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2005-03-22
10/691,945
2003-10-23
US 6,869,107 B2
2005-03-22
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David Bochna
2023-10-23
A block fitting for coupling tubing segments having a pair of seals, one of the seals being a radial seal and the other seal being an axial seal, wherein the fitting militates against leakage during operation of an air conditioning system upon failure of one of the pair of seals.
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This application is a divisional application of and claims the benefit of U.S. patent application Ser. No. 10/151,396 filed on May 20, 2002 now U.S. Pat. No. 6,676,167, hereby incorporated herein by reference.
The invention relates to a fitting for a vehicle air conditioning system and more particularly to a block fitting for coupling tubing segments, the fitting having a pair of seals wherein one of the pair of seals is a radial seal and the other of the pair of seals is an axial seal, the fitting militates against leakage during operation of an air conditioning system upon failure of one of the pair of seals.
In assembly line manufacturing of vehicles, it is desirable that air conditioning line fittings be secured using a power nut driver rather than using a torque wrench. For this reason, peanut or block fittings are often employed.
Conventional air conditioning systems have employed block fittings having several shortcomings. The block fittings of prior art systems include restricted flow diameters in the tubing within the fitting resulting in undesirable pressure losses. Prior art fittings are typically produced from thick block material resulting in heavy and expensive fittings. Additionally, the prior art fittings are produced with a single o-ring seal. Therefore, if a surface of the tubing or seal becomes damaged, undesirable leakage of refrigerant fluid may occur.
It would be desirable to produce a fitting for use in an air conditioning system which militates against pressure loss, militates against leakage of refrigerant, and is inexpensive to produce.
Consistent and consonant with the present invention, a fitting for use in an air conditioning system which militates against pressure loss, militates against leakage of refrigerant, and is inexpensive to produce has surprisingly been discovered.
The fitting for an air conditioning system comprises:
a male tube with an end and an outer wall, the male tube having a radially outwardly extending annular flange formed thereon and an annular groove formed in the outer wall spaced from the end and the annular flange;
a female tube adapted to receive the male tube, the female tube having a flared end to cooperate with the male tube;
a first o-ring disposed between the annular flange of the male tube and the flared end of the female tube to provide at least an axial seal between the male tube and the female tube;
a second o-ring disposed within the annular groove to provide at least a radial seal between the male tube and the female tube;
a male fitting having an aperture formed therein adapted to receive the male tube;
a female fitting having an aperture formed therein adapted to receive the female tube; and
fastening means for securely holding the male fitting and the female fitting adjacent one another to engage the male tube and the female tube.
The above, as well as other objects, features, and advantages of the present invention will be understood from the detailed description of the preferred embodiments of the present invention with reference to the accompanying drawings, in which:
FIG. 1 is a sectional elevation view incorporating the features of the present invention;
FIG. 2 is a partial sectional view taken along line 2β2 of FIG. 1 showing the male block fitting;
FIG. 3 is a sectional elevation view of an alternate embodiment of the present invention;
FIG. 4 is a partial sectional view taken along line 4β4 of FIG. 3 showing the male block fitting;
FIG. 5 is a sectional elevation view of an alternate embodiment of the present invention;
FIG. 6 is a partial sectional view taken along line 6β6 of FIG. 5 showing the male block fitting;
FIG. 7 is a sectional elevation view of an alternate embodiment of the present invention;
FIG. 8 is a partial sectional view taken along line 8β8 of FIG. 7 showing the backer plate; and
FIG. 9 is a sectional elevation view of an alternate embodiment of the present invention.
Referring now to the drawings, and particularly FIG. 1, there is shown generally at 10 a block or peanut fitting incorporating the features of the invention. The block fitting 10 includes a male block portion 12 and a female block portion 14. As illustrated in FIG. 2, the male block 12 has a generally elliptical shape with one end of the ellipse having a slightly smaller radius than the other end. The male block 12 includes a first generally circular aperture 16 adapted to receive a male tube or conduit 18. It is desirable, although not critical, to have a press fit between the male tube 18 and the wall forming the first aperture 16. Splines formed on the wall forming the first aperture 16 can also be used to accomplish the desired interference fit. In the embodiment shown, the first aperture 16 is disposed adjacent the end of the ellipse having the larger radius and has a center point on the major axis of the ellipse. The male block 12 includes a second generally circular aperture 20 adapted to receive a stud 22. In the embodiment shown, the second aperture 20 is disposed adjacent the end of the ellipse having the smaller radius and has a center point on the major axis of the ellipse.
