Patent application title:

LITHIUM-FREE ION EXCHANGEABLE GLASSES

Publication number:

US20240383797A1

Publication date:
Application number:

18/659,318

Filed date:

2024-05-09

Smart Summary: A new type of glass is made without lithium, which is often used in other glass types. It contains a mix of silica, alumina, sodium oxide, magnesium oxide, and calcium oxide. The amounts of these ingredients can vary within specific ranges to achieve desired properties. This glass can be more environmentally friendly since it avoids lithium. It has potential uses in various applications due to its unique composition. 🚀 TL;DR

Abstract:

A glass composition includes: from 50 mol % to 70 mol % SiO2; from 15 mol % to 30 mol % Al2O3; from 5 mol % to 20 mol % Na2O; from 0 mol % to 15 mol % MgO; and from 0 mol % to 15 mol % CaO. The glass composition is free or substantially free of Li (i.e., Li2O). The sum of MgO and CaO in the glass composition may be from 0 mol % to 30 mol %.

Inventors:

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Classification:

C03C21/002 »  CPC further

Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions

C03C2203/52 »  CPC further

Production processes; After-treatment Heat-treatment

C03C3/097 »  CPC main

Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum

C03C21/00 IPC

Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of priority under 35 U.S.C. § 119 of U.S. Provisional Application Ser. No. 63/542,818 filed on Oct. 6, 2023 and U.S. Provisional Application Ser. No. 63/467,386 filed on May 18, 2023, the contents of each of which are relied upon and incorporated herein by reference in their entireties.

FIELD

The present specification generally relates to glass compositions and, in particular, to lithium-free or substantially lithium-free, ion exchangeable glass compositions having improved mechanical durability.

TECHNICAL BACKGROUND

Glass articles, such as cover glasses, glass backplanes, housings, and the like, are employed in both consumer and commercial electronic devices, such as smart phones, smart watches, and tablets. The mobile nature of these portable devices makes the devices and the glass articles included therein particularly vulnerable to accidental drops on hard surfaces, such as the ground. Moreover, glass articles, such as cover glasses, may include “touch” functionality for which the glass article will be contacted by various objects including a user's fingers and/or stylus devices. Accordingly, desirably the glass articles are sufficiently robust to endure accidental dropping and regular contact without damage, such as scratching. Additionally, when dropped, the glass article may forcefully fragment, causing damage and negatively impacting the functionality of the device.

Accordingly, a continual need exists for glasses that have improved mechanical properties.

SUMMARY

According to a first aspect, A1, a glass composition may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 15 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than or equal to 0 mol % and less than or equal to 15 mol % MgO; and greater than or equal to 0 mol % and less than or equal to 15 mol % CaO, wherein the glass composition is free or substantially free of Li; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

A second aspect A2 includes the glass composition according to the first aspect A1, wherein the glass composition comprises greater than or equal to 16 mol % and less than or equal to 28 mol % Al2O3.

A third aspect A3 includes the glass composition according to either the first or second aspects A1-A2, wherein the glass composition comprises greater than or equal to 7 mol % and less than or equal to 18 mol % Na2O.

A fourth aspect A4 includes the glass composition according to any of the first through third aspects A1-A3, wherein the glass composition comprises greater than 0 mol % and less than or equal to 13 mol % MgO.

A fifth aspect A5 includes the glass composition according to any of the first through fourth aspects A1-A4, wherein the glass composition comprises greater than 0 mol % and less than or equal to 13 mol % CaO.

A sixth aspect A6 includes the glass composition according to any of the first through fifth aspects A1-A5, wherein RO is greater than or equal to 1 mol % and less than or equal to 25 mol %.

A seventh aspect A7 includes the glass composition according to any of the first through sixth aspects A1-A6, wherein (Na2O+RO)/Al2O3 is greater than or equal to 0.5 and less than or equal to 1.5.

An eighth aspect A8 includes the glass composition according to any of the first through seventh aspects A1-A7, wherein the glass composition comprises greater than 0 mol % and less than or equal to 5 mol % P2O5.

A ninth aspect A9 includes the glass composition according to any of the first through eighth aspects A1-A8, wherein the glass composition comprises greater than 0 mol % and less than or equal to 10 mol % Y2O3.

A tenth aspect A10 includes the glass composition according to any of the first through ninth aspects A1-A9, wherein the glass composition comprises greater than 0 mol % and less than or equal to 5 mol % ZrO2.

An eleventh aspect A11 includes the glass composition according to any of the first through tenth aspects A1-A10, wherein the glass composition comprises greater than 0 mol % and less than or equal to 1 mol % SnO2.

A twelfth aspect A12 includes the glass composition according to any of the first through eleventh aspects A1-A11, wherein the glass composition has a Young's Modulus greater than or equal to 60 GPa.

A thirteenth aspect A13 includes the glass composition according to any of the first through twelfth aspects A1-A12, wherein the glass composition has a fracture toughness greater than or equal to 0.75 MPa·m1/2.

A fourteenth aspect A14 includes the glass composition according to any of the first through thirteenth aspects A1-A13, wherein the strain point is greater than or equal to 600° C.

According to a fifteenth aspect, A15, a glass article may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 15 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than or equal to 0 mol % and less than or equal to 15 mol % MgO; and greater than or equal to 0 mol % and less than or equal to 15 mol % CaO, wherein the glass composition is free or substantially free of Li; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

A sixteenth aspect A16 includes the glass composition according to the fifteenth aspect A15, wherein the glass composition article greater than or equal to 16 mol % and less than or equal to 28 mol % Al2O3.

A seventeenth aspect A17 includes the glass composition according to either the fifteenth or sixteenth aspects A15-A16, wherein the glass article comprises greater than or equal to 7 mol % and less than or equal to 18 mol % Na2O.

An eighteenth aspect A18 includes the glass composition according to any of the fifteenth through seventeenth aspects A15-A17, wherein the glass article comprises greater than 0 mol % and less than or equal to 13 mol % MgO.

A nineteenth aspect A19 includes the glass composition according to any of the fifteenth through eighteenth aspects A15-A18, wherein the glass article comprises greater than or equal to 0 mol % and less than or equal to 13 mol % CaO.

A twentieth aspect A20 includes the glass composition according to any of the fifteenth through nineteenth aspects A15-A19, wherein RO is greater than or equal to 1 mol % and less than or equal to 25 mol %.

A twenty-first aspect A21 includes the glass composition according to any of the fifteenth through twentieth aspects A15-A20, wherein (Na2O+RO)/Al2O3 is greater than or equal to 0.5 and less than or equal to 1.5.

A twenty-second aspect A22 includes the glass composition according to any of the fifteenth through twenty-first aspects A15-A21, wherein the glass article comprises greater than 0 mol % and less than or equal to 2 mol % P2O5.

A twenty-third aspect A23 includes the glass composition according to any of the fifteenth through twenty-second aspects A15-A22, wherein the glass article comprises greater than 0 mol % and less than or equal to 10 mol % Y2O3.

A twenty-fourth aspect A24 includes the glass composition according to any of the fifteenth through twenty-third aspects A15-A23, wherein the glass article comprises greater than 0 mol % and less than or equal to 5 mol % ZrO2.

A twenty-fifth aspect A25 includes the glass composition according to any of the fifteenth through twenty-fourth aspects A15-A24, wherein the glass article comprises greater than 0 mol % and less than or equal to 1 mol % SnO2.

A twenty-sixth aspect A26 includes the glass composition according to any of the fifteenth through twenty-fifth aspects A15-A25, wherein the glass article is an ion exchanged glass article.

A twenty-seventh aspect A27 includes the glass composition according to the twenty-sixth aspect A26, wherein the ion exchanged glass article comprises a surface compressive stress greater than or equal to 350 MPa.

A twenty-eighth aspect A28 includes the glass composition according to either the twenty-sixth or twenty-seventh aspects A26-A27, wherein the glass article comprises a depth of compression greater than or equal to 80 μm.

A twenty-ninth aspect A29 includes the glass composition according to any of the twenty-sixth through twenty-eighth aspects A26-A28, wherein the glass article has a thickness t and comprises a depth of compression greater than or equal to 0.05 t.

A thirtieth aspect A30 includes the glass composition according to any of the twenty-sixth through twenty-ninth aspects A26-A29, wherein the ion exchanged glass article comprises a central tension greater than or equal to 75 MPa, as measured at an article thickness of 0.6 mm.

According to a thirty-first aspect, A31, a method of forming a glass article may comprise: heating a glass composition, the glass composition comprising: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 15 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than or equal to 0 mol % and less than or equal to 15 mol % MgO; and greater than or equal to 0 mol % and less than or equal to 15 mol % CaO, wherein the glass composition is free or substantially free of Li; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO; and cooling the glass composition to form the glass article.

A thirty-second aspect A32 includes the method of forming a glass article according to the thirty-first aspect A31, further comprising strengthening the glass article in a first ion exchange bath at a temperature greater than or equal 500° C. for a time period greater than or equal to 1 hour and less than or equal to 32 hours to form an ion exchanged glass article.

A thirty-third aspect A33 includes the method of forming a glass article according to either the thirty-first or thirty-second aspects A31-A32, further comprising strengthening the glass article in a second ion exchange bath at a temperature greater than or equal to 300° C. for a time period greater than or equal to 1 hour and less than or equal to 32 hours to form an ion exchanged glass article.

A thirty-fourth aspect A34 includes the method of forming a glass article according to either the thirty-second or thirty-third aspects A32-A33, wherein the ion exchanged glass article comprises a surface compressive stress greater than or equal to 350 MPa.

A thirty-fifth aspect A35 includes the method of forming a glass article according to the thirty-fourth aspect A34, wherein the ion exchanged glass article comprises a surface compressive stress less than or equal to 900 MPa.

A thirty-sixth aspect A36 includes the method of forming a glass article according to any of the thirty-second through thirty-fifth aspects A32-A35, wherein the ion exchanged glass article comprises a depth of compression greater than or equal to 80 μm.

A thirty-seventh aspect A37 includes the method of forming a glass article according to any of the thirty-second through thirty-sixth aspects A32-A36, wherein the ion exchanged glass article has a thickness t and comprises a depth of compression greater than or equal to 0.05 t.

A thirty-eighth aspect A38 includes the method of forming a glass article according to any of the thirty-second through thirty-seventh aspects A32-A37, wherein the ion exchanged glass article comprises a central tension greater than or equal to 75 MPa, as measured at an article thickness of 0.6 mm.

A thirty-ninth aspect A39 includes the method of forming a glass article according to any of the thirty-third through thirty-eighth aspects A33-A38, wherein the first ion exchange bath, the second ion exchange bath, or both comprises KNO3.

A fortieth aspect A40 includes the method of forming a glass article according to any of the thirty-third through thirty-ninth aspects A33-A39, wherein the first ion exchange bath, the second ion exchange bath, or both comprises NaNO3.

According to a forty-first aspect A41, a glass composition may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 17 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than 0 mol % and less than or equal to 15 mol % MgO; greater than or equal to 0 mol % and less than or equal to 15 mol % CaO; and greater than or equal to 0 mol % and less than or equal to 5 mol % P2O5, wherein the glass composition is free or substantially free of Li and Fe2O3; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

A forty-second aspect A42 includes the glass composition of the forty-first aspect A41, wherein the glass composition comprises greater than or equal to 17.5 mol % and less than or equal to 27 mol % Al2O3.

A forty-third aspect A43 includes the glass composition of the forty-first aspect A41 or the forty-second aspect A42, wherein the glass composition comprises greater than or equal to 0.1 mol % and less than or equal to 4 mol % P2O5.

A forty-fourth aspect A44 includes the glass composition according to any of the forty-first through forty-third aspects A41-A43, wherein the glass composition comprises greater than or equal to 5 mol % and less than or equal to 17 mol % Na2O.

A forty-fifth aspect A45 includes the glass composition according to any of the forty-first through forty-fourth aspects A41-A44, wherein the glass composition comprises greater than or equal to 0.01 mol % and less than or equal to 13 mol % MgO.

A forty-sixth aspect A46 includes the glass composition according to any of the forty-first through forty-fifth aspects A41-A45, wherein the glass composition comprises greater than 0 mol % and less than or equal to 13 mol % CaO.

A forty-seventh aspect A47 includes the glass composition according to any of the forty-first through forty-sixth aspects A41-A46, wherein RO is greater than or equal to 1 mol % and less than or equal to 25 mol %.

A forty-eighth aspect A48 includes the glass composition according to any of the forty-first through forty-seventh aspects A41-A47, wherein (Na2O+RO)/Al2O3 is greater than or equal to 0.25 and less than or equal to 1.5.

A forty-ninth aspect A49 includes the glass composition according to any of the forty-first through forty-eighth aspects A41-A48, wherein the glass composition comprises greater than 0 mol % and less than or equal to 10 mol % Y2O3.

A fiftieth aspect A50 includes the glass composition according to any of the forty-first through forty-ninth aspects A41-A49, wherein the glass composition comprises greater than 0 mol % and less than or equal to 5 mol % ZrO2.

A fifty-first aspect A51 includes the glass composition according to any of the forty-first through fiftieth aspects A41-A50, wherein the glass composition comprises greater than 0 mol % and less than or equal to 1 mol % SnO2.

A fifty-second aspect A52 includes the glass composition according to any of the forty-first through fifty-first aspects A41-A51, wherein the glass composition is free or substantially free or Er2O3.

A fifty-third aspect A53 includes the glass composition according to any of the forty-first through fifty-second aspects A41-A52, wherein the glass composition comprises greater than 0 mol % and less than or equal to 2 mol % K2O.

A fifty-fourth aspect A54 includes the glass composition according to any of the forty-first through fifty-third aspects A41-A53, wherein the glass composition comprises greater than 0 mol % and less than or equal to 15 mol % ZnO.

A fifty-fifth aspect A55 includes the glass composition according to any of the forty-first through fifty-fourth aspects A41-A54, wherein the glass composition comprises greater than 0 mol % and less than or equal to 2.5 mol % SrO.

A fifty-sixth aspect A56 includes the glass composition according to any of the forty-first through fifty-fifth aspects A41-A55, wherein the glass composition comprises greater than 0 mol % and less than or equal to 2.5 mol % BaO.

A fifty-seventh aspect A57 includes the glass composition according to any of the forty-first through fifty-sixth aspects A41-A56, wherein the glass composition comprises greater than 0 mol % and less than or equal to 2 mol % TiO2.

A fifty-eighth aspect A58 includes the glass composition according to any of the forty-first through fifty-seventh aspects A41-A57, wherein the glass composition has a Young's Modulus greater than or equal to 60 GPa.

A fifty-ninth aspect A59 includes the glass composition according to any of the forty-first through fifty-eighth aspects A41-A58, wherein the glass composition has a fracture toughness greater than or equal to 0.75 MPa·m1/2.

A sixtieth aspect A60 includes the glass composition according to any of the forty-first through fifty-ninth aspects A41-A59, wherein the strain point is greater than or equal to 600° C.

According to a sixty-first aspect A61, a glass article may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 17 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than 0 mol % and less than or equal to 15 mol % MgO; greater than or equal to 0 mol % and less than or equal to 15 mol % CaO; and greater than or equal to 0 mol % and less than or equal to 5 mol % P2O5, wherein the glass composition is free or substantially free of Li and Fe2O3; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

A sixty-second aspect A62 includes the glass article according to the sixty-first aspect A61, wherein the glass article comprises greater than or equal to 17.5 mol % and less than or equal to 27 mol % Al2O3.

A sixty-third aspect A63 includes the glass article according to the sixty-first aspect A61 or the sixty-second aspect A62, wherein the glass article comprises greater than or equal to 0.1 mol % and less than or equal to 4 mol % P2O5.

A sixty-fourth aspect A64 includes the glass article according to any of the sixty-first through sixty-third aspects A61-A63, wherein the glass article comprises greater than or equal to 5 mol % and less than or equal to 17 mol % Na2O.

A sixty-fifth aspect A65 includes the glass article according to any of the sixty-first through sixty-fourth aspects A61-A64, wherein the glass article comprises greater than or equal to 0.01 mol % and less than or equal to 13 mol % MgO.

A sixty-sixth aspect A66 includes the glass article according to any of the sixty-first through sixty-fifth aspects A61-A65, wherein the glass article comprises greater than 0 mol % and less than or equal to 13 mol % CaO.

A sixty-seventh aspect A67 includes the glass article according to any of the sixty-first through sixty-sixth aspects A61-A66, wherein RO is greater than or equal to 1 mol % and less than or equal to 25 mol %.

A sixty-eighth aspect A68 includes the glass article according to any of the sixty-first through sixty-seventh aspects A61-A67, wherein (Na2O+RO)/Al2O3 is greater than or equal to 0.25 and less than or equal to 1.5.

A sixty-ninth aspect A69 includes the glass article according to any of the sixty-first through sixty-eighth aspects A61-A68, wherein the glass article comprises greater than 0 mol % and less than or equal to 10 mol % Y2O3.

A seventieth aspect A70 includes the glass article according to any of the sixty-first through sixty-ninth aspects A61-A69, wherein the glass article comprises greater than 0 mol % and less than or equal to 5 mol % ZrO2.

A seventy-first aspect A71 includes the glass article according to any of the sixty-first through seventieth aspects A61-A70, wherein the glass article comprises greater than 0 mol % and less than or equal to 1 mol % SnO2.

A seventy-second aspect A72 includes the glass article according to any of the sixty-first through seventy-first aspects A61-A71, wherein the glass article is free or substantially free of Er2O3.

A seventy-third aspect A73 includes the glass article according to any of the sixty-first through seventy-second aspects A61-A72, wherein the glass article comprises greater than 0 mol % and less than or equal to 2 mol % K2O.

A seventy-fourth aspect A74 includes the glass article according to any of the sixty-first through seventy-third aspects A61-A73, wherein the glass article comprises greater than 0 mol % and less than or equal to 15 mol % ZnO.

A seventy-fifth aspect A75 includes the glass article according to any of the sixty-first through seventy-fourth aspects A61-A74, wherein the glass article comprises greater than 0 mol % and less than or equal to 2.5 mol % SrO.

A seventy-sixth aspect A76 includes the glass article according to any of the sixty-first through seventy-fifth aspects A61-A75, wherein the glass article comprises greater than 0 mol % and less than or equal to 2.5 mol % BaO.

A seventy-seventh aspect A77 includes the glass article according to any of the sixty-first through seventy-sixth aspects A61-A76, wherein the glass article comprises greater than 0 mol % and less than or equal to 2 mol % TiO2.

A seventy-eighth aspect A78 includes the glass article according to any of the sixty-first through seventy-seventh aspects A61-A77, wherein the glass article is an ion exchanged glass article.

A seventy-ninth aspect A79 includes the glass article according to the seventy-eighth aspect A78, wherein the ion exchanged glass article comprises a surface compressive stress greater than or equal to 350 MPa.

