US20090251546A1
2009-10-08
12/475,576
2009-05-31
A digital camera is provided having an image sensor for capturing an image, an image processor for processing image data from the image sensor to produce print data, a printhead for printing the print data, and a cartridge interface for receiving a cartridge having a supply of media substrates pre-printed with postcard formatting and a memory storing information relating to the dimensions of the postcard formatting. The image processor produces the print data in accordance with the stored information accessed via the cartridge interface to produce personalised postcards.
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B41J2/17513 » CPC main
Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material; Ink jet characterised by ink handling; Ink supply systems ; Circuit parts therefor; Ink cartridges Inner structure
B41J11/0005 » CPC further
Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers, thermal printers, for supporting or handling copy material in sheet or web form Curl smoothing, i.e. smoothing down corrugated printing material, e.g. by pressing means acting on wrinkled printing material
G06F21/79 » CPC further
Security arrangements for protecting computers, components thereof, programs or data against unauthorised activity; Protecting specific internal or peripheral components, in which the protection of a component leads to protection of the entire computer to assure secure storage of data in semiconductor storage media, e.g. directly-addressable memories
G06F21/86 » CPC further
Security arrangements for protecting computers, components thereof, programs or data against unauthorised activity; Protecting specific internal or peripheral components, in which the protection of a component leads to protection of the entire computer Secure or tamper-resistant housings
G06K1/121 » CPC further
Methods or arrangements for marking the record carrier in digital fashion otherwise than by punching by printing code marks
G06K7/14 » CPC further
Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
G06K7/1417 » CPC further
Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light; Methods for optical code recognition the method being specifically adapted for the type of code 2D bar codes
G06K19/06037 » CPC further
Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking multi-dimensional coding
G07F7/08 » CPC further
Mechanisms actuated by objects other than coins to free or to actuate vending, hiring, coin or paper currency dispensing or refunding apparatus by coded identity card or credit card or other personal identification means
G07F7/086 » CPC further
Mechanisms actuated by objects other than coins to free or to actuate vending, hiring, coin or paper currency dispensing or refunding apparatus by coded identity card or credit card or other personal identification means by passive credit-cards adapted therefor, e.g. constructive particularities to avoid counterfeiting, e.g. by inclusion of a physical or chemical security-layer
G07F7/12 » CPC further
Mechanisms actuated by objects other than coins to free or to actuate vending, hiring, coin or paper currency dispensing or refunding apparatus by coded identity card or credit card or other personal identification means Card verification
G11C11/56 » CPC further
Digital stores characterised by the use of particular electric or magnetic storage elements; Storage elements therefor using storage elements with more than two stable states represented by steps, e.g. of voltage, current, phase, frequency
H04N1/0044 » CPC further
Scanning, transmission or reproduction of documents or the like, e.g. facsimile transmission; Details thereof; User-machine interface; Control console; Output means; Display of information to the user, e.g. menus for image preview or review, e.g. to help the user position a sheet
H04N1/2112 » CPC further
Scanning, transmission or reproduction of documents or the like, e.g. facsimile transmission; Details thereof; Intermediate information storage for one or a few pictures using still video cameras
H04N1/2154 » CPC further
Scanning, transmission or reproduction of documents or the like, e.g. facsimile transmission; Details thereof; Intermediate information storage for one or a few pictures using still video cameras the still video camera incorporating a hardcopy reproducing device, e.g. a printer
H04N5/2257 » CPC further
Details of television systems; Studio circuitry; Studio devices; Studio equipment ; Cameras comprising an electronic image sensor, e.g. digital cameras, video cameras, TV cameras, video cameras, camcorders, webcams, camera modules for embedding in other devices, e.g. mobile phones, computers or vehicles; Television cameras ; Cameras comprising an electronic image sensor, e.g. digital cameras, video cameras, camcorders, webcams, camera modules specially adapted for being embedded in other devices, e.g. mobile phones, computers or vehicles Mechanical and electrical details of cameras or camera modules for embedding in other devices
B41J2/16585 » CPC further
Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material; Ink jet; Nozzles; Preventing or detecting of nozzle clogging, e.g. cleaning, capping or moistening for nozzles for paper-width or non-reciprocating print heads
B41J2/17596 » CPC further
Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material; Ink jet characterised by ink handling; Ink supply systems ; Circuit parts therefor Ink pumps, ink valves
B41J2202/21 » CPC further
Embodiments of or processes related to ink-jet or thermal heads; Embodiments of or processes related to ink-jet heads Line printing
G06F2221/2129 » CPC further
Indexing scheme relating to security arrangements for protecting computers, components thereof, programs or data against unauthorised activity; Indexing scheme relating to and subgroups addressing additional information or applications relating to security arrangements for protecting computers, components thereof, programs or data against unauthorised activity Authenticate client device independently of the user
H04N2101/00 » CPC further
Still video cameras
H04N5/225 IPC
Details of television systems; Studio circuitry; Studio devices; Studio equipment ; Cameras comprising an electronic image sensor, e.g. digital cameras, video cameras, TV cameras, video cameras, camcorders, webcams, camera modules for embedding in other devices, e.g. mobile phones, computers or vehicles Television cameras ; Cameras comprising an electronic image sensor, e.g. digital cameras, video cameras, camcorders, webcams, camera modules specially adapted for being embedded in other devices, e.g. mobile phones, computers or vehicles
The present application is a continuation of U.S. application Ser. No. 10/831,235 filed Apr. 26, 2004, which is a Continuation-In-Part of U.S. application Ser. No. 09/112,743 filed on Jul. 10, 1998, now issued U.S. Pat. No. 6,727,951 all of which are herein incorporated by reference.
The present invention relates to digital cameras and in particular, the onboard processing of image data captured by the camera.
Recently, digital cameras have become increasingly popular. These cameras normally operate by means of imaging a desired image utilising a charge coupled device (CCD) array and storing the imaged scene on an electronic storage medium for later down loading onto a computer system for subsequent manipulation and printing out. Normally, when utilising a computer system to print out an image, sophisticated software may available to manipulate the image in accordance with requirements.
Unfortunately such systems require significant post processing of a captured image and normally present the image in an orientation to which it was taken, relying on the post processing process to perform any necessary or required modifications of the captured image. Also, much of the environmental information available when the picture was taken is lost. Furthermore, the type or size of the media substrate and the types of ink used to print the image can also affect the image quality. Accounting for these factors during post processing of the captured image data can be complex and time consuming.
Accordingly, the present invention provides a digital camera comprising:
an image sensor for capturing an image;
an image processor for processing image data from the image sensor and transmitting processed data to a printhead; and,
an effects interface for user input of one or more predetermined image manipulations; such that,
the processed data transmitted to the printhead incorporate the selected image manipulations.
The present invention allows the user to perform many common image manipulations when the image is captured by inputting required effect via the interface. This permits the user to print the images in the camera without first downloading to a desktop system.
Preferably, data relating to the image manipulations are stored on separate portable memory devices for connection to the effects interface.
In a further preferred form, the image manipulations comprise image rotations, borders, text or clip art.
In yet another preferred form, further adapted for use with a media cartridge comprising a supply of media substrate on which images can be printed, and an information store with information relating to the media substrate, wherein the camera further comprises a cartridge interface for accessing the information such that the image processor can utilise the information relating to the media substrate.
The camera accesses information about the media substrate so that the image processor can utilise the information to enhance the quality of the printed image.
Preferably, the media substrate has postcard formatting printed on its reverse surface so that the camera can produce personalised postcards, and the information store has the dimensions of the postcard formatting to allow the image processor to align printed images with the postcard formatting.
In a further preferred form the cartridge further comprises an ink supply for the printhead and the information store is an authentication chip that allows the image processor to confirm that the media substrate and the ink supply is suitable for use with the camera.
According to a related aspect, there is provided a digital camera for sensing and storing an image, the camera comprising:
an image sensor with a charge coupled device (CCD) for capturing image data relating to a sensed image, and an auto exposure setting for adjusting the image data captured by the CCD in response to the lighting conditions at image capture; and,
an image processor for processing image data from the CCD and storing the processed data; wherein,
the image processor is adapted to use information from the auto exposure setting relating to the lighting conditions at image capture when processing the image data from the CCD.
Utilising the auto exposure setting to determine an advantageous re-mapping of colours within the image allows the processor to produce an amended image having colours within an image transformed to account of the auto exposure setting. The processing can comprise re-mapping image colours so they appear deeper and richer when the exposure setting indicates low light conditions and re-mapping image colours to be brighter and more saturated when the auto exposure setting indicates bright light conditions.
Notwithstanding any other forms which may fall within the scope of the present invention, preferred forms of the invention will now be described, by way of example only, with reference to the accompanying drawings which:
FIG. 1A illustrates an example camera device;
FIG. 1B illustrates the method of operation of the preferred embodiment;
FIG. 2 illustrates a form of print roll ready for purchase by a consumer;
FIG. 3 illustrates a perspective view, partly in section, of an alternative form of a print roll;
FIG. 4 is a left side exploded perspective view of the print roll of FIG. 3; and,
FIG. 5 is a right side exploded perspective view of a single print roll.
The preferred embodiment is preferable implemented through suitable programming of a hand held camera device such as that described in the present applicant's application entitled “A Digital Image Printing Camera with Image Processing Capability”, the content of which is hereby specifically incorporated by cross reference and the details of which, and other related applications are set out in the tables below. An example of a camera device 100 is shown in FIG. 1A.
The aforementioned patent specification discloses a camera system, hereinafter known as an “Artcam” type camera, wherein sensed images can be directly printed out by an Artcam portable camera unit. Further, the aforementioned specification discloses means and methods for performing various manipulations on images captured by the camera sensing device leading to the production of various effects in any output image. The manipulations are disclosed to be highly flexible in nature and can be implemented through the insertion into the Artcam of cards having encoded thereon various instructions for the manipulation of images, the cards hereinafter being known as Artcards. The Artcam further has significant onboard processing power by an Artcam Central Processor unit (ACP) which is interconnected to a memory device for the storage of important data and images.
In the preferred embodiment, the Artcam has an auto exposure sensor for determining the light level associated with the captured image. This auto exposure sensor is utilised to process the image in accordance with the set light value so as to enhance portions of the image.
Preferably, the area image sensor includes a means for determining the light conditions when capturing an image. The area image sensor adjusts the dynamic range of values captured by the CCD in accordance with the detected level sensor. The captured image is transferred to the Artcam central processor and stored in the memory store. Intensity information, as determined by the area image sensor, is also forwarded to the ACP. This information is utilised by the Artcam central processor to manipulate the stored image to enhance certain effects.
Turning now to FIG. 1, the auto exposure setting information 1 is utilised in conjunction with the stored image 2 to process the image by utilising the ACP. The processed image is returned to the memory store for later printing out 4 on the output printer.
A number of processing steps can be undertaken in accordance with the determined light conditions. Where the auto exposure setting 1 indicates that the image was taken in a low light condition, the image pixel colours are selectively re-mapped so as to make the image colours stronger, deeper and richer.
Where the auto exposure information indicates that highlight conditions were present when the image was taken, the image colours can be processed to make them brighter and more saturated. The re-colouring of the image can be undertaken by conversion of the image to a hue-saturation-value (HSV) format and an alteration of pixel values in accordance with requirements. The pixel values can then be output converted to the required output colour format of printing.
Of course, many different re-colouring techniques may be utilised. Preferably, the techniques are clearly illustrated on the pre-requisite Artcard inserted into the reader.
Alternatively, the image processing algorithms can be automatically applied and hard-wired into the camera for utilization in certain conditions.
Alternatively, the Artcard inserted could have a number of manipulations applied to the image which are specific to the auto-exposure setting. For example, clip arts containing candles etc could be inserted in a dark image and large suns inserted in bright images.
Referring now to FIGS. 2 to 5, the Artcam prints the images onto media stored in a replaceable print roll 5. In some preferred embodiments, the operation of the camera device is such that when a series of images is printed on a first surface of the print roll, the corresponding backing surface has a ready made postcard which can be immediately dispatched at the nearest post office box within the jurisdiction. In this way, personalized postcards can be created.
It would be evident that when utilising the postcard system as illustrated FIG. 2 only predetermined image sizes are possible as the synchronization between the backing postcard portion and the front image must be maintained. This can be achieved by utilising the memory portions of the authentication chip stored within the print roll 5 to store details of the length of each postcard backing format sheet. This can be achieved by either having each postcard the same size or by storing each size within the print rolls on-board print chip memory.
In an alternative embodiment, there is provided a modified form of print roll which can be constructed mostly from injection moulded plastic pieces suitably snapped fitted together. The modified form of print roll has a high ink storage capacity in addition to a somewhat simplified construction. The print media onto which the image is to be printed is wrapped around a plastic sleeve former for simplified construction. The ink media reservoir has a series of air vents which are constructed so as to minimise the opportunities for the ink flow out of the air vents. Further, a rubber seal is provided for the ink outlet holes with the rubber seal being pierced on insertion of the print roll into a camera system. Further, the print roll includes a print media ejection slot and the ejection slot includes a surrounding moulded surface which provides and assists in the accurate positioning of the print media ejection slot relative to the printhead within the printing or camera system.
Turning to FIG. 3 there is illustrated a single point roll unit 5 in an assembled form with a partial cutaway showing internal portions of the print roll. FIG. 4 and FIG. 5 illustrate left and right side exploded perspective views respectively. The print roll 5 is constructed around the internal core portion 6 which contains an internal ink supply. Outside of the core portion 6 is provided a former 7 around which is wrapped a paper or film supply 8. Around the paper supply it is constructed two cover pieces 9, 10 which snap together around the print roll so as to form a covering unit as illustrated in FIG. 3. The bottom cover piece 10 includes a slot 11 through which the output of the print media 12 for interconnection with the camera system.
Two pinch rollers 13, 14 are provided to pinch the paper against a drive pinch roller 15 so they together provide for a decurling of the paper around the roller 15. The decurling acts to negate the strong curl that may be imparted to the paper from being stored in the form of print roll for an extended period of time. The rollers 13, 14 are provided to form a snap fit with end portions of the cover base portion 10 and the roller 15 which includes a cogged end 16 for driving, snap fits into the upper cover piece 9 so as to pinch the paper 12 firmly between.
The cover pieces 9, 10 includes an end protuberance or lip 17. The end lip 17 is provided for accurately alignment of the exit hole of the paper with a corresponding printing heat platen structure within the camera system. In this way, accurate alignment or positioning of the exiting paper relative to an adjacent printhead is provided for full guidance of the paper to the printhead.
