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Patent application title:

Metal container processing method

Publication number:

US20060005373A1

Publication date:
Application number:

10/883,661

Filed date:

2004-07-06

Abstract:

A metal container processing method includes steps of: a) stamping a metal sheet material into a blank container subject to the desired shape, b) removing sharp burrs and dents from the surface of the metal sheet material of the blank container with sodium nitrite solution, c) covering the surface of the metal sheet material of the blank container with a layer of surface coating of phosphorous compound, and d) covering said layer of surface coating with a layer of heat insulation coating containing Teflon and heat insulating material at the ratio of about 100:25˜35%.

Inventors:

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Classification:

  1. Human necessities
  2. Furniture ; domestic articles or appliances; coffee mills; spice mills; suction cleaners in general

A47J36/027 »  CPC main

Parts, details or accessories of cooking-vessels; Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay Cooking- or baking-vessels specially adapted for use in microwave ovens; Accessories therefor

A47J27/002 »  CPC further

Cooking-vessels Construction of cooking-vessels ; Methods or processes of manufacturing specially adapted for cooking-vessels

B05D5/083 »  CPC further

Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers

B21D51/26 »  CPC further

Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner

C23F1/14 »  CPC further

Etching metallic material by chemical means; Etching compositions Aqueous compositions

B05D3/102 »  CPC further

Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means Pretreatment of metallic substrates

B65D81/3453 »  CPC further

Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package specially adapted to be heated by microwaves Rigid containers, e.g. trays, bottles, boxes, cups

B65D2581/3447 »  CPC further

Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within specially adapted to be heated by microwaves; Means for affecting the heating or cooking properties Heat attenuators, blocking agents or heat insulators for temperature control

Y10T29/49885 »  CPC further

Metal working; Method of mechanical manufacture; Assembling or joining with coating before or during assembling

Y10T29/49888 »  CPC further

Metal working; Method of mechanical manufacture; Assembling or joining Subsequently coating

Y10T29/49982 »  CPC further

Metal working; Method of mechanical manufacture; Combined manufacture including applying or shaping of fluent material Coating

Y10T29/49986 »  CPC further

Metal working; Method of mechanical manufacture; Combined manufacture including applying or shaping of fluent material; Coating Subsequent to metal working

B21B1/46 IPC

Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section ; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a metal container processing method and more particularly, to a method of processing metal containers for cooking food in a microwave stove.

2. Description of the Related Art

Regular food containers suitable for use in a microwave stove to cook food are commonly made of ceramic and plastic materials. Consumers know that metal containers cannot be used in a microwave stove to cook food. Few consumers know the reason when metal containers cannot be used in a microwave stove to cook food. Because metal containers are commonly made of a metal sheet material by stamping, they have micro burrs and dents on the surface that are not visible to bare eyes. Under the radiation of microwaves in a microwave stove, these burrs and dents will cause sparks.

Further, a bakery may use metal molds for making cakes in a baking oven. These metal molds must be pre-heated to a certain temperature before filling cake materials. It takes much time to pre-heat metal molds in a baking oven. A microwave stove can greatly shorten the pre-heating time if metal molds are made usable in a microwave stove.

SUMMARY OF THE INVENTION

The present invention has been accomplished under the circumstances in view. It is the main object of the present invention to provide a metal container processing method, which is practical to make metal containers for use in a microwave stove to cook food. It is anther object of the present invention to provide a metal container processing method, which is easy and economic to perform. To achieve these and other objects of the present invention, the metal container processing method comprises the steps of metal container processing method includes steps of: a) stamping a metal sheet material into a blank container subject to the desired shape, b) removing sharp burrs and dents from the surface of the metal sheet material of the blank container with sodium nitrite solution, c) covering the surface of the metal sheet material of the blank container with a layer of surface coating of phosphorous compound, and d) covering said layer of surface coating with a layer of heat insulation coating containing Teflon and heat insulating material at the ratio of about 100:25˜35%.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic drawing showing sharp burrs and dents on the surface of the metal sheet material after stamping according to the present invention.

FIG. 2 is a schematic drawing showing sharp burrs and dents removed from the surface of the metal sheet material according to the present invention.

FIG. 3 is a schematic drawing showing a layer of surface coating covered on the surface of the metal sheet material and a layer of heat insulation coating coated on the layer of surface coating according to the present invention.

FIG. 4 is a block diagram explaining the metal container processing flow of the present invention.

FIG. 5 is an elevational view of a metal container made according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring to FIGS. 1˜5, the present invention is adapted to process a metal container 1 that can be used in a microwave stove to cook food. The metal container processing method includes the steps of shape forming 2, deburring 3, surface treatment 4, and heat insulation coating 5. During the step of shape forming, a metal sheet material 11 is stamped into a blank container subject to the desired shape. At this time, the metal sheet material 11 of the blank container has sharp burrs 12 and sharp dents 13 on the surface and sharp burrs 12 at the cutting edge that are not visible with bare eyes. These sharp burrs 12 and sharp dents 13 will cause sparks by microwave molecules in a microwave stove. Therefore, the step of deburring 3 is necessary to remove the sharp burrs 12 and sharp dents 13 from the metal sheet material 11 of the blank container. After deburring, it proceeds to the step of surface treatment 4 where a layer of surface coating 14 is covered on the surface of the metal sheet material 11 of the blank container to fill up the gaps in the capillary holes on the surface of the metal sheet material 11 of the blank container, thereby providing a smooth surface. After surface treatment 4, it proceeds to the step of heat insulation coating 5 to cover a layer of heat insulation coating 15 on the layer of surface coating 14.

During the step of deburring 3, sodium nitrite solution is applied to remove the sharp burrs 12 and sharp dents 13 from the metal sheet material 11 of the blank container. During the step of surface treatment 4, phosphorous compound is coated on the surface of the metal sheet material 11 of the blank container to form the desired layer of surface coating 14. During the step of heat insulation coating 5, a coating material containing Teflon and heat insulating material at the ratio of about 100:25˜35% is coated on the surface of the layer of surface coating 14.

The metal container 1 thus obtained can be used to cook food in a microwave stove, baking oven, gas range, as well as electric stove.

Claims

What the invention claimed is:

1. A metal container processing method comprising the steps of:

a) stamping a metal sheet material into a blank container subject to the desired shape;

b) removing sharp burrs and dents from the surface of the metal sheet material of said blank container;

c) covering the surface of the metal sheet material of said blank container with a layer of surface coating; and

d) covering said layer of surface coating with a layer of heat insulation coating.

2. The metal container processing method as claimed in claim 1, wherein said step b) removing sharp burrs and dents from the surface of the metal sheet material of said blank container is to apply sodium nitrite solution to the surface of the metal sheet material of said blank container, thereby removing sharp burrs and dents from the surface of the metal sheet material of said blank container.

3. The metal container processing method as claimed in claim 1, wherein said step c) covering the surface of the metal sheet material of said blank container with a layer of surface coating is to coat a layer of phosphorous compound on the surface of the metal sheet material of said blank container.

4. The metal container processing method as claimed in claim 1, wherein said step d) covering said layer of surface coating with a layer of heat insulation coating covering is to coat the surface of said layer of surface coating with a coating material containing Teflon and heat insulating material at the ratio of about 100:25˜35%.

Resources

Images & Drawings included:

Fig. 01 - Metal container processing method
Fig. 01
Fig. 02 - Metal container processing method
Fig. 02
Fig. 03 - Metal container processing method
Fig. 03
Fig. 04 - Metal container processing method
Fig. 04

Sources:

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