Method to detect power loss through data storage device spindle speed

Description

BACKGROUND

1. Technical Field

Apparatuses and methods consistent with the present inventive concept relate to detecting loss of power in a data storage device (DSD), and more particularly to detecting power loss in a DSD based on rotational speed of a spindle of a rotating media.

2. Related Art

When connected to a host system, a DSD may experience failures related to power loss events. For example, a write splice, whereby a write operation to the DSD storage media is interrupted part way through the operation, may occur as a result of a sudden power loss (i.e., a power glitch or power drop-out). The power loss may be due to faulty power supplies, unstable voltage supply lines, defective or loose connectors, etc. The power loss may be only milliseconds in duration but may be severe enough to cause the DSD to initiate power-on reset (PoR).

Users of the host system (e.g., laptop computers, desktop computers, factory test equipment, etc.) may not be aware of the power loss since the DSD will automatically reconnect and reinitialize. In order to provide feedback to host system users, power loss events should be counted. Features currently exist that detect low power supply voltages to prevent the write operations from occurring; however, an abrupt power loss will not be logged as an event.

BRIEF DESCRIPTION OF THE DRAWINGS

Aspects and features of the present inventive concept will be more apparent by describing example embodiments with reference to the accompanying drawings, in which:

FIG. 1 is a block diagram illustrating a data storage device (DSD) according to various embodiments;

FIG. 2 is a graph illustrating a relationship of spindle rotational speed with respect to time from power loss for a DSD according to various embodiments;

FIG. 3A is a flow chart illustrating a method according to various embodiments;

FIG. 3B is a flow chart illustrating a method according to various embodiments;

FIG. 4A is a flow chart illustrating a method of operation of an apparatus according to various embodiments; and

FIG. 4B is a flow chart illustrating a method of operation of an apparatus according to various embodiments.

DETAILED DESCRIPTION

While certain embodiments are described, these embodiments are presented by way of example only, and are not intended to limit the scope of protection. The methods and systems described herein may be embodied in a variety of other forms. Furthermore, various omissions, substitutions, and changes in the form of the example methods and systems described herein may be made without departing from the scope of protection.

Overview

Sudden power loss due to, for example faulty power supplies, unstable voltage supply lines, defective or loose connectors, etc., may be only milliseconds in duration but may be severe enough to cause the DSD to initiate a PoR. Rotational speed of a spindle driving rotating media may differ during DSD device initialization between a power-up of a DSD from standstill and rotational speed of the spindle caused by sudden power loss. The difference in spindle rotational speed may be used to differentiate DSD initiated resets from sudden power loss events.

Detecting Power Loss Through Spindle Speed

FIG. 1 is a block diagram illustrating a data storage device (DSD) 100 according to various embodiments. Referring to FIG. 1, the DSD may include storage media 110, a spindle 120, a motor 130, a rotational speed sensor 140, a power supply 150, a control unit 160, a power-loss counter 170, a PoR counter 180, and nonvolatile storage 190.

The spindle 120 may be connected to the motor 130 and the storage media 110 to cause the storage media 110 to rotate. The rotational speed sensor 140 may sense a rotational speed of the spindle 120 and provide a signal to the control unit 160. One of ordinary skill in the art will appreciate that the rotational speed sensor 140 may be any type of rotational speed sensor known to those in the art without departing from the scope of the present inventive concept.

The control unit 160 may determine the rotational speed of the spindle 120 based at least in part on the signal from the rotational speed sensor 140. The control unit 160 may control overall operation of the DSD 100 and its components. The control unit 160 may be, for example, but not limited to, a microcontroller, microprocessor, or other programmable device. The control unit 160 may include internal storage 162, for example, but not limited to, volatile and/or nonvolatile storage. The control unit 160 may include a threshold value counter 164.

The power-loss counter 170 may be incremented to count power loss events determined by the control unit 160. The power-loss counter 170 may be implemented as part of the control unit 160 or may be implemented as circuitry separate from the control unit 160. One of ordinary skill in the art will appreciate that the power-loss counter 170 may be implemented as hardware, software, firmware, or a combination thereof without departing from the scope of the present inventive concept.