It would be appreciated by a person skilled in the art that numerous variations and/or modifications may be made to the present invention as shown in the specific embodiment without departing from the spirit or scope of the invention as broadly described. The present embodiment is, therefore, to be considered in all respects to be illustrative and not restrictive.
The present invention is best utilized in the Artcam device, the details of which are set out in the following paragraphs.
The embodiments of the invention use an ink jet printer type device. Of course many different devices could be used. However presently popular ink jet printing technologies are unlikely to be suitable.
The most significant problem with thermal inkjet is power consumption. This is approximately 100 times that required for high speed, and stems from the energy-inefficient means of drop ejection. This involves the rapid boiling of water to produce a vapor bubble which expels the ink. Water has a very high heat capacity, and must be superheated in thermal inkjet applications. This leads to an efficiency of around 0.02%, from electricity input to drop momentum (and increased surface area) out.
The most significant problem with piezoelectric inkjet is size and cost. Piezoelectric crystals have a very small deflection at reasonable drive voltages, and therefore require a large area for each nozzle. Also, each piezoelectric actuator must be connected to its drive circuit on a separate substrate. This is not a significant problem at the current limit of around 300 nozzles per print head, but is a major impediment to the fabrication of pagewide print heads with 19,200 nozzles.
Ideally, the inkjet technologies used meet the stringent requirements of in-camera digital color printing and other high quality, high speed, low cost printing applications. To meet the requirements of digital photography, new inkjet technologies have been created. The target features include:
low power (less than 10 Watts)
high resolution capability (1,600 dpi or more)
photographic quality output
low manufacturing cost
small size (pagewidth times minimum cross section)
high speed (<2 seconds per page).
All of these features can be met or exceeded by the inkjet systems described below with differing levels of difficulty. 45 different inkjet technologies have been developed by the Assignee to give a wide range of choices for high volume manufacture. These technologies form part of separate applications assigned to the present Assignee as set out in the table below.
The inkjet designs shown here are suitable for a wide range of digital printing systems, from battery powered one-time use digital cameras, through to desktop and network printers, and through to commercial printing systems
For ease of manufacture using standard process equipment, the print head is designed to be a monolithic 0.5 micron CMOS chip with MEMS post processing. For color photographic applications, the print head is 100 mm long, with a width which depends upon the inkjet type. The smallest print head designed is IJ38, which is 0.35 mm wide, giving a chip area of 35 square mm. The print heads each contain 19,200 nozzles plus data and control circuitry.
Ink is supplied to the back of the print head by injection molded plastic ink channels. The molding requires 50 micron features, which can be created using a lithographically micromachined insert in a standard injection molding tool. Ink flows through holes etched through the wafer to the nozzle chambers fabricated on the front surface of the wafer. The print head is connected to the camera circuitry by tape automated bonding.
The following table is a guide to cross-referenced patent applications filed concurrently herewith and discussed hereinafter with the reference being utilized in subsequent tables when referring to a particular case:
| Docket | ||
| No | Reference | Title |
| IJ01US | 6227652 | Radiant Plunger Ink Jet Printer |
| IJ02US | 6213588 | Electrostatic Ink Jet Printing Mechanism |
| IJ03US | 6213589 | Planar Thermoelastic Bend Actuator Ink |
| Jet Printing Mechanism | ||
| IJ04US | 6231163 | Stacked Electrostatic Ink Jet Printing |
| Mechanism | ||
| IJ05US | 6247795 | Reverse Spring Lever Ink Jet Printing |
| Mechanism | ||
| IJ06US | 6394581 | Paddle Type Ink Jet Printing Mechanism |
| IJ07US | 6244691 | Ink Jet Printing Mechanism |
| IJ08US | 6257704 | Planar Swing Grill Electromagnetic Ink |
| Jet Printing Mechanism | ||
| IJ09US | 6416168 | Pump Action Refill Ink Jet Printing |
| Mechanism | ||
| IJ10US | 6220694 | Pulsed Magnetic Field Ink Jet Printing |
| Mechanism | ||
| IJ11US | 6257705 | Two Plate Reverse Firing Electromagnetic |
| Ink Jet Printing Mechanism | ||
| IJ12US | 6247794 | Linear Stepper Actuator Ink Jet Printing |
| Mechanism | ||
| IJ13US | 6234610 | Gear Driven Shutter Ink Jet Printing |
| Mechanism | ||
| IJ14US | 6247793 | Tapered Magnetic Pole Electromagnetic |
| Ink Jet Printing Mechanism | ||
| IJ15US | 6264306 | Linear Spring Electromagnetic Grill Ink |
| Jet Printing Mechanism | ||
| IJ16US | 6241342 | Lorenz Diaphragm Electromagnetic Ink Jet |
| Printing Mechanism | ||
| IJ17US | 6247792 | PTFE Surface Shooting Shuttered |
| Oscillating Pressure Ink Jet Printing | ||
| Mechanism | ||
| IJ18US | 6264307 | Buckle Grill Oscillating Pressure Ink |
| Jet Printing Mechanism | ||
| IJ19US | 6254220 | Shutter Based Ink Jet Printing Mechanism |
| IJ20US | 6234611 | Curling Calyx Thermoelastic Ink Jet |
| Printing Mechanism | ||
| IJ21US | 6302528 | Thermal Actuated Ink Jet Printing |
| Mechanism | ||
| IJ22US | 6283582 | Iris Motion Ink Jet Printing Mechanism |
| IJ23US | 6239821 | Direct Firing Thermal Bend Actuator Ink |
| Jet Printing Mechanism | ||
| IJ24US | 6338547 | Conductive PTFE Bend Actuator Vented Ink |
| Jet Printing Mechanism | ||
| IJ25US | 6247796 | Magnetostrictive Ink Jet Printing |
| Mechanism | ||
| IJ26US | 6557977 | Shape Memory Alloy Ink Jet Printing |
| Mechanism | ||
| IJ27US | 6390603 | Buckle Plate Ink Jet Printing Mechanism |
| IJ28US | 6362843 | Thermal Elastic Rotary Impeller Ink Jet |
| Printing Mechanism | ||
| IJ29US | 6293653 | Thermoelastic Bend Actuator Ink Jet |
| Printing Mechanism | ||
| IJ30US | 6312107 | Thermoelastic Bend Actuator Using PTFE |
| Corrugated Heater Ink Jet Printing | ||
| Mechanism | ||
| IJ31US | 6227653 | Bend Actuator Direct Ink Supply Ink Jet |
| Printing Mechanism | ||
| IJ32US | 6234609 | High Young's Modulus Thermoelastic Ink |
| Jet Printing Mechanism | ||
| IJ33US | 6238040 | Thermally Actuated Slotted Chamber Wall |
| Ink Jet Printing Mechanism | ||
| IJ34US | 6188415 | Ink Jet Printer having a Thermal |
| Actuator Comprising an External Coil | ||
| Spring | ||
| IJ35US | 6227654 | Trough Container Ink Jet Printing |
| Mechanism with Paddle | ||
| IJ36US | 6209989 | Dual Chamber Single Actuator Ink Jet |
| Printing Mechanism | ||
| IJ37US | 6247791 | Dual Nozzle Single Horizontal Fulcrum |
| Actuator Ink Jet Printing Mechanism | ||
| IJ38US | 6336710 | Dual Nozzle Single Horizontal Actuator |
| Ink Jet Printing Mechanism | ||
| IJ39US | 6217153 | Single Bend Actuator Cupped Paddle Ink |
| Jet Printing Mechanism | ||
| IJ40US | 6416167 | Thermally Actuated Ink Jet Printing |
| Mechanism having a Series of Thermal | ||
| Actuator Units | ||
| IJ41US | 6243113 | Thermally Actuated Ink Jet Printing |
| Mechanism including a Tapered Heater | ||
| Element | ||
| IJ42US | 6283581 | Radial Back-Curling Thermoelastic Ink |
| Jet Printing Mechanism | ||
| IJ43US | 6247790 | Inverted Radial Back-Curling |
| Thermoelastic Ink Jet Printing Mechanism | ||
| IJ44US | 6260953 | Surface Bend Actuator Vented Ink Supply |
| Ink Jet Printing Mechanism | ||
| IJ45US | 6267469 | A Solenoid Actuated Magnetic Plate Ink |
| Jet Printing Mechanism | ||
Eleven important characteristics of the fundamental operation of individual inkjet nozzles have been identified. These characteristics are largely orthogonal, and so can be elucidated as an eleven dimensional matrix. Most of the eleven axes of this matrix include entries developed by the present assignee.
The following tables form the axes of an eleven dimensional table of inkjet types.
Actuator mechanism (18 types)
Basic operation mode (7 types)
Auxiliary mechanism (8 types)
Actuator amplification or modification method (17 types)
Actuator motion (19 types)
Nozzle refill method (4 types)
Method of restricting back-flow through inlet (10 types)
Nozzle clearing method (9 types)
Nozzle plate construction (9 types)
Drop ejection direction (5 types)
Ink type (7 types)
The complete eleven dimensional table represented by these axes contains 36.9 billion possible configurations of inkjet nozzle. While not all of the possible combinations result in a viable inkjet technology, many million configurations are viable. It is clearly impractical to elucidate all of the possible configurations. Instead, certain inkjet types have been investigated in detail. These are designated IJ01 to IJ45 above.
Other inkjet configurations can readily be derived from these 45 examples by substituting alternative configurations along one or more of the 11 axes. Most of the IJ01 to IJ45 examples can be made into inkjet print heads with characteristics superior to any currently available inkjet technology.
Where there are prior art examples known to the inventor, one or more of these examples are listed in the examples column of the tables below. The IJ01 to IJ45 series are also listed in the examples column. In some cases, a printer may be listed more than once in a table, where it shares characteristics with more than one entry.
Suitable applications include: Home printers, Office network printers, Short run digital printers, Commercial print systems, Fabric printers, Pocket printers, Internet WWW printers, Video printers, Medical imaging, Wide format printers, Notebook PC printers, Fax machines, Industrial printing systems, Photocopiers, Photographic minilabs etc.
The information associated with the aforementioned 11 dimensional matrix are set out in the following tables.
| Actuator | ||||
| Mechanism | Description | Advantages | Disadvantages | Examples |
| Thermal | An electrothermal heater heats the | Large force generated | High power | Canon Bubblejet 1979 |
| bubble | ink to above boiling point, | Simple construction | Ink carrier limited to water | Endo et al GB |
| transferring significant heat to the | No moving parts | Low efficiency | patent 2,007,162 | |
| aqueous ink. A bubble nucleates | Fast operation | High temperatures required | Xerox heater-in-pit | |
| and quickly forms, expelling the | Small chip area required for | High mechanical stress | 1990 Hawkins et al | |
| ink. | actuator | Unusual materials required | U.S. Pat. No. 4,899,181 | |
| The efficiency of the process is | Large drive transistors | Hewlett-Packard TIJ | ||
| low, with typically less than | Cavitation causes actuator failure | 1982 Vaught et al | ||
| 0.05% of the electrical energy | Kogation reduces bubble formation | U.S. Pat. No. 4,490,728 | ||
| being transformed into kinetic | Large print heads are difficult to | |||
| energy of the drop. | fabricate | |||
| Piezoelectric | A piezoelectric crystal such as | Low power consumption | Very large area required for actuator | Kyser et al U.S. Pat. No. |
| lead lanthanum zirconate (PZT) is | Many ink types can be used | Difficult to integrate with electronics | 3,946,398 | |
| electrically activated, and either | Fast operation | High voltage drive transistors required | Zoltan U.S. Pat. | |
| expands, shears, or bends to apply | High efficiency | Full pagewidth print heads impractical | No. 3,683,212 | |
| pressure to the ink, ejecting drops. | due to actuator size | 1973 Stemme U.S. | ||
| Requires electrical poling in high field | Pat. No. 3,747,120 | |||
| strengths during manufacture | Epson Stylus | |||
| Tektronix IJ04 | ||||
| Electro- | An electric field is used to | Low power consumption | Low maximum strain (approx. 0.01%) | Seiko Epson, Usui et |
| strictive | activate electrostriction in relaxor | Many ink types can be used | Large area required for actuator due to | all JP 253401/96 |
| materials such as lead lanthanum | Low thermal expansion | low strain | IJ04 | |
| zirconate titanate (PLZT) or lead | Electric field strength | Response speed is marginal (~ 10 μs) | ||
| magnesium niobate (PMN). | required (approx. 3.5 V/μm) | High voltage drive transistors required | ||
| can be generated | Full pagewidth print heads impractical | |||
| without difficulty | due to actuator size | |||
| Does not require electrical | ||||
| poling | ||||
| Ferroelectric | An electric field is used to induce | Low power consumption | Difficult to integrate with electronics | IJ04 |
| a phase transition between the | Many ink types can be used | Unusual materials such as PLZSnT are | ||
| antiferroelectric (AFE) and | Fast operation (<1 μs) | required | ||
| ferroelectric (FE) phase. | Relatively high longitudinal | Actuators require a large area | ||
| Perovskite materials such as tin | strain | |||
| modified lead lanthanum | High efficiency | |||
| zirconate titanate (PLZSnT) | Electric field strength of | |||
| exhibit large strains of up to 1% | around 3 V/μm can be | |||
| associated with the AFE to FE | readily provided | |||
| phase transition. | ||||
| Electrostatic | Conductive plates are separated | Low power consumption | Difficult to operate electrostatic | IJ02, IJ04 |
| plates | by a compressible or fluid | Many ink types can be used | devices in an aqueous environment | |
| dielectric (usually air). Upon | Fast operation | The electrostatic actuator will | ||
| application of a voltage, the plates | normally need to be separated from | |||
| attract each other and displace | the ink | |||
| ink, causing drop ejection. The | Very large area required to achieve | |||
| conductive plates may be in a | high forces | |||
| comb or honeycomb structure, or | High voltage drive transistors may be | |||
