099 15.733
53 107 10.7 206.649 227.999 307.389 15.099
52 105 10.5 202.372 222.846 300.720 14.480
51 103 10.3 198.112 217.734 294.092 13.877
50 101 10.1 193.870 212.661 287.504 13.289
49 99 9.9 189.646 207.626 280.956 12.716
48 97 9.7 185.439 202.631 274.448 12.158
47 95 9.5 181.250 197.673 267.980 11.615
46 93 9.3 177.078 192.754 261.550 11.086
45 91 9.1 172.923 187.872 255.159 10.572
44 89 8.9 168.785 183.027 248.806 10.072
43 87 8.7 164.664 178.219 242.491 9.586
42 85 8.5 160.559 173.447 236.214 9.114
41 83 8.3 156.471 168.711 229.973 8.656
40 81 8.1 152.400 164.011 223.770 8.211
39 79 7.9 148.345 159.346 217.603 7.780
38 77 7.7 144.306 154.716 211.473 7.362
37 75 7.5 140.283 150.121 205.378 6.957
36 73 7.3 136.277 145.560 199.319 6.566
35 71 7.1 132.286 141.034 193.295 6.187
34 69 6.9 128.311 136.541 187.306 5.820
33 67 6.7 124.351 132.081 181.352 5.467
32 65 6.5 120.407 127.654 175.432 5.125
31 63 6.3 116.479 123.260 169.547 4.796
30 61 6.1 112.565 118.899 163.695 4.479
29 59 5.9 108.667 114.570 157.876 4.174
28 57 5.7 104.784 110.272 152.091 3.881
27 55 5.5 100.916 106.006 146.338 3.600
26 53 5.3 97.063 101.771 140.618 3.330
25 51 5.1 93.224 97.568 134.931 3.072
24 49 4.9 89.400 93.395 129.275 2.825
23 47 4.7 85.591 89.252 123.651 2.589
22 45 4.5 81.796 85.139 118.059 2.365
21 43 4.3 78.015 81.056 112.497 2.151
20 41 4.1 74.248 77.003 106.967 1.948
19 39 3.9 70.496 72.979 101.468 1.756
18 37 3.7 66.758 68.984 95.998 1.575
17 35 3.5 63.033 65.018 90.559 1.404
16 33 3.3 59.322 61.080 85.150 1.243
15 31 3.1 55.625 57.171 79.771 1.093
14 29 2.9 51.942 53.289 74.421 0.953
13 27 2.7 48.272 49.435 69.100 0.823
12 25 2.5 44.615 45.609 63.808 0.703
11 23 2.3 40.972 41.810 58.544 0.592
10 21 2.1 37.342 38.038 53.309 0.492
9 19 1.9 33.725 34.292 48.103 0.401
8 17 1.7 30.121 30.573 42.924 0.320
7 15 1.5 26.530 26.881 37.773 0.248
6 13 1.3 22.952 23.214 32.649 0.185