The PoR counter 180 may be incremented to count power-on reset events. The PoR counter 180 may be implemented as part of the control unit 160 or may be implemented as circuitry separate from the control unit 160. One of ordinary skill in the art will appreciate that the PoR counter 180 may be implemented as hardware, software, firmware, or a combination thereof without departing from the scope of the present inventive concept.

The nonvolatile storage 190 may store programs necessary for operation of the DSD 100 that are executed by the control unit 160, as well as application data and system data, for example, but not limited to, data generated by the power-loss counter 170 and/or PoR counter 180.

The power supply 150 may provide electrical power for the DSD.

FIG. 2 is a graph 200 illustrating a relationship of spindle rotational speed (Y axis, in rotations per minute (RPM)) with respect to time from power loss (X axis, in milliseconds) for a DSD according to various embodiments. Referring to FIGS. 1 and 2, during normal operation, the spindle 120 will rotate at a substantially constant operational rotational speed 210 (5,400 RPM in the example shown). Spindle 120 rotational speed 220 may decrease when electrical power is removed from the DSD 100. One of ordinary skill in the art will appreciate that the illustrated line 210 representing operational rotational speed of the spindle 120 and the illustrated curve 220 representing rotational speed of the spindle 120 are only exemplary, and various operational rotational speeds and spindle rotational speeds may apply to various embodiments without departing from the scope of the present inventive concept.

Rotational speed 220 of the spindle 120 may differ during DSD 100 device initialization when the initialization is caused by a cold boot (i.e., a DSD 100 powering up from standstill) as compared to when the initialization is caused by a reset caused by sudden power loss. Sudden power loss may result in higher rotational speed 220 of the spindle 120 at an initial point of DSD 100 device initialization. For example, as shown in FIG. 2, the rotational speed only decreases slightly, for example, to about 5,000 RPM about 55 ms from power loss. So if a DSD experiences a power glitch or interruption of short duration, when power is restored and the DSD undergoes an initialization, the rotational speed may still be relatively high and close to the operational speed. Thus, rotational speed 220 of the spindle 120 may be measured during an initial portion of the DSD 100 device initialization path to determine the cause of the initialization. The DSD 100 device initialization path is normally only taken only once during a PoR of the DSD 100 or during DSD 100 initiated resets. Device initialization caused by DSD 100 initiated resets may be differentiated from device initialization caused by PoR of the DSD 100, through measuring the rotational speed. During device initialization caused by DSD 100 initiated resets, system variables may be preserved and may be evaluated to determine that device initialization was caused by a DSD 100 initiated event.

FIG. 3A is a flow chart illustrating a method 300 according to various embodiments. Referring to FIGS. 1-3A, as part of a device initialization of the DSD 100, rotational speed of the spindle 120 may be measured (305). For example, the rotational speed sensor 140 may sense the rotational speed of the spindle 120 and transmit a signal proportional to the rotational speed to the control unit 160. The control unit 160 may determine the rotational speed of the spindle 120 based on the signal received from the rotational speed sensor 140.

The control unit 160 may compare the measured rotational speed of the spindle 120 to a threshold rotational speed value (310). The threshold rotational speed value may be determined based on a rotational speed difference of the spindle 120 from an operational rotational speed 210 of the spindle 120 (see FIG. 2), and may be stored in the nonvolatile storage 190 and/or the internal storage 162 of the control unit 160. For example, a threshold rotational speed value of 5,000 RPM may be used. The threshold rotational speed value may be adjustable via a value stored in the nonvolatile storage 190 and/or the internal storage 162 of the control unit 160. Based on the comparison of the measured rotational speed of the spindle 120 to the threshold rotational speed value, the control unit 160 may determine if the DSD 100 device initialization was triggered by PoR of the DSD 100 (315). Following up on the example set forth above, a measured rotational speed over the threshold rotational speed value of 5,000 RPM may indicate that the device initialization was triggered by PoR.