An annular lip 24 is formed on one side 25 of the male block 12 and is adapted to receive an outer flared portion 26 at the end of a female tube or conduit 28. A flange 30 of the male tube 18, which may be formed by crimping, for example, abuts a side 25 of the male block 12 and an inner wall of an outer flared portion 26 of a female tube 28. A gap 32 is left between the flared portion 26 of the female tube 28 and the male tube 18 adjacent the flange 30. The gap 32 is on the side of the flange 30 opposite the side of the flange 30 which abuts the side 25 of the male block 12. A first o-ring 34 is sealingly disposed in the gap 32. An annular groove 36 is formed in the outer surface of the male tube 18, by rolling or machining, for example, near an end 38 of the male tube 18. A second o-ring 40β³ is disposed in the groove 36 and abuts an inner surface 42 of the female tube 28. An inner flared portion 44 of the female tube 28 is formed adjacent the end 38 of the male tube 18. Although rubber o-rings are shown in the drawings, it is understood that other conventional sealing materials could be used such as fluoroelastomers, for example.
In the embodiment shown, the female block 14 has a generally elliptical shape with one end of the ellipse having a slightly smaller radius than the other end to match the shape of the male block 12. The female block 14 includes a first generally circular aperture 46 adapted to receive the female tube 28. In the embodiment shown, the first aperture 46 is disposed adjacent the end of the ellipse having the larger radius and has a center point on the major axis of the ellipse. An annular ridge 47 surrounds the first aperture 46 of the female block 14 and abuts the outer flared portion 26 of the female tube 28. The female block 14 includes a second generally circular aperture 48 adapted to receive the stud 22. It is desirable, although not critical, to have a press fit between stud 22 and the wall forming the second aperture 48. Splines formed on the wall forming the second aperture 48 can also be used to accomplish the desired interference fit. In the embodiment shown, the second aperture 48 is disposed adjacent the end of the ellipse having the smaller radius and has a center point disposed on the major axis of the ellipse. The stud 22 is inserted through the second aperture 48 of the female block 14 and the second aperture 20 of the male block 12. A nut 50 threadingly engages the stud 22 to tightly hold the male block 12 adjacent the female block 14 and sealingly engages the male tube 18 and the female tube 28. It is understood that other fasteners could be used without departing from the scope and spirit of the invention.
A second embodiment of the invention is illustrated in FIGS. 3 and 4. A block fitting 60β² includes a male block portion 62β² and a female block portion 14β². As illustrated in FIG. 4, the male block 62β² has a generally elliptical shape with one end of the ellipse having a slightly smaller radius than the other end. The male block 62β² includes a first generally circular aperture 16β² adapted to receive a male tube or conduit 18β². It is desirable, although not critical, to have a press fit between the male tube 18β² and the wall forming the first aperture 16β². Splines formed on the wall forming the first aperture 16β² can also be used to accomplish the desired interference fit. In the embodiment shown, the first aperture 16β² is disposed adjacent the end of the ellipse having the larger radius and has a center point on the major axis of the ellipse. The male block 62β² includes a second generally circular aperture 20β² adapted to receive a stud 22β². In the embodiment shown, the second aperture 20β² is disposed adjacent the end of the ellipse having the smaller radius and has a center point on the major axis of the ellipse.
A flange 30β² of the male tube 18β², which may be formed by crimping, for example, abuts a side 64β² of the male block 62β² and an inner wall of an outer flared portion 26β² of a female tube 28β². A gap 32β² is left between the flared portion 26β² of the female tube 28β² and the male tube 18β² adjacent the flange 30β². The gap 32β² is on the side of the flange 30β² opposite the side of the flange 30β² which abuts the side 64β² of the male block 62β². A first o-ring 34β² is sealingly disposed in the gap 32β². An annular groove 36β² is formed in an outer surface of the male tube 18β², by rolling or machining, for example, near an end 38β² of the male tube 18β². A second o-ring 40β² is disposed in the groove 36β² and abuts an inner surface 42β² of the female tube 28β². An inner flared portion 44β² of the female tube 28β² is formed adjacent the end 38β² of the male tube 18β². Although rubber o-rings are shown in the drawings, it is understood that other conventional sealing materials could be used such as fluoroelastomers, for example.