An eightieth aspect A80 includes the glass article according to the seventy-eighth aspect A78 or the seventy-ninth aspect A79, wherein the glass article comprises a depth of compression greater than or equal to 80 μm.

An eighty-first aspect A81 includes the glass article according to any of the seventy-eighth through eightieth aspects A78-A80, wherein the glass article has a thickness t and comprises a depth of compression greater than or equal to 0.05 t.

An eighty-second aspect A82 includes the glass article according to any of the seventy-eighth through eighty-first aspects A78-A81, wherein the ion exchanged glass article comprises a central tension greater than or equal to 75 MPa, as measured at an article thickness of 0.6 mm.

According to an eighty-third aspect A83, a method of forming a glass article may comprise: heating a glass composition, the glass composition comprising: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 17 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than 0 mol % and less than or equal to 15 mol % MgO; greater than or equal to 0 mol % and less than or equal to 15 mol % CaO; and greater than or equal to 0 mol % and less than or equal to 5 mol % P2O5, wherein the glass composition is free or substantially free of Li and Fe2O3; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO; and cooling the glass composition to form the glass article.

An eighty-fourth aspect A84 includes the method according to the eighty-third aspect A83, further comprising strengthening the glass article in a first ion exchange bath at a temperature greater than or equal 500° C. for a time period greater than or equal to 1 hour and less than or equal to 32 hours to form an ion exchanged glass article.

An eighty-fifth aspect A85 includes the method according to the eighty-fourth aspect A84, further comprising strengthening the glass article in a second ion exchange bath at a temperature greater than or equal to 300° C. for a time period greater than or equal to 0.05 hour and less than or equal to 32 hours to form an ion exchanged glass article.

An eighty-sixth aspect A86 includes the method according to the eighty-fourth aspect A84 or the eighty-fifth aspect A85, wherein the ion exchanged glass article comprises a surface compressive stress greater than or equal to 350 MPa.

An eighty-seventh aspect A87 includes the method according to the eighty-sixth aspect A86, wherein the ion exchanged glass article comprises a surface compressive stress less than or equal to 900 MPa.

An eighty-eighth aspect A88 includes the method according to any of the eighty-fourth through eighty-seventh aspects A84-A87, wherein the ion exchanged glass article comprises a depth of compression greater than or equal to 80 μm.

An eighty-ninth aspect A89 includes the method according to any of the eighty-fourth through eighty-eighth aspects A84-A88, wherein the ion exchanged glass article has a thickness t and comprises a depth of compression greater than or equal to 0.05 t.

A ninetieth aspect A90 includes the method according to any of the eighty-fourth through eighty-ninth aspects A84-A89, wherein the ion exchanged glass article comprises a central tension greater than or equal to 75 MPa, as measured at an article thickness of 0.6 mm.

A ninety-first aspect A91 includes the method according to any of the eighty-fifth through ninetieth aspects A85-A90, wherein at least one of the first ion exchange bath and the second ion exchange bath comprises KNO3, NaNO3, Na2SO4, K2SO4, or combinations thereof.

Additional features and advantages of the glass compositions described herein will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from that description or recognized by practicing the embodiments described herein, including the detailed description which follows, the claims, as well as the appended drawings.

It is to be understood that both the foregoing general description and the following detailed description describe various embodiments and are intended to provide an overview or framework for understanding the nature and character of the claimed subject matter. The accompanying drawings are included to provide a further understanding of the various embodiments, and are incorporated into and constitute a part of this specification. The drawings illustrate the various embodiments described herein, and together with the description serve to explain the principles and operations of the claimed subject matter.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a representation of a non-frangible sample after a frangibility test;

FIG. 1B is another representation of a non-frangible sample after a frangibility test;

FIG. 2A is a representation of a borderline frangible sample after a frangibility test;

FIG. 2B is another representation of a borderline frangible sample after a frangibility test;

FIG. 3A is a representation of a frangible sample after a frangibility test;

FIG. 3B another representation of a frangible sample after a frangibility test;

FIG. 4 is a plan view of an electronic device incorporating any of the glass articles according to one or more embodiments described herein;

FIG. 5 is a perspective view of the electronic device of FIG. 4;

FIG. 6 is a plot of stress (y-axis: stress; in MPa) as a function of a depth of an ion exchanged glass article (x-axis: depth; in mm) made from a glass composition according to one or more embodiments described herein;

FIG. 7 is a plot of stress (y-axis: stress; in MPa) as a function of a depth of ion exchanged glass articles (x-axis: depth; in mm) made from comparative compositions and a glass composition, according to one or more embodiments described herein;

FIG. 8 is a plot of stress (y-axis: stress; in MPa) as a function of a depth of ion exchanged glass articles (x-axis: depth; in mm) made from glass compositions, according to one or more embodiments described herein;

FIG. 9A is a photograph of a glass made from a glass composition and subjected to a frangibility test, according to one or more embodiments described herein;

FIG. 9B is a photograph of a glass made from a glass composition and subjected to a frangibility test, according to one or more embodiments described herein;

FIG. 10 is a plot of stress (y-axis: stress; in MPa) as a function of a depth of an ion exchanged glass article (x-axis: depth; in mm) made from a glass composition, according to one or more embodiments described herein;

FIG. 11 is a photograph of a glass made from a glass composition and subjected to a frangibility test, according to one or more embodiments described herein;

FIG. 12 is a plot of stress (y-axis: stress; in MPa) as a function of a depth of an ion exchanged glass article (x-axis: depth; in mm) made from a glass composition, according to one or more embodiments described herein;

FIG. 13A is a photograph of a glass made from a glass composition and subjected to a frangibility test, according to one or more embodiments described herein;

FIG. 13B is a photograph of a glass made from a glass composition and subjected to a frangibility test, according to one or more embodiments described herein;

FIG. 14 is a plot of stress (y-axis: stress; in MPa) as a function of a depth of ion exchanged glass articles (x-axis: depth; in mm) made from glass compositions according to one or more embodiments described herein;

FIG. 15A is a photograph of a glass made from a glass composition and subjected to a frangibility test, according to one or more embodiments described herein;

FIG. 15B is a photograph of a glass made from a glass composition and subjected to a frangibility test, according to one or more embodiments described herein;

FIG. 16 is a plot of stress (y-axis: stress; in MPa) as a function of a depth of an ion exchanged glass article (x-axis: depth; in mm) made from a glass composition according to one or more embodiments described herein;

FIG. 17 is a plot of stress (y-axis: stress; in MPa) as a function of a depth of an ion exchanged glass article (x-axis: depth; in mm) made from a glass composition according to one or more embodiments described herein;

FIG. 18 is a photograph of a glass made from a glass composition and subjected to a frangibility test, according to one or more embodiments described herein; and

FIG. 19 is a plot of stress (y-axis: stress; in MPa) as a function of a depth of ion exchanged glass articles (x-axis: depth; in mm) made from glass compositions according to one or more embodiments described herein.

DETAILED DESCRIPTION

Reference will now be made in detail to various embodiments of ion exchangeable glass compositions having improved mechanical durability. According to embodiments, a glass composition may comprise greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 15 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than or equal to 0 mol % and less than or equal to 15 mol % MgO; and greater than or equal to 0 mol % and less than or equal to 15 mol % CaO. The glass composition is free or substantially free of Li. RO (i.e., MgO+CaO) is greater than 0 mol % and less than or equal to 30 mol %. Various embodiments of ion exchangeable glass compositions and glass articles formed therefrom will be described herein with specific reference to the appended drawings.

Ranges may be expressed herein as from “about” one particular value, and/or to “about” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.

Directional terms as used herein—for example up, down, right, left, front, back, top, bottom—are made only with reference to the figures as drawn and are not intended to imply absolute orientation.

Unless otherwise expressly stated, it is in no way intended that any method set forth herein be construed as requiring that its steps be performed in a specific order, nor that with any apparatus specific orientations be required. Accordingly, where a method claim does not actually recite an order to be followed by its steps, or that any apparatus claim does not actually recite an order or orientation to individual components, or it is not otherwise specifically stated in the claims or description that the steps are to be limited to a specific order, or that a specific order or orientation to components of an apparatus is not recited, it is in no way intended that an order or orientation be inferred, in any respect. This holds for any possible non-express basis for interpretation, including: matters of logic with respect to arrangement of steps, operational flow, order of components, or orientation of components; plain meaning derived from grammatical organization or punctuation, and; the number or type of embodiments described in the specification.

As used herein, the singular forms “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a” component includes aspects having two or more such components, unless the context clearly indicates otherwise.

In the embodiments of the glass compositions and resultant glass articles described herein, the concentrations of constituent components (i.e., SiO2, Al2O3, and the like) are specified in mole percent (mol %) on an oxide basis, unless otherwise specified.

The term “substantially free,” when used to describe the concentration and/or absence of a particular constituent component in a glass composition and the resultant glass article, means that the constituent component is not intentionally added to the glass composition and the resultant glass article. However, the glass composition and the resultant glass article may contain traces of the constituent component as a contaminant or tramp in amounts of less than 0.05 weight percent (wt %). As noted herein, the remainder of the application specifies the concentrations of constituent component in mol %. The contaminant or tramp amounts of the constituent components are listed in wt % for manufacturing purposes and one skilled in the art would understand the contaminant and tramp amounts being listed in wt %.

The terms “0 mol %” and “free,” when used to describe the concentration and/or absence of a particular constituent component in a glass composition and the resultant glass article, means that the constituent component is not present in glass composition and the resultant glass article.

Fracture toughness (KIC) represents the ability of a glass composition to resist fracture. Fracture toughness is measured on a non-strengthened glass article, such as measuring the KIC value prior to ion exchange treatment of the glass article, thereby representing a feature of a glass article prior to ion exchange. The fracture toughness test methods described herein are not suitable for glasses that have been exposed to ion exchange treatment. But, fracture toughness measurements performed as described herein on the same glass article prior to ion exchange treatment correlate to fracture toughness after ion exchange treatment, and are accordingly used as such. The chevron notched short bar (CNSB) method utilized to measure the KIC value is disclosed in Reddy, K. P. R. et al, “Fracture Toughness Measurement of Glass and Ceramic Materials Using Chevron-Notched Specimens,” J. Am. Ceram. Soc., 71 [6], C-310-C-313 (1988) except that Y*m is calculated using equation 5 of Bubsey, R. T. et al., “Closed-Form Expressions for Crack-Mouth Displacement and Stress Intensity Factors for Chevron-Notched Short Bar and Short Rod Specimens Based on Experimental Compliance Measurements,” NASA Technical Memorandum 83796, pp. 1-30 (October 1992). Unless otherwise specified, all fracture toughness values were measured by chevron notched short bar (CNSB) method.

Density, as described herein, is measured by the buoyancy method of ASTM C693-93.

The term “coefficient of thermal expansion” and “CTE,” as described herein, is measured in accordance with ASTM E228-85 over the temperature range of 0° C. to 300° C. and is expressed in terms of “×10−7/° C.”

The term “strain point,” as used herein, refers to the temperature at which the viscosity of the glass composition is 1×1014.68 poise as measured in accordance with ASTM C598.

The term “melting point,” as used herein, refers to the temperature at which the viscosity of the glass composition is 200 poise as measured as described below with respect to the Vogel-Fulcher-Tamman relation.

The term “softening point,” as used herein, refers to the temperature at which the viscosity of the glass composition is 1×107.6 poise. The softening point is measured according to the parallel plate viscosity method which measures the viscosity of inorganic glass from 107 to 109 poise as a function of temperature, similar to ASTM C1351M.

The term “annealing point” or “effective annealing temperature” as used herein, refers to the temperature at which the viscosity of the glass composition is 1×1013.18 poise as measured in accordance with ASTM C598.

The elastic modulus (also referred to as Young's modulus) of the glass composition, as described herein, is provided in units of gigapascals (GPa) and is measured in accordance with ASTM C623.

The shear modulus of the glass composition, as described herein, is provided in units of gigapascals (GPa). The shear modulus of the glass composition is measured in accordance with ASTM C623.

Poisson's ratio, as described herein, is measured in accordance with ASTM C623.

Refractive index, as described herein, is measured in accordance with ASTM E1967.

Surface compressive stress is measured with a surface stress meter (FSM) such as commercially available instruments such as the FSM-6000, manufactured by Orihara Industrial Co., Ltd. (Japan). Surface stress measurements rely upon the measurement of the stress optical coefficient (SOC), which is related to the birefringence of the glass article. SOC, in turn, is measured according to Procedure C (Glass Disc Method) described in ASTM standard C770-16, entitled “Standard Test Method for Measurement of Glass Stress-Optical Coefficient,” the contents of which are incorporated herein by reference in their entirety. The central tension (CT) values are measured using a SCALP technique known in the art. The values reported for central tension (CT) herein refer to the central tension at half the thickness of the glass, unless otherwise indicated.

In the figures, compression or compressive stress (CS) is expressed as a positive (i.e., >0) stress, and tension or tensile stress or central tension (CT) is expressed as a negative (i.e., <0) stress. Throughout this description, however, when particular values are given, CS and CT may be expressed as positive or absolute values (i.e., as recited herein, CS=|CS|, and CT=|CT|).

As used herein, “depth of compression” (DOC) refers to the depth at which the stress within the glass article changes from compressive to tensile. At the DOC, the stress crosses from a compressive stress to a tensile stress and thus exhibits a stress value of zero. DOC values given herein are measured using the refracted near-field (RNF) method, unless otherwise indicated. Depth of compression may be measured using a Scattered Light Polariscope (SCALP), such as a SCALP-05 portable scattered light polariscope.

When the RNF method is utilized to measure the stress profile, the CT value provided by SCALP is utilized in the RNF method. In particular, the stress profile measured by RNF is force balanced and calibrated to the CT value provided by a SCALP measurement. The RNF method is described in U.S. Pat. No. 8,854,623, entitled “Systems and methods for measuring a profile characteristic of a glass sample”, which is incorporated herein by reference in its entirety. In particular, the RNF method includes placing the glass article adjacent to a reference block, generating a polarization-switched light beam that is switched between orthogonal polarizations at a rate of between 1 Hz and 50 Hz, measuring an amount of power in the polarization-switched light beam and generating a polarization-switched reference signal, wherein the measured amounts of power in each of the orthogonal polarizations are within 50% of each other. The method further includes transmitting the polarization-switched light beam through the glass sample and reference block for different depths into the glass sample, then relaying the transmitted polarization-switched light beam to a signal photodetector using a relay optical system, with the signal photodetector generating a polarization-switched detector signal. The method also includes dividing the detector signal by the reference signal to form a normalized detector signal and determining the profile characteristic of the glass sample from the normalized detector signal.

As used herein, “depth of layer” (DOL) refers to the depth within a glass article at which an ion of metal oxide diffuses into the glass article where the concentration of the ion reaches a minimum value. DOL values given herein are measured using a surface stress meter (FSM) such as commercially available instruments such as the FSM-6000.

As used herein, the term “knee region” refers to a part of a stress profile of an ion exchanged glass article that starts at the first slope change in the compressive stress region and ends at the depth where the stress changes from compressive stress to tensile stress.

As used herein, the term “knee” refers to the depth of an ion exchanged glass at which the knee region begins.

As used herein, the term “knee stress” refers to the stress at which the knee region begins.

The term “Vogel-Fulcher-Tamman (‘VFT’) relation,” as used herein, describes the temperature dependence of the viscosity and is represented by the following equation:

log ⁢ η = A + B T - T o

where η is viscosity. To determine VFT A, VFT B, and VFT To, the viscosity of the glass composition is measured over a given temperature range. The raw data of viscosity versus temperature is then fit with the VFT equation by least-squares fitting to obtain A, B, and To. With these values, a viscosity point (i.e., 200 P Temperature (“melting point”), 35,000 P Temperature, and 200,000 P Temperature) at any temperature above softening point may be calculated.

The term “liquidus viscosity,” as used herein, refers to the viscosity of the glass composition at the onset of devitrification (i.e., at the liquidus temperature as determined with the gradient furnace method according to ASTM C829-81).

The term “liquidus temperature,” as used herein, refers to the temperature at which the glass composition begins to devitrify as determined with the gradient furnace method according to ASTM C829-81.

As used herein, the “frangibility limit” refers to the central tension or stored strain energy above which the glass article exhibits frangible behavior. “Frangibility” or “frangible behavior” refers to specific fracture behavior when a material is subjected to an impact or insult. As utilized herein, a glass article is considered “non-frangible” when it exhibits no branching in a test area as a result of a frangibility test. As utilized herein, a branch originates at the impact point, and a fragment is considered to be within the test area is any part of the fragment extends into the test area. The fragments, bifurcations, and branches are counted based on any 25 mm by 25 mm square centered on the impact point. Thus, a glass article is considered non-frangible if it does not show any branching for any 25 mm by 25 mm square centered on the impact point where the breakage is created according to the procedure described below. A glass article is considered “borderline frangible” or close to the frangibility limit if a glass article shows less than or equal to 5 braches for any 25 mm by 25 mm square centered on the impact point. A glass article is considered “frangible” if a glass article shows more than 5 branches for any 25 mm by 25 mm square centered on the impact point. In a frangibility test, an impact probe is brought in to contact with the multi-phase glass, with the depth to which the impact probe extends into the multi-phase glass increasing in successive contact iterations. The step-wise increase in depth of the impact probe allows the flaw produced by the impact probe to reach the tension region while preventing the application of excessive external force that would prevent the accurate determination of the frangible behavior of the glass article. In embodiments, the depth of the impact probe in the multi-phase glass may increase by about 5 μm in each iteration, with the impact probe being removed from contact with the glass article between each iteration. The test area is any 25 mm by 25 mm square centered at the impact point. While coatings, adhesive layers, and the like may be used in conjunction with the multi-phase glass described herein, such external restraints are not used in determining the frangibility or frangible behavior of the multi-phase glass. In embodiments, a film that does not affect the fracture behavior of the multi-phase glass may be applied to the multi-phase glass prior to the frangibility test to prevent the ejection of fragments from the multi-phase glass.

FIG. 1A depicts a non-frangible test result. As shown in FIG. 1A, the test area is a square that is centered at the impact point 130, where the length of a side of the square a is 25 mm. The sample shown in FIG. 1A includes two fragments 142 and no branches. Since the sample shown in FIG. 1A does not have any branches, it is considered non-frangible.

FIG. 1B depicts another non-frangible test result. As shown in FIG. 1B, the non-frangible sample is centered at the impact point 130 and includes six fragments 142 and no branches. Since the sample shown in FIG. 1B contains no branches, it is considered non-frangible.

A borderline frangible sample is depicted in FIG. 2A. The sample shown in FIG. 2A is centered at the impact point 130 and includes nine fragments 142 and three branches 140. Since the sample shown in FIG. 2A contains five or less branches, it is considered borderline frangible.