FIG. 3B is a flow chart illustrating a method 350 according to various embodiments. Referring to FIGS. 1, 2 and 3B, as part of a device initialization of the DSD 100, rotational speed of the spindle 120 may be measured (355). For example, the rotational speed sensor 140 may sense the rotational speed of the spindle 120 and transmit a signal proportional to the rotational speed to the control unit 160. The control unit 160 may determine the rotational speed of the spindle 120 based on the signal received from the rotational speed sensor 140.

The control unit 160 may compare the measured rotational speed of the spindle 120 to a threshold rotational speed value (310). The threshold rotational speed value may be determined based on a rotational speed difference of the spindle 120 from an operational rotational speed 210 of the spindle 120 (see FIG. 2), The threshold rotational speed value may be adjustable via a value stored in the nonvolatile storage 190 and/or the internal storage 162 of the control unit 160. The control unit 160 may determine if the measured rotational speed of the spindle 120 is equal to or greater than a threshold rotational speed value (365).

If the control unit 160 determines that the measured rotational speed of the spindle 120 is equal to or greater than a threshold rotational speed value (365—Y), the control unit 160 may determine that the DSD 100 device initialization was triggered by a power loss event (370). The control unit 160 may increment a count of the power-loss counter 170 (370) indicating that the DSD 100 device initialization was triggered by the power loss event.

The control unit 160 may cause the count of the power-loss counter 170 to be stored in the nonvolatile storage 190. Alternatively or additionally, the control unit 160 may cause the count of the power-loss counter 170 to be stored on the rotating storage media 110.

If the control unit 160 determines that the measured rotational speed of the spindle 120 is not equal to or greater than a threshold rotational speed value (365—N), the control unit 160 may determine that the DSD 100 device initialization was triggered by a PoR event (380). The control unit 160 may increment a count of the PoR counter 180 (385) indicating that the DSD 100 device initialization was triggered by the PoR event. In other embodiments, if the measured rotational speed is equal to the threshold, the 365-N path is taken instead.

In addition to detecting device initialization caused by PoR, measuring rotational speed may also be useful for estimating the duration of the power loss/interruption, as further illustrated by FIGS. 4A and 4B. FIG. 4A is a flow chart illustrating a method of operation 400 of an apparatus, for example, but not limited to, the DSD 100, according to various embodiments. Referring to FIGS. 1, 2 and 4A, as part of a device initialization of the DSD 100, rotational speed of the spindle 120 may be measured (405). For example, the rotational speed sensor 140 may sense the rotational speed of the spindle 120 and transmit a signal proportional to the rotational speed to the control unit 160. The control unit 160 may determine the rotational speed of the spindle 120 based on the signal received from the rotational speed sensor 140.

The control unit 160 may compare the measured rotational speed of the spindle 120 to a plurality of successively lower threshold rotational speed values corresponding to successively longer time durations (410). The threshold rotational speed values may be determined based on rotational speed differences of the spindle 120 from an operational rotational speed 210 of the spindle 120 (see FIG. 2), and may be stored in the nonvolatile storage 190 and/or the internal storage 162 of the control unit 160. The threshold rotational speed values may be adjustable via values stored in the nonvolatile storage 190 and/or the internal storage 162 of the control unit 160. Based on the comparison of the measured rotational speed of the spindle 120 to the successively lower threshold rotational speed values, the control unit 160 may determine a power loss duration for a power loss event (415). As shown in FIG. 2, there is a relationship (e.g., curve 220) between the rotational speed and the duration of power loss. Such a relationship may be determined by characterization of the DSD based on observation under a power loss condition. Thus, once such relationship is known/characterized, a series of threshold rotational speed values may be set accordingly, with corresponding power loss durations set based on the relationship (e.g., stored as a look up table or as a function). In one embodiment, when the successive comparisons as described above are made, the first comparison at which the measured rotational speed exceeds or equals to a threshold rotational value of the series, may indicate an approximate power loss duration.

