MULTI-DIRECTION FOLDABLE REEL HANDLE

Description

CROSS REFERENCE TO RELATED APPLICATIONS

The present application claims the priority of U.S. Provisional Patent Application Ser. No. 63/724,477 filed Nov. 25, 2024, entitled “CABLE REEL FEATURES”, which is incorporated herein in its entirety.

BACKGROUND

Cable reels, also known as drums or spools, are cylindrical devices essential for the organized storage, transport, and dispensing of various types of electrical wires, fiber optic cables, and wire ropes. These reels are utilized across a wide range of industries, such as telecommunications, construction, entertainment and mining, to prevent tangling and ensure efficient deployment. Depending on the application and load requirements, they are constructed from diverse materials; for instance, heavy-duty steel reels are often used for industrial mining operations, while lighter plastic or plywood reels are common for commercial wiring or disposable applications. Advanced models may even include features such as spring-loaded retraction, motorized winding, or “live” connections that allow the cable to be used while still spooled.

Cable reel handles provide the necessary leverage for smooth and controlled deployment and retraction, significantly increasing operational efficiency while reducing physical strain on the user. Current reel handles present significant operational limitations in their design and functionality, as existing reel handle systems only fold in one direction and can face a direction that easily folds down when in use. This limitation creates practical difficulties for users, as the handle may inadvertently fold into its locked position during cable retraction operations.

BRIEF DESCRIPTION OF THE DRAWING

FIG. 1 is a perspective view of a handle assembly of a cable reel;

FIG. 2 is a perspective view of a handle assembly of a cable reel;

FIG. 3 is a front elevation view of a handle assembly of a cable reel assembly;

FIG. 4 is a perspective view of a handle assembly of a cable reel assembly, showing a keying feature;

FIG. 5 is a perspective view of a handle assembly of a cable reel assembly;

FIG. 6 is a front elevation view of a handle assembly of a cable reel assembly wherein the handle is in the reverse position;

FIG. 7 is a top plan view of the handle assembly;

FIG. 8 is an isolated view of the mating profile of the handle base;

FIG. 9 is a side elevational view of the handle assembly is the folded position; and

FIG. 10 is a side elevational view of the handle assembly is the extended position.

DETAILED DESCRIPTION

As a multi-direction foldable reel handle system 10 is part of a cable reel 12 that serves as the primary housing and support structure for cable storage and deployment operations. The cable reel 12 is configured to accommodate the innovative handle positioning features without interfering with current fitment or operation.

As shown initially in FIGS. 1-6, a handle assembly 14 is operatively connected to the cable reel 12 and includes multiple components that enable the multi-directional folding capability. The handle assembly 14 incorporates a handle base 16 that serves as the foundation for the positioning mechanism and provides the structural interface between the handle components and the cable reel 12.

A keying feature 18 in the cable reel 12 interfaces with a mating profile 20 on the handle assembly 14. The keying feature 18 and mating profile 20 enables a handle 22 to be placed in multiple positions, allowing it to fold in different directions depending on the user's needs and the operational requirements. The keying feature 18 is configured within the cable reel 12 to receive and securely engage with the mating profile 20 on the handle base 16 of handle assembly 14. This interface allows for precise positioning of the handle 22 while maintaining structural integrity during operation

Referring now to FIGS. 7-10, handle 22 is connected to the handle base 16 through a folding mechanism 24 that enables the multi-directional folding capability. The handle base 16 incorporates the mating profile 20, which allows the handle 22 to be positioned so that it folds in the opposite, reverse direction from conventional single-direction systems, as shown in FIG. 6.

The folding mechanism 24 is designed to provide controlled folding motion in multiple directions based on the positioning of the mating profile 20 within the keying feature 18. This positioning capability ensures that when the handle 22 is used for retraction of the cable, it does not inadvertently fold into a locked position, thereby maintaining operational integrity and user control. The locked position represents the configuration of the handle 22 when not in use. The folding mechanism 24 specifically addresses the problem where conventional handles may inadvertently fold into the locking position 26 during cable retraction operations, which creates practical difficulties for users.

