Disk drive measuring fly height by applying a bias voltage to an electrically insulated write component of a head

Description

BACKGROUND

Disk drives comprise a disk and a head connected to a distal end of an actuator arm which is rotated about a pivot by a voice coil motor (VCM) to position the head radially over the disk. The disk comprises a plurality of radially spaced, concentric tracks for recording user data sectors and embedded servo sectors. The embedded servo sectors comprise head positioning information (e.g., a track address) which is read by the head and processed by a servo controller to control the actuator arm as it seeks from track to track.

The head is typically fabricated on a slider which is coupled to the actuator arm through a suspension that biases the slider toward the disk surface. The slider comprises an air-bearing surface (ABS) wherein as the disk rotates, an air-bearing is formed between the slider and the disk that counteracts the bias force of the suspension. Accordingly, the head essentially flies just above the disk surface during write/read operations. Data is typically written to the disk by modulating a write current in an inductive coil of the head to record magnetic transitions onto the disk surface in a process referred to as saturation recording. During readback, the magnetic transitions are sensed by a read element (e.g., a magnetoresistive element) of the head and the resulting read signal demodulated by a suitable read channel. Heat assisted magnetic recording (HAMR) is a recent development that improves the quality of written data by heating the disk surface with a laser during write operations in order to decrease the coercivity of the magnetic medium, thereby enabling the magnetic field generated by the write coil to more readily magnetize the disk surface.

Since the quality of the write/read signal depends on the fly height of the head, conventional heads may comprise an actuator for controlling the fly height. Any suitable dynamic fly height (DFH) actuator may be employed, such as a heater which controls fly height through thermal expansion, or a piezoelectric (PZT) actuator. It is desirable to determine the appropriate DFH setting (e.g., appropriate current applied to a heater) that achieves the target fly height for the head.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A shows a disk drive according to an embodiment comprising a head actuated over a disk.

FIG. 1B shows an embodiment of a head comprising a slider including a write component electrically insulated from the slider.

FIG. 1C is a flow diagram according to an embodiment wherein a bias voltage is applied to the write component, and a current flowing through the write component is measured to measure a fly height and/or detect touchdown of the head.

FIG. 2 shows a head according to an embodiment comprising a write shield, a write pole, a near field transducer (NFT), and a read element.

FIG. 3 shows a head according to an embodiment wherein the write component comprises a write pole that is electrically insulated from a write shield.

FIG. 4 shows a head according to an embodiment wherein the write component comprises a NFT electrically insulated from a write pole.

FIG. 5A shows a head according to an embodiment wherein a coating is modified by increasing the conductivity proximate the write component to improve a conductivity of the write component relative to the disk.

FIG. 5B shows a head according to an embodiment wherein the coating proximate the write component is depleted to improve a conductivity of the write component relative to the disk.

FIG. 6A shows a perspective view of a head according to an embodiment comprising a write pad.

FIG. 6B shows a cross-sectional view of the head of FIG. 6A, including the write pad.

DETAILED DESCRIPTION

FIG. 1A shows a disk drive according to an embodiment comprising a disk 2 and a slider 4 (FIG. 1B) including a head 6, wherein the head 6 comprises a write component 8 electrically insulated from the slider 4. The disk drive further comprises control circuitry 10 operable to execute the flow diagram of FIG. 1C, wherein a bias voltage is applied to the write component (block 12), and a current flowing between the write component and the disk is measured (block 14), wherein the current is indicative of a fly height of the head.

In the embodiment of FIG. 1B, the slider 4 is fabricated with a lead 16 that is connected to the write component 8 at a first end, and connected at a second to a preamp circuit (not shown) mounted, for example, on an actuator arm 17 of the disk drive. The lead 16 may be routed to the preamp circuit using a suitable flex circuit. The preamp circuit applies a bias voltage to the lead 16 as well as senses the current flowing through the lead 16 in order to measure the current flowing between the write component 8 and the disk 2. In the embodiment shown in FIG. 1B, the head is fabricated with a suitable insulating layer that electrically insulates the write component 8 from the rest of head 6 (and therefore from the slider 4) so that the current flowing between the write component 8 and the disk 2 may be more accurately measured.