In the embodiment shown, the female block 14β² has a generally elliptical shape with one end of the ellipse having a slightly smaller radius than the other end to match the shape of the male block 62β². The female block 14β² includes a first generally circular aperture 46β² adapted to receive the female tube 28β². In the embodiment shown, the first aperture 46β² is disposed adjacent the end of the ellipse having the larger radius and has a center point on the major axis of the ellipse. An annular ridge 47β² surrounds the first aperture 46β² of the female block 14β² and abuts the outer flared portion 26β² of the female tube 28β². The female block 14β² includes a second general y circular aperture 48β² adapted to receive the stud 22β². It is desirable, although not critical, to have a press fit between stud 22β² and the wall forming the second aperture 48β². Splines formed on the wall forming the second aperture 48β² can also be used to accomplish the desired interference fit. In the embodiment shown, the second aperture 48β² is disposed adjacent the end of the ellipse having the smaller radius and has a center point on the major axis of the ellipse. The stud 22β² is inserted through the second aperture 48β² of the female block 14β² and the second aperture 20β² of the male block 62β². A nut 50β² threadingly engages the stud 22β² to tightly hold the male block 62β² adjacent the female block 14β² and sealingly engages the male tube 18β² and the female tube 28β². It is understood that other fasteners could be used without departing from the scope and spirit of the invention.
A third embodiment of the invention is illustrated in FIGS. 5 and 6. A block fitting 80β³ includes a male block portion 62β³ and a female block portion 82β³. As illustrated in FIG. 6, the male block 62β³ has a generally elliptical shape with one end of the ellipse having a slightly smaller radius than the other end. The male block 62β³ includes a first generally circular aperture 16β³ adapted to receive a male tube or conduit 18β³. It is desirable, although not critical, to have a press fit between the male tube 18β³ and the wall forming the first aperture 16β³. Splines formed on the wall forming the first aperture 16β³ can also be used to accomplish the desired interference fit. In the embodiment shown, the first aperture 16β³ is disposed adjacent the end of the ellipse having the larger radius and has a center point on the major axis of the ellipse. The male block 62β³ includes a second generally circular aperture 20β³ adapted to receive a stud 22β³. In the embodiment shown, the second aperture 20β³ is disposed adjacent the end of the ellipse having the smaller radius and has a center point on the major axis of the ellipse.
A flange 30β³ of the male tube 18β³, which may be formed by crimping, for example, abuts a side 64β³ of the male block 62β² and an inner wall of an outer flared portion 84β³ of a female tube 86β³. A gap 32β³ is left between the flared portion 84β³ of the female tube 86β³ and the male tube 18β³ adjacent the flange 30β³. The gap 32β³ is on the side of the flange 30β³ opposite the side of the flange 30β³which abuts the side 64β³ of the male block 62β³. A first o-ring 34β³ is sealingly disposed in the gap 32β³. An annular groove 36β³ is formed in an outer surface of the male tube 8β³, by rolling or machining, for example, near an end 38β³ of the male tube 18β³. A second o-ring 40β³ is disposed in the groove 36β³ and abuts an inner surface 88β³ of the female tube 86β³. An inner flared portion 90β³ of the female tube 86β³ is formed adjacent the end 38β³ of the male tube 18β³. Although rubber o-rings are shown in the drawings, it is understood that other conventional sealing materials could be used such as fluoroelastomers, for example.
In the embodiment shown, the female block 82β³ has a generally elliptical shape with one end of the ellipse having a slightly smaller radius than the other end to match the shape of the male block 62β³. The female block 82β³ includes a first generally circular aperture 92β³ adapted to receive the female tube 86β³. In the embodiment shown, the first aperture 92β³ is disposed adjacent the end of the ellipse having the larger radius and has a center point on the major axis of the ellipse. An annular sloped portion 93β³ surrounds the first aperture 92β³ of the female block 82β³ and abuts the outer flared portion 84β³ of the female tube 86β³. The female block 82β³ includes a second generally circular aperture 94β³ adapted to receive the stud 22β³. It is desirable, although not critical, to have a press fit between stud 22β³ and the wall forming the second aperture 94β³. Splines formed on the wall forming the second aperture 94β³ can also be used to accomplish the desired interference fit. In the embodiment shown, the second aperture 94β³ is disposed adjacent the end of the ellipse having the smaller radius and has a center point on the major axis of the ellipse. The stud 22β³ is inserted through the second aperture 94β³ of the female block 82β³ and the second aperture 20β³ of the male block 62β³. A nut 50β³ threadingly engages the stud 22β³ to tightly hold the male block 62β³ adjacent the female block 82β³ and sealingly engages the male tube 18β³ and the female tube 86β³. It is understood that other fasteners could be used without departing from the scope and spirit of the invention.