5 11 1.1 19.387 19.573 27.553 0.132
4 9 0.9 15.834 15.958 22.484 0.088
3 7 0.7 12.294 12.368 17.441 0.052
2 5 0.5 8.766 8.803 12.426 0.026
1 3 0.3 5.251 5.264 7.436 0.009
0 1 0.1 1.748 1.748 2.473 0.000
0 βˆ’1 βˆ’0.1 βˆ’1.742 βˆ’1.742 βˆ’2.464 0.000
βˆ’1 βˆ’3 βˆ’0.3 βˆ’5.233 βˆ’5.209 βˆ’7.384 0.017
βˆ’2 βˆ’5 βˆ’0.5 βˆ’8.699 βˆ’8.651 βˆ’12.270 0.034
βˆ’3 βˆ’7 βˆ’0.7 βˆ’12.154 βˆ’12.069 βˆ’17.131 0.060
βˆ’4 βˆ’9 βˆ’0.9 βˆ’15.596 βˆ’15.464 βˆ’21.966 0.093
βˆ’5 βˆ’11 βˆ’1.1 βˆ’19.027 βˆ’18.836 βˆ’26.777 0.135
βˆ’6 βˆ’13 βˆ’1.3 βˆ’22.446 βˆ’22.184 βˆ’31.563 0.186
βˆ’7 βˆ’15 βˆ’1.5 βˆ’25.854 βˆ’25.509 βˆ’36.324 0.244
βˆ’8 βˆ’17 βˆ’1.7 βˆ’29.249 βˆ’28.811 βˆ’41.061 0.310
βˆ’9 βˆ’19 βˆ’1.9 βˆ’32.634 βˆ’32.091 βˆ’45.774 0.384
βˆ’10 βˆ’21 βˆ’2.1 βˆ’36.007 βˆ’35.348 βˆ’50.463 0.466
βˆ’11 βˆ’23 βˆ’2.3 βˆ’39.368 βˆ’38.583 βˆ’55.128 0.555
βˆ’12 βˆ’25 βˆ’2.5 βˆ’42.719 βˆ’41.796 βˆ’59.770 0.653
βˆ’13 βˆ’27 βˆ’2.7 βˆ’46.058 βˆ’44.987 βˆ’64.388 0.757
βˆ’14 βˆ’29 βˆ’2.9 βˆ’49.386 βˆ’48.156 βˆ’68.983 0.870
βˆ’15 βˆ’31 βˆ’3.1 βˆ’52.703 βˆ’51.304 βˆ’73.555 0.989
βˆ’16 βˆ’33 βˆ’3.3 βˆ’56.009 βˆ’54.430 βˆ’78.104 1.116
βˆ’17 βˆ’35 βˆ’3.5 βˆ’59.304 βˆ’57.535 βˆ’82.630 1.251
βˆ’18 βˆ’37 βˆ’3.7 βˆ’62.588 βˆ’60.620 βˆ’87.134 1.392
βˆ’19 βˆ’39 βˆ’3.9 βˆ’65.862 βˆ’63.683 βˆ’91.616 1.541
βˆ’20 βˆ’41 βˆ’4.1 βˆ’69.125 βˆ’66.726 βˆ’96.076 1.697
βˆ’21 βˆ’43 βˆ’4.3 βˆ’72.378 βˆ’69.748 βˆ’100.513 1.859
βˆ’22 βˆ’45 βˆ’4.5 βˆ’75.619 βˆ’72.750 βˆ’104.929 2.029
βˆ’23 βˆ’47 βˆ’4.7 βˆ’78.851 βˆ’75.732 βˆ’109.323 2.206
βˆ’24 βˆ’49 βˆ’4.9 βˆ’82.072 βˆ’78.694 βˆ’113.696 2.389
βˆ’25 βˆ’51 βˆ’5.1 βˆ’85.283 βˆ’81.636 βˆ’118.047 2.579
βˆ’26 βˆ’53 βˆ’5.3 βˆ’88.483 βˆ’84.559 βˆ’122.378 2.775
βˆ’27 βˆ’55 βˆ’5.5 βˆ’91.674 βˆ’87.462 βˆ’126.687 2.979
βˆ’28 βˆ’57 βˆ’5.7 βˆ’94.854 βˆ’90.346 βˆ’130.976 3.188
βˆ’29 βˆ’59 βˆ’5.9 βˆ’98.024 βˆ’93.210 βˆ’135.244 3.405
βˆ’30 βˆ’61 βˆ’6.1 βˆ’101.185 βˆ’96.056 βˆ’139.491 3.627