| stacked to increase the surface | required | |||
| area and therefore the force. | Full pagewidth print heads are not | |||
| competitive due to actuator size | ||||
| Electrostatic | A strong electric field is applied | Low current consumption | High voltage required | 1989 Saito et al, |
| pull on ink | to the ink, whereupon electrostatic | Low temperature | May be damaged by sparks due to air | U.S. Pat. No. 4,799,068 |
| attraction accelerates the ink | breakdown | 1989 Miura et al, | ||
| towards the print medium. | Required field strength increases as | U.S. Pat. No. 4,810,954 | ||
| the drop size decreases | Tone-jet | |||
| High voltage drive transistors required | ||||
| Electrostatic field attracts dust | ||||
| Permanent | An electromagnet directly attracts | Low power consumption | Complex fabrication | IJ07, IJ10 |
| magnet | a permanent magnet, displacing | Many ink types can be used | Permanent magnetic material such as | |
| electro- | ink and causing drop ejection. | Fast operation | Neodymium Iron Boron (NdFeB) | |
| magnetic | Rare earth magnets with a field | High efficiency | required. | |
| strength around 1 Tesla can be | Easy extension from single | High local currents required | ||
| used. Examples are: Samarium | nozzles to pagewidth | Copper metalization should be used | ||
| Cobalt (SaCo) and magnetic | print heads | for long electromigration lifetime | ||
| materials in the neodymium iron | and low resistivity | |||
| boron family (NdFeB, | Pigmented inks are usually infeasible | |||
| NdDyFeBNb, NdDyFeB, etc) | Operating temperature limited to the | |||
| Curie temperature (around 540 K) | ||||
| Soft magnetic | A solenoid induced a magnetic | Low power consumption | Complex fabrication | IJ01, IJ05, IJ08, IJ10 |
| core electro- | field in a soft magnetic core or | Many ink types can be used | Materials not usually present in a | IJ12, IJ14, IJ15, IJ17 |
| magnetic | yoke fabricated from a ferrous | Fast operation | CMOS fab such as NiFe, CoNiFe, | |
| material such as electroplated iron | High efficiency | or CoFe are required | ||
| alloys such as CoNiFe [1], CoFe, | Easy extension from single | High local currents required | ||
| or NiFe alloys. Typically, the soft | nozzles to pagewidth | Copper metalization should be used | ||
| magnetic material is in two parts, | print heads | for long electromigration lifetime | ||
| which are normally held apart by | and low resistivity | |||
| a spring. When the solenoid is | Electroplating is required | |||
| actuated, the two parts attract, | High saturation flux density is | |||
| displacing the ink. | required (2.0-2.1 T is achievable | |||
| with CoNiFe [1]) | ||||
| Magnetic | The Lorenz force acting on a | Low power consumption | Force acts as a twisting motion | IJ06, IJ11, IJ13, IJ16 |
| Lorenz force | current carrying wire in a | Many ink types can be used | Typically, only a quarter of the | |
| magnetic field is utilized. | Fast operation | solenoid length provides force in a | ||
| This allows the magnetic field to | High efficiency | useful direction | ||
| be supplied externally to the print | Easy extension from single | High local currents required | ||
| head, for example with rare earth | nozzles to pagewidth | Copper metalization should be used | ||
| permanent magnets. | print heads | for long electromigration lifetime | ||
| Only the current carrying wire | and low resistivity | |||
| need be fabricated on the print- | Pigmented inks are usually infeasible | |||
| head, simplifying materials | ||||
| requirements. | ||||
| Magneto- | The actuator uses the giant | Many ink types can be used | Force acts as a twisting motion | Fischenbeck, |
| striction | magnetostrictive effect of | Fast operation | Unusual materials such as Terfenol-D | U.S. Pat. No. 4,032,929 |
| materials such as Terfenol-D (an | Easy extension from single | are required | IJ25 | |
| alloy of terbium, dysprosium and | nozzles to pagewidth | High local currents required | ||
| iron developed at the Naval | print heads | Copper metalization should be used | ||
| Ordnance Laboratory, hence Ter- | High force is available | for long electromigration lifetime | ||
| Fe-NOL). For best efficiency, the | and low resistivity | |||
| actuator should be pre-stressed to | Pre-stressing may be required | |||
| approx. 8 MPa. | ||||
| Surface | Ink under positive pressure is held | Low power consumption | Requires supplementary force to effect | Silverbrook, EP 0771 |
| tension | in a nozzle by surface tension. | Simple construction | drop separation | 658 A2 and related |
| reduction | The surface tension of the ink is | No unusual materials | Requires special ink surfactants | patent applications |
| reduced below the bubble | required in fabrication | Speed may be limited by surfactant | ||
| threshold, causing the ink to | High efficiency | properties | ||
| egress from the nozzle. | Easy extension from single | |||
| nozzles to pagewidth | ||||
| print heads | ||||
| Viscosity | The ink viscosity is locally | Simple construction | Requires supplementary force to effect | Silverbrook, EP 0771 |
| reduction | reduced to select which drops are | No unusual materials | drop separation | 658 A2 and related |
| to be ejected. A viscosity | required in fabrication | Requires special ink viscosity | patent applications | |
| reduction can be achieved | Easy extension from single | properties | ||
| electrothermally with most inks, | nozzles to pagewidth | High speed is difficult to achieve | ||
| but special inks can be engineered | print heads | Requires oscillating ink pressure | ||
| for a 100:1 viscosity reduction. | A high temperature difference | |||
| (typically 80 degrees) is required | ||||
| Acoustic | An acoustic wave is generated and | Can operate without a | Complex drive circuitry | 1993 Hadimioglu et |
| focussed upon the drop ejection | nozzle plate | Complex fabrication | al, EUP 550,192 | |
| region. | Low efficiency | 1993 Elrod et al, EUP | ||
| Poor control of drop position | 572,220 | |||
| Poor control of drop volume | ||||
| Thermoelastic | An actuator which relies upon | Low power consumption | Efficient aqueous operation requires a | IJ03, IJ09, IJ17, IJ18 |
| bend | differential thermal expansion | Many ink types can be used | thermal insulator on the hot side | IJ19, IJ20, IJ21, IJ22 |
| actuator | upon Joule heating is used. | Simple planar fabrication | Corrosion prevention can be difficult | IJ23, IJ24, IJ27, IJ28 |
| Small chip area required for | Pigmented inks may be infeasible, as | IJ29, IJ30, IJ31, IJ32 | ||
| each actuator | pigment particles may jam the bend | IJ33, IJ34, IJ35, IJ36 | ||
| Fast operation | actuator | IJ37, IJ38, IJ39, IJ40 | ||
| High efficiency | IJ41 | |||
| CMOS compatible voltages | ||||
| and currents | ||||
| Standard MEMS processes | ||||
| can be used | ||||
| Easy extension from single | ||||
| nozzles to pagewidth | ||||
| print heads | ||||
| High CTE | A material with a very high | High force can be generated | Requires special material (e.g. PTFE) | IJ09, IJ17, IJ18, IJ20 |
| thermoelastic | coefficient of thermal expansion | PTFE is a candidate for low | Requires a PTFE deposition process, | IJ21, IJ22, IJ23, IJ24 |
| actuator | (CTE) such as | dielectric constant | which is not yet standard in ULSI | IJ27, IJ28, IJ29, IJ30 |
| polytetrafluoroethylene (PTFE) is | insulation in ULSI | fabs | IJ31, IJ42, IJ43, IJ44 | |
| used. As high CTE materials are | Very low power | PTFE deposition cannot be followed | ||
| usually non-conductive, a heater | consumption | with high temperature (above 350° C.) | ||
| fabricated from a conductive | Many ink types can be used | processing | ||
| material is incorporated. A 50 μm | Simple planar fabrication | Pigmented inks may be infeasible, as | ||
| long PTFE bend actuator with | Small chip area required for | pigment particles may jam the bend | ||
| polysilicon heater and 15 mW | each actuator | actuator | ||
| power input can provide 180 μN | Fast operation | |||
| force and 10 μm deflection. | High efficiency | |||
| Actuator motions include: | CMOS compatible voltages | |||
| 1) Bend | and currents | |||
| 2) Push | Easy extension from single | |||
| 3) Buckle | nozzles to pagewidth | |||
| 4) Rotate | print heads | |||
| Conductive | A polymer with a high coefficient | High force can be generated | Requires special materials | IJ24 |
| polymer | of thermal expansion (such as | Very low power | development (High CTE conductive | |
| thermoelastic | PTFE) is doped with conducting | consumption | polymer) | |
| actuator | substances to increase its | Many ink types can be used | Requires a PTFE deposition process, | |
| conductivity to about 3 orders of | Simple planar fabrication | which is not yet standard in ULSI | ||
| magnitude below that of copper. | Small chip area required for | fabs | ||
| The conducting polymer expands | each actuator | PTFE deposition cannot be followed | ||
| when resistively heated. | Fast operation | with high temperature (above 350° C.) | ||
| Examples of conducting dopants | High efficiency | processing | ||
| include: | CMOS compatible voltages | Evaporation and CVD deposition | ||
| 1) Carbon nanotubes | and currents | techniques cannot be used | ||
| 2) Metal fibers | Easy extension from single | Pigmented inks may be infeasible, as | ||
| 3) Conductive polymers such as | nozzles to pagewidth | pigment particles may jam the bend | ||
| doped polythiophene | print heads | actuator | ||
| 4) Carbon granules | ||||
| Shape | A shape memory alloy such as | High force is available | Fatigue limits maximum number of | IJ26 |
| memory alloy | TiNi (also known as Nitinol - | (stresses of hundreds of | cycles | |
| Nickel Titanium alloy developed | MPa) | Low strain (1%) is required to extend | ||
| at the Naval Ordnance | Large strain is available | fatigue resistance | ||
| Laboratory) is thermally switched | (more than 3%) | Cycle rate limited by heat removal | ||
| between its weak martensitic state | High corrosion resistance | Requires unusual materials (TiNi) | ||
| and its high stiffness austenic | Simple construction | The latent heat of transformation must | ||
| state. The shape of the actuator in | Easy extension from single | be provided | ||
| its martensitic state is deformed | nozzles to pagewidth | High current operation | ||
| relative to the austenic shape. The | print heads | Requires pre-stressing to distort the | ||
| shape change causes ejection of a | Low voltage operation | martensitic state | ||
| drop. | ||||
| Linear | Linear magnetic actuators include | Linear Magnetic actuators | Requires unusual semiconductor | IJ12 |
| Magnetic | the Linear Induction Actuator | can be constructed with | materials such as soft magnetic | |
| Actuator | (LIA), Linear Permanent Magnet | high thrust, long travel, | alloys (e.g. CoNiFe [1]) | |
| Synchronous Actuator (LPMSA), | and high efficiency using | Some varieties also require permanent | ||
| Linear Reluctance Synchronous | planar semiconductor | magnetic materials such as | ||
| Actuator (LRSA), Linear | fabrication techniques | Neodymium iron boron (NdFeB) | ||
| Switched Reluctance Actuator | Long actuator travel is | Requires complex multi-phase drive | ||
| (LSRA), and the Linear Stepper | available | circuitry | ||
| Actuator (LSA). | Medium force is available | High current operation | ||
| Low voltage operation | ||||
| Operational mode | Description | Advantages | Disadvantages | Examples |
| Actuator directly | This is the simplest mode of | Simple operation | Drop repetition rate is usually limited | Thermal inkjet |
| pushes ink | operation: the actuator directly | No external fields required | to less than 10 KHz. However, this | Piezoelectric inkjet |
| supplies sufficient kinetic energy | Satellite drops can be | is not fundamental to the method, | IJ01, IJ02, IJ03, IJ04 | |
| to expel the drop. The drop must | avoided if drop velocity is | but is related to the refill method | IJ05, IJ06, IJ07, IJ09 | |
| have a sufficient velocity to | less than 4 m/s | normally used | IJ11, IJ12, IJ14, IJ16 | |
| overcome the surface tension. | Can be efficient, depending | All of the drop kinetic energy must be | IJ20, IJ22, IJ23, IJ24 | |
| upon the actuator used | provided by the actuator | IJ25, IJ26, IJ27, IJ28 | ||
| Satellite drops usually form if drop | IJ29, IJ30, IJ31, IJ32 | |||
| velocity is greater than 4.5 m/s | IJ33, IJ34, IJ35, IJ36 | |||
| IJ37, IJ38, IJ39, IJ40 | ||||
| IJ41, IJ42, IJ43, IJ44 | ||||
| Proximity | The drops to be printed are | Very simple print head | Requires close proximity between the | Silverbrook, EP 0771 |
| selected by some manner (e.g. | fabrication can be used | print head and the print media or | 658 A2 and related | |
| thermally induced surface tension | The drop selection means | transfer roller | patent applications | |
| reduction of pressurized ink). | does not need to provide | May require two print heads printing | ||
| Selected drops are separated from | the energy required to | alternate rows of the image | ||
| the ink in the nozzle by contact | separate the drop from the | Monolithic color print heads are | ||
| with the print medium or a | nozzle | difficult | ||
| transfer roller. | ||||
| Electrostatic | The drops to be printed are | Very simple print head | Requires very high electrostatic field | Silverbrook, EP 0771 |
| pull on ink | selected by some manner (e.g. | fabrication can be used | Electrostatic field for small nozzle | 658 A2 and related |
| thermally induced surface tension | The drop selection means | sizes is above air breakdown | patent applications | |
| reduction of pressurized ink). | does not need to provide | Electrostatic field may attract dust | Tone-Jet | |
| Selected drops are separated from | the energy required to | |||
| the ink in the nozzle by a strong | separate the drop from the | |||
| electric field. | nozzle | |||