A fourth embodiment of the invention is illustrated in FIGS. 7 and 8. A block fitting 100β²β³ includes a male block portion 62β²β³ and a female block portion 102β²β³. The male block 62β²β³ has a generally elliptical shape with one end of the ellipse having a slightly smaller radius than the other end. The male block 62β²β³ includes a first generally circular aperture 16β²β³ adapted to receive a male tube or conduit 18β²β³. It is desirable, although not critical, to have a press fit between the male tube 18β²β³ and the wall forming the first aperture 16β²β³. Splines formed on the wall forming the first aperture 16β²β³ can also be used to accomplish the desired interference fit. In the embodiment shown, the first aperture 16β²β³ is disposed adjacent the end of the ellipse having the larger radius and has a center point on the major axis of the ellipse. The male block 62β²β³ includes a second generally circular aperture 20β²β³ adapted to receive a stud 22β²β³. In the embodiment shown, the second aperture 20β²β³ is disposed adjacent the end of the ellipse having the smaller radius and has a center point on the major axis of the ellipse.
A flange 30β²β³ of the male tube 18β²β³, which may be formed by crimping, for example, abuts a side 64β²β³ of the male block 62β²β³ and an inner wall of an outer flared portion 84β²β³ of a female tube 86β²β³. A gap 32β²β³ is left between the flared portion 84β²β³ of the female tube 86β²β³ and the male tube 18β²β³ adjacent the flange 30β²β³. The gap 32β²β³ is on the side of the flange 30β²β³ opposite the side of the flange 30β²β³ which abuts the side 64β²β³ of the male block 62β²β³. A first o-ring 34β²β³ is sealingly disposed in the gap 32β²β³. An annular groove 36β²β³ is formed in an outer surface of the male tube 18β²β³, by rolling or machining, for example, near an end 38β²β³ of the male tube 18β²β³. A second o-ring 40β²β³ is disposed in the groove 36β²β³ and abuts an inner surface 88β²β³ of the female tube 86β²β³. An inner flared portion 90β²β³ of the female tube 86β²β³ is formed adjacent the end 38β²β³ of the male tube 18β²β³. Although rubber o-rings are shown in the drawings, it is understood that other conventional sealing materials could be used such as fluoroelastomers, for example.
In the embodiment shown, the female block 102β²β³ has a generally elliptical shape with one end of the ellipse having a slightly smaller radius than the other end to match the shape of the male block 62β²β³. The female block 102β²β³ includes a first generally circular aperture 104β²β³ adapted to receive the female tube 86β²β³. In the embodiment shown, the first aperture 104β²β³ is disposed adjacent the end of the ellipse having the larger radius and has a center point on the major axis of the ellipse. An annular sloped portion 106β²β³ surrounds the first aperture 104β²β³ of the female block 102β²β³ and abuts the outer flared portion 84β²β³ of the female tube 86β²β³. The female block 102β²β³ includes a second generally circular aperture 108β²β³ adapted to receive the stud 22β²β³. It is desirable, although not critical, to have a press fit between stud 22β²β³ and the wall forming the second aperture 108β²β³. Splines formed on the wall forming the second aperture 108β²β³ can also be used to accomplish the desired interference fit. In the embodiment shown, the second aperture 108β²β³ is disposed adjacent the end of the ellipse having the smaller radius and has a center point on the major axis of the ellipse.