Another borderline frangible sample is depicted in FIG. 2B. As shown in FIG. 2B, the sample is centered at the impact point 130 and includes seven fragments 142 and one branch 140. Since the sample shown in FIG. 2B contains five or less branches, is considered borderline frangible.

A frangible sample is depicted in FIG. 3A. The sample is centered at the impact point 130 and includes seventeen fragments 142 having twelve branches 140. Since the sample shown in FIG. 3A contains more than 5 branches, it is considered frangible.

Another frangible sample is depicted in FIG. 3B. The sample is centered at the impact point 130 and includes nineteen fragments 142 having twelve crack branches 140. Since the sample depicted in FIG. 3B contains more than 5 branches, the sample is considered frangible.

In the frangibility test described herein, the impact is delivered to the surface of the glass article with a force that is just sufficient to release the internally stored energy present within the strengthened glass article. That is, the point impact force is sufficient to create at least one new crack at the surface of the strengthened glass sheet and extend the crack through the compressive stress layer into the region that is under central tension (CT).

Chemical strengthening processes have been used to achieve high strength and high toughness in alkali silicate glasses. For example, Li2O, which has a relatively high field strength as compared to other alkali oxides such as Na2O, may be included in the glass compositions to impart relatively higher Young's modulus and fracture toughness and enable ion exchangeability. However, lithium prices are increasing due to the rapid adoption of electric vehicles.

Disclosed herein are glass compositions and glass articles formed therefrom which mitigate the aforementioned problems. Specifically, the glass compositions and the resultant glass articles disclosed herein are lithium-free or substantially lithium-free and comprise Na2O, Al2O3 and alkaline earth oxides (i.e., MgO and CaO), which results in ion exchangeable glass compositions having improved Young's modulus and fracture toughness.

The glass compositions and resultant glass articles described herein may be described as aluminosilicate glass compositions and articles and comprise SiO2 and Al2O3. The glass compositions and resultant glass articles described herein also include alkaline earth oxides (i.e., MgO and/or CaO) to increase Young's modulus and/or fracture toughness. The glass compositions and resultant glass articles described herein are free or substantially free of Li and instead include Na2O to enable the ion exchangeability of the glass compositions.

SiO2 is the primary glass former in the glass compositions described herein and may function to stabilize the network structure of the glass articles. The concentration of SiO2 in the glass compositions and resultant glass articles should be sufficiently high (i.e., greater than or equal to 50 mol %) to provide basic glass forming capability. The amount of SiO2 may be limited (i.e., less than or equal to 70 mol %) to control the liquidus temperature of the glass composition, as the liquidus temperature of pure SiO2 or high SiO2 glasses is undesirably high. Thus, limiting the concentration of SiO2 may aid in improving the meltability and the formability of the resulting glass article.

Accordingly, in embodiments, the glass composition and resultant glass article may comprise greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2. In embodiments, the concentration of SiO2 in the glass composition and the resultant glass article may be greater than or equal to 50 mol %, greater than or equal to 52 mol %, or even greater than or equal to 54 mol %. In embodiments, the concentration of SiO2 in the glass composition and the resultant glass article may be less than or equal to 70 mol %, less than or equal to 67 mol %, less than or equal to 65 mol %, or even less than or equal to 63 mol %. In embodiments, the concentration of SiO2 in the glass composition and the resultant glass article may be greater than or equal to 50 mol % and less than or equal to 70 mol %, greater than or equal to 50 mol % and less than or equal to 67 mol %, greater than or equal to 50 mol % and less than or equal to 65 mol %, greater than or equal to 50 mol % and less than or equal to 63 mol %, greater than or equal to 52 mol % and less than or equal to 70 mol %, greater than or equal to 52 mol % and less than or equal to 67 mol %, greater than or equal to 52 mol % and less than or equal to 65 mol %, greater than or equal to 52 mol % and less than or equal to 63 mol %, greater than or equal to 54 mol % and less than or equal to 70 mol %, greater than or equal to 54 mol % and less than or equal to 67 mol %, greater than or equal to 54 mol % and less than or equal to 65 mol %, or even greater than or equal to 54 mol % and less than or equal to 63 mol %, or any and all sub-ranges formed from any of these endpoints.

Like SiO2, Al2O3 may also stabilize the glass network and additionally provides improved mechanical properties and chemical durability to the resulting glass article. The amount of Al2O3 may also be tailored to the control the viscosity of the glass composition. The concentration of Al2O3 should be sufficiently high (i.e., greater than or equal to 15 mol %) such that the glass composition and the resultant glass article have the desired Young's Modulus (i.e., greater than or equal to 60 GPa) and the desired fracture toughness (greater than or equal to 0.75 MPa·m1/2). However, if the amount of Al2O3 is too high (i.e., greater than 30 mol %), the viscosity of the melt may increase, thereby diminishing the formability of the glass composition. In embodiments, the glass composition and resultant glass article may comprise greater than or equal to 15 mol % and less than or equal to 30 mol % Al2O3. In embodiments, the glass composition and resultant glass article may comprise greater than or equal to 16 mol % and less than or equal to 28 mol % Al2O3. In embodiments, the concentration of Al2O3 in the glass composition and resultant glass article may be greater than or equal to 15 mol %, greater than or equal to 16 mol %, greater than or equal to 17 mol %, or even greater than or equal to 18 mol %. In embodiments, the concentration of Al2O3 in the glass composition and the resultant glass article may be less than or equal 30 mol %, less than or equal to 27 mol %, less than or equal to 24 mol %, or even less than or equal to 21 mol %. In embodiments, the concentration of Al2O3 in the glass composition and the resultant glass article may be greater than or equal 15 mol % and less than or equal to 30 mol %, greater than or equal 15 mol % and less than or equal to 27 mol %, greater than or equal 15 mol % and less than or equal to 24 mol %, greater than or equal 15 mol % and less than or equal to 21 mol %, greater than or equal 16 mol % and less than or equal to 30 mol %, greater than or equal 16 mol % and less than or equal to 27 mol %, greater than or equal 16 mol % and less than or equal to 24 mol %, greater than or equal 16 mol % and less than or equal to 21 mol %, greater than or equal 17 mol % and less than or equal to 30 mol %, greater than or equal 17 mol % and less than or equal to 27 mol %, greater than or equal 17 mol % and less than or equal to 24 mol %, greater than or equal 17 mol % and less than or equal to 21 mol %, greater than or equal 18 mol % and less than or equal to 30 mol %, greater than or equal 18 mol % and less than or equal to 27 mol %, greater than or equal 18 mol % and less than or equal to 24 mol %, or even greater than or equal 18 mol % and less than or equal to 21 mol %, or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass composition and resultant glass article may comprise greater than or equal to 17 mol % and less than or equal to 30 mol % Al2O3. In embodiments, the glass composition and resultant glass article may comprise greater than or equal to 17.5 mol % and less than or equal to 27 mol % Al2O3. In embodiments, the concentration of Al2O3 in the glass composition and resultant glass article may be greater than or equal to 17 mol %, greater than or equal to 17.5 mol %, or even greater than or equal to 18 mol %. In embodiments, the concentration of Al2O3 in the glass composition and the resultant glass article may be less than or equal 30 mol %, less than or equal to 27 mol %, less than or equal to 24 mol %, or even less than or equal to 21 mol %. In embodiments, the concentration of Al2O3 in the glass composition and the resultant glass article may be greater than or equal 17 mol % and less than or equal to 30 mol % Al2O3, greater than or equal to 17 mol % and less than or equal to 27 mol % Al2O3, greater than or equal to 17 mol % and less than or equal to 24 mol % Al2O3, greater than or equal to 17 mol % and less than or equal to 21 mol % Al2O3, greater than or equal to 17.5 mol % and less than or equal to 30 mol % Al2O3, greater than or equal to 17.5 mol % and less than or equal to 27 mol % Al2O3, greater than or equal to 17.5 mol % and less than or equal to 24 mol % Al2O3, greater than or equal to 17.5 mol % and less than or equal to 21 mol % Al2O3, greater than or equal to 18 mol % and less than or equal to 30 mol % Al2O3, greater than or equal to 18 mol % and less than or equal to 27 mol % Al2O3, greater than or equal to 18 mol % and less than or equal to 24 mol % Al2O3, or even greater than or equal to 18 mol % and less than or equal to 21 mol % Al2O3, or any and all sub-ranges formed from any of these endpoints.

As described hereinabove, the glass compositions and the resultant glass articles may contain alkali oxides, such as Na2O, to enable the ion exchangeability of the glass compositions. Na2O aids in the ion exchangeability of the glass composition. In embodiments, the glass composition and the resultant glass article may comprise greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O. In embodiments, the glass composition and the resultant glass article may comprise greater than or equal to 7 mol % and less than or equal to 18 mol % Na2O. In embodiments, the concentration of Na2O in the glass composition and the resultant glass article may be greater than or equal to 5 mol %, greater than or equal to 6 mol %, greater than or equal to 7 mol %, greater than or equal to 8 mol %, or even greater than or equal to 9 mol %. In embodiments, the concentration of Na2O in the glass composition and the resultant glass article may be less than or equal to 20 mol %, less than or equal to 18 mol % or even less than or equal to 16 mol %. In embodiments, the concentration of Na2O in the glass composition and the resultant glass article may be greater than or equal to 5 mol % and less than or equal to 20 mol %, greater than or equal to 5 mol % and less than or equal to 18 mol %, greater than or equal to 5 mol % and less than or equal to 16 mol %, greater than or equal to 6 mol % and less than or equal to 20 mol %, greater than or equal to 6 mol % and less than or equal to 18 mol %, greater than or equal to 6 mol % and less than or equal to 16 mol %, greater than or equal to 7 mol % and less than or equal to 20 mol %, greater than or equal to 7 mol % and less than or equal to 18 mol %, greater than or equal to 7 mol % and less than or equal to 16 mol %, greater than or equal to 8 mol % and less than or equal to 20 mol %, greater than or equal to 8 mol % and less than or equal to 18 mol %, greater than or equal to 8 mol % and less than or equal to 16 mol %, greater than or equal to 9 mol % and less than or equal to 20 mol %, greater than or equal to 9 mol % and less than or equal to 18 mol %, or even greater than or equal to 9 mol % and less than or equal to 16 mol %, or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass composition and the resultant glass article may comprise greater than or equal to 5 mol % and less than or equal to 17 mol % Na2O. In embodiments, the concentration of Na2O in the glass composition and the resultant glass article may be greater than or equal to 5 mol %, greater than or equal to 6 mol %, greater than or equal to 7 mol %, greater than or equal to 8 mol %, or even greater than or equal to 9 mol %. In embodiments, the concentration of Na2O in the glass composition and the resultant glass article may be less than or equal to 20 mol %, less than or equal to 17 mol %, or even less than or equal to 15 mol %. In embodiments, the concentration of Na2O in the glass composition and the resultant glass article may be greater than or equal to 5 mol % and less than or equal to 20 mol %, greater than or equal to 5 mol % and less than or equal to 17 mol %, greater than or equal to 5 mol % and less than or equal to 15 mol %, greater than or equal to 6 mol % and less than or equal to 20 mol %, greater than or equal to 6 mol % and less than or equal to 17 mol %, greater than or equal to 6 mol % and less than or equal to 15 mol %, greater than or equal to 7 mol % and less than or equal to 20 mol %, greater than or equal to 7 mol % and less than or equal to 17 mol %, greater than or equal to 7 mol % and less than or equal to 15 mol %, greater than or equal to 8 mol % and less than or equal to 20 mol %, greater than or equal to 8 mol % and less than or equal to 17 mol %, greater than or equal to 8 mol % and less than or equal to 15 mol %, greater than or equal to 9 mol % and less than or equal to 20 mol %, greater than or equal to 9 mol % and less than or equal to 17 mol %, or even greater than or equal to 9 mol % and less than or equal to 15 mol %, or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass compositions and the resultant glass articles may contain other alkali oxides, such as K2O, to enable ion exchangeability, increase diffusivity, and lower liquidus temperature. In embodiments, the glass composition and the resultant glass article may comprise greater than or equal to 0 mol % and less than or equal to 2 mol % K2O. In embodiments, the concentration of K2O in the glass composition and the resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.05 mol %, greater than or equal to 0.1 mol %, greater than or equal to 0.25 mol %, or even greater than or equal to 0.5 mol %. In embodiments, the concentration of K2O in the glass composition and the resultant glass article may be less than or equal to 2 mol %, less than or equal to 1.5 mol %, less than or equal to 1 mol %, or even less than or equal to 0.5 mol %. In embodiments, the concentration of K2O in the glass composition and the resultant glass article may be greater than or equal to 0 mol % and less than or equal to 2 mol %, greater than or equal to 0 mol % and less than or equal to 1.5 mol %, greater than or equal to 0 mol % and less than or equal to 1 mol %, greater than or equal to 0 mol % and less than or equal to 0.5 mol %, greater than or equal to 0.05 mol % and less than or equal to 2 mol %, greater than or equal to 0.05 mol % and less than or equal to 1.5 mol %, greater than or equal to 0.05 mol % and less than or equal to 1 mol %, greater than or equal to 0.05 mol % and less than or equal to 0.5 mol %, greater than or equal to 0.1 mol % and less than or equal to 2 mol %, greater than or equal to 0.1 mol % and less than or equal to 1.5 mol %, greater than or equal to 0.1 mol % and less than or equal to 1 mol %, greater than or equal to 0.1 mol % and less than or equal to 0.5 mol %, greater than or equal to 0.25 mol % and less than or equal to 2 mol %, greater than or equal to 0.25 mol % and less than or equal to 1.5 mol %, greater than or equal to 0.25 mol % and less than or equal to 1 mol %, greater than or equal to 0.25 mol % and less than or equal to 0.5 mol %, greater than or equal to 0.5 mol % and less than or equal to 2 mol %, greater than or equal to 0.5 mol % and less than or equal to 1.5 mol %, or even greater than or equal to 0.5 mol % and less than or equal to 1 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition and the resultant glass article may be free or substantially free of K2O.

As described hereinabove, the glass compositions and the resultant glass article may contain alkaline earth oxides (i.e., MgO and/or CaO) to increase Young's modulus and/or fracture toughness. RO is the sum (in mol %) of MgO and CaO present in the glass composition and the resultant glass article (i.e., RO=MgO (mol %)+CaO (mol %)). These alkaline earth oxides aid in lowering the viscosity of a glass composition, which enhances the formability. Compared to the alkali oxide components, the alkaline earth oxides increase the strain point, the Young's modulus, and the fracture toughness. The alkaline earth oxides may also improve the ion exchangeability. However, when too much of these alkali oxides are added to the glass composition, the diffusivity of sodium ions in the resultant glass article decreases which, in turn, adversely impacts the ion exchange performance (i.e., the ability to ion exchange) of the resultant glass article.

In embodiments, the concentration of RO in the glass composition and the resultant glass article may be greater 0 mol % and less than or equal to 30 mol %. In embodiments, the concentration of RO in the glass composition and the resultant glass article may be greater than or equal to 1 mol % and less than or equal to 25 mol %. In embodiments, the concentration of RO in the glass composition and the resultant glass article may be greater than 0 mol %, greater than or equal to 1 mol %, greater than or equal to 3 mol %, greater than or equal to 5 mol %, or even greater than or equal to 7 mol %. In embodiments, the concentration of RO in the glass composition and the resultant glass article may be less than or equal to 30 mol %, less than or equal to 20 mol %, or even less than or equal to 15 mol %. In embodiments, the concentration of RO in the glass composition and the resultant glass article may be greater than 0 mol % and less than or equal to 30 mol %, greater than 0 mol % and less than or equal to 20 mol %, greater than 0 mol % and less than or equal to 15 mol %, greater than or equal to 1 mol % and less than or equal to 30 mol %, greater than or equal to 1 mol % and less than or equal to 20 mol %, greater than or equal to 1 mol % and less than or equal to 15 mol %, greater than or equal to 3 mol % and less than or equal to 30 mol %, greater than or equal to 3 mol % and less than or equal to 20 mol %, greater than or equal to 3 mol % and less than or equal to 15 mol %, greater than or equal to 5 mol % and less than or equal to 30 mol %, greater than or equal to 5 mol % and less than or equal to 20 mol %, greater than or equal to 5 mol % and less than or equal to 15 mol %, greater than or equal to 7 mol % and less than or equal to 30 mol %, greater than or equal to 7 mol % and less than or equal to 20 mol %, or even greater than or equal to 7 mol % and less than or equal to 15 mol %, or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass composition and the resultant glass article may comprise greater than or equal to 0 mol % and less than or equal to 15 mol % MgO. In embodiments, the glass composition and the resultant glass article may comprise greater than 0 mol % and less than or equal to 13 mol % MgO. In embodiments, the concentration of MgO in the glass composition and the resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.01 mol %, greater than or equal to 0.1 mol %, greater than or equal to 0.5 mol %, greater than or equal to 3 mol %, or even greater than or equal to 5 mol %. In embodiments, the concentration of MgO in the glass composition and the resultant glass article may be less than or equal to 15 mol %, less than or equal to 13 mol %, less than or equal to 10 mol %, less than or equal to 7 mol %, or even less than or equal to 5 mol %. In embodiments, the concentration of MgO in the glass composition and the resultant glass article may be greater than or equal to 0 mol % and less than or equal to 15 mol %, greater than or equal to 0 mol % and less than or equal to 13 mol %, greater than or equal to 0 mol % and less than or equal to 10 mol %, greater than or equal to 0 mol % and less than or equal to 7 mol %, greater than or equal to 0 mol % and less than or equal to 5 mol %, greater than or equal to 0.01 mol % and less than or equal to 15 mol %, greater than or equal to 0.01 mol % and less than or equal to 13 mol %, greater than or equal to 0.01 mol % and less than or equal to 10 mol %, greater than or equal to 0.01 mol % and less than or equal to 7 mol %, greater than or equal to 0.01 mol % and less than or equal to 5 mol %, greater than or equal to 0.1 mol % and less than or equal to 15 mol %, greater than or equal to 0.1 mol % and less than or equal to 13 mol %, greater than or equal to 0.1 mol % and less than or equal to 10 mol %, greater than or equal to 0.1 mol % and less than or equal to 7 mol %, greater than or equal to 0.1 mol % and less than or equal to 5 mol %, greater than or equal to 0.5 mol % and less than or equal to 15 mol %, greater than or equal to 0.5 mol % and less than or equal to 13 mol %, greater than or equal to 0.5 mol % and less than or equal to 10 mol %, greater than or equal to 0.5 mol % and less than or equal to 7 mol %, greater than or equal to 0.5 mol % and less than or equal to 5 mol %, greater than or equal to 3 mol % and less than or equal to 15 mol %, greater than or equal to 3 mol % and less than or equal to 13 mol %, greater than or equal to 3 mol % and less than or equal to 10 mol %, greater than or equal to 3 mol % and less than or equal to 7 mol %, greater than or equal to 3 mol % and less than or equal to 5 mol %, greater than or equal to 5 mol % and less than or equal to 15 mol %, greater than or equal to 5 mol % and less than or equal to 13 mol %, greater than or equal to 5 mol % and less than or equal to 10 mol %, or even greater than or equal to 5 mol % and less than or equal to 7 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition and the resultant glass article may be free or substantially free of MgO.

