Actuator pivot assembly including a bonding adhesive barrier configured to reduce contamination

Description

BACKGROUND

Information storage devices are used to retrieve and/or store data in computers and other consumer electronics devices. A magnetic hard disk drive is an example of an information storage device that includes one or more heads that can both read and write, but other information storage devices also include heads—sometimes including heads that cannot write. For convenience, all heads that can read are referred to as “read heads” herein, regardless of other devices and functions the read head may also perform (e.g., writing, flying height control, touch down detection, lapping control, etc).

In a modern magnetic hard disk drive device, each read head is a sub-component of a head gimbal assembly (HGA). The read head typically includes a slider and a read/write transducer. The read/write transducer typically comprises a magneto-resistive read element (e.g., so-called giant magneto-resistive read element, or a tunneling magneto-resistive read element), and an inductive write structure comprising a flat coil deposited by photolithography, and a yoke structure having pole tips that face a disk media. The HGA typically also includes a suspension assembly that includes a mounting plate, a load beam, and a laminated flexure to carry the electrical signals to and from the read head. The read head is typically bonded to a tongue feature of the laminated flexure.

The HGA, in turn, can be a sub-component of a head stack assembly (HSA) that typically includes a plurality of HGAs, a head actuator, and a flex cable. The mounting plate of each suspension assembly can be attached to an arm of the head actuator (e.g. by swaging), and each of the laminated flexures can include a flexure tail that is electrically connected to the HSA's flex cable (e.g., by solder reflow bonding or ultrasonic bonding). The angular position of the HSA, and therefore the position of the read heads relative to data tracks on the disks, can be actively controlled by the head actuator which is typically driven by a voice coil motor (VCM). Specifically, electrical current passed through a coil of the VCM can apply a torque to the head actuator, so that the read head can seek and follow desired data tracks on the spinning disk.

The actuator body of the HSA can be pivotally attached to a base of the disk drive, for example, by a pivot bearing that allows the HSA to pivot. The pivot bearing typically is disposed within a bore formed in the actuator body and bonded thereto by a layer of adhesive. During manufacture a portion of the adhesive that can squeeze out of an adhesive vent in the actuator body into a space located between the actuator body and the flex stiffener. The thin layer of adhesive squeeze out does not get cured during the baking process after pivot adhesive dispensing, which can led to high liquid particle counts within the magnetic disk drive. Such high liquid particle count can thereby contaminate other disk drive components (e.g., the head or disk), reducing the reliability and/or lifetime of the disk drive and threatening the data stored within.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagram illustrating a top perceptive view of an exemplary embodiment of a disk drive.

FIG. 2 is a diagram illustrating top perspective view of an exemplary embodiment of an actuator assembly.

FIG. 3 is a diagram illustrating a cross-sectional view of an exemplary embodiment of an actuator pivot bearing bonded to an actuator body.

FIG. 4 is a diagram illustrating an exploded view of an exemplary embodiment of an actuator assembly including a barrier formed over an adhesive vent.

FIG. 5 is a diagram illustrating a side perspective view of an exemplary embodiment of a barrier formed over an adhesive vent.

FIG. 6 is a flow chart illustrating an exemplary embodiment for manufacturing an actuator assembly.

DETAILED DESCRIPTION

The detailed description set forth below in connection with the appended drawings is intended as a description of various exemplary embodiments of the present invention and is not intended to represent the only embodiments in which the present invention may be practiced. The detailed description includes specific details for the purpose of providing a thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention may be practiced without these specific details. In some instances, well-known structures and components are shown in block diagram form in order to avoid obscuring the concepts of the present invention.

The word “exemplary” is used herein to mean serving as an example, instance, or illustration. Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments. Likewise, the term “embodiment” of a system or method does not require that all embodiments of the invention include the described components, structure, features, functionality, processes, advantages, benefits, or modes of operation.

In the following detailed description, various aspects of a substrate cleaning system will be presented. These aspects of a substrate cleaning system are well suited for cleaning of the media storage substrates and avoiding contamination of the media storage substrates during a cleaning and packaging process. Those skilled in the art will realize that these aspects may be extended to all types of media storage substrates storage disks such as optical disks, floppy disks, or any other suitable disk capable of storing data through various electronic, magnetic, optical, or mechanic changes to the surface of the disk. Moreover, aspects of the substrate cleaning system may be extended to processes involved in the cleaning of integrated circuits, displays, and other suitable apparatus, products, and articles of manufacture. Accordingly, any reference to a specific system or method is intended only to illustrate the various aspects of the present invention, with the understanding that such aspects may have a wide range of applications.