A backer plate 110β²β³ is disposed adjacent the female block 102β²β³ in a cutout portion 112β²β³ of the female block 102β²β³. As illustrated in FIG. 8, the backer plate includes a central aperture 114β²β³ adapted to receive the stud 22β²β³. The backer plate 110β²β³ also includes a pair of shoulder portions 116β²β³. The stud 22β²β³ is inserted through the aperture 114β²β³ of the backer plate 110β²β³, the second aperture 108β²β³ of the female block 102β²β³, and the second aperture 20β²β³ of the male block 62β²β³. A nut 50β²β³ threadingly engages the stud 22β²β³ to tightly hold the male block 62β²β³ adjacent the female block 102β²β³ and the female block 102β²β³ adjacent the backer plate 110β²β³. The nut 50β²β³ and the stud 22β²β³ cooperate to sealingly engage the male tube 18β²β³ and the female tube 86β²β³. It is understood that other fasteners could be used without departing from the scope and spirit of the invention.
A fifth embodiment of the invention is illustrated in FIG. 9. A block fitting 120β³β³ includes a male block portion 62β³β³ and a component block portion 122β³β³ The component block 122β³β³ is a refrigerant system component such as a condenser block or compressor manifold, for example. The male block 62β³β³ has a generally elliptical shape with one end of the ellipse having a slightly smaller radius than the other end. The male block 62β³β³ includes a first generally circular aperture 16β³β³ adapted to receive a male tube or conduit 18β³β³. It is desirable, although not critical, to have a press fit between the male tube 18β³β³ and the wall forming the first aperture 16β³β³. Splines formed on the wall forming the first aperture 16β³β³ can also be used to accomplish the desired interference fit. In the embodiment shown, the first aperture 16β³β³ is disposed adjacent the end of the ellipse having the larger radius and has a center point on the major axis of the ellipse. The male block 62β³β³ includes a second generally circular aperture 20β³β³ adapted to receive a threaded stud 124β³β³. In the embodiment shown, the second aperture 20β³β³ is disposed adjacent the end of the ellipse having the smaller radius and has a center point on the major axis of the ellipse.
A flange 30β³β³ of the male tube 18β³β³, which may be formed by crimping, for example, abuts a side 64β³β³ of the male block 62β³β³ and an inner wall 126β³β³ of the component block 122β³β³. The inner wall 126β³β³ is adapted to receive the male tube 18β³β³. A gap 32β²β³ is left between the inner wall 126β³β³ and the male tube 18β³β³ adjacent the flange 30β³β³. The gap 32β³β³ is on the side of the flange 30β³β³ opposite the side of the flange 30β³β³ which abuts the side 64β³β³ of the male block 62β³β³. A first o-ring 34β³β³ is sealingly disposed in the gap 32β³β³. An annular groove 36β³β³ is formed in an outer surface of the male tube 18β³β³, by rolling or machining, for example, near an end 38β³β³ of the male tube 181β²β³. A second o-ring 40β²β³ is disposed in the groove 36β³β³ and abuts the inner wall 126β³β³ of the component block 122β³β³. An inner flared portion 128β³β³ of the component block 122β³β³ is formed adjacent the end 38β³β³ of the male tube 18β³β³. Although rubber o-rings are shown in the drawings, it is understood that other conventional sealing-materials could be used such as fluoroelastomers, for example.
The component block 122β³β³ includes an aperture 130β³β³ adapted to receive the stud 124β³β³. In the embodiment shown, the aperture 130β³β³ threadingly engages the stud 124β³β³. It is understood that other fasteners could be used without departing from the scope and spirit of the invention. The stud 124β³β³ is inserted through the second aperture 20β³β³ of the male block 62β³β³. A nut 50β³β³ threadingly engages the stud 124β³β³ to tightly hold the male block 62β³β³ adjacent the component block 122β³β³ and sealingly engages the male tube 18β³β³ with the inner wall 126β³β³ using the first o-ring 34β³β³ and the second o-ring 401β³β³.
The assembly and operation of the embodiments of the invention will now be described. To assemble the embodiment of the invention illustrated in FIG. 1, the male tube 18 is inserted in the first aperture 16 of the male block 12. The female tube 28 is inserted in the first aperture 46 of the female block 14. The first o-ring 34 and the second o-ring 40 are placed on the male tube 18 in the orientation shown in FIG. 1. The male tube 18 is then inserted into the female tube 28 and the male block 12 and the female block 14 are moved adjacent one another. Then, the stud 22 is inserted into the second aperture 48 of the female block 14 and through the second aperture 20 of the male block 12. The nut 50 is then engaged with the threaded portion of the stud 22 and tightened to sealing engage the male tube 18 and the female tube 28.