The prior art has suggested to measure the current (e.g., tribocurrent) flowing between the slider 4 and the disk surface 2 in order to measure a fly height of the head and/or detect the head 4 touching down onto the disk 2. However, energizing the entire slider 4 with a bias voltage and measuring the resulting current flow may not provide an accurate measurement of the fly height and/or touchdown for a number of reasons. For example, when a large surface area at the ABS such as the entire slider is energized with a bias voltage, it may cause electrostatic attraction between the slider and the disk, thereby modifying the fly height. Energizing a large surface such as the entire slider may also increase leakage current which cannot be distinguished from current flowing from the disk and therefore obfuscates the fly height measurement.

To overcome the drawbacks of energizing the entire slider 4 (or a large portion of the slider 4), in the embodiments of the present invention only a relatively small write component 8 is energized with a bias voltage. Evaluating only a small write component 8 of the head still provides an accurate estimate of the fly height and/or touchdown since it is the write component 8 that will typically protrude toward the disk during a write operation. In one embodiment, when calibrating the control signal applied to a dynamic fly height actuator fabricated into the head (e.g., a heater), the calibration procedure is executed during a write operation (and/or with a laser on) so that the write component 8 provides the fly height measurement feedback.

Any suitable head 4 may be employed in the embodiments of the present invention, such as a head used in longitudinal magnetic recording or a head used in perpendicular magnetic recording. In another embodiment, the head 4 may be used in what is referred to as heat assisted magnetic recording (HAMR) wherein the head comprises a suitable laser (e.g., a laser diode) together with suitable optics that focus the light emitted by the laser onto the surface of the disk during a write operation. The light heats the surface of the disk which reduces the coercivity, thereby enabling the disk surface to be more readily magnetized during the write operation. Any suitable write component 8 may be energized with a bias voltage in order to monitor the fly height of the head 4 as described in greater detail below, such as a write pole, a write pad, or a near field transducer (NFT) of a HAMR head.

FIG. 2 shows an embodiment of a HAMR head according to an embodiment comprising write components 18 and read components 20. For clarity, FIG. 2 is not to scale, and not all components of the head are shown. In addition, although the HAMR head is shown in the context of particular components, other and/or different components may be used. Further, the arrangement of components may vary in different embodiments. The HAMR head of FIG. 2 comprises suitable optics for focusing the light emitted by a laser onto the disk surface, but these components would not be included in embodiments employing a non-HAMR type head.

The read components 20 of the HAMR head shown in FIG. 2 include shields 22A and 22B and a suitable read element 24. In some embodiment, the read element 24 may be a magnetoresistive element, such as a spin tunneling junction element. However, in other embodiments, another type of read element may be used. The write components 18 of the HAMR head shown in FIG. 2 include a waveguide 26, a NFT 28, a write pole 30, a write shield 32, write coil(s) 34, and shield 36. The write components 18 may also include a grating (not shown) that is used to couple light from the laser (not shown) to the waveguide 26. In one embodiment, the write pole 30 may be electrically conductive with the write shield 32, and in another embodiment described below, the write pole 30 may be electrically insulated form the write shield 32 using a suitable insulating layer.

During a write operation, a write current is passed through the coil(s) 34 so that the write pole 30 generates a magnetic field for magnetizing the disk surface. The waveguide 26 focus light emitted by the laser to the ABS and more specifically to the NFT 28. The waveguide 26 includes cladding 38A and 38B as well as core 40. The NFT 28 is optically coupled with the waveguide 26, focusing the light from the core 40 into a small spot at the ABS. In the embodiment shown in FIG. 2, the NFT 28 comprises a disk 42A and a pin 42B at the ABS. The disk 42A extends further in the track width direction (perpendicular to the plane of the page in FIG. 2) than the pin 42B. Although termed a disk, the disk 42A of the NFT 28 need not be disk-shaped. For example, instead of having a circular footprint, the disk 42A may be square, rectangular, or have another shape. The write pole 30 is configured to write to the region of the disk surface heated by the NFT 28. In the embodiment of FIG. 2, a portion of the bottom surface of the write pole 30 slopes away from the NFT 28. A heat sink 44 is thermally coupled at its bottom with the NFT 28 and at its top with the sloped surface of the write pole 30. In some embodiments, the heat sink 44 has the same footprint as the disk portion 42A of the NFT 28. In some embodiments, therefore, the heat sink 44 may have a cylindrical cross-section. In general, the width of the heat sink 44 may be smaller than that of the NFT 28. In one embodiment, the NFT 28 may be electrically conductive with the write pole 30 through the heat sink 44, and in another embodiment described below, the NFT 28 may be electrically insulated from the write pole 30 using a suitable insulating layer.