One aspect of an actuator assembly configured for use in a disk drive, the actuator assembly includes an actuator body including a bore, an adhesive inlet port, and an adhesive vent, a pivot bearing disposed at least partially within the bore of the actuator body, an adhesive disposed between the pivot bearing and the actuator body, and a barrier coupled to the actuator body and positioned over the adhesive vent.

One aspect of a disk drive including a disk drive base, a rotatable spindle coupled to the disk drive base, a recording media mounted on the rotatable spindle, and an actuator assembly pivotally coupled to the disk drive base, the head actuator comprising an actuator body including a bore, an adhesive inlet port, and an adhesive vent, a pivot bearing disposed at least partially within the bore of the actuator body, an adhesive disposed between the pivot bearing and the actuator body, and a barrier coupled to the actuator body and positioned over the adhesive vent.

One aspect of a method of manufacturing an actuator assembly includes coupling a barrier over an adhesive vent formed in an actuator body, positioning a pivot bearing within a bore formed in the actuator body, and introducing an adhesive into an adhesive inlet port formed in the actuator body.

It will be understood that other aspects of the present invention will become readily apparent to those skilled in the art from the following detailed description, wherein it is shown and described only several embodiments of the invention by way of illustration. As will be realized by those skilled in the art, the present invention is capable of other and different embodiments and its several details are capable of modification in various other respects, all without departing from the spirit and scope of the invention.

FIG. 1 is top perspective view of an exemplary embodiment of a disk drive 100 with the disk drive cover removed to enable viewing of certain internal disk drive components. The disk drive 100 can include a disk drive base 102. The disk drive 100 can further include a spindle 106, rotatably mounted on the disk drive base 102, for rotating at least one disk 104 that is mounted on the spindle 106. In certain embodiments, the disk drive 100 may have only a single disk 104, or alternatively, two or more disks. The rotation of the disk(s) 104 can establish air flow through an optional recirculation filter 108. The disk drive 100 may optionally also include an absorbent filter 130 for helping to remove contaminants from the internal atmosphere within the disk drive, if and after such contaminants have entered the internal atmosphere within the disk drive.

With further reference to FIG. 1, the disk drive 100 can further includes a head actuator 110 that is pivotally mounted on disk drive base 102 by an actuator pivot bearing 120. The head actuator 110 may include a plurality of actuator arms (e.g., actuator arm 114), each supporting a head gimbal assembly (e.g. HGA 118). For example, the HGA 118 may be attached to a distal end of the actuator arm 114 by a process known as swaging. Preferably the disk drive 100 will include one HGA 118 per disk surface, but depopulated disk drives are also contemplated in which fewer HGAs are used. In FIG. 1, the HGAs 118 are shown demerged from the disk 104, so that the disks do not obscure the HGAs from view. In such position, the HGAs can be supported by a conventional head loading ramp (not shown in FIG. 1 so that the view of the HGAs will not be obstructed).

The distal end of the HGA 118 may include a read head (too small to be seen in the view of FIG. 1) for reading and writing data from and to a magnetic disk (e.g., disk 104). The read head may optionally include a ceramic slider substrate and a read/write transducer that may be an inductive magnetic write transducer merged with a magneto-resistive read transducer (e.g., a tunneling magneto-resistive read transducer). The head may also include other structures for performing other functions (e.g., writer, microactuator, heater, lapping guide, etc). Note also that in certain optical disk drives, it is possible for a read head to include an objective lens rather than a read transducer.

With further reference to FIG. 1, a magnet 112 may provide a magnetic field for a voice coil motor to pivot the head actuator 110 about the actuator pivot bearing 120 through a limited angular range, so that the read head of HGA 118 may be desirably positioned relative to one or more tracks of information on the disk 104.

FIG. 2 is a top perspective view of an exemplary embodiment of an actuator assembly 200. The actuator assembly 200 can include an actuator body 202. A head gimbal assembly (HGA) can extend from the actuator body 202 in a first direction. Furthermore, a voice coil support 206 and a voice coil 204 can extend from the actuator body 202 in a second direction that is approximately opposite the first direction. An electrical current driven through the voice coil 204 may interact with a magnetic field from a permanent magnet within the disk drive (e.g., magnet 112 of FIG. 1), to create a torque to pivot and control the angular position of the actuator assembly 200.