| Magnetic pull on | The drops to be printed are | Very simple print head | Requires magnetic ink | Silverbrook, EP 0771 |
| ink | selected by some manner (e.g. | fabrication can be used | Ink colors other than black are | 658 A2 and related |
| thermally induced surface tension | The drop selection means | difficult | patent applications | |
| reduction of pressurized ink). | does not need to provide | Requires very high magnetic fields | ||
| Selected drops are separated from | the energy required to | |||
| the ink in the nozzle by a strong | separate the drop from the | |||
| magnetic field acting on the | nozzle | |||
| magnetic ink. | ||||
| Shutter | The actuator moves a shutter to | High speed (>50 KHz) | Moving parts are required | IJ13, IJ17, IJ21 |
| block ink flow to the nozzle. The | operation can be achieved | Requires ink pressure modulator | ||
| ink pressure is pulsed at a | due to reduced refill time | Friction and wear must be considered | ||
| multiple of the drop ejection | Drop timing can be very | Stiction is possible | ||
| frequency. | accurate | |||
| The actuator energy can be | ||||
| very low | ||||
| Shuttered | The actuator moves a shutter to | Actuators with small travel | Moving parts are required | IJ08, IJ15, IJ18, IJ19 |
| grill | block ink flow through a grill to | can be used | Requires ink pressure modulator | |
| the nozzle. The shutter movement | Actuators with small force | Friction and wear must be considered | ||
| need only be equal to the width of | can be used | Stiction is possible | ||
| the grill holes. | High speed (>50 KHz) | |||
| operation can be achieved | ||||
| Pulsed | A pulsed magnetic field attracts | Extremely low energy | Requires an external pulsed magnetic | IJ10 |
| magnetic pull | an ‘ink pusher’ at the drop | operation is possible | field | |
| on ink pusher | ejection frequency. An actuator | No heat dissipation | Requires special materials for both the | |
| controls a catch, which prevents | problems | actuator and the ink pusher | ||
| the ink pusher from moving when | Complex construction | |||
| a drop is not to be ejected. | ||||
| Auxiliary | ||||
| Mechanism | Description | Advantages | Disadvantages | Examples |
| None | The actuator directly fires the ink | Simplicity of construction | Drop ejection energy must be supplied | Most inkjets, |
| drop, and there is no external field | Simplicity of operation | by individual nozzle actuator | including | |
| or other mechanism required. | Small physical size | piezoelectric and | ||
| thermal bubble. | ||||
| IJ01-IJ07, IJ09, IJ11 | ||||
| IJ12, IJ14, IJ20, IJ22 | ||||
| IJ23-IJ45 | ||||
| Oscillating | The ink pressure oscillates, | Oscillating ink pressure can | Requires external ink pressure | Silverbrook, EP 0771 |
| ink pressure | providing much of the drop | provide a refill pulse, | oscillator | 658 A2 and related |
| (including | ejection energy. The actuator | allowing higher operating | Ink pressure phase and amplitude must | patent applications |
| acoustic | selects which drops are to be fired | speed | be carefully controlled | IJ08, IJ13, IJ15, IJ17 |
| stimulation) | by selectively blocking or | The actuators may operate | Acoustic reflections in the ink | IJ18, IJ19, IJ21 |
| enabling nozzles. The ink pressure | with much lower energy | chamber must be designed for | ||
| oscillation may be achieved by | Acoustic lenses can be used | |||
| vibrating the print head, or | to focus the sound on the | |||
| preferably by an actuator in the | nozzles | |||
| ink supply. | ||||
| Media proximity | The print head is placed in close | Low power | Precision assembly required | Silverbrook, EP 0771 |
| proximity to the print medium. | High accuracy | Paper fibers may cause problems | 658 A2 and related | |
| Selected drops protrude from the | Simple print head | Cannot print on rough substrates | patent applications | |
| print head further than unselected | construction | |||
| drops, and contact the print | ||||
| medium. The drop soaks into the | ||||
| medium fast enough to cause drop | ||||
| separation. | ||||
| Transfer | Drops are printed to a transfer | High accuracy | Bulky | Silverbrook, EP 0771 |
| roller | roller instead of straight to the | Wide range of print | Expensive | 658 A2 and related |
| print medium. A transfer roller | substrates can be used | Complex construction | patent applications | |
| can also be used for proximity | Ink can be dried on the | Tektronix hot melt | ||
| drop separation. | transfer roller | piezoelectric inkjet | ||
| Any of the IJ series | ||||
| Electrostatic | An electric field is used to | Low power | Field strength required for separation | Silverbrook, EP 0771 |
| accelerate selected drops towards | Simple print head | of small drops is near or above air | 658 A2 and related | |
| the print medium. | construction | breakdown | patent applications | |
| Tone-Jet | ||||
| Direct | A magnetic field is used to | Low power | Requires magnetic ink | Silverbrook, EP 0771 |
| magnetic | accelerate selected drops of | Simple print head | Requires strong magnetic field | 658 A2 and related |
| field | magnetic ink towards the print | construction | patent applications | |
| medium. | ||||
| Cross | The print head is placed in a | Does not require magnetic | Requires external magnet | IJ06, IJ16 |
| magnetic | constant magnetic field. The | materials to be integrated | Current densities may be high, | |
| field | Lorenz force in a current carrying | in the print head | resulting in electromigration | |
| wire is used to move the actuator. | manufacturing process | problems | ||
| Pulsed | A pulsed magnetic field is used to | Very low power operation is | Complex print head construction | IJ10 |
| magnetic | cyclically attract a paddle, which | possible | Magnetic materials required in print | |
| field | pushes on the ink. A small | Small print head size | head | |
| actuator moves a catch, which | ||||
| selectively prevents the paddle | ||||
| from moving. | ||||
| Actuator | ||||
| amplification | Description | Advantages | Disadvantages | Examples |
| None | No actuator mechanical | Operational simplicity | Many actuator mechanisms have | Thermal Bubble Inkjet |
| amplification is used. The actuator | insufficient travel, or insufficient | IJ01, IJ02, IJ06, IJ07 | ||
| directly drives the drop ejection | force, to efficiently drive the drop | IJ16, IJ25, IJ26 | ||
| process. | ejection process | |||
| Differential | An actuator material expands | Provides greater travel in a | High stresses are involved | Piezoelectric |
| expansion | more on one side than on the | reduced print head area | Care must be taken that the materials | IJ03, IJ09, IJ17-IJ24 |
| bend actuator | other. The expansion may be | The bend actuator converts | do not delaminate | IJ27, IJ29-IJ39, IJ42, |
| thermal, piezoelectric, | a high force low travel | Residual bend resulting from high | IJ43, IJ44 | |
| magnetostrictive, or other | actuator mechanism to | temperature or high stress during | ||
| mechanism. | high travel, lower force | formation | ||
| mechanism. | ||||
| Transient | A trilayer bend actuator where the | Very good temperature | High stresses are involved | IJ40, IJ41 |
| bend actuator | two outside layers are identical. | stability | Care must be taken that the materials | |
| This cancels bend due to ambient | High speed, as a new drop | do not delaminate | ||
| temperature and residual stress. | can be fired before heat | |||
| The actuator only responds to | dissipates | |||
| transient heating of one side or the | Cancels residual stress of | |||
| other. | formation | |||
| Actuator | A series of thin actuators are | Increased travel | Increased fabrication complexity | Some piezoelectric |
| stack | stacked. This can be appropriate | Reduced drive voltage | Increased possibility of short circuits | ink jets |
| where actuators require high | due to pinholes | IJ04 | ||
| electric field strength, such as | ||||
| electrostatic and piezoelectric | ||||
| actuators. | ||||
| Multiple | Multiple smaller actuators are | Increases the force available | Actuator forces may not add linearly, | IJ12, IJ13, IJ18, IJ20 |
| actuators | used simultaneously to move the | from an actuator | reducing efficiency | IJ22, IJ28, IJ42, IJ43 |
| ink. Each actuator need provide | Multiple actuators can be | |||
| only a portion of the force | positioned to control ink | |||
| required. | flow accurately | |||
| Linear Spring | A linear spring is used to | Matches low travel actuator | Requires print head area for the | IJ15 |
| transform a motion with small | with higher travel | spring | ||
| travel and high force into a longer | requirements | |||
| travel, lower force motion. | Non-contact method of | |||
| motion transformation | ||||
| Reverse | The actuator loads a spring. When | Better coupling to the ink | Fabrication complexity | IJ05, IJ11 |
| spring | the actuator is turned off, the | High stress in the spring | ||
| spring releases. This can reverse | ||||
| the force/distance curve of the | ||||
| actuator to make it compatible | ||||
| with the force/time requirements | ||||
| of the drop ejection. | ||||
| Coiled | A bend actuator is coiled to | Increases travel | Generally restricted to planar | IJ17, IJ21, IJ34, IJ35 |
| actuator | provide greater travel in a reduced | Reduces chip area | implementations due to extreme | |
| chip area. | Planar implementations are | fabrication difficulty in other | ||
| relatively easy to | orientations. | |||
| fabricate. | ||||
| Flexure bend | A bend actuator has a small | Simple means of increasing | Care must be taken not to exceed the | IJ10, IJ19, IJ33 |
| actuator | region near the fixture point, | travel of a bend actuator | elastic limit in the flexure area | |
| which flexes much more readily | Stress distribution is very uneven | |||
| than the remainder of the actuator. | Difficult to accurately model with | |||
| The actuator flexing is effectively | finite element analysis | |||
| converted from an even coiling to | ||||
| an angular bend, resulting in | ||||
| greater travel of the actuator tip. | ||||
| Gears | Gears can be used to increase | Low force, low travel | Moving parts are required | IJ13 |
| travel at the expense of duration. | actuators can be used | Several actuator cycles are required | ||
| Circular gears, rack and pinion, | Can be fabricated using | More complex drive electronics | ||
| ratchets, and other gearing | standard surface MEMS | Complex construction | ||
| methods can be used. | processes | Friction, friction, and wear are | ||
| possible | ||||
| Catch | The actuator controls a small | Very low actuator energy | Complex construction | IJ10 |
| catch. The catch either enables or | Very small actuator size | Requires external force | ||
| disables movement of an ink | Unsuitable for pigmented inks | |||
| pusher that is controlled in a bulk | ||||
| manner. | ||||
| Buckle plate | A buckle plate can be used to | Very fast movement | Must stay within elastic limits of the | S. Hirata et al, “An |
| change a slow actuator into a fast | achievable | materials for long device life | Ink-jet Head . . . ”, | |
| motion. It can also convert a high | High stresses involved | Proc. IEEE MEMS, | ||
| force, low travel actuator into a | Generally high power requirement | February 1996, pp 418-423. | ||
| high travel, medium force motion. | IJ18, IJ27 | |||
| Tapered | A tapered magnetic pole can | Linearizes the magnetic | Complex construction | IJ14 |
| magnetic | increase travel at the expense of | force/distance curve | ||
| pole | force. | |||
| Lever | A lever and fulcrum is used to | Matches low travel actuator | High stress around the fulcrum | IJ32, IJ36, IJ37 |
| transform a motion with small | with higher travel | |||
| travel and high force into a | requirements | |||
| motion with longer travel and | Fulcrum area has no linear | |||
| lower force. The lever can also | movement, and can be | |||
| reverse the direction of travel. | used for a fluid seal | |||
| Rotary | The actuator is connected to a | High mechanical advantage | Complex construction | IJ28 |
| impeller | rotary impeller. A small angular | The ratio of force to travel | Unsuitable for pigmented inks | |
| deflection of the actuator results | of the actuator can be | |||
| in a rotation of the impeller vanes, | matched to the nozzle | |||
| which push the ink against | requirements by varying | |||
| stationary vanes and out of the | the number of impeller | |||
| nozzle. | vanes | |||
| Acoustic lens | A refractive or diffractive (e.g. | No moving parts | Large area required | 1993 Hadimioglu et |
| zone plate) acoustic lens is used to | Only relevant for acoustic ink jets | al, EUP 550,192 | ||
| concentrate sound waves. | 1993 Elrod et al, EUP | |||
| 572,220 | ||||
| Sharp | A sharp point is used to | Simple construction | Difficult to fabricate using standard | Tone-jet |
| conductive | concentrate an electrostatic field. | VLSI processes for a surface | ||
| point | ejecting ink-jet | |||
| Only relevant for electrostatic ink jets | ||||
| Actuator | ||||
| motion | Description | Advantages | Disadvantages | Examples |
| Volume | The volume of the actuator | Simple construction in the | High energy is typically required to | Hewlett-Packard |
| expansion | changes, pushing the ink in all | case of thermal ink jet | achieve volume expansion. This | Thermal Inkjet |
| directions. | leads to thermal stress, cavitation, | Canon Bubblejet | ||
| and kogation in thermal ink jet | ||||
| implementations | ||||
| Linear, | The actuator moves in a direction | Efficient coupling to ink | High fabrication complexity may be | IJ01, IJ02, IJ04, IJ07 |
| normal to | normal to the print head surface. | drops ejected normal to | required to achieve perpendicular | IJ11, IJ14 |
| chip surface | The nozzle is typically in the line | the surface | motion | |
| of movement. | ||||
| Linear, | The actuator moves parallel to the | Suitable for planar | Fabrication complexity | IJ12, IJ13, IJ15, IJ33, |