During a write operation, one or more of the write components may protrude toward the disk surface due to thermal expansion. For example, the energy applied to the write pole 30 by the coil(s) 34 may heat the write pole 30 causing it to protrude toward the disk surface. Similarly, the energy applied to the NFT 28 by the laser may heat the NFT 28 causing it to protrude toward the disk surface. In another embodiment described below, the head may comprise a write pad that may be heated by another write component (e.g., the write pole 30) causing the write pad to protrude toward the disk surface. Accordingly, in embodiments of the present invention the protrusion of the write component toward the disk surface increases a current flowing between the disk surface and the write component, wherein the increase in current may be detected and transduced into a fly height measurement and/or a touchdown indicator.

FIG. 3 shows an embodiment of a head wherein the write component 8 that is electrically insulated from the slider 4 in FIG. 1B comprises the write pole 30. In the embodiment of FIG. 3, the head is fabricated with an insulating layer 46 that electrically insulates the write pole 30 from the write shield 32, and therefore also electrically insulates the write pole 30 from the slider 4. A lead 16 connects the write pole 30 to the preamp which applies a bias voltage to the write pole 30 and measures the current flowing between the disk and the write pole 30. During a write operation, the write current flowing through the coil(s) 34 causes the write pole 30 to protrude toward the disk surface due to thermal expansion, and the reduced fly height (and/or touchdown) is detected based on the increased current flowing through the lead 16 back to the preamp. In another embodiment, the head shown in FIG. 3 may also be fabricated with an insulating layer between the heat sink 44 and the write pole 30 so as to electrically insulate the write pole 30 from the optical components of a HAMR head. Since the surface area of the write pole 30 at the ABS is relatively small, the bias voltage applied to the write pole 30 reduces the electrostatic attraction and leakage current as compared to energizing the entire area of the slider as in the prior art.

FIG. 4 shows an embodiment of a head wherein the write component 8 that is electrically insulated from the slider 4 in FIG. 1B comprises the NFT 28 of a HAMR head. In the embodiment of FIG. 4, the head is fabricated with an insulating layer 48 that electrically insulates the NFT 28 (at the heat sink 44) from the write pole 30, and therefore also electrically insulates the NFT 28 from the slider 4. A lead 16 connects the NFT 28 to the preamp which applies a bias voltage to the NFT 28 and measures the current flowing between the disk and the NFT 28. During a write operation, the energy generated by the laser causes the NFT 28 to protrude toward the disk surface due to thermal expansion, and the reduced fly height (and/or touchdown) is detected based on the increased current flowing through the lead 16 back to the preamp. Since the surface area of the NFT 28 at the ABS is very small (significantly smaller than even the write pole 20), the electrostatic attraction and leakage current are reduced even further.

FIG. 5A shows an embodiment of a head wherein a suitable coating 50 (e.g., a diamond-like carbon (DLC) coating) covers at least part of the ABS, wherein the coating 50 is modified proximate the write component 8 (e.g., write pole 30) that is electrically insulated from the slider 4 to improve a conductivity of the write component 8 relative to the disk. In one embodiment, the coating 50 is modified by increasing the conductivity of the coating 50B that covers the write component 8. For example, the coating 50B that covers the write component 8 may comprise a silicon (Si) doped DLC coating which exhibits a relatively high conductivity, whereas the coating 50A at the boundary of this area may comprise a silicon-nitride (Si₃N₄) doped DLC coating which is electrically insulative. In this manner, when the write component 8 (e.g., write pole 30) protrudes toward the disk surface during a write operation, the higher conductivity of the coating 50B improves the conductivity of the write component 8 relative to the disk surface, thereby improving the fly height and/or touchdown measurement.