Referring to FIG. 2, the actuator body 202 can support a head gimbal assembly 212. Although the actuator assembly 200 is illustrated in FIG. 2 with a single actuator body 202, it is understood that the actuator assembly 200 may include a plurality of actuator bodies each supporting a head gimbal assembly without departing from the scope of the present disclosure. In an exemplary embodiment, the HGA 212 supports a read head. For example, the HGA 212 can include a flexure (not shown) that supports a read head (not shown) and that can include conductive traces to facilitate electrical connection to the read head. A terminal region of the flexure (not shown) may be electrically connected to a flex cable 216, which can run to an external connector (not shown), and upon which a pre-amplifier chip 218 may optionally be mounted. The flex cable 216 may include a flex stiffener 214 to help fix the flex cable 216 to the actuator body 202.

With reference to FIG. 2, the actuator body 202 can include a bore 208 therein, and an actuator pivot bearing 210 can be disposed at least partially within the bore 208. The actuator pivot bearing 210 may include an inner shaft 220 that is fixed to the disk drive base (e.g., disk drive base 102 of FIG. 1), and a rotatable outer portion that may be attached to the actuator body 202. For example, the actuator pivot bearing 210 may include a rotatable outer sleeve that is inserted into the bore 208 of the actuator body 202, and/or held in place within the bore 208 of the actuator body 202 by an adhesive layer disposed between the actuator pivot bearing 210 and an inner surface of the bore 208 of the actuator body 202.

FIG. 3 illustrates a cross-sectional view of an exemplary embodiment of the actuator pivot bearing 300 bonded to the actuator body 306 with a layer of adhesive 308 disposed therebetween (e.g., as illustrated in FIG. 2). The actuator pivot bearing 300 can include a fixed inner bearing shaft 302, and a bearing cap (not shown) attached to an upper portion 304 of the fixed inner bearing shaft 302. A lower portion 324 of the fixed inner bearing shaft 302 has a bottom flange 326. In this context and as shown in FIG. 3, the bottom flange 326 is a location of substantially increased diameter along the fixed inner bearing shaft 302.

With reference to FIG. 3, the actuator pivot bearing 300 can also include an upper ball bearing 310, which can include an upper bearing inner race 316 and an upper bearing outer race 314, with a bearing shield 322 positioned therebetween. Furthermore, the actuator pivot bearing 300 can include a lower ball bearing 312, which may include a lower bearing inner race 320 and a lower bearing outer race 318. A lubricant can be used to wet at least one surface of the upper ball bearing 310 and/or the lower ball bearing 312. For example, oil and/or grease may be used to wet the surface of the upper bearing inner race 316, the upper bearing outer race 314, the lower bearing inner race 320, and/or the lower bearing outer race 318.

FIG. 4 illustrates an exploded view of an exemplary embodiment of an actuator assembly 400 including a barrier 406 coupled to an actuator body 402 and positioned over an adhesive vent 404. In accordance with an exemplary embodiment, the actuator body 402 can include an adhesive inlet port (not shown) into which an adhesive used to bond the pivot assembly 410 to an inner surface of the bore 408 in the actuator body 402 is introduced. An adhesive vent 404 formed in the actuator body 402 can be configured to allow an excess of adhesive to exit the actuator body 402 during a manufacturing process of the actuator assembly 400. The excess of adhesive that exits the adhesive vent can be used as an indicator that an appropriate amount of adhesive is bonded to the pivot bearing assembly 410 during the manufacturing of the actuator assembly 400.

The barrier 406 is illustrated in FIG. 4 as being coupled to the actuator body 402 and positioned over the adhesive vent 404. The barrier 406 can prevent the excess of adhesive that exits the adhesive vent 404 from squeezing into a small space 412 that is located between the actuator body 402 and the flex stiffener 414. The flex stiffener 414 is illustrated in FIG. 4 being removed from the actuator body 402 so as not to obscure the barrier 406 from view. Without the barrier 406, the adhesive may squeeze into the small space 412 located between the actuator body 402 and the flex stiffener 414. During a process to cure the adhesive, due to the thinness of the layer of adhesive squeeze out located in the small space 412, the adhesive particles in the small space 412 may not properly bind to one another and/or cure, which can lead to liquid, solid, and/or gaseous contaminants within the disk drive. These contaminants can thereby reduce the reliability and/or lifetime of the disk drive and threatening the data stored within.