In embodiments, the glass composition and the resultant glass article may comprise greater than 0 mol % and less than or equal to 15 mol % MgO. In embodiments, the glass composition and the resultant glass article may comprise greater than or equal to 0.01 mol % and less than or equal to 13 mol % MgO.

In embodiments, the glass composition and the resultant glass article may comprise greater than or equal to 0 mol % and less than or equal to 15 mol % CaO. In embodiments, the glass composition and the resultant glass article may comprise greater than 0 mol % and less than or equal to 13 mol % CaO. In embodiments, the concentration of CaO in the glass composition and the resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.01 mol %, greater than or equal to 0.1 mol %, greater than or equal to 0.5 mol %, greater than or equal to 1 mol %, greater than or equal to 3 mol %, or even greater than or equal to 5 mol %. In embodiments, the concentration of CaO in the glass composition and the resultant glass article may be less than or equal to 15 mol %, less than or equal to 13 mol %, less than or equal to 10 mol %, less than or equal to 7 mol %, or even less than or equal to 5 mol %. In embodiments, the concentration of CaO in the glass composition and the resultant glass article may be greater than or equal to 0 mol % and less than or equal to 15 mol %, greater than or equal to 0 mol % and less than or equal to 13 mol %, greater than or equal to 0 mol % and less than or equal to 10 mol %, greater than or equal to 0 mol % and less than or equal to 7 mol %, greater than or equal to 0 mol % and less than or equal to 5 mol %, greater than or equal to 0.01 mol % and less than or equal to 15 mol %, greater than or equal to 0.01 mol % and less than or equal to 13 mol %, greater than or equal to 0.01 mol % and less than or equal to 10 mol %, greater than or equal to 0.01 mol % and less than or equal to 7 mol %, greater than or equal to 0.01 mol % and less than or equal to 5 mol %, greater than or equal to 0.1 mol % and less than or equal to 15 mol %, greater than or equal to 0.1 mol % and less than or equal to 13 mol %, greater than or equal to 0.1 mol % and less than or equal to 10 mol %, greater than or equal to 0.1 mol % and less than or equal to 7 mol %, greater than or equal to 0.1 mol % and less than or equal to 5 mol %, greater than or equal to 0.5 mol % and less than or equal to 15 mol %, greater than or equal to 0.5 mol % and less than or equal to 13 mol %, greater than or equal to 0.5 mol % and less than or equal to 10 mol %, greater than or equal to 0.5 mol % and less than or equal to 7 mol %, greater than or equal to 0.5 mol % and less than or equal to 5 mol %, greater than or equal to 3 mol % and less than or equal to 15 mol %, greater than or equal to 3 mol % and less than or equal to 13 mol %, greater than or equal to 3 mol % and less than or equal to 10 mol %, greater than or equal to 3 mol % and less than or equal to 7 mol %, greater than or equal to 3 mol % and less than or equal to 5 mol %, greater than or equal to 5 mol % and less than or equal to 15 mol %, greater than or equal to 5 mol % and less than or equal to 13 mol %, greater than or equal to 5 mol % and less than or equal to 10 mol %, or even greater than or equal to 5 mol % and less than or equal to 7 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition and the resultant glass article may be free or substantially free of CaO.

In embodiments, the glass compositions and the resultant glass articles may contain other alkaline earth oxides, such as ZnO, SrO, and BaO.

In embodiments, the glass composition and the resultant glass article may comprise greater than or equal to 0 mol % and less than or equal to 15 mol % ZnO. In embodiments, the concentration of ZnO in the glass composition and the resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.01 mol %, greater than or equal to 0.1 mol %, greater than or equal to 0.5 mol %, greater than or equal to 3 mol %, or even greater than or equal to 5 mol %. In embodiments, the concentration of ZnO in the glass composition and the resultant glass article may be less than or equal to 15 mol %, less than or equal to 13 mol %, less than or equal to 10 mol %, less than or equal to 7 mol %, or even less than or equal to 5 mol %. In embodiments, the concentration of ZnO in the glass composition and the resultant glass article may be greater than or equal to 0 mol % and less than or equal to 15 mol %, greater than or equal to 0 mol % and less than or equal to 13 mol %, greater than or equal to 0 mol % and less than or equal to 10 mol %, greater than or equal to 0 mol % and less than or equal to 7 mol %, greater than or equal to 0 mol % and less than or equal to 5 mol %, greater than or equal to 0.01 mol % and less than or equal to 15 mol %, greater than or equal to 0.01 mol % and less than or equal to 13 mol %, greater than or equal to 0.01 mol % and less than or equal to 10 mol %, greater than or equal to 0.01 mol % and less than or equal to 7 mol %, greater than or equal to 0.01 mol % and less than or equal to 5 mol %, greater than or equal to 0.1 mol % and less than or equal to 15 mol %, greater than or equal to 0.1 mol % and less than or equal to 13 mol %, greater than or equal to 0.1 mol % and less than or equal to 10 mol %, greater than or equal to 0.1 mol % and less than or equal to 7 mol %, greater than or equal to 0.1 mol % and less than or equal to 5 mol %, greater than or equal to 0.5 mol % and less than or equal to 15 mol %, greater than or equal to 0.5 mol % and less than or equal to 13 mol %, greater than or equal to 0.5 mol % and less than or equal to 10 mol %, greater than or equal to 0.5 mol % and less than or equal to 7 mol %, greater than or equal to 0.5 mol % and less than or equal to 5 mol %, greater than or equal to 3 mol % and less than or equal to 15 mol %, greater than or equal to 3 mol % and less than or equal to 13 mol %, greater than or equal to 3 mol % and less than or equal to 10 mol %, greater than or equal to 3 mol % and less than or equal to 7 mol %, greater than or equal to 3 mol % and less than or equal to 5 mol %, greater than or equal to 5 mol % and less than or equal to 15 mol %, greater than or equal to 5 mol % and less than or equal to 13 mol %, greater than or equal to 5 mol % and less than or equal to 10 mol %, or even greater than or equal to 5 mol % and less than or equal to 7 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition and the resultant glass article may be free or substantially free of ZnO.

In embodiments, the glass composition and the resultant glass article may comprise greater than or equal to 0 mol % and less than or equal to 2.5 mol % SrO. In embodiments, the concentration of SrO in the glass composition and the resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.1 mol %, or even greater than or equal to 0.5 mol %. In embodiments, the concentration of SrO in the glass composition and the resultant glass article may be less than or equal to 2.5 mol %, less than or equal to 2 mol %, less than or equal to 1.5 mol %, or even less than or equal to 1 mol %. In embodiments, the concentration of SrO in the glass composition and the resultant glass article may be greater than or equal to 0 mol % and less than or equal to 2.5 mol %, greater than or equal to 0 mol % and less than or equal to 2 mol %, greater than or equal to 0 mol % and less than or equal to 1.5 mol %, greater than or equal to 0 mol % and less than or equal to 1 mol %, greater than or equal to 0.1 mol % and less than or equal to 2.5 mol %, greater than or equal to 0.1 mol % and less than or equal to 2 mol %, greater than or equal to 0.1 mol % and less than or equal to 1.5 mol %, greater than or equal to 0.1 mol % and less than or equal to 1 mol %, greater than or equal to 0.5 mol % and less than or equal to 2.5 mol %, greater than or equal to 0.5 mol % and less than or equal to 2 mol %, greater than or equal to 0.5 mol % and less than or equal to 1.5 mol %, or even greater than or equal to 0.5 mol % and less than or equal to 1 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition and the resultant glass article may be free or substantially free of SrO.

In embodiments, the glass composition and the resultant glass article may comprise greater than or equal to 0 mol % and less than or equal to 2.5 mol % BaO. In embodiments, the concentration of BaO in the glass composition and the resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.1 mol %, or even greater than or equal to 0.5 mol %. In embodiments, the concentration of BaO in the glass composition and the resultant glass article may be less than or equal to 2.5 mol %, less than or equal to 2 mol %, less than or equal to 1.5 mol %, or even less than or equal to 1 mol %. In embodiments, the concentration of BaO in the glass composition and the resultant glass article may be greater than or equal to 0 mol % and less than or equal to 2.5 mol %, greater than or equal to 0 mol % and less than or equal to 2 mol %, greater than or equal to 0 mol % and less than or equal to 1.5 mol %, greater than or equal to 0 mol % and less than or equal to 1 mol %, greater than or equal to 0.1 mol % and less than or equal to 2.5 mol %, greater than or equal to 0.1 mol % and less than or equal to 2 mol %, greater than or equal to 0.1 mol % and less than or equal to 1.5 mol %, greater than or equal to 0.1 mol % and less than or equal to 1 mol %, greater than or equal to 0.5 mol % and less than or equal to 2.5 mol %, greater than or equal to 0.5 mol % and less than or equal to 2 mol %, greater than or equal to 0.5 mol % and less than or equal to 1.5 mol %, or even greater than or equal to 0.5 mol % and less than or equal to 1 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition and the resultant glass article may be free or substantially free of BaO.

The glass compositions and the resultant glass articles described herein are free or substantially free of Li (i.e., Li2O).

The total amount of Na2O+RO in the glass composition and the resultant glass article may be limited (i.e., less than or equal to 30 mol %) to prevent devitrification of the glass composition. In embodiments, the glass composition and the resultant glass article may be peraluminous (i.e., the amount of Al2O3 in the glass composition is greater than the sum of Na2O and RO), which may increase the fracture toughness of the glass composition such that the glass compositions are more resistant to damage and/or failure. In embodiments, the total amount of (Na2O+RO)/Al2O3 in the glass composition and the resultant glass article may be greater than or equal to 0.5, greater than or equal to 0.65, greater than or equal to 0.8, or even greater than or equal to 0.95. In embodiments, the total amount of (Na2O+RO)/Al2O3 in the glass composition may be less than or equal to 1.5, less than or equal to 1.4, or even less than or equal to 1.3. In embodiments, the total amount of (Na2O+RO)/Al2O3 in the glass composition may be greater than or equal to 0.5 and less than or equal to 1.5, greater than or equal to 0.5 and less than or equal to 1.4, greater than or equal to 0.5 and less than or equal to 1.3, greater than or equal to 0.65 and less than or equal to 1.5, greater than or equal to 0.65 and less than or equal to 1.4, greater than or equal to 0.65 and less than or equal to 1.3, greater than or equal to 0.8 and less than or equal to 1.5, greater than or equal to 0.8 and less than or equal to 1.4, greater than or equal to 0.8 and less than or equal to 1.3, greater than or equal to 0.95 and less than or equal to 1.5, greater than or equal to 0.95 and less than or equal to 1.4, or even greater than or equal to 0.95 and less than or equal to 1.3, or any and all sub-ranges formed from any of these endpoints.

In embodiments, the total amount of (Na2O+RO)/Al2O3 in the glass composition and the resultant glass article may be greater than or equal to 0.25, greater than or equal to 0.5, greater than or equal to 0.65, greater than or equal to 0.8, or even greater than or equal to 0.95. In embodiments, the total amount of (Na2O+RO)/Al2O3 in the glass composition and the resultant glass article may be less than or equal to 1.5, less than or equal to 1.4, or even less than or equal to 1.3. In embodiments, the total amount of (Na2O+RO)/Al2O3 in the glass composition and the resultant glass article may be greater than or equal to 0.25 and less than or equal to 1.5, greater than or equal to 0.25 and less than or equal to 1.4, greater than or equal to 0.25 and less than or equal to 1.3, greater than or equal to 0.5 and less than or equal to 1.5, greater than or equal to 0.5 and less than or equal to 1.4, greater than or equal to 0.5 and less than or equal to 1.3, greater than or equal to 0.65 and less than or equal to 1.5, greater than or equal to 0.65 and less than or equal to 1.4, greater than or equal to 0.65 and less than or equal to 1.3, greater than or equal to 0.8 and less than or equal to 1.5, greater than or equal to 0.8 and less than or equal to 1.4, greater than or equal to 0.8 and less than or equal to 1.3, greater than or equal to 0.95 and less than or equal to 1.5, greater than or equal to 0.95 and less than or equal to 1.4, or even greater than or equal to 0.95 and less than or equal to 1.3, or any and all sub-ranges formed from any of these endpoints.

Like SiO2 and Al2O3, P2O5 may be added to the glass composition and the resultant glass article as a network former, thereby reducing the meltability and formability of the glass composition. Thus, P2O5 may be added in amounts that do not overly decrease these properties. In other embodiments, P2O5 may be added to the glass composition and the resultant glass article to decrease the liquidus temperature, thereby improving formability. The addition of P2O5 may also increase the diffusivity of ions in the glass article during ion exchange treatment, thereby increasing the efficiency of these treatments. In embodiments, the glass composition and resultant glass article may comprise greater than 0 mol % and less than or equal to 5 mol % P2O5. In embodiments, the concentration of P2O5 in the glass composition and resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.05 mol %, greater than or equal to 0.1 mol %, or even greater than or equal to 0.15 mol %. In embodiments, the concentration of P2O5 in the glass composition and resultant glass article may be less than or equal to 5 mol %, less than or equal to 4 mol %, less than or equal to 3 mol %, less than or equal to 2 mol %, or even less than or equal to 1 mol %. In embodiments, the concentration of P2O5 in the glass composition and resultant glass article may be greater than or equal to 0 mol % and less than or equal to 5 mol %, greater than or equal to 0 mol % and less than or equal to 4 mol %, greater than or equal to 0 mol % and less than or equal to 3 mol %, greater than or equal to 0 mol % and less than or equal to 2 mol %, greater than or equal to 0 mol % and less than or equal to 1 mol %, greater than or equal to 0.05 mol % and less than or equal to 5 mol %, greater than or equal to 0.05 mol % and less than or equal to 4 mol %, greater than or equal to 0.05 mol % and less than or equal to 3 mol %, greater than or equal to 0.05 mol % and less than or equal to 2 mol %, greater than or equal to 0.05 mol % and less than or equal to 1 mol %, greater than or equal to 0.1 mol % and less than or equal to 5 mol %, greater than or equal to 0.1 mol % and less than or equal to 4 mol %, greater than or equal to 0.1 mol % and less than or equal to 3 mol %, greater than or equal to 0.1 mol % and less than or equal to 2 mol %, greater than or equal to 0.1 mol % and less than or equal to 1 mol %, greater than or equal to 0.15 mol % and less than or equal to 5 mol %, greater than or equal to 0.15 mol % and less than or equal to 4 mol %, greater than or equal to 0.15 mol % and less than or equal to 3 mol %, or even greater than or equal to 0.15 mol % and less than or equal to 2 mol %, greater than or equal to 0.15 mol % and less than or equal to 1 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition and the resultant glass article may be free or substantially free of P2O5.

In embodiments, the concentration of P2O5 in the glass composition and resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.1 mol %, greater than or equal to 0.2 mol %, or even greater than or equal to 0.4 mol %. In embodiments, the concentration of P2O5 in the glass composition and resultant glass article may be less than or equal to 5 mol %, less than or equal to 4 mol %, less than or equal to 3 mol %, less than or equal to 2 mol %, or even less than or equal to 1 mol %. In embodiments, the concentration of P2O5 in the glass composition and resultant glass article may be greater than or equal to 0 mol % and less than or equal to 5 mol %, greater than or equal to 0 mol % and less than or equal to 4 mol %, greater than or equal to 0 mol % and less than or equal to 3 mol %, greater than or equal to 0 mol % and less than or equal to 2 mol %, greater than or equal to 0 mol % and less than or equal to 1 mol %, greater than or equal to 0.1 mol % and less than or equal to 5 mol %, greater than or equal to 0.1 mol % and less than or equal to 4 mol %, greater than or equal to 0.1 mol % and less than or equal to 3 mol %, greater than or equal to 0.1 mol % and less than or equal to 2 mol %, greater than or equal to 0.1 mol % and less than or equal to 1 mol %, greater than or equal to 0.2 mol % and less than or equal to 5 mol %, greater than or equal to 0.2 mol % and less than or equal to 4 mol %, greater than or equal to 0.2 mol % and less than or equal to 3 mol %, greater than or equal to 0.2 mol % and less than or equal to 2 mol %, greater than or equal to 0.2 mol % and less than or equal to 1 mol %, greater than or equal to 0.4 mol % and less than or equal to 5 mol %, greater than or equal to 0.4 mol % and less than or equal to 4 mol %, greater than or equal to 0.4 mol % and less than or equal to 3 mol %, or even greater than or equal to 0.4 mol % and less than or equal to 2 mol %, or even greater than or equal to 0.4 mol % and less than or equal to 1 mol %, or any and all sub-ranges formed from any of these endpoints.

The glass compositions and resultant glass articles described herein may include Y2O3 to increase the Young's modulus and/or fracture toughness of the glass compositions and the resultant glass articles described herein. In embodiments, the glass composition and the resultant glass article may comprise greater than 0 mol % and less than or equal to 10 mol % Y2O3. In embodiments, the concentration of Y2O3 in the glass composition and the resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.1 mol %, greater than or equal to 0.5 mol %, or even greater than or equal to 1 mol %. In embodiments, the concentration of Y2O3 in the glass composition and the resultant glass article may be less than or equal to 10 mol %, less than or equal to 7 mol %, less than or equal to 5 mol %, or even less than or equal to 3 mol %. In embodiments, the concentration of Y2O3 in the glass composition and the resultant glass article may be greater than or equal to 0 mol % and less than or equal to 10 mol %, greater than or equal to 0 mol % and less than or equal to 7 mol %, greater than or equal to 0 mol % and less than or equal to 5 mol %, greater than or equal to 0 mol % and less than or equal to 3 mol %, greater than or equal to 0.1 mol % and less than or equal to 10 mol %, greater than or equal to 0.1 mol % and less than or equal to 7 mol %, greater than or equal to 0.1 mol % and less than or equal to 5 mol %, greater than or equal to 0.1 mol % and less than or equal to 3 mol %, greater than or equal to 0.5 mol % and less than or equal to 10 mol %, greater than or equal to 0.5 mol % and less than or equal to 7 mol %, greater than or equal to 0.5 mol % and less than or equal to 5 mol %, greater than or equal to 0.5 mol % and less than or equal to 3 mol %, greater than or equal to 1 mol % and less than or equal to 10 mol %, greater than or equal to 1 mol % and less than or equal to 7 mol %, greater than or equal to 1 mol % and less than or equal to 5 mol %, or even greater than or equal to 1 mol % and less than or equal to 3 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition and the resultant glass article may be free or substantially free of Y2O3.