Once assembled, the male block 12 and the female block 14 cooperate to create a sealed, tight fit between the male tube 18 and the female tube 28 and preclude relative axial and rotational movement between the male tube 18 and the female tube 28. The first o-ring 34 and second o-ring 40 provide a seal on two different surfaces. The first o-ring 34 provides an axial seal on the flange 30 of the male tube 18. The second o-ring 40 provides a radial seal between the annular groove 36 of the male tube 18 and the inner wall 42 of the female tube 28. The two surface sealing provides redundant sealing which safeguards against leakage should one of the seals or the sealing surfaces be damaged. Additionally, the seal and tube arrangements allow the inner diameter through the block fitting 10 to remain substantially the same as the inner diameter of the male tube 18 and the female tube 28, thereby minimizing frictional losses in fluid flow through the connection.
To assemble the second embodiment of the invention illustrated in FIG. 3, the male tube 18β² is inserted in the first aperture 16β² of the male block 62β². The female tube 28β² is inserted in the first aperture 46β² of the female block 14β². The first o-ring 34β² and the second o-ring 40β² are placed on the male tube 18β² in the orientation shown in FIG. 3. The male tube 18β² is then inserted into the female tube 28β² and the male block 62β² and the female block 14β² are moved adjacent one another. Then, the stud 22β² is inserted into the second aperture 48β² of the female block 14β² and through the second aperture 20β² of the male block 62β². The nut 50β² is then engaged with the threaded portion of the stud 22β² and tightened to sealing engage the male tube 18β² and the female tube 28β².
Once assembled, the male block 62β² and the female block 14β² cooperate to create a sealed, tight fit between the male tube 18β² and the female tube 28β² and preclude relative axial and rotational movement between the male tube 18β² and the female tube 28β². The first o-ring 34β² and second o-ring 40β² provide a seal on two different surfaces. The first o-ring 34β² provides an axial seal on the flange 30β² of the male tube 18β². The second o-ring 40β² provides a radial seal between the annular groove 36β² of the male tube 18β² and the inner wall 42β² of the female tube 28β². The two surface sealing provides redundant sealing which safeguards against leakage should one of the seals or the sealing surfaces be damaged. Additionally, the seal and tube arrangements allow the inner diameter through the block fitting 60β² to remain substantially the same as the inner diameter of the male tube 18β² and the female tube 28β², thereby minimizing frictional losses in fluid flow through the connection. In this embodiment, the end of the female tube 28β² is protected against damage as it does not protrude beyond the edge of the female block 14β² facing the male block 62β².
To assemble the third embodiment of the invention illustrated in FIG. 5, the male tube 18β³ is inserted in the first aperture 16β³ of the male block 62β³. The female tube 86β³ is inserted in the first aperture 92β³ of the female block 82β³. The first o-ring 34β³ and the second o-ring 40β³ are placed on the male tube 18β³ in the orientation shown in FIG. 5. The male tube 18β³ is then inserted into the female tube 86β³ and the male block 62β³ and the female-block 82β³ are moved adjacent one another. Then, the stud 22β³ is inserted into the second aperture 94β³ of the female block 82β³ and through the second aperture 20β³ of the male block 62β³. The nut 50β³ is then engaged with the threaded portion of the stud 22β³ and tightened to sealing engage the male tube 18β³ and the female tube 86β³.
Once assembled, the male block 62β³ and the female block 82β³ cooperate to create a sealed, tight fit between the male tube 18β³ and the female tube 86β³ and preclude relative axial and rotational movement between the male tube 18β³ and the female tube 86β³. The first o-ring 34β³ and second o-ring 40β³ provide a seal on two different surfaces. The first o-ring 34β³ provides an axial seal on the flange 30β³ of the male tube 18β³, as well as axial and radial seals on the sloped portion of the outer flared portion 84β³ of the female tube 86β³. The second o-ring 40β³ provides a radial seal between the annular groove 36β³ of the male tube 18β³ and the inner wall 88β³ of the female tube 86β³. The two surface sealing provides redundant sealing which safeguards against leakage should one of the seals or the sealing surfaces be damaged. Additionally, the seal and tube arrangements allow the inner diameter through the block fitting 80β³ to remain substantially the same as the inner diameter of the male tube 18β³ and the female tube 86β³, thereby minimizing frictional losses in fluid flow through the connection. In this embodiment, the end of the female tube 86β³ is protected against damage as it does not protrude beyond the edge of the female block 82β³ facing the male block 62β³.