By including the barrier 406 over the adhesive vent 404, the adhesive can be prevented from squeezing into the small space 412 such that the adhesive that exits the adhesive vent 404 is forced in a direction other than into the small space 412. This creates a thicker layer of adhesive, which can enable the adhesive particles to properly bind to one another and/or cure, thereby reducing the amount of liquid, solid, and/or gaseous contaminants in the disk drive. Thus, by using the barrier 406 to prevent the adhesive from squeezing into the small space 412 between the actuator body 42 and the flex stiffener 414, contamination of the disk drive components (e.g., the head or disk) can be prevented, and the reliability and/or lifetime of the disk drive may be increased.

FIG. 5 illustrates an exploded view of an exemplary embodiment of an actuator assembly 500 including a barrier 506 coupled to an actuator body 502 and positioned over an adhesive vent 504. Referring to FIG. 5, a barrier 506 can be disposed over an adhesive vent 504 which allows an excess of adhesive used to bond a pivot bearing (not shown in FIG. 5) to the actuator body 502 to exit the actuator body 502 and pool in region 508. An excess of adhesive that pools in region 508 of the actuator body 502 can be used as a visual indicator during the manufacturing of the actuator assembly 500 which indicates to an observer that an appropriate amount of adhesive was injected into the actuator body 502 to bond the pivot bearing (not shown in FIG. 5) to an inner surface of a bore (not shown in FIG. 5) formed in the actuator body 502. The barrier 506 can prevent adhesive that exits that adhesive vent 504 from squeezing into a small space 510 that is located between the actuator body 502 and a flex stiffener (not shown in FIG. 5).

FIG. 6 illustrates a flow chart for an exemplary embodiment of manufacturing 600 an actuator assembly 100 illustrated in FIG. 1. Each of the steps in the flow chart can be controlled using one or more processors of a computer system and/or by an automated robotic mechanism. As represented by block 602, a barrier can be positioned over an adhesive vent formed in an actuator body. For example, the barrier can include a pressure sensitive tape that adheres to an outer surface of the actuator body. According to an exemplary embodiment, a groove can be machined in the outer surface of the actuator body such that when the barrier is coupled thereto the barrier does not protrude from actuator body. Alternately, the barrier can be coupled to the outer surface of the actuator body such that the barrier protrudes from the actuator body. As represented by block 604, a flex stiffener can be coupled to the actuator body such that it is positioned over the barrier layer and the adhesive vent. As represented by block 606, a pivot bearing can be positioned within a bore formed in the actuator body. In an exemplary embodiment, the pivot bearing can include the pivot bearing 300 illustrated in FIG. 3. An adhesive can be introduced into an adhesive port formed in the actuator body, as represented by block 606. For example, the adhesive can fill a space located between the pivot bearing and a surface of the bore formed in the actuator body. An excess of the adhesive can exit the adhesive vent in the actuator body, and the barrier can prevent the adhesive from squeezing into a small space located between the actuator body and the flex stiffener. If required, the adhesive may be cured to form a bond between the pivot bearing and the actuator body, as represented by block 608. For example, the adhesive may require exposure to heat and/or ultraviolet radiation to form a bond between the pivot bearing and the actuator body. Alternately, the adhesive may form a bond when the adhesive dries without curing, in which case the curing step may be omitted. As represented by dashed block 610, an optional step of coupling an HGA to the actuator body can be performed. As such, an actuator assembly for use in a disk drive can be provided that can reduce a liquid particle count in the disk drive by ensuring that the adhesive that exits the adhesive vent is properly cured. Thus, contamination of the disk drive components (e.g., the head or disk) can be prevented, and the reliability and/or lifetime of the disk drive may be increased.

The various aspects of this disclosure are provided to enable one of ordinary skill in the art to practice the present invention. Various modifications to exemplary embodiments presented throughout this disclosure will be readily apparent to those skilled in the art, and the concepts disclosed herein may be extended to other magnetic storage devices. Thus, the claims are not intended to be limited to the various aspects of this disclosure, but are to be accorded the full scope consistent with the language of the claims. All structural and functional equivalents to the various components of the exemplary embodiments described throughout this disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. No claim element is to be construed under the provisions of 35 U.S.C. §112(f) unless the element is expressly recited using the phrase “means for” or, in the case of a method claim, the element is recited using the phrase “step for.”