The glass compositions and resultant glass articles described herein may include ZrO2 to increase the Young's modulus and/or fracture toughness of the glass compositions and the resultant glass articles described herein. In embodiments, the concentration of ZrO2 in the glass composition may be greater than 0 mol % and less than or equal to 5 mol %. In embodiments, the concentration of ZrO2 in the glass composition and the resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.05 mol %, greater than or equal to 0.1 mol %, greater than or equal to 0.15 mol %, or even greater than or equal to 0.2 mol %. In embodiments, the concentration of ZrO2 in the glass composition may be less than or equal to 5 mol %, less than or equal to 4 mol %, less than or equal to 3 mol %, less than or equal to 2 mol %, or even less than or equal to 1 mol %. In embodiments, the concentration of ZrO2 in the glass composition may be greater than or equal to 0 mol % and less than or equal to 5 mol %, greater than or equal to 0 mol % and less than or equal to 4 mol %, greater than or equal to 0 mol % and less than or equal to 3 mol %, greater than or equal to 0 mol % and less than or equal to 2 mol %, greater than or equal to 0 mol % and less than or equal to 1 mol %, greater than or equal to 0.05 mol % and less than or equal to 5 mol %, greater than or equal to 0.05 mol % and less than or equal to 4 mol %, greater than or equal to 0.05 mol % and less than or equal to 3 mol %, greater than or equal to 0.05 mol % and less than or equal to 2 mol %, greater than or equal to 0.05 mol % and less than or equal to 1 mol %, greater than or equal to 0.1 mol % and less than or equal to 5 mol %, greater than or equal to 0.1 mol % and less than or equal to 4 mol %, greater than or equal to 0.1 mol % and less than or equal to 3 mol %, greater than or equal to 0.1 mol % and less than or equal to 2 mol %, greater than or equal to 0.1 mol % and less than or equal to 1 mol %, greater than or equal to 0.15 mol % and less than or equal to 5 mol %, greater than or equal to 0.15 mol % and less than or equal to 4 mol %, greater than or equal to 0.15 mol % and less than or equal to 3 mol %, greater than or equal to 0.15 mol % and less than or equal to 2 mol %, greater than or equal to 0.15 mol % and less than or equal to 1 mol %, greater than or equal to 0.2 mol % and less than or equal to 5 mol %, greater than or equal to 0.2 mol % and less than or equal to 4 mol %, greater than or equal to 0.2 mol % and less than or equal to 3 mol %, greater than or equal to 0.2 mol % and less than or equal to 2 mol %, or even greater than or equal to 0.2 mol % and less than or equal to 1 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition may be substantially free of ZrO2.

The glass compositions and resultant glass articles described herein may include TiO2. While not wishing to be bound by theory, TiO2 may increase the Young's modulus and/or fracture toughness of the glass compositions and the resultant glass articles described herein. In embodiments, the glass compositions and the resultant glass article may comprise greater than or equal to 0 mol % and less than or equal to 2 mol % TiO2. In embodiments, the concentration of TiO2 in the glass composition and the resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.05 mol %, greater than or equal to 0.1 mol %, greater than or equal to 0.25 mol %, or even greater than or equal to 0.5 mol %. In embodiments, the concentration of TiO2 in the glass composition and the resultant glass article may be less than or equal to 2 mol %, less than or equal to 1.5 mol %, less than or equal to 1 mol %, or even less than or equal to 0.5 mol %. In embodiments, the concentration of TiO2 in the glass composition and the resultant glass article may be greater than or equal to 0 mol % and less than or equal to 2 mol %, greater than or equal to 0 mol % and less than or equal to 1.5 mol %, greater than or equal to 0 mol % and less than or equal to 1 mol %, greater than or equal to 0 mol % and less than or equal to 0.5 mol %, greater than or equal to 0.05 mol % and less than or equal to 2 mol %, greater than or equal to 0.05 mol % and less than or equal to 1.5 mol %, greater than or equal to 0.05 mol % and less than or equal to 1 mol %, greater than or equal to 0.05 mol % and less than or equal to 0.5 mol %, greater than or equal to 0.1 mol % and less than or equal to 2 mol %, greater than or equal to 0.1 mol % and less than or equal to 1.5 mol %, greater than or equal to 0.1 mol % and less than or equal to 1 mol %, greater than or equal to 0.1 mol % and less than or equal to 0.5 mol %, greater than or equal to 0.25 mol % and less than or equal to 2 mol %, greater than or equal to 0.25 mol % and less than or equal to 1.5 mol %, greater than or equal to 0.25 mol % and less than or equal to 1 mol %, greater than or equal to 0.25 mol % and less than or equal to 0.5 mol %, greater than or equal to 0.5 mol % and less than or equal to 2 mol %, greater than or equal to 0.5 mol % and less than or equal to 1.5 mol %, or even greater than or equal to 0.5 mol % and less than or equal to 1 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition and the resultant glass article may be free or substantially free of TiO2.

In embodiments, the glass compositions described herein may further include one or more fining agents. In embodiments, the fining agents may include, for example, SnO2. In embodiments, the concentration of SnO2 in the glass composition may be greater than 0 mol % and less than or equal to 1 mol %. In embodiments, the concentration of SnO2 in the glass composition and the resultant glass article may be greater than or equal to 0 mol %, greater than or equal to 0.05 mol %, or even greater than or equal to 0.1 mol %. In embodiments, the concentration of SnO2 in the glass composition may be less than or equal to 1 mol %, less than or equal to 0.5 mol %, less than or equal to 0.4 mol %, less than or equal to 0.3 mol %, or even less than or equal to 0.2 mol %. In embodiments, the concentration of SnO2 in the glass composition may be greater than or equal to 0 mol % and less than or equal to 1 mol %, greater than or equal to 0 mol % and less than or equal to 0.5 mol %, greater than or equal to 0 mol % and less than or equal to 0.4 mol %, greater than or equal to 0 mol % and less than or equal to 0.3 mol %, greater than or equal to 0 mol % and less than or equal to 0.2 mol %, greater than or equal to 0.05 mol % and less than or equal to 1 mol %, greater than or equal to 0.05 mol % and less than or equal to 0.5 mol %, greater than or equal to 0.05 mol % and less than or equal to 0.4 mol %, greater than or equal to 0.05 mol % and less than or equal to 0.3 mol %, greater than or equal to 0.05 mol % and less than or equal to 0.2 mol %, greater than or equal to 0.1 mol % and less than or equal to 1 mol %, greater than or equal to 0.1 mol % and less than or equal to 0.5 mol %, greater than or equal to 0.1 mol % and less than or equal to 0.4 mol %, greater than or equal to 0.1 mol % and less than or equal to 0.3 mol %, or even greater than or equal to 0.1 mol % and less than or equal to 0.2 mol %, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass composition may be substantially free of SnO2.

In embodiments, the glass compositions and resultant glass articles described herein may be free or substantially free of Fe2O3. In embodiments, the glass compositions and resultant glass articles described herein may be free or substantially free of Er2O3.

In embodiments, the glass composition may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 15 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than or equal to 0 mol % and less than or equal to 15 mol % MgO; and greater than or equal to 0 mol % and less than or equal to 15 mol % CaO, wherein the glass composition is free or substantially free of Li; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

In embodiments, the glass composition may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 16 mol % and less than or equal to 28 mol % Al2O3; greater than or equal to 7 mol % and less than or equal to 18 mol % Na2O; greater than or equal to 0 mol % and less than or equal to 13 mol % MgO; and greater than or equal to 0 mol % and less than or equal to 13 mol % CaO, wherein the glass composition is free or substantially free of Li; and RO is greater than 1 mol % and less than or equal to 25 mol %, wherein RO is the sum of MgO and CaO

In embodiments, the glass composition may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 16 mol % and less than or equal to 28 mol % Al2O3; greater than or equal to 7 mol % and less than or equal to 18 mol % Na2O; greater than or equal to 0 mol % and less than or equal to 15 mol % MgO; and greater than or equal to 0 mol % and less than or equal to 15 mol % CaO, wherein the glass composition is free or substantially free of Li; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

In embodiments, the glass composition may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 18 mol % and less than or equal to 26 mol % Al2O3; greater than or equal to 9 mol % and less than or equal to 16 mol % Na2O; greater than or equal to 0 mol % and less than or equal to 15 mol % MgO; and greater than or equal to 0 mol % and less than or equal to 15 mol % CaO, wherein the glass composition is free or substantially free of Li; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

In embodiments, the glass composition may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 17 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than 0 mol % and less than or equal to 15 mol % MgO; greater than or equal to 0 mol % and less than or equal to 15 mol % CaO; and greater than or equal to 0 mol % and less than or equal to 5 mol % P2O5, wherein the glass composition is free or substantially free of Li and Fe2O3; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

In embodiments, the glass composition may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 17 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than 0 mol % and less than or equal to 15 mol % MgO; greater than or equal to 0 mol % and less than or equal to 15 mol % CaO; and greater than or equal to 0.1 mol % and less than or equal to 5 mol % P2O5, wherein the glass composition is free or substantially free of Li and Fe2O3; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

In embodiments, the glass composition may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 17 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 17 mol % Na2O; greater than 0 mol % and less than or equal to 15 mol % MgO; greater than or equal to 0 mol % and less than or equal to 15 mol % CaO; and greater than or equal to 0 mol % and less than or equal to 5 mol % P2O5, wherein the glass composition is free or substantially free of Li and Fe2O3; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

In embodiments, the glass composition may comprise: greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2; greater than or equal to 17 mol % and less than or equal to 30 mol % Al2O3; greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O; greater than 0 mol % and less than or equal to 15 mol % MgO; greater than or equal to 0 mol % and less than or equal to 15 mol % CaO; and greater than or equal to 0 mol % and less than or equal to 5 mol % P2O5, wherein the glass composition is free or substantially free of Li, Fe2O3, and Er2O3; and RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

The articles formed from the glass compositions described herein may be any suitable shape or thickness, which may vary depending on the particular application for use of the glass composition. Glass sheet embodiments may have a thickness greater than or equal to 30 μm, greater than or equal to 50 μm, greater than or equal to 100 μm, greater than or equal to 250 μm, greater than or equal to 500 μm, greater than or equal to 750 μm, or even greater than or equal to 1 mm. In embodiments, the glass sheet embodiments may have a thickness less than or equal to 6 mm, less than or equal to 5 mm, less than or equal to 4 mm, less than or equal to 3 mm, or even less than or equal to 2 mm. In embodiments, the glass sheet embodiments may have a thickness greater than or equal to 30 μm and less than or equal to 6 mm, greater than or equal to 30 μm and less than or equal to 5 mm, greater than or equal to 30 μm and less than or equal to 4 mm, greater than or equal to 30 μm and less than or equal to 3 mm, greater than or equal to 30 μm and less than or equal to 2 mm, greater than or equal to 50 μm and less than or equal to 6 mm, greater than or equal to 50 μm and less than or equal to 5 mm, greater than or equal to 50 μm and less than or equal to 4 mm, greater than or equal to 50 μm and less than or equal to 3 mm, greater than or equal to 50 μm and less than or equal to 2 mm, greater than or equal to 100 μm and less than or equal to 6 mm, greater than or equal to 100 μm and less than or equal to 5 mm, greater than or equal to 100 μm and less than or equal to 4 mm, greater than or equal to 100 μm and less than or equal to 3 mm, greater than or equal to 100 μm and less than or equal to 2 mm, greater than or equal to 250 μm and less than or equal to 6 mm, greater than or equal to 250 μm and less than or equal to 5 mm, greater than or equal to 250 μm and less than or equal to 4 mm, greater than or equal to 250 μm and less than or equal to 3 mm, greater than or equal to 250 μm and less than or equal to 2 mm, greater than or equal to 500 μm and less than or equal to 6 mm, greater than or equal to 500 μm and less than or equal to 5 mm, greater than or equal to 500 μm and less than or equal to 4 mm, greater than or equal to 500 μm and less than or equal to 3 mm, greater than or equal to 500 μm and less than or equal to 2 mm, greater than or equal to 750 μm and less than or equal to 6 mm, greater than or equal to 750 μm and less than or equal to 5 mm, greater than or equal to 750 μm and less than or equal to 4 mm, greater than or equal to 750 μm and less than or equal to 3 mm, greater than or equal to 750 μm and less than or equal to 2 mm, greater than or equal to 1 mm and less than or equal to 6 mm, greater than or equal to 1 mm and less than or equal to 5 mm, greater than or equal to 1 mm and less than or equal to 4 mm, greater than or equal to 1 mm and less than or equal to 3 mm, or even greater than or equal to 1 mm and less than or equal to 2 mm, or any and all sub-ranges formed from any of these endpoints.

As discussed hereinabove, the glass compositions and the resultant glass articles described herein may have increased fracture toughness such that the glass compositions and the resultant glass articles are more resistant to damage. In embodiments, the glass composition and the resultant glass article may have a KIc fracture toughness greater than or equal to 0.75 MPa·m1/2, greater than or equal to 0.80 MPa·m1/2, greater than or equal to 0.85 MPa·m1/2, or even greater than or equal to 0.90 MPa·m1/2.

In embodiments, the glass composition and the resultant glass article may have a density greater than or equal to 2.30 g/cm3, greater than or equal to 2.40 g/cm3, or even greater than or equal to 2.45 g/cm3. In embodiments, the glass composition and the resultant glass article may have a density less than or equal to 2.90 g/cm3, less than or equal to 2.80 g/cm3, or even less than or equal to 2.75 g/cm3. In embodiments, the glass composition and the resultant glass article may have a density greater than or equal to 2.30 g/cm3 and less than or equal to 2.90 g/cm3, greater than or equal to 2.30 g/cm3 and less than or equal to 2.80 g/cm3, greater than or equal to 2.30 g/cm3 and less than or equal to 2.75 g/cm3, greater than or equal to 2.40 g/cm3 and less than or equal to 2.90 g/cm3, greater than or equal to 2.40 g/cm3 and less than or equal to 2.80 g/cm3, greater than or equal to 2.40 g/cm3 and less than or equal to 2.75 g/cm3, greater than or equal to 2.45 g/cm3 and less than or equal to 2.90 g/cm3, greater than or equal to 2.45 g/cm3 and less than or equal to 2.80 g/cm3, or even greater than or equal to 2.45 g/cm3 and less than or equal to 2.75 g/cm3, or any and all sub-ranges formed from any of these endpoints.