| parallel to | print head surface. Drop ejection | fabrication | Friction | IJ34, IJ35, IJ36 |
| chip surface | may still be normal to the surface. | Stiction | ||
| Membrane | An actuator with a high force but | The effective area of the | Fabrication complexity | 1982 Howkins U.S. Pat. No. |
| push | small area is used to push a stiff | actuator becomes the | Actuator size | 4,459,601 |
| membrane that is in contact with | membrane area | Difficulty of integration in a VLSI | ||
| the ink. | process | |||
| Rotary | The actuator causes the rotation of | Rotary levers may be used | Device complexity | IJ05, IJ08, IJ13, IJ28 |
| some element, such a grill or | to increase travel | May have friction at a pivot point | ||
| impeller | Small chip area | |||
| requirements | ||||
| Bend | The actuator bends when | A very small change in | Requires the actuator to be made from | 1970 Kyser et al U.S. Pat. No. |
| energized. This may be due to | dimensions can be | at least two distinct layers, or to | 3,946,398 | |
| differential thermal expansion, | converted to a large | have a thermal difference across the | 1973 Stemme U.S. Pat. No. | |
| piezoelectric expansion, | motion. | actuator | 3,747,120 | |
| magnetostriction, or other form of | IJ03, IJ09, IJ10, IJ19 | |||
| relative dimensional change. | IJ23, IJ24, IJ25, IJ29 | |||
| IJ30, IJ31, IJ33, IJ34 | ||||
| IJ35 | ||||
| Swivel | The actuator swivels around a | Allows operation where the | Inefficient coupling to the ink motion | IJ06 |
| central pivot. This motion is | net linear force on the | |||
| suitable where there are opposite | paddle is zero | |||
| forces applied to opposite sides of | Small chip area | |||
| the paddle, e.g. Lorenz force. | requirements | |||
| Straighten | The actuator is normally bent, and | Can be used with shape | Requires careful balance of stresses to | IJ26, IJ32 |
| straightens when energized. | memory alloys where the | ensure that the quiescent bend is | ||
| austenic phase is planar | accurate | |||
| Double bend | The actuator bends in one | One actuator can be used to | Difficult to make the drops ejected by | IJ36, IJ37, IJ38 |
| direction when one element is | power two nozzles. | both bend directions identical. | ||
| energized, and bends the other | Reduced chip size. | A small efficiency loss compared to | ||
| way when another element is | Not sensitive to ambient | equivalent single bend actuators. | ||
| energized. | temperature | |||
| Shear | Energizing the actuator causes a | Can increase the effective | Not readily applicable to other | 1985 Fishbeck U.S. Pat. No. |
| shear motion in the actuator | travel of piezoelectric | actuator mechanisms | 4,584,590 | |
| material. | actuators | |||
| Radial | The actuator squeezes an ink | Relatively easy to fabricate | High force required | 1970 Zoltan U.S. Pat. No. |
| constriction | reservoir, forcing ink from a | single nozzles from glass | Inefficient | 3,683,212 |
| constricted nozzle. | tubing as macroscopic | Difficult to integrate with VLSI | ||
| structures | processes | |||
| Coil/uncoil | A coiled actuator uncoils or coils | Easy to fabricate as a planar | Difficult to fabricate for non-planar | IJ17, IJ21, IJ34, IJ35 |
| more tightly. The motion of the | VLSI process | devices | ||
| free end of the actuator ejects the | Small area required, | Poor out-of-plane stiffness | ||
| ink. | therefore low cost | |||
| Bow | The actuator bows (or buckles) in | Can increase the speed of | Maximum travel is constrained | IJ16, IJ18, IJ27 |
| the middle when energized. | travel | High force required | ||
| Mechanically rigid | ||||
| Push-Pull | Two actuators control a shutter. | The structure is pinned at | Not readily suitable for inkjets which | IJ18 |
| One actuator pulls the shutter, and | both ends, so has a high | directly push the ink | ||
| the other pushes it. | out-of-plane rigidity | |||
| Curl inwards | A set of actuators curl inwards to | Good fluid flow to the | Design complexity | IJ20, IJ42 |
| reduce the volume of ink that they | region behind the actuator | |||
| enclose. | increases efficiency | |||
| Curl | A set of actuators curl outwards, | Relatively simple | Relatively large chip area | IJ43 |
| outwards | pressurizing ink in a chamber | construction | ||
| surrounding the actuators, and | ||||
| expelling ink from a nozzle in the | ||||
| chamber. | ||||
| Iris | Multiple vanes enclose a volume | High efficiency | High fabrication complexity | IJ22 |
| of ink. These simultaneously | Small chip area | Not suitable for pigmented inks | ||
| rotate, reducing the volume | ||||
| between the vanes. | ||||
| Acoustic | The actuator vibrates at a high | The actuator can be | Large area required for efficient | 1993 Hadimioglu et |
| vibration | frequency. | physically distant from | operation at useful frequencies | al, EUP 550,192 |
| the ink | Acoustic coupling and crosstalk | 1993 Elrod et al, EUP | ||
| Complex drive circuitry | 572,220 | |||
| Poor control of drop volume and | ||||
| position | ||||
| None | In various ink jet designs the | No moving parts | Various other tradeoffs are required to | Silverbrook, EP 0771 |
| actuator does not move. | eliminate moving parts | 658 A2 and related | ||
| patent applications | ||||
| Tone-jet | ||||
| Nozzle refill | ||||
| method | Description | Advantages | Disadvantages | Examples |
| Surface tension | After the actuator is energized, it | Fabrication simplicity | Low speed | Thermal inkjet |
| typically returns rapidly to its | Operational simplicity | Surface tension force relatively small | Piezoelectric inkjet | |
| normal position. This rapid return | compared to actuator force | IJ01-IJ07, IJ10-IJ14 | ||
| sucks in air through the nozzle | Long refill time usually dominates the | IJ16, IJ20, IJ22-IJ45 | ||
| opening. The ink surface tension | total repetition rate | |||
| at the nozzle then exerts a small | ||||
| force restoring the meniscus to a | ||||
| minimum area. | ||||
| Shuttered oscillating | Ink to the nozzle chamber is | High speed | Requires common ink pressure | IJ08, IJ13, IJ15, IJ17 |
| ink pressure | provided at a pressure that | Low actuator energy, as the | oscillator | IJ18, IJ19, IJ21 |
| oscillates at twice the drop | actuator need only open | May not be suitable for pigmented | ||
| ejection frequency. When a drop | or close the shutter, | inks | ||
| is to be ejected, the shutter is | instead of ejecting the ink | |||
| opened for 3 half cycles: drop | drop | |||
| ejection, actuator return, and | ||||
| refill. | ||||
| Refill actuator | After the main actuator has | High speed, as the nozzle is | Requires two independent actuators | IJ09 |
| ejected a drop a second (refill) | actively refilled | per nozzle | ||
| actuator is energized. The refill | ||||
| actuator pushes ink into the nozzle | ||||
| chamber. The refill actuator | ||||
| returns slowly, to prevent its | ||||
| return from emptying the chamber | ||||
| again. | ||||
| Positive ink pressure | The ink is held a slight positive | High refill rate, therefore a | Surface spill must be prevented | Silverbrook, EP 0771 |
| pressure. After the ink drop is | high drop repetition rate | Highly hydrophobic print head | 658 A2 and related | |
| ejected, the nozzle chamber fills | is possible | surfaces are required | patent applications | |
| quickly as surface tension and ink | Alternative for: | |||
| pressure both operate to refill the | IJ01-IJ07, IJ10-IJ14 | |||
| nozzle. | IJ16, IJ20, IJ22-IJ45 | |||
| Inlet back- | ||||
| flow | ||||
| restriction | ||||
| method | Description | Advantages | Disadvantages | Examples |
| Long inlet channel | The ink inlet channel to the nozzle | Design simplicity | Restricts refill rate | Thermal inkjet |
| chamber is made long and | Operational simplicity | May result in a relatively large chip | Piezoelectric inkjet | |
| relatively narrow, relying on | Reduces crosstalk | area | IJ42, IJ43 | |
| viscous drag to reduce inlet back- | Only partially effective | |||
| flow. | ||||
| Positive ink pressure | The ink is under a positive | Drop selection and | Requires a method (such as a nozzle | Silverbrook, EP 0771 |
| pressure, so that in the quiescent | separation forces can be | rim or effective hydrophobizing, or | 658 A2 and related | |
| state some of the ink drop already | reduced | both) to prevent flooding of the | patent applications | |
| protrudes from the nozzle. | Fast refill time | ejection surface of the print head. | Possible operation of | |
| This reduces the pressure in the | the following: | |||
| nozzle chamber which is required | IJ01-IJ07, IJ09-IJ12 | |||
| to eject a certain volume of ink. | IJ14, IJ16, IJ20, IJ22, | |||
| The reduction in chamber | IJ23-IJ34, IJ36-IJ41 | |||
| pressure results in a reduction in | IJ44 | |||
| ink pushed out through the inlet. | ||||
| Baffle | One or more baffles are placed in | The refill rate is not as | Design complexity | HP Thermal Ink Jet |
| the inlet ink flow. When the | restricted as the long inlet | May increase fabrication complexity | Tektronix | |
| actuator is energized, the rapid ink | method. | (e.g. Tektronix hot melt | piezoelectric ink jet | |
| movement creates eddies which | Reduces crosstalk | Piezoelectric print heads). | ||
| restrict the flow through the inlet. | ||||
| The slower refill process is | ||||
| unrestricted, and does not result in | ||||
| eddies. | ||||
| Flexible flap | In this method recently disclosed | Significantly reduces back- | Not applicable to most inkjet | Canon |
| restricts inlet | by Canon, the expanding actuator | flow for edge-shooter | configurations | |
| (bubble) pushes on a flexible flap | thermal ink jet devices | Increased fabrication complexity | ||
| that restricts the inlet. | Inelastic deformation of polymer flap | |||
| results in creep over extended use | ||||
| Inlet filter | A filter is located between the ink | Additional advantage of ink | Restricts refill rate | IJ04, IJ12, IJ24, IJ27 |
| inlet and the nozzle chamber. The | filtration | May result in complex construction | IJ29, IJ30 | |
| filter has a multitude of small | Ink filter may be fabricated | |||
| holes or slots, restricting ink flow. | with no additional | |||
| The filter also removes particles | process steps | |||
| which may block the nozzle. | ||||
| Small inlet compared | The ink inlet channel to the nozzle | Design simplicity | Restricts refill rate | IJ02, IJ37, IJ44 |
| to nozzle | chamber has a substantially | May result in a relatively large chip | ||
| smaller cross section than that of | area | |||
| the nozzle, resulting in easier ink | Only partially effective | |||
| egress out of the nozzle than out | ||||
| of the inlet. | ||||
| Inlet shutter | A secondary actuator controls the | Increases speed of the ink- | Requires separate refill actuator and | IJ09 |
| position of a shutter, closing off | jet print head operation | drive circuit | ||
| the ink inlet when the main | ||||
| actuator is energized. | ||||
| The inlet is located | The method avoids the problem of | Back-flow problem is | Requires careful design to minimize | IJ01, IJ03, IJ05, IJ06 |
| behind the | inlet back-flow by arranging the | eliminated | the negative pressure behind the | IJ07, IJ10, IJ11, IJ14 |
| ink-pushing surface | ink-pushing surface of the | paddle | IJ16, IJ22, IJ23, IJ25 | |
| actuator between the inlet and the | IJ28, IJ31, IJ32, IJ33 | |||
| nozzle. | IJ34, IJ35, IJ36, IJ39 | |||
| IJ40, IJ41 | ||||
| Part of the | The actuator and a wall of the ink | Significant reductions in | Small increase in fabrication | IJ07, IJ20, IJ26, IJ38 |
| actuator | chamber are arranged so that the | back-flow can be | complexity | |
| moves to | motion of the actuator closes off | achieved | ||
| shut off the | the inlet. | Compact designs possible | ||
| inlet | ||||
| Nozzle | In some configurations of ink jet, | Ink back-flow problem is | None related to ink back-flow on | Silverbrook, EP 0771 |
| actuator does | there is no expansion or | eliminated | actuation | 658 A2 and related |
| not result in | movement of an actuator which | patent applications | ||
| ink back-flow | may cause ink back-flow through | Valve-jet | ||
| the inlet. | Tone-jet | |||
| IJ08, IJ13, IJ15, IJ17 | ||||
| IJ18, IJ19, IJ21 | ||||
| Nozzle | ||||
| Clearing | ||||
| method | Description | Advantages | Disadvantages | Examples |
| Normal | All of the nozzles are fired | No added complexity on the | May not be sufficient to displace dried | Most ink jet systems |
| nozzle firing | periodically, before the ink has a | print head | ink | IJ01-IJ07, IJ09-IJ12 |
| chance to dry. When not in use | IJ14, IJ16, IJ20, IJ22 | |||
| the nozzles are sealed (capped) | IJ23-IJ34, IJ36-IJ45 | |||
| against air. | ||||
| The nozzle firing is usually | ||||
| performed during a special | ||||
| clearing cycle, after first moving | ||||
| the print head to a cleaning | ||||
| station. | ||||
| Extra power to | In systems which heat the ink, but | Can be highly effective if | Requires higher drive voltage for | Silverbrook, EP 0771 |
| ink heater | do not boil it under normal | the heater is adjacent to | clearing | 658 A2 and related |
| situations, nozzle clearing can be | the nozzle | May require larger drive transistors | patent applications | |
| achieved by over-powering the | ||||
| heater and boiling ink at the | ||||
| nozzle. | ||||
| Rapid succession | The actuator is fired in rapid | Does not require extra drive | Effectiveness depends substantially | May be used with: |
| of actuator pulses | succession. In some | circuits on the print head | upon the configuration of the inkjet | IJ01-IJ07, IJ09-IJ11 |
| configurations, this may cause | Can be readily controlled | nozzle | IJ14, IJ16, IJ20, IJ22 | |
| heat build-up at the nozzle which | and initiated by digital | IJ23-IJ25, IJ27-IJ34 | ||
| boils the ink, clearing the nozzle. | logic | IJ36-IJ45 | ||
| In other situations, it may cause | ||||