βˆ’31 βˆ’63 βˆ’6.3 βˆ’104.335 βˆ’98.882 βˆ’143.718 3.856
βˆ’32 βˆ’65 βˆ’6.5 βˆ’107.476 βˆ’101.690 βˆ’147.925 4.091
βˆ’33 βˆ’67 βˆ’6.7 βˆ’110.606 βˆ’104.480 βˆ’152.112 4.333
βˆ’34 βˆ’69 βˆ’6.9 βˆ’113.727 βˆ’107.251 βˆ’156.279 4.580
βˆ’35 βˆ’71 βˆ’7.1 βˆ’116.839 βˆ’110.004 βˆ’160.426 4.834
βˆ’36 βˆ’73 βˆ’7.3 βˆ’119.941 βˆ’112.738 βˆ’164.554 5.094
βˆ’37 βˆ’75 βˆ’7.5 βˆ’123.033 βˆ’115.455 βˆ’168.662 5.359
βˆ’38 βˆ’77 βˆ’7.7 βˆ’126.116 βˆ’118.154 βˆ’172.751 5.631
βˆ’39 βˆ’79 βˆ’7.9 βˆ’129.189 βˆ’120.835 βˆ’176.821 5.908
βˆ’40 βˆ’81 βˆ’8.1 βˆ’132.254 βˆ’123.499 βˆ’180.871 6.192
βˆ’41 βˆ’83 βˆ’8.3 βˆ’135.309 βˆ’126.145 βˆ’184.903 6.481
βˆ’42 βˆ’85 βˆ’8.5 βˆ’138.354 βˆ’128.774 βˆ’188.917 6.775
βˆ’43 βˆ’87 βˆ’8.7 βˆ’141.391 βˆ’131.386 βˆ’192.911 7.076
βˆ’44 βˆ’89 βˆ’8.9 βˆ’144.418 βˆ’133.981 βˆ’196.887 7.382
βˆ’45 βˆ’91 βˆ’9.1 βˆ’147.437 βˆ’136.559 βˆ’200.845 7.693
βˆ’46 βˆ’93 βˆ’9.3 βˆ’150.446 βˆ’139.120 βˆ’204.785 8.010
βˆ’47 βˆ’95 βˆ’9.5 βˆ’153.447 βˆ’141.664 βˆ’208.707 8.333
βˆ’48 βˆ’97 βˆ’9.7 βˆ’156.438 βˆ’144.193 βˆ’212.610 8.660
βˆ’49 βˆ’99 βˆ’9.9 βˆ’159.421 βˆ’146.704 βˆ’216.496 8.994
βˆ’50 βˆ’101 βˆ’10.1 βˆ’162.395 βˆ’149.200 βˆ’220.365 9.332
βˆ’51 βˆ’103 βˆ’10.3 βˆ’165.361 βˆ’151.680 βˆ’224.215 9.676
βˆ’52 βˆ’105 βˆ’10.5 βˆ’168.318 βˆ’154.143 βˆ’228.049 10.025
βˆ’53 βˆ’107 βˆ’10.7 βˆ’171.266 βˆ’156.591 βˆ’231.865 10.379
βˆ’54 βˆ’109 βˆ’10.9 βˆ’174.206 βˆ’159.023 βˆ’235.664 10.738
βˆ’55 βˆ’111 βˆ’11.1 βˆ’177.137 βˆ’161.439 βˆ’239.446 11.102
βˆ’56 βˆ’113 βˆ’11.3 βˆ’180.060 βˆ’163.840 βˆ’243.211 11.471
βˆ’57 βˆ’115 βˆ’11.5 βˆ’182.975 βˆ’166.226 βˆ’246.959 11.845
βˆ’58 βˆ’117 βˆ’11.7 βˆ’185.881 βˆ’168.596 βˆ’250.691 12.224
βˆ’59 βˆ’119 βˆ’11.9 βˆ’188.779 βˆ’170.951 βˆ’254.406 12.608
βˆ’60 βˆ’121 βˆ’12.1 βˆ’191.669 βˆ’173.291 βˆ’258.105 12.997
βˆ’61 βˆ’123 βˆ’12.3 βˆ’194.550 βˆ’175.616 βˆ’261.787 13.390
βˆ’62 βˆ’125 βˆ’12.5 βˆ’197.424 βˆ’177.927 βˆ’265.453 13.789