As described in further detail below, exchanging Na+ ions in the resultant glass article with K+ ions in a molten salt bath is relatively slow. Accordingly, it may be desirable to increase the ion exchange rate by ion exchanging the glass article at relatively high temperatures (i.e., greater than or equal to 500° C.). However, ion exchanging the glass article at relatively high temperature may result in stress relaxation, if the ion exchanged article has a strain point that is within about 100° C. of the ion exchange process temperatures. To prevent an undesirable amount of stress relaxation, the glass composition and resultant glass articles herein have a relatively high strain point (i.e., greater than or equal to 600° C.). In embodiments, the glass composition and the resultant glass article may have a strain point greater than or equal to 600° C., greater than or equal to 650° C., or even greater than or equal to 700° C. In embodiments, the glass composition and the resultant glass article may have a strain point less than or equal to 800° C., less than or equal to 775° C., or even less than or equal to 750° C. In embodiments, the glass composition and the resultant glass article may have a strain point greater than or equal to 600° C. and less than or equal to 800° C., greater than or equal to 600° C. and less than or equal to 775° C., greater than or equal to 600° C. and less than or equal to 750° C., greater than or equal to 650° C. and less than or equal to 800° C., greater than or equal to 650° C. and less than or equal to 775° C., greater than or equal to 650° C. and less than or equal to 750° C., greater than or equal to 700° C. and less than or equal to 800° C., greater than or equal to 700° C. and less than or equal to 775° C., or even greater than or equal to 700° C. and less than or equal to 750° C., or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass composition and the resultant glass article may have an annealing point greater than or equal to 700° C. or even greater than or equal to 725° C. In embodiments, the glass composition and the resultant glass article may have an annealing point less than or equal to 825° C. or even less than or equal to 800° C. In embodiments, the glass composition and the resultant glass article may have an annealing point greater than or equal to 700° C. and less than or equal to 825° C., greater than or equal to 700° C. and less than or equal to 800° C., greater than or equal to 725° C. and less than or equal to 825° C., or even greater than or equal to 725° C. and less than or equal to 800° C., or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass composition and the resultant glass article may have a Young's modulus greater than or equal to 60 GPa, greater than or equal to 65 GPa, or even greater than or equal to 70 GPa. In embodiments, the glass composition and the resultant glass article may have a Young's modulus less than or equal to 110 GPa, less than or equal to 100 GPa, or even less than or equal to 90 GPa. In embodiments, the glass composition and the resultant glass article may have a Young's modulus greater than or equal to 60 GPa and less than or equal to 110 GPa, greater than or equal to 60 GPa and less than or equal to 100 GPa, greater than or equal to 60 GPa and less than or equal to 90 GPa, greater than or equal to 65 GPa and less than or equal to 110 GPa, greater than or equal to 65 GPa and less than or equal to 100 GPa, greater than or equal to 65 GPa and less than or equal to 90 GPa, greater than or equal to 70 GPa and less than or equal to 110 GPa, greater than or equal to 70 GPa and less than or equal to 100 GPa, or even greater than or equal to 70 GPa and less than or equal to 90 GPa, or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass composition and the resultant glass article may have a shear modulus greater than or equal to 20 GPa, greater than or equal to 25 GPa, or even greater than or equal to 30 GPa. In embodiments, the glass composition and the resultant glass article may have a shear modulus less than or equal to 50 GPa, less than or equal to 45 GPa, or even less than or equal to 40 GPa. In embodiments, the glass composition and the resultant glass article may have a shear modulus greater than or equal to 20 GPa and less than or equal to 50 GPa, greater than or equal to 20 GPa and less than or equal to 45 GPa, greater than or equal to 20 GPa and less than or equal to 40 GPa, greater than or equal to 25 GPa and less than or equal to 50 GPa, greater than or equal to 25 GPa and less than or equal to 45 GPa, greater than or equal to 25 GPa and less than or equal to 40 GPa, greater than or equal to 30 GPa and less than or equal to 50 GPa, greater than or equal to 30 GPa and less than or equal to 45 GPa, or even greater than or equal to 30 GPa and less than or equal to 40 GPa, or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass compositions and the resultant glass articles described herein may have a relatively high Poisson's ratio, which increases the fracture energy such that the glass compositions are more resistant to damage. In embodiments, the glass composition and the resultant glass article may have a Poisson's ratio greater than or equal to 0.19, greater than or equal to 0.20, or even greater than or equal to 0.21. In embodiments, the glass composition and the resultant glass article may have a Poisson's ratio less than or equal to 0.26, less than or equal to 0.25, or even less than or equal to 0.24. In embodiments, the glass composition and the resultant glass article may have a Poisson's ratio greater than or equal to 0.19 and less than or equal to 0.26, greater than or equal to 0.19 and less than or equal to 0.25, greater than or equal to 0.19 and less than or equal to 0.24, greater than or equal to 0.20 and less than or equal to 0.26, greater than or equal to 0.20 and less than or equal to 0.25, greater than or equal to 0.20 and less than or equal to 0.24, greater than or equal to 0.21 and less than or equal to 0.26, greater than or equal to 0.21 and less than or equal to 0.25, or even greater than or equal to 0.21 and less than or equal to 0.24, or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass composition and the resultant glass article may have a refractive index greater than or equal to 1.4, greater than or equal to 1.45, or even greater than or equal to 1.5. In embodiments, the glass composition and the resultant glass article may have a refractive index less than or equal to 1.7 or even less than or equal to 1.6. In embodiments, the glass composition and the resultant glass article may have a refractive index greater than or equal to 1.4 and less than or equal to 1.7, greater than or equal to 1.4 and less than or equal to 1.6, greater than or equal to 1.45 and less than or equal to 1.7, greater than or equal to 1.45 and less than or equal to 1.6, greater than or equal to 1.5 and less than or equal to 1.7, or even greater than or equal to 1.5 and less than or equal to 1.6, or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass composition and the resultant glass article may have a stress optical coefficient (SOC) greater than or equal to 2.40 nm/mm/MPa or even greater than or equal to 2.55 nm/mm/MPa. In embodiments, the glass composition and the resultant glass article may have a SOC less than or equal to 3.50 nm/mm/MPa or even less than or equal to 3.25 nm/mm/MPa. In embodiments, the glass composition and the resultant glass article may have a SOC greater than or equal to 2.40 nm/mm/MPa and less than or equal to 3.50 nm/mm/MPa, greater than or equal to 2.40 nm/mm/MPa and less than or equal to 3.25 nm/mm/MPa, greater than or equal to 2.55 nm/mm/MPa and less than or equal to 3.50 nm/mm/MPa, or even greater than or equal to 2.55 nm/mm/MPa and less than or equal to 3.25 nm/mm/MPa, or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass composition and the resultant glass article may have a liquidus viscosity greater than or equal to 0.5 kP, greater than or equal to 1 kP, greater than or equal to 5 kP, greater than or equal to 10 kP, greater than or equal to 25 kP, or even greater than or equal to 35 kP. In embodiments, the glass composition and the resultant glass article may have a liquidus viscosity less than or equal to 300 kP, less than or equal to 250 kP, less than or equal to 200 kP, less than or equal to 150 kP, or even less than or equal to 100 kP. In embodiments, the glass composition and the resultant glass article may have a liquidus viscosity greater than or equal to 0.5 kP and less than or equal to 300 kP, greater than or equal to 0.5 kP and less than or equal to 250 kP, greater than or equal to 0.5 kP and less than or equal to 200 kP, greater than or equal to 0.5 kP and less than or equal to 150 kP, greater than or equal to 0.5 kP and less than or equal to 100 kP, greater than or equal to 1 kP and less than or equal to 300 kP, greater than or equal to 1 kP and less than or equal to 250 kP, greater than or equal to 1 kP and less than or equal to 200 kP, greater than or equal to 1 kP and less than or equal to 150 kP, greater than or equal to 1 kP and less than or equal to 100 kP, greater than or equal to 5 kP and less than or equal to 300 kP, greater than or equal to 5 kP and less than or equal to 250 kP, greater than or equal to 5 kP and less than or equal to 200 kP, greater than or equal to 5 kP and less than or equal to 150 kP, greater than or equal to 5 kP and less than or equal to 100 kP, greater than or equal to 10 kP and less than or equal to 300 kP, greater than or equal to 10 kP and less than or equal to 250 kP, greater than or equal to 10 kP and less than or equal to 200 kP, greater than or equal to 10 kP and less than or equal to 150 kP, greater than or equal to 10 kP and less than or equal to 100 kP, greater than or equal to 25 kP and less than or equal to 300 kP, greater than or equal to 25 kP and less than or equal to 250 kP, greater than or equal to 25 kP and less than or equal to 200 kP, greater than or equal to 25 kP and less than or equal to 150 kP, greater than or equal to 25 kP and less than or equal to 100 kP, greater than or equal to 35 kP and less than or equal to 300 kP, greater than or equal to 35 kP and less than or equal to 250 kP, greater than or equal to 35 kP and less than or equal to 200 kP, greater than or equal to 35 kP and less than or equal to 150 kP, or even greater than or equal to 35 kP and less than or equal to 100 kP, or any and all sub-ranges formed from any of these endpoints. These ranges of viscosities allow the glass compositions to be formed into sheets by a variety of different techniques including, without limitation, fusion forming, slot draw, floating, rolling, and other sheet-forming processes known to those in the art. However, it should be understood that other processes may be used for forming other articles (i.e., other than sheets).

In embodiments, the glass composition and the resultant glass article may have a KIc fracture toughness greater than or equal to 0.75 MPa·m1/2, a density greater than or equal to 2.30 g/cm3 and less than or equal to 2.90 g/cm3, an annealing point greater than or equal to 700° C. and less than or equal to 825° C., a Young's modulus greater than or equal to 60 GPa and less than or equal to 110 GPa, a shear modulus greater than or equal to 20 GPa and less than or equal to 50 GPa, a Poisson's ratio greater than or equal to 0.19 and less than or equal to 0.26, a refractive index greater than or equal to 1.4 and less than or equal to 1.7, a stress optical coefficient (SOC) greater than or equal to 2.40 nm/mm/MPa and less than or equal to 3.50 nm/mm/MPa, and a liquidus viscosity greater than or equal to 0.5 kP and less than or equal to 300 kP.

In embodiments, the process for making a glass article includes heat treating the glass composition as described herein at one or more preselected temperatures for one or more preselected times to melt the glass composition and cooling the glass composition. In embodiments, the heat treatment for making a glass article may include (i) heating a glass composition at a rate of 1-100° C./min to glass melting temperature; (ii) maintaining the glass composition at the glass melting temperature for a time greater than or equal to 4 hours and less than or equal to 100 hours to produce a glass article; and (iii) cooling the formed glass article to room temperature. In embodiments, the glass melting temperature may be greater than or equal to 1500° C. and less than or equal to 1700° C.

In embodiments, the glass compositions described herein are ion exchangeable to facilitate strengthening the glass article made from the glass compositions. In typical ion exchange processes, smaller metal ions in the glass article are replaced or “exchanged” with larger metal ions of the same valence within a layer that is close to the outer surface of the glass article. The replacement of smaller ions with larger ions creates a compressive stress within the layer of the glass article. In embodiments, the metal ions are monovalent metal ions (i.e., Na+, K+, and the like), and ion exchange is accomplished by immersing the glass article in a bath comprising at least one molten salt of the larger metal ion that is to replace the smaller metal ion in the glass article. Alternatively, other monovalent ions such as Ag+, Tl+, Cu+, and the like may be exchanged for monovalent ions. The ion exchange process or processes that are used to strengthen the glass article may include, but are not limited to, immersion in a single bath or multiple baths of like or different compositions with washing and/or annealing steps between immersions. In embodiments, there may be a first ion exchange step and a second ion exchange step.

Upon exposure to the glass article, the first ion exchange solution may, according to embodiments, be at a temperature greater than or equal to 500° C. and less than or equal to 700° C., greater than or equal to 505° C. and less than or equal to 675° C., greater than or equal to 510° C. and less than or equal to 650° C., greater than or equal to 515° C. and less than or equal to 625° C., greater than or equal to 520° C. and less than or equal to 620° C., greater than or equal to 525° C. and less than or equal to 615° C., or even greater than or equal to 530° C. and less than or equal to 610° C., or any and all sub-ranges between the foregoing values.

In embodiments, the glass article may be exposed to the first ion exchange solution for a duration greater than or equal to 0.25 hours and less than or equal to 32 hours, greater than or equal to 0.25 hours and less than or equal to 28 hours, greater than or equal to 0.25 hours and less than or equal to 24 hours, greater than or equal to 0.25 hours and less than or equal to 20 hours, greater than or equal to 0.25 hours and less than or equal to 16 hours, greater than or equal to 1 hour and less than or equal to 32 hours, greater than or equal to 1 hour and less than or equal to 28 hours, greater than or equal to 1 hour and less than or equal to 24 hours, greater than or equal to 1 hour and less than or equal to 20 hours, greater than or equal to 1 hour and less than or equal to 16 hours, greater than or equal to 4 hours and less than or equal to 32 hours, greater than or equal to 4 hours and less than or equal to 28 hours, or even greater than or equal to 4 hours and less than or equal to 24 hours, greater than or equal to 4 hours and less than or equal to 20 hours, or any and all sub-ranges formed from any of these endpoints.

Upon exposure to the glass article, the second ion exchange solution may, according to embodiments, be at a temperature greater than or equal to 350° C. and less than or equal to 700° C., greater than or equal to 360° C. and less than or equal to 675° C., greater than or equal to 370° C. and less than or equal to 650° C., greater than or equal to 360° C. and less than or equal to 625° C., greater than or equal to 370° C. and less than or equal to 620° C., greater than or equal to 375° C. and less than or equal to 615° C., greater than or equal to 400° C. and less than or equal to 610° C., greater than or equal to 410° C. and less than or equal to 600° C., greater than or equal to 420° C. and less than or equal to 590° C., greater than or equal to 430° C. and less than or equal to 575° C., or even greater than or equal to 440° C. and less than or equal to 550° C., or any and all sub-ranges between the foregoing values. In embodiments, the second ion exchange solution may be at a temperature greater than or equal to 350° C. and less than or equal to 530° C., greater than or equal to 360° C. and less than or equal to 510° C., greater than or equal to 370° C. and less than or equal to 490° C., greater than or equal to 360° C. and less than or equal to 470° C., greater than or equal to 370° C. and less than or equal to 450° C., greater than or equal to 375° C. and less than or equal to 430° C., or even greater than or equal to 400° C. and less than or equal to 410° C., or any and all sub-ranges between the foregoing values.

In embodiments, the glass article may be exposed to the second ion exchange solution for a duration greater than or equal to 0.25 hours and less than or equal to 32 hours, greater than or equal to 0.25 hours and less than or equal to 28 hours, greater than or equal to 0.25 hours and less than or equal to 24 hours, greater than or equal to 0.25 hours and less than or equal to 20 hours, greater than or equal to 0.25 hours and less than or equal to 16 hours, greater than or equal to 1 hour and less than or equal to 32 hours, greater than or equal to 1 hour and less than or equal to 28 hours, greater than or equal to 1 hour and less than or equal to 24 hours, greater than or equal to 1 hour and less than or equal to 20 hours, greater than or equal to 1 hour and less than or equal to 16 hours, greater than or equal to 4 hours and less than or equal to 32 hours, greater than or equal to 4 hours and less than or equal to 28 hours, or even greater than or equal to 4 hours and less than or equal to 24 hours, greater than or equal to 4 hours and less than or equal to 20 hours, or any and all sub-ranges formed from any of these endpoints. In embodiments, the glass article may be exposed to the second ion exchange solution for a duration greater than or equal to 0.05 hour and less than or equal to 32 hours, greater than or equal to 0.05 hour and less than or equal to 24 hours, greater than or equal to 0.05 hour and less than or equal to 18 hours, greater than or equal to 0.05 hour and less than or equal to 12 hours, greater than or equal to 0.05 hour and less than or equal to 6 hours, greater than or equal to 0.05 hour and less than or equal to 2 hours, greater than or equal to 0.1 hour and less than or equal to 32 hours, greater than or equal to 0.1 hour and less than or equal to 24 hours, greater than or equal to 0.1 hour and less than or equal to 18 hours, greater than or equal to 0.1 hour and less than or equal to 12 hours, greater than or equal to 0.1 hour and less than or equal to 6 hours, greater than or equal to 0.1 hour and less than or equal to 2 hours, greater than or equal to 0.5 hour and less than or equal to 32 hours, greater than or equal to 0.5 hour and less than or equal to 24 hours, greater than or equal to 0.5 hour and less than or equal to 18 hours, greater than or equal to 0.5 hour and less than or equal to 12 hours, greater than or equal to 0.5 hour and less than or equal to 6 hours, greater than or equal to 0.5 hour and less than or equal to 2 hours, greater than or equal to 1 hour and less than or equal to 32 hours, greater than or equal to 1 hour and less than or equal to 24 hours, greater than or equal to 1 hour and less than or equal to 18 hours, greater than or equal to 1 hour and less than or equal to 12 hours, greater than or equal to 1 hour and less than or equal to 6 hours, or even greater than or equal to 1 hour and less than or equal to 2 hours, or any and all sub-ranges formed from any of these endpoints.

In embodiments, at least one of the first ion exchange bath and the second ion exchange bath may comprise KNO3, NaNO3, or combinations thereof. In embodiments, at least one of the first ion exchange bath and the first ion exchange bath may comprise KNO3, NaNO3, Na2SO4, and K2SO4, or combinations thereof. While not wishing to be bound by theory, a mixed-bath including nitrates, sulfates, or other Na and/or K salts may be used at relatively high temperature (e.g., greater than 530° C.) because nitrates may decompose at these relatively high temperatures.

In embodiments, the relatively increased Young's Modulus and KIc fracture toughness of the glass compositions described herein enables improved stress profiles (i.e., surface compressive stress, depth of layer, and maximum central tension) for the resultant glass articles, leading to improved mechanical performance.

In embodiments, a glass article made from the glass composition may have a surface compressive stress, after ion exchange strengthening, greater than or equal to 350 MPa. In embodiments, a glass article made from the glass composition may have a surface compressive stress, after ion exchange strengthening, greater than or equal to 350 MPa, greater than or equal to 400 MPa, greater than or equal to 450 MPa, greater than or equal to 500 MPa, or even greater than or equal to 550 MPa. In embodiments, a glass article made from the glass composition may have a surface compressive stress, after ion exchange strengthening, less than or equal to 900 MPa, less than or equal to 800 MPa, or even less than or equal to 700 MPa. In embodiments, a glass article made from the glass composition may have a surface compressive stress, after ion exchange strengthening, greater than or equal to 350 MPa and less than or equal to 900 MPa, greater than or equal to 350 MPa and less than or equal to 800 MPa, greater than or equal to 350 MPa and less than or equal to 700 MPa, greater than or equal to 400 MPa and less than or equal to 900 MPa, greater than or equal to 400 MPa and less than or equal to 800 MPa, greater than or equal to 400 MPa and less than or equal to 700 MPa, greater than or equal to 450 MPa and less than or equal to 900 MPa, greater than or equal to 450 MPa and less than or equal to 800 MPa, greater than or equal to 450 MPa and less than or equal to 700 MPa, greater than or equal to 500 MPa and less than or equal to 900 MPa, greater than or equal to 500 MPa and less than or equal to 800 MPa, greater than or equal to 500 MPa and less than or equal to 700 MPa, greater than or equal to 550 MPa and less than or equal to 900 MPa, greater than or equal to 550 MPa and less than or equal to 800 MPa, or even greater than or equal to 550 MPa and less than or equal to 700 MPa, or any and all sub-ranges formed from any of these endpoints.

In embodiments, a glass article made from the glass composition may have a depth of layer, after ion exchange strengthening, greater than or equal to 20 μm. In embodiments, a glass article made from the glass composition may have a depth of layer, after ion exchange strengthening, greater than or equal to 20 μm, greater than or equal to 25 μm, or even greater than or equal to 30 μm. In embodiments, a glass article made from the glass composition may have a depth of layer, after ion exchange strengthening, less than or equal to 300 μm, less than or equal to 290 μm, less than or equal to 280 μm, or even less than or equal to 270 μm. In embodiments, a glass article made from the glass composition may have a depth of layer, after ion exchange strengthening, greater than or equal to 20 μm and less than or equal to 300 μm, greater than or equal to 20 μm and less than or equal to 290 μm, greater than or equal to 20 μm and less than or equal to 280 μm, greater than or equal to 20 μm and less than or equal to 270 μm, greater than or equal to 25 μm and less than or equal to 300 μm, greater than or equal to 25 μm and less than or equal to 290 μm, greater than or equal to 25 μm and less than or equal to 280 μm, greater than or equal to 25 μm and less than or equal to 270 μm, greater than or equal to 30 μm and less than or equal to 300 μm, greater than or equal to 30 μm and less than or equal to 290 μm, greater than or equal to 30 μm and less than or equal to 280 μm, or even greater than or equal to 30 μm and less than or equal to 270 μm, or any and all sub-ranges formed from any of these endpoints.

In embodiments, a glass article made from the glass composition may have a depth of compression, after ion exchange strengthening, greater than or equal to 80 μm. In embodiments, a glass article made from the glass composition may have a depth of compression, after ion exchange strengthening, greater than or equal to 45 μm, greater than or equal to 50 μm, or even greater than or equal to 55 μm. In embodiments, a glass article made from the glass composition may have a depth of compression, after ion exchange strengthening, less than or equal to 140 μm, less than or equal to 135 μm, less than or equal to 130 μm, or even less than or equal to 135 μm. In embodiments, a glass article made from the glass composition may have a depth of compression, after ion exchange strengthening, greater than or equal to 45 μm and less than or equal to 140 μm, greater than or equal to 45 μm and less than or equal to 135 μm, greater than or equal to 45 μm and less than or equal to 130 μm, greater than or equal to 45 μm and less than or equal to 125 μm, greater than or equal to 50 μm and less than or equal to 140 μm, greater than or equal to 50 μm and less than or equal to 135 μm, greater than or equal to 50 μm and less than or equal to 130 μm, greater than or equal to 50 μm and less than or equal to 125 μm, greater than or equal to 55 μm and less than or equal to 140 μm, greater than or equal to 55 μm and less than or equal to 135 μm, greater than or equal to 55 μm and less than or equal to 130 μm, or even greater than or equal to 55 μm and less than or equal to 125 μm, or any and all sub-ranges formed from any of these endpoints.

In embodiments, a glass article made from the glass composition has a thickness t and may have a depth of compression, after ion exchange strengthening, greater than or equal to 0.05 t. In embodiments, a glass article made from the glass composition may have a depth of compression greater than or equal to 0.05 t or even greater than or equal to 0.1 t. In embodiments, a glass article made from the glass composition may have a depth of compression, after ion exchange strengthening, less than or equal to 0.3 t or even less than or equal to 0.25 t. In embodiments, a glass article made from the glass composition may have a depth of compression, after ion exchange strengthening, greater than or equal to 0.05 t and less than or equal to 0.3 t, greater than or equal to 0.05 t and less than or equal to 0.25 t, greater than or equal to 0.1 t and less than or equal to 0.3 t, or even greater than or equal to 0.1 t and less than or equal to 0.25 t, or any and all sub-ranges formed from any of these endpoints.