| sufficient vibrations to dislodge | ||||
| clogged nozzles. | ||||
| Extra power | Where an actuator is not normally | A simple solution where | Not suitable where there is a hard limit | May be used with: |
| to ink | driven to the limit of its motion, | applicable | to actuator movement | IJ03, IJ09, IJ16, IJ20 |
| pushing | nozzle clearing may be assisted by | IJ23, IJ24, IJ25, IJ27 | ||
| actuator | providing an enhanced drive | IJ29, IJ30, IJ31, IJ32 | ||
| signal to the actuator. | IJ39, IJ40, IJ41, IJ42 | |||
| IJ43, IJ44, IJ45 | ||||
| Acoustic | An ultrasonic wave is applied to | A high nozzle clearing | High implementation cost if system | IJ08, IJ13, IJ15, IJ17 |
| resonance | the ink chamber. This wave is of | capability can be | does not already include an acoustic | IJ18, IJ19, IJ21 |
| an appropriate amplitude and | achieved | actuator | ||
| frequency to cause sufficient force | May be implemented at very | |||
| at the nozzle to clear blockages, | low cost in systems which | |||
| This is easiest to achieve if the | already include acoustic | |||
| ultrasonic wave is at a resonant | actuators | |||
| frequency of the ink cavity. | ||||
| Nozzle | A microfabricated plate is pushed | Can clear severely clogged | Accurate mechanical alignment is | Silverbrook, EP 0771 |
| clearing plate | against the nozzles. The plate has | nozzles | required | 658 A2 and related |
| a post for every nozzle. The array | Moving parts are required | patent applications | ||
| of posts | There is risk of damage to the nozzles | |||
| Accurate fabrication is required | ||||
| Ink pressure | The pressure of the ink is | May be effective where | Requires pressure pump or other | May be used with all |
| pulse | temporarily increased so that ink | other methods cannot be | pressure actuator | IJ series ink jets |
| streams from all of the nozzles. | used | Expensive | ||
| This may be used in conjunction | Wasteful of ink | |||
| with actuator energizing. | ||||
| Print head | A flexible ‘blade’ is wiped across | Effective for planar print | Difficult to use if print head surface is | Many ink jet systems |
| wiper | the print head surface. The blade | head surfaces | non-planar or very fragile | |
| is usually fabricated from a | Low cost | Requires mechanical parts | ||
| flexible polymer, e.g. rubber or | Blade can wear out in high volume | |||
| synthetic elastomer. | print systems | |||
| Separate ink | A separate heater is provided at | Can be effective where | Fabrication complexity | Can be used with |
| boiling heater | the nozzle although the normal | other nozzle clearing | many IJ series ink | |
| drop e-ection mechanism does | methods cannot be used | jets | ||
| not require it. The heaters do not | Can be implemented at no | |||
| require individual drive circuits, | additional cost in some | |||
| as many nozzles can be cleared | inkjet configurations | |||
| simultaneously, and no imaging is | ||||
| required. | ||||
| Nozzle plate | ||||
| construction | Description | Advantages | Disadvantages | Examples |
| Electroformed | A nozzle plate is separately | Fabrication simplicity | High temperatures and pressures are | Hewlett Packard |
| nickel | fabricated from electroformed | required to bond nozzle plate | Thermal Inkjet | |
| nickel, and bonded to the print | Minimum thickness constraints | |||
| head chip. | Differential thermal expansion | |||
| Laser ablated | Individual nozzle holes are | No masks required | Each hole must be individually formed | Canon Bubblejet |
| or drilled | ablated by an intense UV laser in | Can be quite fast | Special equipment required | 1988 Sercel et al., |
| polymer | a nozzle plate, which is typically a | Some control over nozzle | Slow where there are many thousands | SPIE, Vol. 998 |
| polymer such as polyimide or | profile is possible | of nozzles per print head | Excimer Beam | |
| polysulphone | Equipment required is | May produce thin burrs at exit holes | Applications, pp. | |
| relatively low cost | 76-83 | |||
| 1993 Watanabe et al., | ||||
| U.S. Pat. No. 5,208,604 | ||||
| Silicon micro- | A separate nozzle plate is | High accuracy is attainable | Two part construction | K. Bean, IEEE |
| machined | micromachined from single | High cost | Transactions on | |
| crystal silicon, and bonded to the | Requires precision alignment | Electron Devices, | ||
| print head wafer. | Nozzles may be clogged by adhesive | Vol. ED-25, No. 10, | ||
| 1978, pp 1185-1195 | ||||
| Xerox 1990 Hawkins | ||||
| et al., U.S. Pat. No. | ||||
| 4,899,181 | ||||
| Glass | Fine glass capillaries are drawn | No expensive equipment | Very small nozzle sizes are difficult to | 1970 Zoltan U.S. Pat. No. |
| capillaries | from glass tubing. This method | required | form | 3,683,212 |
| has been used for making | Simple to make single | Not suited for mass production | ||
| individual nozzles, but is difficult | nozzles | |||
| to use for bulk manufacturing of | ||||
| print heads with thousands of | ||||
| nozzles. | ||||
| Monolithic, | The nozzle plate is deposited as a | High accuracy (<1 μm) | Requires sacrificial layer under the | Silverbrook, EP 0771 |
| surface | layer using standard VLSI | Monolithic | nozzle plate to form the nozzle | 658 A2 and related |
| micro- | deposition techniques. Nozzles | Low cost | chamber | patent applications |
| machined | are etched in the nozzle plate | Existing processes can be | Surface may be fragile to the touch | IJ01, IJ02, IJ04, IJ11 |
| using VLSI | using VLSI lithography and | used | IJ12, IJ17, IJ18, IJ20 | |
| lithographic | etching. | IJ22, IJ24, IJ27, IJ28 | ||
| processes | IJ29, IJ30, IJ31, IJ32 | |||
| IJ33, IJ34, IJ36, IJ37 | ||||
| IJ38, IJ39, IJ40, IJ41 | ||||
| IJ42, IJ43, IJ44 | ||||
| Monolithic, | The nozzle plate is a buried etch | High accuracy (<1 μm) | Requires long etch times | IJ03, IJ05, IJ06, IJ07 |
| etched | stop in the wafer. Nozzle | Monolithic | Requires a support wafer | IJ08, IJ09, IJ10, IJ13 |
| through | chambers are etched in the front | Low cost | IJ14, IJ15, IJ16, IJ19 | |
| substrate | of the wafer, and the wafer is | No differential expansion | IJ21, IJ23, IJ25, IJ26 | |
| thinned from the back side. | ||||
| Nozzles are then etched in the | ||||
| etch stop layer. | ||||
| No nozzle | Various methods have been tried | No nozzles to become | Difficult to control drop position | Ricoh 1995 Sekiya et |
| plate | to eliminate the nozzles entirely, | clogged | accurately | al U.S. Pat. No. 5,412,413 |
| to prevent nozzle clogging. These | Crosstalk problems | 1993 Hadimioglu et al | ||
| include thermal bubble | EUP 550,192 | |||
| mechanisms and acoustic lens | 1993 Elrod et al EUP | |||
| mechanisms | 572,220 | |||
| Trough | Each drop ejector has a trough | Reduced manufacturing | Drop firing direction is sensitive to | IJ35 |
| through which a paddle moves. | complexity | wicking. | ||
| There is no nozzle plate. | Monolithic | |||
| Nozzle slit | The elimination of nozzle holes | No nozzles to become | Difficult to control drop position | 1989 Saito et al U.S. Pat. |
| instead of | and replacement by a slit | clogged | accurately | No. 4,799,068 |
| individual | encompassing many actuator | Crosstalk problems | ||
| nozzles | positions reduces nozzle clogging, | |||
| but increases crosstalk due to ink | ||||
| surface waves | ||||
| Ejection | ||||
| direction | Description | Advantages | Disadvantages | Examples |
| Edge | Ink flow is along the surface of | Simple construction | Nozzles limited to edge | Canon Bubblejet 1979 |
| (‘edge shooter’) | the chip, and ink drops are ejected | No silicon etching required | High resolution is difficult | Endo et al GB |
| from the chip edge. | Good heat sinking via | Fast color printing requires one print | patent 2,007,162 | |
| substrate | head per color | Xerox heater-in-pit | ||
| Mechanically strong | 1990 Hawkins et al | |||
| Ease of chip handing | U.S. Pat. No. 4,899,181 | |||
| Tone-jet | ||||
| Surface | Ink flow is along the surface of | No bulk silicon etching | Maximum ink flow is severely | Hewlett-Packard TIJ |
| (‘roof shooter’) | the chip, and ink drops are ejected | required | restricted | 1982 Vaught et al |
| from the chip surface, normal to | Silicon can make an | U.S. Pat. No. 4,490,728 | ||
| the plane of the chip. | effective heat sink | IJ02, IJ11, IJ12, IJ20 | ||
| Mechanical strength | IJ22 | |||
| Through | Ink flow is through the chip, and | High ink flow | Requires bulk silicon etching | Silverbrook, EP 0771 |
| chip, forward | ink drops are ejected from the | Suitable for pagewidth print | 658 A2 and related | |
| (‘up shooter’) | front surface of the chip. | High nozzle packing density | patent applications | |
| therefore low | IJ04, IJ17, IJ18, IJ24 | |||
| manufacturing cost | IJ27-IJ45 | |||
| Through | Ink flow is through the chip, and | High ink flow | Requires wafer thinning | IJ01, IJ03, IJ05, IJ06 |
| chip, reverse | ink drops are ejected from the rear | Suitable for pagewidth print | Requires special handling during | IJ07, IJ08, IJ09, IJ10 |
| (‘down shooter’) | surface of the chip. | High nozzle packing density | manufacture | IJ13, IJ14, IJ15, IJ16 |
| therefore low | IJ19, IJ21, IJ23, IJ25 | |||
| manufacturing cost | IJ26 | |||
| Through | Ink flow is through the actuator, | Suitable for piezoelectric | Pagewidth print heads require several | Epson Stylus |
| actuator | which is not fabricated as part of | print heads | thousand connections to drive | Tektronix hot melt |
| the same substrate as the drive | circuits | piezoelectric ink | ||
| transistors. | Cannot be manufactured in standard | jets | ||
| CMOS fabs | ||||
| Complex assembly required | ||||
| Ink type | Description | Advantages | Disadvantages | Examples |
| Aqueous, dye | Water based ink which typically | Environmentally friendly | Slow drying | Most existing inkjets |
| contains: water, dye, surfactant, | No odor | Corrosive | All IJ series ink jets | |
| humectant, and biocide. | Bleeds on paper | Silverbrook, EP 0771 | ||
| Modern ink dyes have high water- | May strikethrough | 658 A2 and related | ||
| fastness, light fastness | Cockles paper | patent applications | ||
| Aqueous, | Water based ink which typically | Environmentally friendly | Slow drying | IJ02, IJ04, IJ21, IJ26 |
| pigment | contains: water, pigment, | No odor | Corrosive | IJ27, IJ30 |
| surfactant, humectant, and | Reduced bleed | Pigment may clog nozzles | Silverbrook, EP 0771 | |
| biocide. | Reduced wicking | Pigment may clog actuator | 658 A2 and related | |
| Pigments have an advantage in | Reduced strikethrough | mechanisms | patent applications | |
| reduced bleed, wicking and | Cockles paper | Piezoelectric ink-jets | ||
| strikethrough. | Thermal ink jets (with | |||
| significant | ||||
| restrictions) | ||||
| Methyl Ethyl | MEK is a highly volatile solvent | Very fast drying | Odorous | All IJ series ink jets |
| Ketone (MEK) | used for industrial printing on | Prints on various substrates | Flammable | |
| difficult surfaces such as | such as metals and | |||
| aluminum cans. | plastics | |||
| Alcohol | Alcohol based inks can be used | Fast drying | Slight odor | All IJ series ink jets |
| (ethanol, 2- | where the printer must operate at | Operates at sub-freezing | Flammable | |
| butanol, and | temperatures below the freezing | temperatures | ||
| others) | point of water. An example of this | Reduced paper cockle | ||
| is in-camera consumer | Low cost | |||
| photographic printing. | ||||
| Phase | The ink is solid at room | No drying time-ink | High viscosity | Tektronix hot melt |
| change | temperature, and is melted in the | instantly freezes on the | Printed ink typically has a ‘waxy’ feel | piezoelectric ink |
| (hot melt) | print head before jetting. Hot melt | print medium | Printed pages may ‘block’ | jets |
| inks are usually wax based, with a | Almost any print medium | Ink temperature may be above the | 1989 Nowak U.S. Pat. No. | |
| melting point around 80° C. After | can be used | curie point of permanent magnets | 4,820,346 | |
| jetting the ink freezes almost | No paper cockle occurs | Ink heaters consume power | All IJ series ink jets | |
| instantly upon contacting the print | No wicking occurs | Long warm-up time | ||
| medium or a transfer roller. | No bleed occurs | |||
| No strikethrough occurs | ||||
| Oil | Oil based inks are extensively | High solubility medium for | High viscosity: this is a significant | All IJ series ink jets |
| used in offset printing. They have | some dyes | limitation for use in inkjets, which | ||
| advantages in improved | Does not cockle paper | usually require a low viscosity. | ||
| characteristics on paper | Does not wick through | Some short chain and multi- | ||
| (especially no wicking or cockle). | paper | branched oils have a sufficiently | ||
| Oil soluble dies and pigments are | low viscosity. | |||
| required. | Slow drying | |||
| Microemulsion | A microemulsion is a stable, self | Stops ink bleed | Viscosity higher than water | All IJ series ink jets |
| forming emulsion of oil, water, | High dye solubility | Cost is slightly higher than water | ||
| and surfactant. The characteristic | Water, oil, and amphiphilic | based ink | ||
| drop size is less than 100 nm, and | soluble dies can be used | High surfactant concentration required | ||
| is determined by the preferred | Can stabilize pigment | (around 5%) | ||
| curvature of the surfactant. | suspensions | |||
A large number of new forms of ink jet printers have been developed to facilitate alternative ink jet technologies for the image processing and data distribution system. Various combinations of ink jet devices can be included in printer devices incorporated as part of the present invention. Australian Provisional Patent Applications relating to these ink jets which are specifically incorporated by cross reference. The serial numbers of respective corresponding US patent applications are also provided for the sake of convenience.