βˆ’63 βˆ’127 βˆ’12.7 βˆ’200.289 βˆ’180.223 βˆ’269.103 14.192
βˆ’64 βˆ’129 βˆ’12.9 βˆ’203.147 βˆ’182.504 βˆ’272.737 14.599
βˆ’65 βˆ’131 βˆ’13.1 βˆ’205.997 βˆ’184.770 βˆ’276.356 15.011
βˆ’66 βˆ’133 βˆ’13.3 βˆ’208.838 βˆ’187.023 βˆ’279.958 15.428
βˆ’67 βˆ’135 βˆ’13.5 βˆ’211.672 βˆ’189.261 βˆ’283.545 15.850
βˆ’68 βˆ’137 βˆ’13.7 βˆ’214.498 βˆ’191.485 βˆ’287.117 16.276
βˆ’69 βˆ’139 βˆ’13.9 βˆ’217.317 βˆ’193.695 βˆ’290.673 16.706
βˆ’70 βˆ’141 βˆ’14.1 βˆ’220.127 βˆ’195.890 βˆ’294.213 17.141
βˆ’71 βˆ’143 βˆ’14.3 βˆ’222.930 βˆ’198.073 βˆ’297.739 17.580
βˆ’72 βˆ’145 βˆ’14.5 βˆ’225.726 βˆ’200.241 βˆ’301.249 18.023
βˆ’73 βˆ’147 βˆ’14.7 βˆ’228.514 βˆ’202.396 βˆ’304.745 18.471
βˆ’74 βˆ’149 βˆ’14.9 βˆ’231.294 βˆ’204.537 βˆ’308.226 18.923
βˆ’75 βˆ’151 βˆ’15.1 βˆ’234.067 βˆ’206.665 βˆ’311.691 19.379
βˆ’76 βˆ’153 βˆ’15.3 βˆ’236.832 βˆ’208.779 βˆ’315.143 19.840
βˆ’77 βˆ’155 βˆ’15.5 βˆ’239.591 βˆ’210.880 βˆ’318.579 20.304
βˆ’78 βˆ’157 βˆ’15.7 βˆ’242.342 βˆ’212.968 βˆ’322.001 20.773
βˆ’79 βˆ’159 βˆ’15.9 βˆ’245.085 βˆ’215.043 βˆ’325.409 21.246
βˆ’80 βˆ’161 βˆ’16.1 βˆ’247.822 βˆ’217.105 βˆ’328.802 21.723
βˆ’81 βˆ’163 βˆ’16.3 βˆ’250.551 βˆ’219.154 βˆ’332.182 22.204
βˆ’82 βˆ’165 βˆ’16.5 βˆ’253.273 βˆ’221.191 βˆ’335.547 22.689
βˆ’83 βˆ’167 βˆ’16.7 βˆ’255.988 βˆ’223.214 βˆ’338.898 23.178
βˆ’84 βˆ’169 βˆ’16.9 βˆ’258.696 βˆ’225.225 βˆ’342.236 23.671
βˆ’85 βˆ’171 βˆ’17.1 βˆ’261.397 βˆ’227.224 βˆ’345.559 24.167
βˆ’86 βˆ’173 βˆ’17.3 βˆ’264.091 βˆ’229.210 βˆ’348.869 24.668
βˆ’87 βˆ’175 βˆ’17.5 βˆ’266.778 βˆ’231.184 βˆ’352.165 25.172
βˆ’88 βˆ’177 βˆ’17.7 βˆ’269.458 βˆ’233.146 βˆ’355.448 25.680
βˆ’89 βˆ’179 βˆ’17.9 βˆ’272.131 βˆ’235.095 βˆ’358.717 26.192
βˆ’90 βˆ’181 βˆ’18.1 βˆ’274.798 βˆ’237.033 βˆ’361.973 26.708
βˆ’91 βˆ’183 βˆ’18.3 βˆ’277.458 βˆ’238.958 βˆ’365.216 27.228
βˆ’92 βˆ’185 βˆ’18.5 βˆ’280.111 βˆ’240.872 βˆ’368.446 27.751
βˆ’93 βˆ’187 βˆ’18.7 βˆ’282.757 βˆ’242.773 βˆ’371.662 28.277