FIG. 4B is a flow chart illustrating a method of operation 450 of an apparatus, for example, but not limited to, the DSD 100, according to various embodiments. Referring to FIGS. 1, 2 and 4B, as part of a device initialization of the DSD 100, rotational speed of the spindle 120 may be measured (455). For example, the rotational speed sensor 140 may sense the rotational speed of the spindle 120 and transmit a signal proportional to the rotational speed to the control unit 160. The control unit 160 may determine the rotational speed of the spindle 120 based on the signal received from the rotational speed sensor 140.

The control unit 160 may initialize the threshold value counter 164 (460). The control unit 160 may compare the measured rotational speed of the spindle 120 to a minimum threshold rotational speed value (465). If the control unit 160 determines that the measured rotational speed of the spindle 120 is less than a minimum threshold rotational speed value (465—Y), the control unit 160 may determine that the DSD 100 device initialization was triggered by a PoR event and may increment a count of the PoR counter 180 (470) indicating that the DSD 100 device initialization was triggered by the PoR event.

If the control unit 160 determines that the measured rotational speed of the spindle 120 is not less than a minimum threshold rotational speed value (465—N), the control unit 160 may compare the measured rotational speed of the spindle 120 to a threshold speed value corresponding to the count of the threshold value counter 164 (480).

If the control unit 160 determines that the measured rotational speed of the spindle 120 is not greater than the threshold speed value corresponding to the count of threshold value counter 164 (480—N), the control unit 160 may increment the count of the threshold value counter 164 (485). The control unit 160 may compare the measured rotational speed of the spindle 120 to a next threshold speed value corresponding to the threshold value counter 164 (475). The control unit 160 may repeat compare (475), determine (480), and increment (485) operations for successively lower threshold rotational speed values corresponding to successively longer time durations that correspond to the count of the threshold value counter 164. As illustrated in FIG. 2, the rotational speed of the spindle 120 decreases with increasing time duration from power loss. The successively lower threshold rotational speed values and the minimum threshold rotational speed value may be determined based on rotational speed differences of the spindle 120 from an operational rotational speed 210 of the spindle 120 (see FIG. 2), and may be stored in the nonvolatile storage 190 and/or the internal storage 162 of the control unit 160.

If the control unit 160 determines that the measured rotational speed of the spindle 120 is greater than a threshold speed value corresponding to the count of the threshold value counter 164 (480—Y), the control unit 160 may store a time duration corresponding to a threshold speed value immediately preceding the threshold speed value corresponding to the count of the threshold value counter 164 (490). The control unit 160 may increment the count of the power-loss counter 170 (495).

The control unit 160 may cause the time duration and the count of the power-loss counter 170 to be stored in the nonvolatile storage 190. Alternatively or additionally, the control unit 160 may cause the time duration and the count of the power-loss counter 170 to be stored on the rotating storage media 110.

One of ordinary skill in the art will appreciate that the operations described with respect to FIGS. 3A, 3B, 4A, and 4B may be implemented as a non-transitory computer readable medium having stored therein instructions for executing the described operations.

While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the protection. The methods and systems described herein may be embodied in a variety of other forms. Various omissions, substitutions, and/or changes in the form of the example methods and systems described herein may be made without departing from the spirit of the protection.

The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the protection. For example, the example systems and methods disclosed herein can be applied to hard disk drives, hybrid hard drives, and the like. In addition, other forms of storage, for example, but not limited to, DRAM or SRAM, battery backed-up volatile DRAM or SRAM devices, EPROM, EEPROM memory, etc., may additionally or alternatively be used. As another example, the various components illustrated in the figures may be implemented as software and/or firmware on a processor, ASIC/FPGA, or dedicated hardware. Also, the features and attributes of the specific example embodiments disclosed above may be combined in different ways to form additional embodiments, all of which fall within the scope of the present disclosure.

Although the present disclosure provides certain example embodiments and applications, other embodiments that are apparent to those of ordinary skill in the art, including embodiments which do not provide all of the features and advantages set forth herein, are also within the scope of this disclosure. Accordingly, the scope of the present disclosure is intended to be defined only by reference to the appended claims.