| Australian | US Patent/Patent | ||
| Provisional | Application and Filing | ||
| Number | Filing Date | Title | Date |
| PO8066 | 15-Jul-97 | Image Creation Method and Apparatus | 6,227,652 |
| (IJ01) | (Jul. 10, 1998) | ||
| PO8072 | 15-Jul-97 | Image Creation Method and Apparatus | 6,213,588 |
| (IJ02) | (Jul. 10, 1998) | ||
| PO8040 | 15-Jul-97 | Image Creation Method and Apparatus | 6,213,589 |
| (IJ03) | (Jul. 10, 1998) | ||
| PO8071 | 15-Jul-97 | Image Creation Method and Apparatus | 6,231,163 |
| (IJ04) | (Jul. 10, 1998) | ||
| PO8047 | 15-Jul-97 | Image Creation Method and Apparatus | 6,247,795 |
| (IJ05) | (Jul. 10, 1998) | ||
| PO8035 | 15-Jul-97 | Image Creation Method and Apparatus | 6,394,581 |
| (IJ06) | (Jul. 10, 1998) | ||
| PO8044 | 15-Jul-97 | Image Creation Method and Apparatus | 6,244,691 |
| (IJ07) | (Jul. 10, 1998) | ||
| PO8063 | 15-Jul-97 | Image Creation Method and Apparatus | 6,257,704 |
| (IJ08) | (Jul. 10, 1998) | ||
| PO8057 | 15-Jul-97 | Image Creation Method and Apparatus | 6,416,168 |
| (IJ09) | (Jul. 10, 1998) | ||
| PO8056 | 15-Jul-97 | Image Creation Method and Apparatus | 6,220,694 |
| (IJ10) | (Jul. 10, 1998) | ||
| PO8069 | 15-Jul-97 | Image Creation Method and Apparatus | 6,257,705 |
| (IJ11) | (Jul. 10, 1998) | ||
| PO8049 | 15-Jul-97 | Image Creation Method and Apparatus | 6,247,794 |
| (IJ12) | (Jul. 10, 1998) | ||
| PO8036 | 15-Jul-97 | Image Creation Method and Apparatus | 6,234,610 |
| (IJ13) | (Jul. 10, 1998) | ||
| PO8048 | 15-Jul-97 | Image Creation Method and Apparatus | 6,247,793 |
| (IJ14) | (Jul. 10, 1998) | ||
| PO8070 | 15-Jul-97 | Image Creation Method and Apparatus | 6,264,306 |
| (IJ15) | (Jul. 10, 1998) | ||
| PO8067 | 15-Jul-97 | Image Creation Method and Apparatus | 6,241,342 |
| (IJ16) | (Jul. 10, 1998) | ||
| PO8001 | 15-Jul-97 | Image Creation Method and Apparatus | 6,247,792 |
| (IJ17) | (Jul. 10, 1998) | ||
| PO8038 | 15-Jul-97 | Image Creation Method and Apparatus | 6,264,307 |
| (IJ18) | (Jul. 10, 1998) | ||
| PO8033 | 15-Jul-97 | Image Creation Method and Apparatus | 6,254,220 |
| (IJ19) | (Jul. 10, 1998) | ||
| PO8002 | 15-Jul-97 | Image Creation Method and Apparatus | 6,234,611 |
| (IJ20) | (Jul. 10, 1998) | ||
| PO8068 | 15-Jul-97 | Image Creation Method and Apparatus | 6,302,528 |
| (IJ21) | (Jul. 10, 1998) | ||
| PO8062 | 15-Jul-97 | Image Creation Method and Apparatus | 6,283,582 |
| (IJ22) | (Jul. 10, 1998) | ||
| PO8034 | 15-Jul-97 | Image Creation Method and Apparatus | 6,239,821 |
| (IJ23) | (Jul. 10, 1998) | ||
| PO8039 | 15-Jul-97 | Image Creation Method and Apparatus | 6,338,547 |
| (IJ24) | (Jul. 10, 1998) | ||
| PO8041 | 15-Jul-97 | Image Creation Method and Apparatus | 6,247,796 |
| (IJ25) | (Jul. 10, 1998) | ||
| PO8004 | 15-Jul-97 | Image Creation Method and Apparatus | 09/113,122 |
| (IJ26) | (Jul. 10, 1998) | ||
| PO8037 | 15-Jul-97 | Image Creation Method and Apparatus | 6,390,603 |
| (IJ27) | (Jul. 10, 1998) | ||
| PO8043 | 15-Jul-97 | Image Creation Method and Apparatus | 6,362,843 |
| (IJ28) | (Jul. 10, 1998) | ||
| PO8042 | 15-Jul-97 | Image Creation Method and Apparatus | 6,293,653 |
| (IJ29) | (Jul. 10, 1998) | ||
| PO8064 | 15-Jul-97 | Image Creation Method and Apparatus | 6,312,107 |
| (IJ30) | (Jul. 10, 1998) | ||
| PO9389 | 23-Sep-97 | Image Creation Method and Apparatus | 6,227,653 |
| (IJ31) | (Jul. 10, 1998) | ||
| PO9391 | 23-Sep-97 | Image Creation Method and Apparatus | 6,234,609 |
| (IJ32) | (Jul. 10, 1998) | ||
| PP0888 | 12-Dec-97 | Image Creation Method and Apparatus | 6,238,040 |
| (IJ33) | (Jul. 10, 1998) | ||
| PP0891 | 12-Dec-97 | Image Creation Method and Apparatus | 6,188,415 |
| (IJ34) | (Jul. 10, 1998) | ||
| PP0890 | 12-Dec-97 | Image Creation Method and Apparatus | 6,227,654 |
| (IJ35) | (Jul. 10, 1998) | ||
| PP0873 | 12-Dec-97 | Image Creation Method and Apparatus | 6,209,989 |
| (IJ36) | (Jul. 10, 1998) | ||
| PP0993 | 12-Dec-97 | Image Creation Method and Apparatus | 6,247,791 |
| (IJ37) | (Jul. 10, 1998) | ||
| PP0890 | 12-Dec-97 | Image Creation Method and Apparatus | 6,336,710 |
| (IJ38) | (Jul. 10, 1998) | ||
| PP1398 | 19-Jan-98 | An Image Creation Method and | 6,217,153 |
| Apparatus (IJ39) | (Jul. 10, 1998) | ||
| PP2592 | 25-Mar-98 | An Image Creation Method and | 6,416,167 |
| Apparatus (IJ40) | (Jul. 10, 1998) | ||
| PP2593 | 25-Mar-98 | Image Creation Method and Apparatus | 6,243,113 |
| (IJ41) | (Jul. 10, 1998) | ||
| PP3991 | 9-Jun-98 | Image Creation Method and Apparatus | 6,283,581 |
| (IJ42) | (Jul. 10, 1998) | ||
| PP3987 | 9-Jun-98 | Image Creation Method and Apparatus | 6,247,790 |
| (IJ43) | (Jul. 10, 1998) | ||
| PP3985 | 9-Jun-98 | Image Creation Method and Apparatus | 6,260,953 |
| (IJ44) | (Jul. 10, 1998) | ||
| PP3983 | 9-Jun-98 | Image Creation Method and Apparatus | 6,267,469 |
| (IJ45) | (Jul. 10, 1998) | ||
Further, the present application may utilize advanced semiconductor fabrication techniques in the construction of large arrays of ink jet printers. Suitable manufacturing techniques are described in the following Australian provisional patent specifications incorporated here by cross-reference. The serial numbers of respective corresponding US patent applications are also provided for the sake of convenience.
| Australian | US Patent/Patent | ||
| Provisional | Filing | Application and Filing | |
| Number | Date | Title | Date |
| PO7935 | 15-Jul-97 | A Method of Manufacture of an Image | 6,224,780 |
| Creation Apparatus (IJM01) | (Jul. 10, 1998) | ||
| PO7936 | 15-Jul-97 | A Method of Manufacture of an Image | 6,235,212 |
| Creation Apparatus (IJM02) | (Jul. 10, 1998) | ||
| PO7937 | 15-Jul-97 | A Method of Manufacture of an Image | 6,280,643 |
| Creation Apparatus (IJM03) | (Jul. 10, 1998) | ||
| PO8061 | 15-Jul-97 | A Method of Manufacture of an Image | 6,284,147 |
| Creation Apparatus (IJM04) | (Jul. 10, 1998) | ||
| PO8054 | 15-Jul-97 | A Method of Manufacture of an Image | 6,214,244 |
| Creation Apparatus (IJM05) | (Jul. 10, 1998) | ||
| PO8065 | 15-Jul-97 | A Method of Manufacture of an Image | 6,071,750 |
| Creation Apparatus (IJM06) | (Jul. 10, 1998) | ||
| PO8055 | 15-Jul-97 | A Method of Manufacture of an Image | 6,267,905 |
| Creation Apparatus (IJM07) | (Jul. 10, 1998) | ||
| PO8053 | 15-Jul-97 | A Method of Manufacture of an Image | 6,251,298 |
| Creation Apparatus (IJM08) | (Jul. 10, 1998) | ||
| PO8078 | 15-Jul-97 | A Method of Manufacture of an Image | 6,258,285 |
| Creation Apparatus (IJM09) | (Jul. 10, 1998) | ||
| PO7933 | 15-Jul-97 | A Method of Manufacture of an Image | 6,225,138 |
| Creation Apparatus (IJM10) | (Jul. 10, 1998) | ||
| PO7950 | 15-Jul-97 | A Method of Manufacture of an Image | 6,241,904 |
| Creation Apparatus (IJM11) | (Jul. 10, 1998) | ||
| PO7949 | 15-Jul-97 | A Method of Manufacture of an Image | 6,299,786 |
| Creation Apparatus (IJM12) | (Jul. 10, 1998) | ||
| PO8060 | 15-Jul-97 | A Method of Manufacture of an Image | 09/113,124 |
| Creation Apparatus (IJM13) | (Jul. 10, 1998) | ||
| PO8059 | 15-Jul-97 | A Method of Manufacture of an Image | 6,231,773 |
| Creation Apparatus (IJM14) | (Jul. 10, 1998) | ||
| PO8073 | 15-Jul-97 | A Method of Manufacture of an Image | 6,190,931 |
| Creation Apparatus (IJM15) | (Jul. 10, 1998) | ||
| PO8076 | 15-Jul-97 | A Method of Manufacture of an Image | 6,248,249 |
| Creation Apparatus (IJM16) | (Jul. 10, 1998) | ||
| PO8075 | 15-Jul-97 | A Method of Manufacture of an Image | 6,290,862 |
| Creation Apparatus (IJM17) | (Jul. 10, 1998) | ||
| PO8079 | 15-Jul-97 | A Method of Manufacture of an Image | 6,241,906 |
| Creation Apparatus (IJM18) | (Jul. 10, 1998) | ||
| PO8050 | 15-Jul-97 | A Method of Manufacture of an Image | 09/113,116 |
| Creation Apparatus (IJM19) | (Jul. 10, 1998) | ||
| PO8052 | 15-Jul-97 | A Method of Manufacture of an Image | 6,241,905 |
| Creation Apparatus (IJM20) | (Jul. 10, 1998) | ||
| PO7948 | 15-Jul-97 | A Method of Manufacture of an Image | 6,451,216 |
| Creation Apparatus (IJM21) | (Jul. 10, 1998) | ||
| PO7951 | 15-Jul-97 | A Method of Manufacture of an Image | 6,231,772 |
| Creation Apparatus (IJM22) | (Jul. 10, 1998) | ||
| PO8074 | 15-Jul-97 | A Method of Manufacture of an Image | 6,274,056 |
| Creation Apparatus (IJM23) | (Jul. 10, 1998) | ||
| PO7941 | 15-Jul-97 | A Method of Manufacture of an Image | 6,290,861 |
| Creation Apparatus (IJM24) | (Jul. 10, 1998) | ||
| PO8077 | 15-Jul-97 | A Method of Manufacture of an Image | 6,248,248 |
| Creation Apparatus (IJM25) | (Jul. 10, 1998) | ||
| PO8058 | 15-Jul-97 | A Method of Manufacture of an Image | 6,306,671 |
| Creation Apparatus (IJM26) | (Jul. 10, 1998) | ||
| PO8051 | 15-Jul-97 | A Method of Manufacture of an Image | 6,331,258 |
| Creation Apparatus (IJM27) | (Jul. 10, 1998) | ||
| PO8045 | 15-Jul-97 | A Method of Manufacture of an Image | 6,110,754 |
| Creation Apparatus (IJM28) | (Jul. 10, 1998) | ||
| PO7952 | 15-Jul-97 | A Method of Manufacture of an Image | 6,294,101 |
| Creation Apparatus (IJM29) | (Jul. 10, 1998) | ||
| PO8046 | 15-Jul-97 | A Method of Manufacture of an Image | 6,416,679 |
| Creation Apparatus (IJM30) | (Jul. 10, 1998) | ||
| PO8503 | 11-Aug-97 | A Method of Manufacture of an Image | 6,264,849 |
| Creation Apparatus (IJM30a) | (Jul. 10, 1998) | ||
| PO9390 | 23-Sep-97 | A Method of Manufacture of an Image | 6,254,793 |
| Creation Apparatus (IJM31) | (Jul. 10, 1998) | ||
| PO9392 | 23-Sep-97 | A Method of Manufacture of an Image | 6,235,211 |
| Creation Apparatus (IJM32) | (Jul. 10, 1998) | ||
| PP0889 | 12-Dec-97 | A Method of Manufacture of an Image | 6,235,211 |
| Creation Apparatus (IJM35) | (Jul. 10, 1998) | ||
| PP0887 | 12-Dec-97 | A Method of Manufacture of an Image | 6,264,850 |
| Creation Apparatus (IJM36) | (Jul. 10, 1998) | ||
| PP0882 | 12-Dec-97 | A Method of Manufacture of an Image | 6,258,284 |
| Creation Apparatus (IJM37) | (Jul. 10, 1998) | ||
| PP0874 | 12-Dec-97 | A Method of Manufacture of an Image | 6,258,284 |
| Creation Apparatus (IJM38) | (Jul. 10, 1998) | ||
| PP1396 | 19-Jan-98 | A Method of Manufacture of an Image | 6,228,668 |
| Creation Apparatus (IJM39) | (Jul. 10, 1998) | ||
| PP2591 | 25-Mar-98 | A Method of Manufacture of an Image | 6,180,427 |
| Creation Apparatus (IJM41) | (Jul. 10, 1998) | ||
| PP3989 | 9-Jun-98 | A Method of Manufacture of an Image | 6,171,875 |
| Creation Apparatus (IJM40) | (Jul. 10, 1998) | ||
| PP3990 | 9-Jun-98 | A Method of Manufacture of an Image | 6,267,904 |
| Creation Apparatus (IJM42) | (Jul. 10, 1998) | ||
| PP3986 | 9-Jun-98 | A Method of Manufacture of an Image | 6,245,247 |
| Creation Apparatus (IJM43) | (Jul. 10, 1998) | ||
| PP3984 | 9-Jun-98 | A Method of Manufacture of an Image | 6,245,247 |
| Creation Apparatus (IJM44) | (Jul. 10, 1998) | ||
| PP3982 | 9-Jun-98 | A Method of Manufacture of an Image | 6,231,148 |
| Creation Apparatus (IJM45) | (Jul. 10, 1998) | ||
Further, the present application may utilize an ink delivery system to the ink jet head. Delivery systems relating to the supply of ink to a series of ink jet nozzles are described in the following Australian provisional patent specifications, the disclosure of which are hereby incorporated by cross-reference. The serial numbers of respective corresponding US patent applications are also provided for the sake of convenience.
| Australian | US Patent/Patent | ||
| Provisional | Application | ||
| Number | Filing Date | Title | and Filing Date |
| PO8003 | 15-Jul-97 | Supply Method | 6,350,023 |
| and Apparatus (F1) | (Jul. 10, 1998) | ||
| PO8005 | 15-Jul-97 | Supply Method | 6,318,849 |
| and Apparatus (F2) | (Jul. 10, 1998) | ||
| PO9404 | 23-Sep-97 | A Device and | 09/113,101 |
| Method (F3) | (Jul. 10, 1998) | ||
Further, the present application may utilize advanced semiconductor microelectromechanical techniques in the construction of large arrays of ink jet printers. Suitable microelectromechanical techniques are described in the following Australian provisional patent specifications incorporated here by cross-reference. The serial numbers of respective corresponding US patent applications are also provided for the sake of convenience.
| Australian | US Patent/Patent | ||
| Provisional | Application | ||
| Number | Filing Date | Title | and Filing Date |
| PO7943 | 15-Jul-97 | A device (MEMS01) | |
| PO8006 | 15-Jul-97 | A device (MEMS02) | 6,087,638 |
| (Jul. 10, 1998) | |||
| PO8007 | 15-Jul-97 | A device (MEMS03) | 09/113,093 |
| (Jul. 10, 1998) | |||
| PO8008 | 15-Jul-97 | A device (MEMS04) | 6,340,222 |
| (Jul. 10, 1998) | |||
| PO8010 | 15-Jul-97 | A device (MEMS05) | 6,041,600 |
| (Jul. 10, 1998) | |||
| PO8011 | 15-Jul-97 | A device (MEMS06) | 6,299,300 |
| (Jul. 10, 1998) | |||
| PO7947 | 15-Jul-97 | A device (MEMS07) | 6,067,797 |
| (Jul. 10, 1998) | |||
| PO7945 | 15-Jul-97 | A device (MEMS08) | 09/113,081 |
| (Jul. 10, 1998) | |||
| PO7944 | 15-Jul-97 | A device (MEMS09) | 6,286,935 |
| (Jul. 10, 1998) | |||
| PO7946 | 15-Jul-97 | A device (MEMS10) | 6,044,646 |
| (Jul. 10, 1998) | |||
| PO9393 | 23-Sep-97 | A Device and Method | 09/113,065 |
| (MEMS11) | (Jul. 10, 1998) | ||
| PP0875 | 12-Dec-97 | A Device (MEMS12) | 09/113,078 |
| (Jul. 10, 1998) | |||
| PP0894 | 12-Dec-97 | A Device and Method | 09/113,075 |
| (MEMS13) | (Jul. 10, 1998) | ||
Further, the present application may include the utilization of a disposable camera system such as those described in the following Australian provisional patent specifications incorporated here by cross-reference. The serial numbers of respective corresponding US patent applications are also provided for the sake of convenience.