βˆ’94 βˆ’189 βˆ’18.9 βˆ’285.397 βˆ’244.663 βˆ’374.866 28.808
βˆ’95 βˆ’191 βˆ’19.1 βˆ’288.031 βˆ’246.542 βˆ’378.057 29.342
βˆ’96 βˆ’193 βˆ’19.3 βˆ’290.657 βˆ’248.408 βˆ’381.235 29.879
βˆ’97 βˆ’195 βˆ’19.5 βˆ’293.278 βˆ’250.264 βˆ’384.400 30.420
βˆ’98 βˆ’197 βˆ’19.7 βˆ’295.891 βˆ’252.107 βˆ’387.552 30.965
βˆ’99 βˆ’199 βˆ’19.9 βˆ’298.499 βˆ’253.940 βˆ’390.692 31.513
βˆ’100 βˆ’201 βˆ’20.1 βˆ’301.100 βˆ’255.761 βˆ’393.820 32.064
βˆ’101 βˆ’203 βˆ’20.3 βˆ’303.695 βˆ’257.571 βˆ’396.935 32.619
βˆ’102 βˆ’205 βˆ’20.5 βˆ’306.283 βˆ’259.370 βˆ’400.038 33.177
βˆ’103 βˆ’207 βˆ’20.7 βˆ’308.865 βˆ’261.158 βˆ’403.128 33.739
βˆ’104 βˆ’209 βˆ’20.9 βˆ’311.441 βˆ’262.935 βˆ’406.207 34.304
βˆ’105 βˆ’211 βˆ’21.1 βˆ’314.011 βˆ’264.701 βˆ’409.273 34.872
βˆ’106 βˆ’213 βˆ’21.3 βˆ’316.574 βˆ’266.457 βˆ’412.327 35.444
βˆ’107 βˆ’215 βˆ’21.5 βˆ’319.132 βˆ’268.201 βˆ’415.370 36.019
βˆ’108 βˆ’217 βˆ’21.7 βˆ’321.683 βˆ’269.935 βˆ’418.400 36.597
βˆ’109 βˆ’219 βˆ’21.9 βˆ’324.229 βˆ’271.658 βˆ’421.419 37.178
βˆ’110 βˆ’221 βˆ’22.1 βˆ’326.768 βˆ’273.371 βˆ’424.427 37.763
βˆ’111 βˆ’223 βˆ’22.3 βˆ’329.301 βˆ’275.074 βˆ’427.422 38.351
βˆ’112 βˆ’225 βˆ’22.5 βˆ’331.829 βˆ’276.766 βˆ’430.406 38.941
βˆ’113 βˆ’227 βˆ’22.7 βˆ’334.350 βˆ’278.447 βˆ’433.379 39.535
βˆ’114 βˆ’229 βˆ’22.9 βˆ’336.866 βˆ’280.119 βˆ’436.340 40.132
βˆ’115 βˆ’231 βˆ’23.1 βˆ’339.376 βˆ’281.780 βˆ’439.290 40.733
βˆ’116 βˆ’233 βˆ’23.3 βˆ’341.880 βˆ’283.431 βˆ’442.229 41.336
βˆ’117 βˆ’235 βˆ’23.5 βˆ’344.379 βˆ’285.072 βˆ’445.156 41.942
βˆ’118 βˆ’237 βˆ’23.7 βˆ’346.871 βˆ’286.703 βˆ’448.073 42.551
βˆ’119 βˆ’239 βˆ’23.9 βˆ’349.358 βˆ’288.325 βˆ’450.978 43.164
βˆ’120 βˆ’241 βˆ’24.1 βˆ’351.840 βˆ’289.936 βˆ’453.873 43.779
N n = 2N βˆ’ 1 ΞΈ = nb XN YN Xβ€²N Yβ€²N
Step of Ordinal of odd Ray angle of X Y Coordinates of
reflective side of reflective odd side coordinate coordinate mold
surface surface (Β°) (mm) (mm) (mm)
Third quadrant