FIG. 5B shows another embodiment of a head wherein the coating 50 is modified proximate the write component 8 (e.g., the write pole 30) by at least partially depleting the coating 50. In the embodiment shown in FIG. 5B, the coating 50 may be formed with an electrically insulative material (e.g., Si₃N₄ doped DLC) so that the undepleted sections of the coating 50A helps reduce leakage current. In this embodiment, depleting (or completely removing) the coating 50 proximate the write component 8 helps improve the conductivity of the write component 8 relative to the disk surface, thereby improving the fly height and/or touchdown measurement.

The coating 50 may be modified in the embodiments of FIGS. 5A and 5B proximate the write component 8 using any suitable technique. For example, in one embodiment a suitable etching technique may be employed to fabricate the coating 50 having a different conductivity proximate the write component 8 as in FIG. 5A, or to at least partially deplete an insulative coating 50 covering the write component as in FIG. 5B.

FIG. 6A shows a perspective view of a head according to an embodiment, wherein FIG. 6B shows a cross-sectional view of the head along plane A-A′ of FIG. 6A. The head shown in FIG. 6A is simplified for clarity, showing only the components relevant to an embodiment where the write component 8 of FIG. 1B comprises a write pad 52. In one embodiment, the head is fabricated so that there is a physical separation between the write pad 52 and other write components. For example, in one embodiment the write pad 52 is separated from the write pole 30 and write shield 32 by at least 0.5 um. In addition, the write pad 52 may be electrically insulated from the other write components as well as from the slider 4 using any suitable insulating layers. In one embodiment, the write pad 52 is fabricated with a material having a relatively large coefficient of thermal expansion as compared to the other write components. In one embodiment, during a write operation the energy applied to the write pole 30 by the write current also transfers heat to the write pad 52 (e.g., conductively and/or radiantly), thereby causing the write pad 52 to protrude faster toward the disk surface than the other write components. A lead 16 is applied to the write pad 52 in order to apply the bias voltage and measure the current flowing between the write pad 52 and the disk, thereby measuring the fly height and/or detecting touchdown of the head.

Any suitable bias voltage may be applied to the write component 8 over lead 16 in FIG. 1B, including a DC or AC bias voltage. In one embodiment, the bias voltage comprises a negative bias voltage which may help counteract a corrosion potential of the write component 8 and/or help reduce lube pickup. In addition, a negative bias voltage applied to the write component 8 may help maintain lube coverage, and thereby reduce burnishing of the head.

Any suitable control circuitry may be employed to implement the flow diagrams in the above embodiments, such as any suitable integrated circuit or circuits. For example, the control circuitry may be implemented within a read channel integrated circuit, or in a component separate from the read channel, such as a disk controller, or certain operations described above may be performed by a read channel and others by a disk controller. In one embodiment, the read channel and disk controller are implemented as separate integrated circuits, and in an alternative embodiment they are fabricated into a single integrated circuit or system on a chip (SOC). In addition, the control circuitry may include a suitable preamp circuit implemented as a separate integrated circuit, integrated into the read channel or disk controller circuit, or integrated into a SOC.

In one embodiment, the control circuitry comprises a microprocessor executing instructions, the instructions being operable to cause the microprocessor to perform the flow diagrams described herein. The instructions may be stored in any computer-readable medium. In one embodiment, they may be stored on a non-volatile semiconductor memory external to the microprocessor, or integrated with the microprocessor in a SOC. In another embodiment, the instructions are stored on the disk and read into a volatile semiconductor memory when the disk drive is powered on. In yet another embodiment, the control circuitry comprises suitable logic circuitry, such as state machine circuitry.

The various features and processes described above may be used independently of one another, or may be combined in various ways. All possible combinations and subcombinations are intended to fall within the scope of this disclosure. In addition, certain method, event or process blocks may be omitted in some implementations. The methods and processes described herein are also not limited to any particular sequence, and the blocks or states relating thereto can be performed in other sequences that are appropriate. For example, described tasks or events may be performed in an order other than that specifically disclosed, or multiple may be combined in a single block or state. The example tasks or events may be performed in serial, in parallel, or in some other manner. Tasks or events may be added to or removed from the disclosed example embodiments. The example systems and components described herein may be configured differently than described. For example, elements may be added to, removed from, or rearranged compared to the disclosed example embodiments.

While certain example embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions disclosed herein. Thus, nothing in the foregoing description is intended to imply that any particular feature, characteristic, step, module, or block is necessary or indispensable. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions disclosed herein.