The materials used in construction of the keying feature 18 and mating profile 20 are selected to provide structural strength and durability. Suitable materials include high strength plastic or metal, chosen based on the specific application requirements and environmental conditions. The selection of materials ensures that the keying feature 18 can withstand the mechanical stresses associated with cable reel operation while maintaining precise positioning capabilities. The materials are constructed to provide structural strength, ensuring compatibility with existing cable reel designs.

A critical aspect of the invention is that the multi-direction foldable reel handle system 10 does not interfere with current fitment or operation of the cable reel 12. This compatibility ensures that the invention can be readily incorporated into existing cable reel designs without requiring substantial modifications to other system components.

The keying feature 18 interfaces with the mating profile 20 in the cable reel 12 and handle assembly 14, allowing the handle 22 to be placed in multiple positions to fold in different directions. The keying feature 18 may be used in other products that have a foldable handle option, demonstrating the broader applicability of the invention.

As described herein, a multi-direction foldable reel handle system for a cable reel assembly includes:

• • a handle 22 having a handle base 16;
  • a mating profile 20 formed by the handle base 16;
  • a keying feature 18 on the cable reel assembly configured to interface with the mating profile;
  • wherein the keying feature and mating profile allow the handle to be positioned in multiple orientations to fold in different directions; and
  • wherein the handle is configured to remain in an operational position during cable retraction without folding into a locked position.

Also as described herein, a method of operating a multi-direction foldable reel handle system includes:

• • providing a cable reel assembly 12 with a keying feature 18;
  • providing a handle 22 with a mating profile 20 integrated into a handle base 16;
  • positioning the handle 22 by interfacing the keying feature 18 with the mating profile 20 in a selected orientation; and
  • operating the handle 22 for cable retraction while preventing the handle 22 from folding into a locked position.

The figures and descriptions provided herein may have been simplified to illustrate aspects that are relevant for a clear understanding of the herein described devices, systems, and methods, while eliminating, for the purpose of clarity, other aspects that may be found in typical devices, systems, and methods. Those of ordinary skill may recognize that other elements and/or operations may be desirable and/or necessary to implement the devices, systems, and methods described herein. Because such elements and operations may be well known in the art, and because they do not facilitate a better understanding of the present disclosure, a discussion of such elements and operations is not provided herein. The present disclosure is deemed to inherently include all such elements, variations, and modifications to the described aspects that would be known to those of ordinary skill in the art, particularly in view of reading the present disclosure. Any headings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description or the claims.

The terminology used herein is for the purpose of describing particular example embodiments or implementations only and is not intended to be limiting. As used herein, the singular forms “a”, “an”, and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise.

The terms “comprises,” “comprising,” “includes,” “including,” “has,” “having,” and variations in form thereof are inclusive or variations in form thereof are intended to be inclusive in a manner similar to the term “comprises” as that term is interpreted when employed as a transitional word in a claim, and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof unless explicitly stated otherwise or the context clearly requires otherwise.

The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.

When an element or layer is referred to as being “on”, “engaged to”, “connected to” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to”, “directly connected to” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.

Although the terms first, second, third, etc., may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the exemplary embodiments and implementations.

Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this subject matter belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and relevant art and should not be interpreted in an idealized or overly formal sense unless expressly so defined herein. For brevity and/or clarity, well-known functions or constructions may not be described in detail herein.

The terms “for example” and “such as” mean “by way of example and not of limitation.” The subject matter described herein is provided by way of illustration for the purposes of teaching, suggesting, and describing, and not limiting or restricting. Combinations and alternatives to the illustrated embodiments and implementations are contemplated, described herein, and set forth in the claims.