Embodiments of the present disclosure are described in detail above with reference to the accompanying drawings, but the present disclosure is not limited to the above embodiments. Within the knowledge of a person of ordinary skill in the art, various variations can also be made without departing from the spirit of the present disclosure.

Claims

1. A method for determining a reflective surface of a steering gear, comprising:

obtaining a focal length and a specific reflection angle, wherein the focal length is a distance between a ray source and a center of the reflective surface of the steering gear, and the specific reflection angle is an exit angle of an ultrasonic wave reflected by the reflective surface of the steering gear;

determining a 0th step reflective surface of the reflective surface of the steering gear based on the focal length and the specific reflection angle, which specifically comprises:

determining a unit angle of the reflective surface of the steering gear based on the focal length, wherein the unit angle is an included angle between a first side and a second side, the first side is a connecting line between a first end point of a longitudinal section of each step reflective surface and the ray source, and the second side is a connecting line between a second end point of the longitudinal section of each step reflective surface and the ray source;

determining an inclination angle of the 0th step reflective surface of the reflective surface of the steering gear based on the specific reflection angle, wherein the inclination angle of the 0th step reflective surface of the reflective surface of the steering gear is an included angle between the 0th step reflective surface of the reflective surface of the steering gear and a horizontal plane;

determining side coordinates of the 0th step reflective surface of the reflective surface of the steering gear based on the focal length, the unit angle, and the inclination angle of the 0th step reflective surface of the reflective surface of the steering gear; and

determining the 0th step reflective surface of the reflective surface of the steering gear based on the side coordinates of the 0th step reflective surface;

determining an adjacent step reflective surface by a geometric method based on the 0th step reflective surface, wherein the adjacent step reflective surface comprises a positive step reflective surface and a negative step reflective surface, wherein the determining an adjacent step reflective surface by a geometric method based on the 0th step reflective surface specifically comprises:

determining side coordinates of the adjacent step reflective surface by a reflection law based on the unit angle and the side coordinates of the 0th step reflective surface; and

determining the adjacent step reflective surface based on the side coordinates of the adjacent step reflective surface; and

if a number of steps of the reflective surface of the steering gear reaches a preset value, determining the reflective surface of the steering gear based on the 0th step reflective surface and the adjacent step reflective surface;

wherein the determining an adjacent step reflective surface by a geometric method based on the 0th step reflective surface specifically comprises:

determining a unit length of the reflective surface of the steering gear based on the focal length, wherein the unit length is a longitudinal cross-sectional length of each step reflective surface;

determining the side coordinates of the adjacent step reflective surface by the reflection law based on the unit length and the 0th step reflective surface; and

determining the adjacent step reflective surface based on the side coordinates of the adjacent step reflective surface.

2. (canceled)

3. (canceled)

4. The method for determining a reflective surface of a steering gear according to claim 1, wherein the determining side coordinates of the adjacent step reflective surface by a reflection law based on the unit angle and the side coordinates of the 0th step reflective surface specifically comprises:

if a number N of steps of the reflective surface is a positive integer, determining the side coordinates of the adjacent step reflective surface based on the unit angle according to the following equations:


(XN,YN)=F((XNβˆ’1,YNβˆ’1),l,c),


(X0,Y0)=(X+0,Y+0), where

(XN, YN) represents side coordinates of an Nth step reflective surface, (XNβˆ’1, YNβˆ’1) represents side coordinates of an (Nβˆ’1)th step reflective surface, c represents the unit angle, l represents the focal length, (X0, Y0) represents side coordinates of the 0th reflective surface, and (X+0, Y+0) represents side coordinate values of the 0th step reflective surface in a first quadrant; or

if the number N of steps of the reflective surface is a negative integer, determining the side coordinates of the adjacent step reflective surface based on the unit angle according to the following equations:


(XN,YN)=F((XN+1,YN+1),l,c),


(X0,Y0)=(Xβˆ’0,Yβˆ’0), where

(XN+1, YN+1) represents side coordinates of an (N+1)th step reflective surface, and (Xβˆ’0, Yβˆ’0) represents side coordinate values of the 0th step reflective surface in a third quadrant.

5. The method for determining a reflective surface of a steering gear according to claim 4, wherein after the determining the reflective surface of the steering gear based on the 0th step reflective surface and the adjacent step reflective surface, the method further comprises:

storing the side coordinates, the focal length, and the unit angle of the adjacent step reflective surface into a database, wherein the database is configured to inquire the reflective surface of the steering gear.

6. (canceled)

7. A focusing steering gear of an external level gauge, comprising a reflective surface of a steering gear determined by the method for determining a reflective surface of a steering gear according to any one of claim 1, wherein

the included angle between the 0th step reflective surface of the reflective surface of the steering gear and a horizontal plane is a specific angle, to enable a direction of the ultrasonic wave reflected by the reflective surface of the steering gear to be a preset direction; a midpoint of the 0th step reflective surface of the reflective surface of the steering gear and the ray source are located in a same horizontal plane; the ray source is disposed on a concave side of the reflective surface of the steering gear; and a transverse cross section of the reflective surface of the steering gear is an arc surface.