In embodiments, a glass article made from the glass composition may have a central tension, after ion exchange strengthening greater than or equal to 75 MPa, as measured at an article thickness of 0.6 mm. In embodiments, a glass article made from the glass composition may have a central tension, after ion exchange strengthening, greater than or equal to 30 MPa, greater than or equal to 35 MPa, greater than or equal to 40 MPa, greater than or equal to 45 MPa, or even greater than or equal to 50 MPa, as measured at an article thickness of 0.6 mm. In embodiments, a glass article made from the glass composition may have a central tension, after ion exchange strengthening, less than or equal to 250 MPa or even less than or equal to 225 MPa, as measured at an article thickness of 0.8 mm. In embodiments, a glass article made from the glass composition may have a central tension after ion exchange strengthening greater than or equal to 30 MPa and less than or equal to 250 MPa, greater than or equal to 30 MPa and less than or equal to 225 MPa, greater than or equal to 35 MPa and less than or equal to 250 MPa, greater than or equal to 35 MPa and less than or equal to 225 MPa, greater than or equal to 40 MPa and less than or equal to 250 MPa, greater than or equal to 40 MPa and less than or equal to 225 MPa, greater than or equal to 45 MPa and less than or equal to 250 MPa, greater than or equal to 45 MPa and less than or equal to 225 MPa, greater than or equal to 50 MPa and less than or equal to 250 MPa, or even greater than or equal to 50 MPa and less than or equal to 225 MPa, or any and all sub-ranges formed from any of these endpoints, as measured at an article thickness of 0.6 mm.

In embodiments, a glass article made from the glass composition may, after ion exchange strengthening, have a surface compressive stress greater than or equal to 350 MPa, a depth of layer greater than or equal to 20 μm and less than or equal to 300 μm, a depth of compression greater than or equal to 45 μm and less than or equal to 140 μm, and a central tension greater than or equal to 30 MPa and less than or equal to 250 MPa, as measured at an article thickness of 0.6 mm.

As described herein, the glass articles are ion exchanged at relatively high temperatures (i.e., greater than or equal to 500° C.) to offset the relatively slow rate of exchanging Na+ ions in the resultant glass article with K+ ions in a molten salt bath. However, while not wishing to be bound by theory, ion exchanging the glass article at relatively high temperature may result in stress relaxation, as evidenced by a knee region in the stress profile of the ion exchanged glass article. To prevent an undesirable amount of stress relaxation, the glass composition and resultant glass articles herein have a relatively high strain point (i.e., greater than or equal to 600° C.).

In embodiments, a glass article made from the glass composition may have a knee, after ion exchange strengthening, greater than or equal to 1 μm and less than or equal to 30 μm, as measured at an article thickness of about 0.5 mm to about 1 mm. In embodiments, a glass article made from the glass composition may have a knee, after ion exchange strengthening, greater than or equal to 1 μm, greater than or equal to 3 μm, or even greater than or equal to 7 μm. In embodiments, a glass article made from the glass composition may have a knee, after ion exchange strengthening, less than or equal to 30 μm or even less than or equal to 25 μm. In embodiments, a glass article made from the glass composition may have a knee after ion exchange strengthening greater than or equal to 1 μm and less than or equal to 30 μm, greater than or equal to 1 μm and less than or equal to 25 μm, greater than or equal to 3 μm and less than or equal to 30 μm, greater than or equal to 3 μm and less than or equal to 25 μm, greater than or equal to 5 μm and less than or equal to 30 μm, or even greater than or equal to 5 μm and less than or equal to 25 μm, or any and all sub-ranges formed from any of these endpoints.

In embodiments, a glass article made from the glass composition may have a knee stress, after ion exchange strengthening greater than or equal to 50 MPa and less than or equal to 500 MPa, as measured at an article thickness of about 0.5 mm to about 1 mm. In embodiments, a glass article made from the glass composition may have a knee stress, after ion exchange strengthening, greater than or equal to 50 MPa, greater than or equal to 75 MPa, greater than or equal to 100 MPa, greater than or equal to 125 MPa, or even greater than or equal to 150 MPa. In embodiments, a glass article made from the glass composition may have a knee stress, after ion exchange strengthening, less than or equal to 500 MPa or even less than or equal to 400 MPa. In embodiments, a glass article made from the glass composition may have a knee stress after ion exchange strengthening greater than or equal to 50 MPa and less than or equal to 500 MPa, greater than or equal to 50 MPa and less than or equal to 400 MPa, greater than or equal to 75 MPa and less than or equal to 500 MPa, greater than or equal to 75 MPa and less than or equal to 400 MPa, greater than or equal to 100 MPa and less than or equal to 500 MPa, greater than or equal to 100 MPa and less than or equal to 400 MPa, greater than or equal to 125 MPa and less than or equal to 500 MPa, greater than or equal to 125 MPa and less than or equal to 400 MPa, greater than or equal to 150 MPa and less than or equal to 500 MPa, or even greater than or equal to 150 MPa and less than or equal to 400 MPa or any and all sub-ranges formed from any of these endpoints.

In embodiments, the glass compositions and resultant glass articles may have a knee, after ion exchange strengthening, greater than or equal to 1 μm and less than or equal to 30 μm and a knee stress, after ion exchange strengthening greater than or equal to 50 MPa and less than or equal to 500 MPa.

The glass compositions and resultant glass articles described herein may be used for a variety of applications including, for example, for cover glass or glass backplane applications in consumer or commercial electronic devices including, for example, LCD and LED displays, computer monitors, and automated teller machines (ATMs); for touch screen or touch sensor applications, for portable electronic devices including, for example, mobile telephones, personal media players, watches and tablet computers; for integrated circuit applications including, for example, semiconductor wafers; for photovoltaic applications; for architectural glass applications; for automotive or vehicular glass applications; or for commercial or household appliance applications. In embodiments, a consumer electronic device (i.e., smartphones, tablet computers, watches, personal computers, ultrabooks, televisions, and cameras), an architectural glass, and/or an automotive glass may comprise a glass article as described herein.

An exemplary electronic device incorporating any of the glass articles disclosed herein is shown in FIGS. 3 and 4. Specifically, FIGS. 3 and 4 show a consumer electronic device 200 including a housing 202 having front 204, back 206, and side surfaces 108; electrical components (not shown) that are at least partially inside or entirely within the housing and including at least a controller, a memory, and a display 210 at or adjacent to the front surface of the housing; and a cover substrate 212 at or over the front surface of the housing such that it is over the display. In embodiments, at least a portion of at least one of the cover substrate 212 and the housing 202 may include any of the glass articles disclosed herein.

EXAMPLES

In order that various embodiments be more readily understood, reference is made to the following examples, which are intended to illustrate various embodiments of the glass compositions described herein.

Table 1 shows example glass compositions and a comparative glass composition (in terms of mol %) and the respective properties of the glass compositions. Glass articles were formed having the examples glass compositions E1-E80 and comparative glass compositions C1 and C2.