To assemble the fourth embodiment of the invention illustrated in FIG. 7, the male tube 18β²β³ is inserted in the first aperture 16β²β³ of the male block 62β²β³. The female tube 86β²β³ is inserted in the first aperture 104β²β³ of the female block 102β²β³. The first o-ring 34β²β³ and the second o-ring 40β²β³ are placed on the male tube 18β²β³ in the orientation shown in FIG. 7. The male tube 18β²β³ is then inserted into the female tube 86β²β³ and the male block 62β²β³ and the female block 102β²β³ are moved adjacent one another. Then, the stud 22β²β³ is inserted into the aperture of the backer plate 110β²β³, the second aperture 108β²β³ of the female block 102β²β³, and through the second aperture 20β²β³ of the male block 62β²β³. The nut 50β²β³ is then engaged with the threaded portion of the stud 22β²β³ and tightened to sealing engage the male tube 18β²β³ and the female tube 86β²β³.
Once assembled, the male block 62β²β³ and the female block 102β²β³ cooperate to create a sealed, tight fit between the male tube 18β²β³ and the female tube 86β²β³ and preclude relative axial and rotational movement between the male tube 18β²β³ and the female tube 86β²β³. Additionally, the backer plate 110β²β³ provides additional support and stiffening for the female block 102β²β³ to militate against leakage. The first o-ring 34β²β³ and second o-ring 40β²β³ provide a seal on two different surfaces. The first o-ring 34β²β³ provides an axial seal on the flange 30β²β³ of the male tube 18β²β³, as well as axial and radial seals on the sloped portion of the outer flared portion 84β²β³ of the female tube 86β²β³. The second o-ring 40β²β³ provides a radial seal between the annular groove 36β²β³ of the male tube 18β²β³ and the inner wall 88β²β³ of the female tube 86β²β³. The two surface sealing provides redundant sealing which safeguards against leakage should one of the seals or the sealing surfaces be damaged. Additionally, the seal and tube arrangements allow the inner diameter through the block fitting 100β²β³ to remain substantially the same as the inner diameter of the male tube 18β²β³ and the female tube 86β²β³, thereby minimizing frictional losses in fluid flow through the connection. In this embodiment, the end of the female tube 86β²β³ is protected against damage as it does not protrude beyond the edge of the female block 102β²β³ facing the male block 62β²β³.
To assemble the fifth embodiment of the invention illustrated in FIG. 9, the male tube 18β³β³ is inserted in the first aperture 16β³β³ of the male block 62β³β³. The first o-ring 34β³β³ and the second o-ring 40β³β³ are placed on the male tube 18β³β³ in the orientation shown in FIG. 9. The stud 124β³β³ is threaded into the aperture 130β³β³ of the component block 122β³β³. The male tube 18β³β³ is then inserted into the component block 122β³β³ adjacent the inner wall 126β³β³. Concurrently, the stud 124β³β³ is inserted into the second aperture 20β³β³ of the male block 62β³β³. The nut 50β³β³ is then engaged with the threaded portion of the stud 124β³β³ and tightened to sealing engage the male tube 18β³β³ with the inner wall 126β³β³ of the component block 122β³β³ using the first o-ring 34β³β³ and the second o-ring 40β³β³.
Once assembled, the male block 62β³β³ and the component block 122β³β³ cooperate to create a sealed, tight fit and preclude relative axial and rotational movement between the male tube 18β³β³ and the component block 122β³β³. The first o-ring 34β³β³ and second o-ring 40β³β³ provide a seal on two different surfaces. The first o-ring 34β³β³ provides an axial seal on the flange 30β³β³ of the male tube 18β³β³, as well as axial and radial seals on a sloped portion of the inner wall 126β²β³. The second o-ring 40β³β³ provides a radial seal between the annular groove 36β³β³ of the male tube 18β³β³ and the inner wall 126β³β³. The two surface sealing provides redundant sealing which safeguards against leakage should one of the seals or the sealing surfaces be damaged. Additionally, the seal and tube arrangement allows the inner diameter through the block fitting 120β³β³ to remain substantially the same as the inner diameter of the male tube 18β³β³ thereby minimizing frictional losses in fluid flow through the connection.