The term “exemplary” is used herein to mean serving as an example, instance, or illustration. Any aspect or design described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other aspects or designs. Similarly, examples are provided herein solely for purposes of clarity and understanding and are not meant to limit the subject innovation or portion thereof in any manner.

For convenience of discussion herein, when there is more than one of a component, that component may be referred to herein either collectively or singularly by the singular reference numeral unless expressly stated otherwise or the context clearly indicates otherwise. For example, components N (plural) or component N (singular) may be used unless a specific component is intended. Also, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless expressly stated otherwise or the context indicates otherwise.

The terms “includes,” “has,” “having,” or “exhibits,” or variations in form thereof are intended to be inclusive in a manner similar to the term “comprises” as that term is interpreted when employed as a transitional word in a claim.

It will be understood that when a component is referred to as being “connected” or “coupled” to another component, it can be directly connected or coupled or coupled by one or more intervening components unless expressly stated otherwise or the context clearly indicates otherwise.

The term “and/or” includes any and all combinations of one or more of the associated listed items.

As used herein, phrases such as “between X and Y” and “between about X and Y” should be interpreted to include X and Y unless expressly stated otherwise or the context clearly indicates otherwise.

Terms such as “about”, “approximately”, “around”, and “substantially” are relative terms and indicate that, although two values may not be identical, their difference is such that the apparatus or method still provides the indicated or desired result, or that the operation of a device or method is not adversely affected to the point where it cannot perform its intended purpose. As an example, and not as a limitation, if a height of “approximately X inches” is recited, a lower or higher height is still “approximately X inches” if the desired function can still be performed or the desired result can still be achieved.

While terms such as vertical, horizontal, upper, lower, bottom, top, and the like may be used herein, it is to be understood that these terms are used for ease in referencing the drawing and, unless otherwise indicated or required by context, does not denote a required orientation.

The different advantages and benefits disclosed and/or provided by the implementation(s) disclosed herein may be used individually or in combination with one, some or possibly even all of the other benefits. Furthermore, not every implementation, nor every component of an implementation, is necessarily required to obtain, or necessarily required to provide, one or more of the advantages and benefits of the implementation.

Conditional language, such as, among others, “can”, “could”, “might”, or “may”, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments and implementations preferably or optionally include certain features, elements and/or steps, while some other embodiments and implementations optionally do not include those certain features, elements and/or steps. Thus, such conditional language indicates, in general, that those features, elements and/or steps are used in a permissive sense rather than a mandatory sense, and may not be required for every implementation or embodiment.

The subject matter described herein is provided by way of illustration only and should not be construed as limiting the nature and scope of the claims herein. While different embodiments and implementations have been provided above, it is not possible to describe every conceivable combination of components or methodologies for implementing the disclosed subject matter, and one of ordinary skill in the art may recognize that further combinations and permutations that are possible. Furthermore, the nature and scope of the claims is not necessarily limited to implementations that solve any or all disadvantages which may have been noted in any part of this disclosure. Various modifications and changes may be made to the subject matter described herein without departing from the spirit and scope of, the exemplary embodiments, implementations, and applications illustrated and described herein.

Although the subject matter presented herein has been described in language specific to components used therein, it is to be understood that the scope of the claims is not necessarily limited to the specific components or characteristics thereof described herein; rather, the specific components and characteristics thereof are disclosed as example forms of implementing the disclosed subject matter. Accordingly, the disclosed subject matter is intended to embrace all alterations, modifications, and variations, that fall within the scope and spirit of any claims included herein or that may be written.

The foregoing description and figures are intended only to convey to a person having ordinary skill in the art the fundamental aspects of the disclosed subject matter and are not intended to limit, and should not be construed as limiting, the scope of any present or future claims. Further, in the foregoing Detailed Description, various features may be grouped together in a single embodiment or implementation for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that a claimed embodiment, implementation, or application requires more features than are expressly recited in a present or future claim. Rather, present and future claims reflect patentable subject matter which may lie in less than all features of a single disclosed embodiment, implementation, or application.