| Australian | |||
| Provisional | US Patent/Patent | ||
| Number | Filing Date | Title | Application and Filing Date |
| PP0895 | 12-Dec-97 | An Image Creation Method and | 6,231,148 |
| Apparatus (IR01) | (Jul. 10, 1998) | ||
| PP0870 | 12-Dec-97 | A Device and Method (IR02) | 09/113,106 |
| (Jul. 10, 1998) | |||
| PP0869 | 12-Dec-97 | A Device and Method (IR04) | 6,293,658 |
| (Jul. 10, 1998) | |||
| PP0887 | 12-Dec-97 | Image Creation Method and | 09/113,104 |
| Apparatus (IR05) | (Jul. 10, 1998) | ||
| PP0885 | 12-Dec-97 | An Image Production System | 6,238,033 |
| (IR06) | (Jul. 10, 1998) | ||
| PP0884 | 12-Dec-97 | Image Creation Method and | 6,312,070 |
| Apparatus (IR10) | (Jul. 10, 1998) | ||
| PP0886 | 12-Dec-97 | Image Creation Method and | 6,238,111 |
| Apparatus (IR12) | (Jul. 10, 1998) | ||
| PP0871 | 12-Dec-97 | A Device and Method (IR13) | 09/113,086 |
| (Jul. 10, 1998) | |||
| PP0876 | 12-Dec-97 | An Image Processing Method and | 09/113,094 |
| Apparatus (IR14) | (Jul. 10, 1998) | ||
| PP0877 | 12-Dec-97 | A Device and Method (IR16) | 6,378,970 |
| (Jul. 10, 1998) | |||
| PP0878 | 12-Dec-97 | A Device and Method (IR17) | 6,196,739 |
| (Jul. 10, 1998) | |||
| PP0879 | 12-Dec-97 | A Device and Method (IR18) | 09/112,774 |
| (Jul. 10, 1998) | |||
| PP0883 | 12-Dec-97 | A Device and Method (IR19) | 6,270,182 |
| (Jul. 10, 1998) | |||
| PP0880 | 12-Dec-97 | A Device and Method (IR20) | 6,152,619 |
| (Jul. 10, 1998) | |||
| PP0881 | 12-Dec-97 | A Device and Method (IR21) | 09/113,092 |
| (Jul. 10, 1998) | |||
Further, the present application may include the utilization of a data distribution system such as that described in the following Australian provisional patent specifications incorporated here by cross-reference. The serial numbers of respective corresponding US patent applications are also provided for the sake of convenience.
| Australian | US Patent/Patent | ||
| Provisional | Application and | ||
| Number | Filing Date | Title | Filing Date |
| PP2370 | 16-Mar-98 | Data Processing Method | 09/112,781 |
| and Apparatus (Dot01) | (Jul. 10, 1998) | ||
| PP2371 | 16-Mar-98 | Data Processing Method | 09/113,052 |
| and Apparatus (Dot02) | (Jul. 10, 1998) | ||
Further, the present application may include the utilization of camera and data processing techniques such as an Artcam type device as described in the following Australian provisional patent specifications incorporated here by cross-reference. The serial numbers of respective corresponding US patent applications are also provided for the sake of convenience.
| Australian | |||
| Provisional | US Patent/Patent | ||
| Number | Filing Date | Title | Application and Filing Date |
| PO7991 | 15-Jul-97 | Image Processing Method and | 09/113,060 |
| Apparatus (ART01) | (Jul. 10, 1998) | ||
| PO7988 | 15-Jul-97 | Image Processing Method and | 6,476,863 |
| Apparatus (ART02) | (Jul. 10, 1998) | ||
| PO7993 | 15-Jul-97 | Image Processing Method and | 09/113,073 |
| Apparatus (ART03) | (Jul. 10, 1998) | ||
| PO9395 | 23-Sep-97 | Data Processing Method and Apparatus | 6,322,181 |
| (ART04) | (Jul. 10, 1998) | ||
| PO8017 | 15-Jul-97 | Image Processing Method and | 09/112,747 |
| Apparatus (ART06) | (Jul. 10, 1998) | ||
| PO8014 | 15-Jul-97 | Media Device (ART07) | 6,227,648 |
| (Jul. 10, 1998) | |||
| PO8025 | 15-Jul-97 | Image Processing Method and | 09/112,750 |
| Apparatus (ART08) | (Jul. 10, 1998) | ||
| PO8032 | 15-Jul-97 | Image Processing Method and | 09/112,746 |
| Apparatus (ART09) | (Jul. 10, 1998) | ||
| PO7999 | 15-Jul-97 | Image Processing Method and | 09/112,743 |
| Apparatus (ART10) | (Jul. 10, 1998) | ||
| PO7998 | 15-Jul-97 | Image Processing Method and | 09/112,742 |
| Apparatus (ART11) | (Jul. 10, 1998) | ||
| PO8031 | 15-Jul-97 | Image Processing Method and | 09/112,741 |
| Apparatus (ART12) | (Jul. 10, 1998) | ||
| PO8030 | 15-Jul-97 | Media Device (ART13) | 6,196,541 |
| (Jul. 10, 1998) | |||
| PO7997 | 15-Jul-97 | Media Device (ART15) | 6,195,150 |
| (Jul. 10, 1998) | |||
| PO7979 | 15-Jul-97 | Media Device (ART16) | 6,362,868 |
| (Jul. 10, 1998) | |||
| PO8015 | 15-Jul-97 | Media Device (ART17) | 09/112,738 |
| (Jul. 10, 1998) | |||
| PO7978 | 15-Jul-97 | Media Device (ART18) | 09/113,067 |
| (Jul. 10, 1998) | |||
| PO7982 | 15-Jul-97 | Data Processing Method and Apparatus | 6,431,669 |
| (ART19) | (Jul. 10, 1998) | ||
| PO7989 | 15-Jul-97 | Data Processing Method and Apparatus | 6,362,869 |
| (ART20) | (Jul. 10, 1998) | ||
| PO8019 | 15-Jul-97 | Media Processing Method and | 6,472,052 |
| Apparatus (ART21) | (Jul. 10, 1998) | ||
| PO7980 | 15-Jul-97 | Image Processing Method and | 6,356,715 |
| Apparatus (ART22) | (Jul. 10, 1998) | ||
| PO8018 | 15-Jul-97 | Image Processing Method and | 09/112,777 |
| Apparatus (ART24) | (Jul. 10, 1998) | ||
| PO7938 | 15-Jul-97 | Image Processing Method and | 09/113,224 |
| Apparatus (ART25) | (Jul. 10, 1998) | ||
| PO8016 | 15-Jul-97 | Image Processing Method and | 6,366,693 |
| Apparatus (ART26) | (Jul. 10, 1998) | ||
| PO8024 | 15-Jul-97 | Image Processing Method and | 6,329,990 |
| Apparatus (ART27) | (Jul. 10, 1998) | ||
| PO7940 | 15-Jul-97 | Data Processing Method and Apparatus | 09/113,072 |
| (ART28) | (Jul. 10, 1998) | ||
| PO7939 | 15-Jul-97 | Data Processing Method and Apparatus | 09/112,785 |
| (ART29) | (Jul. 10, 1998) | ||
| PO8501 | 11-Aug-97 | Image Processing Method and | 6,137,500 |
| Apparatus (ART30) | (Jul. 10, 1998) | ||
| PO8500 | 11-Aug-97 | Image Processing Method and | 09/112,796 |
| Apparatus (ART31) | (Jul. 10, 1998) | ||
| PO7987 | 15-Jul-97 | Data Processing Method and Apparatus | 09/113,071 |
| (ART32) | (Jul. 10, 1998) | ||
| PO8022 | 15-Jul-97 | Image Processing Method and | 6,398,328 |
| Apparatus (ART33) | (Jul. 10, 1998) | ||
| PO8497 | 11-Aug-97 | Image Processing Method and | 09/113,090 |
| Apparatus (ART34) | (Jul. 10, 1998) | ||
| PO8020 | 15-Jul-97 | Data Processing Method and Apparatus | 6,431,704 |
| (ART38) | (Jul. 10, 1998) | ||
| PO8023 | 15-Jul-97 | Data Processing Method and Apparatus | 09/113,222 |
| (ART39) | (Jul. 10, 1998) | ||
| PO8504 | 11-Aug-97 | Image Processing Method and | 09/112,786 |
| Apparatus (ART42) | (Jul. 10, 1998) | ||
| PO8000 | 15-Jul-97 | Data Processing Method and Apparatus | 6,415,054 |
| (ART43) | (Jul. 10, 1998) | ||
| PO7977 | 15-Jul-97 | Data Processing Method and Apparatus | 09/112,782 |
| (ART44) | (Jul. 10, 1998) | ||
| PO7934 | 15-Jul-97 | Data Processing Method and Apparatus | 09/113,056 |
| (ART45) | (Jul. 10, 1998) | ||
| PO7990 | 15-Jul-97 | Data Processing Method and Apparatus | 09/113,059 |
| (ART46) | (Jul. 10, 1998) | ||
| PO8499 | 11-Aug-97 | Image Processing Method and | 6,486,886 |
| Apparatus (ART47) | (Jul. 10, 1998) | ||
| PO8502 | 11-Aug-97 | Image Processing Method and | 6,381,361 |
| Apparatus (ART48) | (Jul. 10, 1998) | ||
| PO7981 | 15-Jul-97 | Data Processing Method and Apparatus | 6,317,192 |
| (ART50) | (Jul. 10, 1998) | ||
| PO7986 | 15-Jul-97 | Data Processing Method and Apparatus | 09/113,057 |
| (ART51) | (Jul. 10, 1998) | ||
| PO7983 | 15-Jul-97 | Data Processing Method and Apparatus | 09/113,054 |
| (ART52) | (Jul. 10, 1998) | ||
| PO8026 | 15-Jul-97 | Image Processing Method and | 09/112,752 |
| Apparatus (ART53) | (Jul. 10, 1998) | ||
| PO8027 | 15-Jul-97 | Image Processing Method and | 09/112,759 |
| Apparatus (ART54) | (Jul. 10, 1998) | ||
| PO8028 | 15-Jul-97 | Image Processing Method and | 09/112,757 |
| Apparatus (ART56) | (Jul. 10, 1998) | ||
| PO9394 | 23-Sep-97 | Image Processing Method and | 6,357,135 |
| Apparatus (ART57) | (Jul. 10, 1998) | ||
| PO9396 | 23-Sep-97 | Data Processing Method and Apparatus | 09/113,107 |
| (ART58) | (Jul. 10, 1998) | ||
| PO9397 | 23-Sep-97 | Data Processing Method and Apparatus | 6,271,931 |
| (ART59) | (Jul. 10, 1998) | ||
| PO9398 | 23-Sep-97 | Data Processing Method and Apparatus | 6,353,772 |
| (ART60) | (Jul. 10, 1998) | ||
| PO9399 | 23-Sep-97 | Data Processing Method and Apparatus | 6,106,147 |
| (ART61) | (Jul. 10, 1998) | ||
| PO9400 | 23-Sep-97 | Data Processing Method and Apparatus | 09/112,790 |
| (ART62) | (Jul. 10, 1998) | ||
| PO9401 | 23-Sep-97 | Data Processing Method and Apparatus | 6,304,291 |
| (ART63) | (Jul. 10, 1998) | ||
| PO9402 | 23-Sep-97 | Data Processing Method and Apparatus | 09/112,788 |
| (ART64) | (Jul. 10, 1998) | ||
| PO9403 | 23-Sep-97 | Data Processing Method and Apparatus | 6,305,770 |
| (ART65) | (Jul. 10, 1998) | ||
| PO9405 | 23-Sep-97 | Data Processing Method and Apparatus | 6,289,262 |
| (ART66) | (Jul. 10, 1998) | ||
| PP0959 | 16-Dec-97 | A Data Processing Method | 6,315,200 |
| and Apparatus (ART68) | (Jul. 10, 1998) | ||
| PP1397 | 19-Jan-98 | A Media Device (ART69) | 6,217,165 |
| (Jul. 10, 1998) | |||
1. A digital camera comprising:
an image sensor for capturing an image;
an image processor for processing image data from the image sensor to produce print data;
a printhead for printing the print data; and
a cartridge interface for receiving a cartridge having a supply of media substrates pre-printed with postcard formatting and a memory storing information relating to the dimensions of the postcard formatting,
wherein the image processor produces the print data in accordance with the stored information accessed via the cartridge interface to produce personalised postcards.
2. A digital camera according to claim 1 wherein the cartridge further comprises the ink supply for the printhead and the memory is an authentication chip that allows the image processor to confirm that the media substrate and the ink supplies are suitable for use with the camera.
3. A digital camera according to claim 1 wherein:
the image sensor comprises a charge coupled device (CCD) and an auto exposure setting for adjusting the image data captured by the CCD in response to the lighting conditions at image capture; and
the image processor uses the auto exposure setting when processing the image data from the CCD.
4. A digital camera according to claim 3 wherein the image processor uses the auto exposure setting to determine a re-mapping of colour data within the image data from the CCD such that the printhead prints an amended image that takes account of the light conditions at image capture.
5. A digital camera according to claim 4 wherein the re-mapping of the colour data produces deeper and richer colours in the amended image when the light conditions at image capture are dim.
6. A digital camera according to claim 4 wherein the re-mapping of the colour data produces brighter and more saturated colours in the amended image when the light conditions at image capture are bright.
7. A digital camera according to claim 3 wherein the image processor uses the auto exposure setting to add exposure specific graphics to the printed image.