8. The focusing steering gear of an external level gauge according to claim 7, wherein a first side edge and a second side edge of the reflective surface of the steering gear are respectively in contact with an inner surface of a side wall of a liquid tank; the first side edge is a connecting line between end points on arc-shaped sides of adjacent step reflective surfaces of the reflective surface of the steering gear; and the second side edge is a connecting line of end points on other sides of the arc-shaped sides of the adjacent step reflective surfaces of the reflective surface of the steering gear.

9. The focusing steering gear of an external level gauge according to claim 7, wherein the reflective surface of the steering gear comprises the 0th step reflective surface and the negative step reflective surface.

10. The focusing steering gear of an external level gauge according to claim 7, wherein the reflective surface of the steering gear comprises the 0th step reflective surface and the positive step reflective surface.

11. The focusing steering gear of an external level gauge according to claim 10, wherein the determining side coordinates of the adjacent step reflective surface by a reflection law based on the unit angle and the side coordinates of the 0th step reflective surface specifically comprises:

if a number N of steps of the reflective surface is a positive integer, determining the side coordinates of the adjacent step reflective surface based on the unit angle according to the following equations:


(XN,YN)=F((XNβˆ’1,YNβˆ’1),l,c),


(X0,Y0)=(X+0,Y+0), where

(XN, YN) represents side coordinates of an Nth step reflective surface, (XNβˆ’1, YNβˆ’1) represents side coordinates of an (Nβˆ’1)th step reflective surface, c represents the unit angle, l represents the focal length, (X0, Y0) represents side coordinates of the 0th reflective surface, and (X+0, Y+0) represents side coordinate values of the 0th step reflective surface in a first quadrant; or

if the number N of steps of the reflective surface is a negative integer, determining the side coordinates of the adjacent step reflective surface based on the unit angle according to the following equations:


(XN,YN)=F((XN+1,YN+1),l,c),


(X0,Y0)=(Xβˆ’0,Yβˆ’0), where

(XN+1, YN+1) represents side coordinates of an (N+1)th step reflective surface, and (Xβˆ’0, Yβˆ’0) represents side coordinate values of the 0th step reflective surface in a third quadrant.

12. The focusing steering gear of an external level gauge according to claim 11, wherein after the determining the reflective surface of the steering gear based on the 0th step reflective surface and the adjacent step reflective surface, the method further comprises:

storing the side coordinates, the focal length, and the unit angle of the adjacent step reflective surface into a database, wherein the database is configured to inquire the reflective surface of the steering gear.

13. The focusing steering gear of an external level gauge according to claim 11, wherein a first side edge and a second side edge of the reflective surface of the steering gear are respectively in contact with an inner surface of a side wall of a liquid tank; the first side edge is a connecting line between end points on arc-shaped sides of adjacent step reflective surfaces of the reflective surface of the steering gear; and the second side edge is a connecting line of end points on other sides of the arc-shaped sides of the adjacent step reflective surfaces of the reflective surface of the steering gear.

14. The focusing steering gear of an external level gauge according to claim 12, wherein a first side edge and a second side edge of the reflective surface of the steering gear are respectively in contact with an inner surface of a side wall of a liquid tank; the first side edge is a connecting line between end points on arc-shaped sides of adjacent step reflective surfaces of the reflective surface of the steering gear; and the second side edge is a connecting line of end points on other sides of the arc-shaped sides of the adjacent step reflective surfaces of the reflective surface of the steering gear.

15. The focusing steering gear of an external level gauge according to claim 11, wherein the reflective surface of the steering gear comprises the 0th step reflective surface and the negative step reflective surface.

16. The focusing steering gear of an external level gauge according to claim 12, wherein the reflective surface of the steering gear comprises the 0th step reflective surface and the negative step reflective surface.

17. The focusing steering gear of an external level gauge according to claim 11, wherein the reflective surface of the steering gear comprises the 0th step reflective surface and the positive step reflective surface.

18. The focusing steering gear of an external level gauge according to claim 12, wherein the reflective surface of the steering gear comprises the 0th step reflective surface and the positive step reflective surface.

Resources

Images & Drawings included:

Sources:

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