By using the configurations illustrated in the drawings, the thickness of the male blocks and the female blocks are also minimized.
From the foregoing description, one ordinarily skilled in the art can easily ascertain the essential characteristics of this invention and, without departing from the spirit and scope thereof, can make various changes and modifications to the invention to adapt it to various usages and conditions.
1. A male fitting for coupling tubing segments comprising:
a male tube adapted to be received in a female tube, said male tube having an end and an outer wall, the outer wall including a radially outwardly extending annular flange formed thereon and an annular groove formed thereon spaced from the end and the annular flange, the annular flange abutting a first o-ring to provide at least an axial seal between said male tube and the female tube and wherein the first o-ring contacts only said male tube and the female tube, the annular groove receiving a second o-ring therein to provide at least a radial seal between said male tube and the female tube;
a male fitting having an aperture formed therein adapted to receive said male tube; and
fastening means for securely holding said male fitting adjacent a female fitting to engage said male tube and the female tube.
2. The fitting according to claim 1, wherein said fastening means is a threaded stud and a nut.
3. The fitting according to claim 1, wherein said male fitting is a block type fitting.
4. The fitting according to claim 1, wherein the first o-ring provides both an axial seal and a radial seal between said male tube and the female tube.
5. The fitting according to claim 1, wherein an inner diameter of said male tube within said male fitting is substantially the same as an inner diameter of said male tube outside of said male fitting.
6. A female fitting for union with a male fitting for coupling tubing segments comprising:
a female tube having a flared portion adjacent a first end thereof and adapted to receive a male tube therein, the flared portion of said female tube abutting a first o-ring spaced from the first end of said female tube to provide at least an axial seal between said female tube and the male tube, said female tube having a second o-ring disposed therein and spaced from the first o-ring which provides at least a radial seal between said female tube and the male tube;
a female fitting having an aperture formed therein adapted to receive said female tube; and
fastening means for securely holding said female fitting adjacent a male fitting to engage said female tube and the male tube.
7. The fitting according to claim 6, wherein said fastening means is a threaded stud and a nut.
8. The fitting according to claim 6, wherein said female fitting is a block type fitting.
9. The fitting according to claim 6, wherein the first o-ring provides both an axial seal and a radial seal between said female tube and the male tube.
10. The fitting according to claim 6, including a backer plate mounted adjacent said female fitting on a side opposite the male fitting.
11. A male fitting comprising:
a male tube adapted to be received in a first aperture formed in a component block, said male tube having an end and an outer wall, the outer wall including a radially outwardly extending annular flange formed thereon and an annular groove formed thereon spaced from the end and the annular flange, the annular flange abutting a first o-ring to provide at least an axial seal between said male tube and an inner surface of the first aperture of the component block and wherein the first o-ring contacts only said male tube and the inner surface of the first aperture of the component block, the annular groove receiving a second o-ring therein to provide at least a radial seal between said male tube and the inner surface of the first aperture of the component block;
a male fitting having a first aperture formed therein adapted to receive said male tube; and
fastening means for securely holding said male fitting adjacent the component block to engage said male tube and the first aperture of the component block.
12. The fitting according to claim 11, wherein said male fitting includes a second aperture formed therein substantially aligned with a second aperture of the component block.
13. The fitting according to claim 12, wherein said fastening means is a threaded stud having a first end and a second end, the first end of the stud threadingly engaging the second aperture of the component block and the second end of the stud being inserted through the second aperture of said male fitting and having a nut threadingly disposed thereon.
14. The fitting according to claim 11, wherein said male fitting is a block type fitting.
15. The fitting according to claim 11, wherein the first o-ring provides both an axial seal and a radial seal between said male tube and the inner surface of the first aperture of the component block.
16. The fitting according to claim 11, wherein an inner diameter of said male tube within said male fitting is substantially the same as an inner diameter of said male tube outside of said male fitting.
17. The fitting according to claim 11, wherein there is a pressfit between a wall forming the first aperture of said male fitting and the outer wall of said male tube.