TABLE 1
Example E1 E2 E3 E4 E5 E6 E7
SiO2 64.15 64.11 63.61 63.97 63.29 63.91 62.05
Al2O3 17.92 18.00 17.91 17.92 17.94 17.91 19.03
P2O5 0.99 1.97 0.98 1.97 0.97 1.97 0.99
Na2O 11.26 11.27 11.48 11.36 11.59 11.26 11.73
MgO 5.49 4.48 2.91 2.29 0.12 0.10 6.05
CaO 0.04 0.03 2.95 2.34 5.94 4.70 0.04
Y2O3
ZrO2
SnO2 0.01 0.01 0.01 0.01 0.01 0.01 0.01
Sum 100 100 100 100 100 100 100
RO 5.53 4.51 5.86 4.63 6.06 4.80 6.09
(Na2O + RO)/Al2O3 0.94 0.88 0.97 0.89 0.98 0.90 0.94
Density (g/cm3) 2.452 2.435 2.461 2.442 2.468 2.449 2.465
CTE (×10−7/° C.)
Strain Point (° C.) 706 707 706 709 724 724 703
Anneal Point (° C.) 755 760 755 762 772 777 751
Softening Point (° C.) 825
Poisson's Ratio 0.214 0.210 0.216 0.212 0.214 0.209 0.213
Shear Modulus (GPa) 32.1 31.4 31.9 31.2 31.6 31.0 31.9
Young's Modulus (GPa) 78.0 76.0 77.6 75.7 76.7 74.8 77.2
SOC (nm/mm/MPa) 2.977 3.051 2.96 3.024 2.94 3.022 2.942
Refractive Index 1.5078 1.5037 1.5101 1.5058 1.5128 1.5072 1.5102
Zircon Breakdown (° C.) 1235 1245 1180 1215 1150 1190 1220
VFT A −6.391 −3.740 −3.558 −3.599 −3.598 −3.463 −3.010
VFT B 15077 8821 8523 8561 8651 8281 6929
VFT To −111.6 216.1 225.1 238.3 204.2 262.8 322.0
Liquidus Temp. (° C.) 1360 1360 1330 1330 >1330 1290 1395
Liquidus Viscosity (P) 7144 9354 14325 17487 39729 2801
Example E8 E9 E10 E11 E12 E13 E14
SiO2 62.15 61.71 62.17 61.64 62.02 63.11 63.55
Al2O3 18.96 19.09 19.01 19.39 19.09 18.03 18.19
P2O5 1.99 0.98 1.99 0.99 0.49 0.25
Na2O 11.73 12.96 12.70 13.78 13.72 11.52 11.28
MgO 5.02 5.11 3.98 5.03 4.04 6.65 6.53
CaO 0.04 0.04 0.03 0.04 0.03 0.05 0.05
Y2O3
ZrO2
SnO2 0.01 0.01 0.01 0.01 0.01 0.11 0.11
Sum 100 100 100 100 100 100 100
RO 5.06 5.15 4.01 5.07 4.07 6.70 6.58
(Na2O + RO)/Al2O3 0.89 0.95 0.88 0.97 0.93 1.01 0.98
Density (g/cm3) 2.447 2.457 2.443 2.471 2.457 2.459 2.463
CTE (×10−7/° C.)
Strain Point (° C.) 704 704 702 700 702 704 706
Anneal Point (° C.) 755 754 753 750 754 751 756
Softening Point (° C.) 832 831 830 827 831
Poisson's Ratio 0.213 0.220 0.208 0.216 0.210 0.224 0.223
Shear Modulus (GPa) 31.6 32.3 31.0 32.1 31.4 32.4 32.6
Young's Modulus (GPa) 76.8 78.8 74.9 78.2 75.8 79.3 79.9
SOC (nm/mm/MPa) 2.994 2.966 3.008 2.909 2.984 2.927 2.923
Refractive Index 1.5060 1.5090 1.5044 1.5121 1.5075 1.509 1.5115
Zircon Breakdown (° C.) 1190 1100 1230 1110 1115
VFT A −3.406 −3.409 −3.557 −3.085 −3.260 −3.169 −3.177
VFT B 7886 7833 8267 7025 7643 7374 7386
VFT To 264.0 267.8 248.5 312.3 285.5 294.3 292.8
Liquidus Temp. (° C.) 1400 1355 1355 1405 1320 1355 1355
Liquidus Viscosity (P) 3433 6252 8209 2210 13416 6073 5977
Example E15 E16 E17 E18 E19 E20 E21
SiO2 63.15 63.65 63.13 63.55 57.62 59.70 60.90
Al2O3 18.09 18.22 18.05 18.10 19.34 18.99 19.03
P2O5 0.49 0.25 0.49 0.25 0.23 0.47
Na2O 11.59 11.26 11.58 11.29 13.58 15.14 14.50
MgO 3.25 3.22 0.13 0.13 9.25 5.73 4.91
CaO 3.30 3.24 6.45 6.53 0.05 0.04
Y2O3
ZrO2
SnO2 0.11 0.11 0.11 0.11
Sum 100 100 100 100 100 100 100
RO 6.53 6.46 6.58 6.66 9.25 5.78 4.95
(Na2O + RO)/Al2O3 1.00 0.97 1.01 0.99 1.10 1.02
Density (g/cm3) 2.467 2.475 2.478 2.483 2.485 2.469 2.467
CTE (×10−7/° C.)
Strain Point (° C.) 703 707 723 728 685 699
Anneal Point (° C.) 753 755 773 778 733 750
Softening Point (° C.) 973 988
Poisson's Ratio 0.220 0.221 0.219 0.219 0.219 0.219
Shear Modulus (GPa) 32.2 32.4 32.3 31.9 31.6 31.5
Young's Modulus (GPa) 78.6 79.2 78.9 77.8 76.9 76.7
SOC (nm/mm/MPa) 2.92 2.912 2.889 2.906 2.918 2.952
Refractive Index 1.512 1.5128 1.5142 1.5173 1.5120 1.5123
Zircon Breakdown (° C.) 1060 1105
VFT A −3.410 −3.064 −3.420 −3.138 −3.491 −3.535
VFT B 8034 7217 7927 7449 8110 8176
VFT To 258.2 320.4 262.4 309.4 243.4 240.8
Liquidus Temp. (° C.) 1295 1300 1315 1305 1375 1340
Liquidus Viscosity (P) 21824 20081 12914 22081 4736 7996
Example E22 E23 E24 E25 E26 E27 E28
SiO2 60.16 60.38 58.49 59.34 62.89 62.84 61.36
Al2O3 19.05 19.04 20.07 20.01 17.95 18.03 17.89
P2O5 0.24 0.48 0.24 0.48 0.49 0.49 0.48
Na2O 15.13 14.83 15.33 14.89 11.46 11.25 11.71
MgO 5.24 5.07 5.67 5.10 0.13 0.14 0.16
CaO 0.04 0.04 0.05 0.04 6.93 7.10 8.26
Y2O3
ZrO2
SnO2 0.11 0.11 0.11
Sum 100 100 100 100 100 100 100
RO 5.28 5.11 5.72 5.14 7.06 7.24 8.42
(Na2O + RO)/Al2O3 1.07 1.05 1.05 1.00 1.03 1.03 1.12
Density (g/cm3) 2.474 2.469 2.481 2.477 2.481 2.487 2.494
CTE (×10−7/° C.)
Strain Point (° C.) 688 693 695 696
Anneal Point (° C.) 736 741 744 745
Softening Point (° C.) 976 982 973 979
Poisson's Ratio 0.219 0.216 0.221 0.220 0.216 0.214 0.219
Shear Modulus (GPa) 31.6 31.6 31.8 31.7 31.9 32.1 32.1
Young's Modulus (GPa) 77.0 76.9 77.6 77.4 77.6 77.8 78.3
SOC (nm/mm/MPa) 2.904 2.926 2.910 2.888 2.915 2.896 2.851
Refractive Index 1.5098 1.5108 1.5087 1.5097 1.5152 1.5161 1.5181
Zircon Breakdown (° C.) 1055 1075 1125 1040
VFT A −3.059 −3.506 −2.751 −3.083 −3.153 −3.258 −3.169
VFT B 7159 8072 6368 7035 7490 7506 7532
VFT To 292.2 243.5 356.6 315.0 294.4 295.6 271.8
Liquidus Temp. (° C.) 1345 1345 >1400 1380 1330 1310 1315
Liquidus Viscosity (P) 5511 6636 3330 12009 13844 11251
Example E29 E30 E31 E32 E33 E34 E35
SiO2 61.33 62.30 61.63 60.19 59.91 59.67 59.84
Al2O3 17.97 18.02 18.05 19.10 19.07 19.05 18.98
P2O5 0.49 0.49 0.49 0.24 0.49 0.24 0.48
Na2O 11.47 11.46 11.39 12.69 12.72 12.91 12.89
MgO 0.16 1.05 2.04 7.57 7.61 3.98 3.83
CaO 8.42 6.53 6.25 0.06 0.06 3.98 3.83
Y2O3
ZrO2
SnO2 0.11 0.11 0.11
RO 8.58 7.58 8.29 7.63 7.67 7.96 7.66
Sum 100 100 100 100 100 100 100
(Na2O + RO)/Al2O3 1.12 1.06 1.09 1.06 1.07 1.10 1.08
Density (g/cm3) 2.5 2.484 2.494 2.483 2.48 2.495 2.493
CTE (×10−7/° C.)
Strain Point (° C.) 695 692 690 683
Anneal Point (° C.) 742 740 738 733
Softening Point (° C.) 963 966 961 962
Poisson's ratio 0.218 0.219 0.217 0.225 0.224 0.222 0.228
Shear Modulus (GPa) 32.1 32.1 32.3 32.6 32.5 32.5 32.4
Young's Modulus (GPa) 78.2 78.2 78.8 79.8 79.4 79.4 79.5
SOC (nm/mm/MPa) 2.854 2.896 2.862 2.884 2.898 2.851 2.863
Refractive Index 1.5196 1.5157 1.5184 1.5142 1.5140 1.5177 1.5186
Zircon Breakdown (° C.)
VFT A −2.679 −3.233 −3.125 −3.002 −2.631 −2.926 −3.242
VFT B 6358 7509 7178 6718 6092 6612 7286
VFT To 350.6 291.1 299.6 317.5 359.4 331.0 279.0
Liquidus Temp. (° C.) 1315 1300 1270 1230 1275
Liquidus Viscosity (P) 8202 16220 18696 26843 11827
Fracture Toughness (MPa · m1/2) 0.8
Example E36 E37 E38 E39 E40 E41 E42
SiO2 59.71 57.77 60.30 59.61 60.56 59.59 60.52
Al2O3 18.93 18.77 18.45 18.87 18.39 18.89 18.37
P2O5 0.24 0.47 0.48 0.48 0.49 0.49 0.48
Na2O 12.84 13.15 11.82 11.78 11.77 11.77 11.84
MgO 0.16 0.19 0.09 0.09 2.60 3.05 2.06
CaO 7.94 9.48 8.72 9.01 6.04 6.07 6.57
Y2O3
ZrO2
SnO2 0.01
Sum 100 100 100 100 100 100 100
RO 7.10 9.67 8.81 9.10 8.64 9.12 8.63
(Na2O + RO)/Al2O3 1.11 1.22 1.12 1.11 1.11 1.11 1.11
Density (g/cm3) 2.506 2.502 2.507 2.515 2.500 2.505 2.501
CTE (×10−7/° C.) 68.4 69.4 66.4 66.1 67.3
Strain Point (° C.) 697 706 711 707 697 691 696
Anneal Point (° C.) 744 755 758 752 745 737 744
Softening Point (°) 972 978
Poisson's Ratio 0.225 0.220 0.223 0.226 0.224 0.226 0.225
Shear Modulus (GPa) 32.0 31.9 32.1 32.3 32.4 32.6 32.4
Young's Modulus (GPa) 78.5 77.8 78.6 79.1 79.3 80.0 79.4
SOC (nm/mm/MPa) 2.837 2.841 2.847 2.829 2.853 2.839 2.852
Refractive Index 1.5181 1.5192 1.5215 1.5231 1.5193 1.5213 1.5198
Zircon Breakdown (° C.)
VFT A −3.058 −3.163 −3.160 −3.027 −3.191 −3.258 −3.347
VFT B 6918 7249 7236 6903 7255 7308 7571
VFT To 311.1 291.4 286.6 295.4 284.6 277.4 264.4
Liquidus Temp. (° C.) 1370 1300 1300 1260 1230 1255 1240
Liquidus Viscosity (P) 2985 10563 9557 13469 30431 16514 25915
Example E43 E44 E45 E46 E47 E48 E49
SiO2 59.59 59.30 59.18 59.14 59.44 58.97 58.98
Al2O3 18.85 18.89 18.85 18.72 18.84 18.90 18.61
P2O5 0.49 0.24 0.24 0.24 0.24 0.24 0.24
Na2O 11.86 13.32 13.34 13.16 13.39 13.44 13.31
MgO 2.06 3.97 3.91 3.79 3.91 3.93 3.99
CaO 7.00 3.88 3.82 3.78 3.79 3.89 3.80
Y2O3 0.25 0.50 1.02
ZrO2 0.23 0.46 0.91
SnO2 0.01 0.01
Sum 100 100 100 100 100 100 100
RO 9.06 7.85 7.73 7.57 7.70 7.82 7.79
(Na2O + RO)/Al2O3 1.11 1.12 1.12 1.11 1.12 1.12 1.13
Density (g/cm3) 2.510 2.508 2.523 2.550 2.505 2.510 2.524
CTE (×10−7/° C.) 67.5 70.3 70.0 69.8 71.1 69.9 69.3
Strain Point (° C.) 695
Anneal Point (° C.) 741
Softening Point (° C.)
Poisson's ratio 0.226 0.224 0.225 0.227 0.225 0.225 0.223
Shear Modulus (GPa) 32.6 32.5 32.5 32.9 32.4 32.5 32.8
Young's Modulus (GPa) 79.8 79.4 79.8 80.6 79.4 79.6 80.2
SOC (nm/mm/MPa) 2.816 2.849 2.829 2.808 2.864 2.865 2.874
Refractive Index 1.522 1.5200 1.5217 1.5252
Zircon Breakdown (° C.)
VFT A −2.919 −3.231 −3.161 −3.021 −2.860 −2.819 −3.170
VFT B 6509 7220 6994 6586 6573 6461 6991
VFT To 344.8 280.1 296.4 324.4 322.1 328.6 298.3
Liquidus Temp. (° C.) 1260 1280 1255 1230 1275 1310 >1330
Liquidus Viscosity (P) 15599 9766 13631 17845 10914 5818
Example E50 E51 E52 E53 E54 E55 E56
SiO2 58.44 58.56 58.44 58.62 58.48 58.77 58.59
Al2O3 19.33 19.42 19.45 19.45 19.43 19.33 19.60
P2O5 0.49 0.49 0.49 0.49 0.49 0.49 0.24
Na2O 11.70 11.75 11.77 11.70 11.80 11.73 12.98
MgO 0.18 1.88 3.86 5.73 7.72 9.47 5.04
CaO 9.69 7.74 5.83 3.85 1.95 0.07 3.36
Y2O3
ZrO2
SnO2 0.11 0.11 0.11 0.11 0.11 0.11
Sum 100 100 100 100 100 100 100
RO 9.87 9.62 9.69 9.58 9.67 9.45 8.40
(Na2O + RO)/Al2O3 1.12 1.10 1.10 1.09 1.10 1.10 1.09
Density (g/cm3) 2.524 2.518 2.513 2.507 2.500 2.496 2.502
CTE (×10−7/° C.) 69.1 67.2 65.6 63.9 62.3 61.0 66.3
Strain Point (° C.) 708 699 699 691 689 694 687
Anneal Point (° C.) 753 745 735 737 734 740 733
Softening Point (° C.) 963
Poisson's Ratio 0.226 0.229 0.228 0.228 0.229 0.227 0.228
Shear Modulus (GPa) 32.6 32.8 33.0 33.1 33.2 33.3 32.8
Young's Modulus (GPa) 79.9 80.4 80.9 81.3 81.8 81.8 80.5
SOC (nm/mm/MPa) 2.78 2.799 2.815 2.819 2.801 2.843 2.845
Refractive Index 1.5258 1.5235 1.5228 1.5210 1.5200 1.5180 1.5189
Zircon Breakdown (° C.)
VFT A −2.659 −2.841 −2.943 −3.367 −2.872 −3.057
VFT B 5891 6317 6529 7340 6333 6964
VFT To 373.3 349.7 328.4 274.3 341.6 304.2
Liquidus Temp. (° C.) 1305 1310 1270 1350 >1420 1270
Liquidus Viscosity (P) 4614 5457 9786 2859 14250
Example E57 E58 E59 E60 E61 E62 E63
SiO2 59.02 58.93 58.09 57.72 57.87 55.82 55.33
Al2O3 19.57 19.53 20.03 19.97 20.08 19.90 19.63
P2O5 0.24 0.24 0.24 0.24 0.24 0.23 0.23
Na2O 12.78 12.79 12.71 13.00 12.91 12.26 12.48
MgO 4.09 3.31 5.20 4.39 3.47 0.22 2.43
CaO 4.14 5.04 3.56 4.53 5.26 11.41 9.75
Y2O3
ZrO2
SnO2 0.10 0.10
Sum 100 100 100 100 100 100 100
RO 8.23 8.35 8.76 8.92 8.73 11.63 12.18
(Na2O + RO)/Al2O3 1.07 1.08 1.07 1.10 1.08 1.20 1.26
Density (g/cm3) 2.503 2.506 2.507 2.504 2.514
CTE (×10−7/° C.) 67.3 66.5 66.3 67.7 68.8
Strain Point (° C.) 690 679 692 696 690 699 676
Anneal Point (° C.) 738 726 738 743 737 745 721
Softening Point (° C.) 960 944 950 959 950
Poisson's Ratio 0.228 0.226 0.226 0.229 0.227 0.228 0.230
Shear Modulus (GPa) 32.7 32.6 33.0 33.0 33.2 33.0 33.1
Young's Modulus (GPa) 80.3 80.0 81.1 80.9 81.4 81.0 81.4
SOC (nm/mm/MPa) 2.833 2.823 2.819 2.800 2.801 2.754 2.736
Refractive Index 1.5201 1.5209 1.5213 1.5218 1.5231 1.5285 1.5271
Zircon Breakdown (° C.)
VFT A −3.297 −3.297 −3.097 −2.929 −3.282 −2.883 −2.933
VFT B 7320 7320 6928 6608 7178 6227 6347
VFT To 281.6 281.6 302.7 330.0 290.0 354.7 347.9
Liquidus Temp. (° C.) 1325 1260 1360 1335 1290 1290 1280
Liquidus Viscosity (P) 5228 15290 2856 4428 7863 5959 7517
Example E64 E65 E66 E67 E68 E69 E70
SiO2 58.90 57.27 56.93 56.03 56.39 56.38 55.47
Al2O3 20.08 20.07 20.33 20.16 20.59 20.46 20.55
P2O5 0.24 0.24 0.24 0.24 0.49 0.48 0.48
Na2O 11.37 11.96 11.70 11.83 11.82 11.86 12.46
MgO 3.66 6.12 8.59 11.52 2.55 5.18 2.65
CaO 5.59 4.19 2.06 0.08 8.00 5.48 8.24
Y2O3
ZrO2
SnO2 0.11 0.10 0.10 0.10 0.11 0.11 0.11
Sum 100 100 100 100 100 100 100
RO 9.25 10.31 10.65 11.60 10.55 10.66 10.89
(Na2O + RO)/Al2O3 1.03 1.11 1.10 1.16 1.09 1.10 1.14
Density (g/cm3) 2.532 2.527 2.545
CTE (×10−7/° C.) 67.1 63.7 70.7
Strain Point (° C.) 693 677 689 682 682 689
Anneal Point (° C.) 738 723 734 724 726 735
Softening Point (° C.) 921 938 934
Poisson's Ratio 0.229 0.229 0.234 0.230 0.229 0.229 0.229
Shear Modulus (GPa) 33.3 33.2 34.1 33.7 33.3 33.8 33.3
Young's Modulus (GPa) 81.9 81.6 84.3 83.0 81.9 83.1 81.8
SOC (nm/mm/MPa) 2.785 2.790 2.801 2.817 2.718 2.731 2.703
Refractive Index 1.5249 1.5239 1.5224 1.5203 1.5279 1.5264 1.5286
Zircon Breakdown (° C.)
VFT A −2.737 −2.923 −3.154 −2.721 −2.806 −2.776 −3.223
VFT B 6011 6287 6695 5866 6210 6118 6950
VFT To 362.8 342.1 316.9 372.5 365.0 364.6 310.0
Liquidus Temp. (° C.) 1240 1400 >1420 >1410 >1305 >1335 1280
Liquidus Viscosity (P) 13039 1046 8743
Example E71 E72 E73 E74 E75 E76 E77
SiO2 55.57 55.22 54.63 59.47 58.63 57.30 58.23
Al2O3 20.54 20.90 21.08 18.42 18.31 18.05 19.26
P2O5 0.48 0.47 0.48 0.25 0.25 0.25 0.49
Na2O 12.49 12.22 12.44 12.44 12.31 12.04 11.04
MgO 5.24 2.69 5.56 3.59 3.63 3.62 3.64
CaO 5.53 8.33 5.64 3.69 3.73 3.68 5.68
Y2O3 2.01 3.01 4.92 1.52
ZrO2
SnO2 0.11 0.11 0.11 0.10 0.10 0.10 0.10
Sum 100 100 100 100 100 100 100
RO 10.77 11.02 11.20 7.28 7.36 7.30 9.32
(Na2O + RO)/Al2O3 1.13 1.11 1.12 1.07 1.07 1.07 1.06
Density (g/cm3) 2.531 2.542 2.538 2.602 2.655 2.76 2.592
CTE (×10−7/° C.) 67.2 67.3 68.6 63.5
Strain Point (° C.) 685 687 671 697
Anneal Point (° C.) 730 732 718 744
Softening Point (° C.) 942 946 924
Poisson's Ratio) 0.233 0.228 0.231 0.223 0.232 0.232 0.229
Shear Modulus (GPa) 33.9 33.4 33.6 33.7 34.3 35.2 34.1
Young's Modulus (GPa) 83.6 82.1 82.9 82.4 84.4 86.7 83.8
SOC (nm/mm/MPa) 2.732 2.729 2.753 2.768 2.739 2.627 2.763
Refractive Index 1.5266 1.5294 1.5272 1.5334 1.5414 1.5570 1.5346
Zircon Breakdown (° C.)
VFT A −1.323 −2.859 −3.199 −2.679 −2.091 −2.861 −2.556
VFT B 3341 6158 6857 5721 4371 5910 5004
VFT To 651.3 351.5 293.5 376.7 506.1 379.8 452.5
Liquidus Temp. l (° C.) ~1370 1285 >1320 1215 1310 1415 1190
Liquidus Viscosity (P) 5462 13981 2216 705 16968
Fracture Toughness (MPa · m1/2) 0.81
Example E78 E79 E80
SiO2 58.02 57.52 60.1
Al2O3 18.51 19.68 19.2
P2O5 0.49 0.25
Na2O 10.85 12.46 12.8
MgO 3.46 3.33 3.9
CaO 5.51 5.10 3.9
Y2O3 3.02 1.52
ZrO2
SnO2 0.10 0.11 0.1
Sum 100 100 100
RO 8.97 8.43 7.8
(Na2O + RO)/Al2O3 1.07 1.06 0.26
Density (g/cm3) 2.674 2.592 2.503
CTE (×10−7/° C.) 63.8 67.6
Strain Point (° C.) 704 694 682
Anneal Point (° C.) 748 740 729
Softening Point (° C.) 955
Poisson's Ratio 0.228 0.227 0.224
Shear Modulus (GPa) 34.9 33.9 32.7
Young's Modulus (GPa) 85.6 83.2 80.1
SOC (nm/mm/MPa) 2.683 2.756 2.802
Refractive Index 1.5461 1.5337 1.519
Zircon Breakdown (° C.)
VFT A −2.882 −2.882 −3.218
VFT B 5942 5942 7349
VFT To 374.8 374.8 275.1
Liquidus Temp. (° C.) 1275 1270 1290
Liquidus Viscosity (P) 5236 5700 10537
Fracture Toughness (MPa · m1/2) 0.81
Example C1 C2
SiO2 66.37 67.37
B2O3 0.60 3.73
Al2O3 10.29 12.65
Na2O 13.80 13.72
K2O 2.40 0.01
MgO 5.74 2.36
CaO 0.59 0.04
SnO2 0.21 0.10
Fe2O3 0.01
Sum 100.00 100.00
RO 6.33 2.40
(Na2O + RO)/Al2O3 1.96 1.27
Young's Modulus (GPa) 72.9 69.3
Strain Point (° C.) 553 572
Fracture Toughness (MPa · m1/2) 0.73 0.66

As indicated by the example glass compositions in Table 1, glass compositions and the resultant glass articles as described herein have increased Young's Modulus and fracture toughness such that the glass compositions and the resultant glass articles are more resistant to damage.

Referring now to FIG. 6, example glass composition E42 having a thickness of 0.6 mm was first ion exchanged in a 18.2% NaNO3/54.9% KNO3/6.6% Na2SO4/20.3% K2SO4 molten salt bath at 600° C. for 16 hours and then ion exchanged in a 100% KNO3 molten salt bath at 370° C. for 1 hour. As shown by the grey region in FIG. 6, the stress profile had a knee region, indicated by the flat, greater-than-200 MPa compressive stress for up to 8% of the thickness of the glass. While not wishing to be bound by theory, it is believed that the knee region is the result of ion exchanging the glass article and a relatively high temperature. It is also believed that the relatively high strain point of example glass composition E42 (i.e., 696° C.) prevented the glass article from relaxing an undesirable amount during ion exchange.

Table 2 shows the CS, DOL, and CT of example ion exchanged glass articles EA1-EA36 formed by ion exchanging glass articles having a thickness of 0.6 mm and made from example glass compositions, as indicated in Table 2, at a temperature of 530° C. for 4, 9, and 16 hours. The ion exchange solution was a 88.5% KNO3/11.5% K2SO4 molten salt bath.

TABLE 2
Example
EA1 EA2 EA3 EA4 EA5
Composition E26 E27 E28 E30 E31
16 hours
CS (MPa) 653 644 652 665 685
DOL (μm) 113 106 100 106 94
CT (MPa) 148 137 124 145 111
Example
EA6 EA7 EA8 EA9 EA10
Composition E32 E33 E35 E36 E37
4 hours
CS (MPa) 831 816 856 828
DOL (μm) 56 56 54 57
CT (MPa) 83 73 80 67
9 hours
CS (MPa) 766 751 773 783
DOL (μm) 83 87 82 80
CT (MPa) 118 128 124 120
16 hours
CS (MPa) 706 720 689 716
DOL (μm) 107 109 111 112
CT (MPa) 138 157 129 143
Example
EA11 EA12 EA13 EA14 EA15
Composition E38 E39 E40 E41 E42
4 hours
CS (MPa) 803 851 832 859
DOL (μm) 44 44 42 41
CT (MPa) 52 58 58 55
9 hours
CS (MPa) 756 780 792 801 778
DOL (μm) 67 60 68 59 64
CT (MPa) 73 74 81 73 86
16 hours
CS (MPa) 701 725 738 750 725
DOL (μm) 92 83 85 79 89
CT (MPa) 110 97 96 97 113
Example
EA16 EA17 EA18 EA19 EA20
Composition E43 E44 E45 E46 E50
4 hours
CS (MPa) 863 810
DOL (μm) 39 38
CT (MPa) 57 49
9 hours
CS (MPa) 799 765
DOL (μm) 61 58
CT (MPa) 82 77
16 hours
CS (MPa) 749 781 789 802 712
DOL (μm) 82 106 107 98 75
CT (MPa) 109 135 141 138 99
Example
EA21 EA22 EA23 EA24 EA25
Composition E51 E52 E53 E54 E56
4 hours
CS (MPa) 827 848 837 831 887
DOL (μm) 29 37 38 36 48
CT (MPa) 44 56 53 42 69
9 hours
CS (MPa) 789 788 790 769 812
DOL (μm) 55 56 56 51 73
CT (MPa) 66 73 79 74 104
16 hours
CS (MPa) 737 727 736 733 750
DOL (μm) 74 75 74 52 98
CT (MPa) 96 107 94 125
Example
EA26 EA27 EA28 EA29 EA30
Composition E57 E58 E59 E60 E61
4 hours
CS (MPa) 879 894 885 886 905
DOL (μm) 39 49 44 38 44
CT (MPa) 60 76 73 59 68
9 hours
CS (MPa) 820 802 811 831
DOL (μm) 73 75 69 67
CT (MPa) 113 128 115 97
16 hours
CS (MPa) 755 738 752 781 783
DOL (μm) 96 90 87 87 88
CT (MPa) 138 136 131 119 104
Example
EA31 EA32 EA33 EA34 EA35 EA36
Composition E74 E75 E76 E77 E78 E79
16 hours
CS (MPa) 830 849 787 804 810 845
DOL (μm) 79 73 102 50 41 69
CT (MPa) 108 93 128 62 72 88

As indicated by the example ion exchanged glass articles in Table 2, glass articles formed from the glass compositions having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in one step to achieve desired stress profiles.

Table 3 shows the CS, DOL, and CT of example ion exchanged glass articles EA37-EA75 formed by ion exchanging glass articles having a thickness of 0.6 mm and made from example glass compositions, as indicated in Table 3, at a temperature of 600° C. for 4, 9, and 16 hours. The ion exchange solution was a 88.5% KNO3/11.5% K2SO4 molten salt bath.

TABLE 3
Example
EA37 EA38 EA39 EA40 EA41
Composition E3 E4 E32 E33 E34
4 hours
CS (MPa) 479 581 521 543
DOL (μm) 127 105 110 102
CT (MPa) 109 119 145 116
9 hours
CS (MPa) 481 454 379
DOL (μm) 162 176 172
CT (MPa) 170 182
16 hours
CS (MPa) 336 247 376 377 359
DOL (μm) 228 262 207 211 206
CT (MPa) 239 249 211 194 212
Example
EA42 EA43 EA44 EA45 EA46
Composition E35 E36 E37 E38 E39
4 hours
CS (MPa) 551 547 523 539 525
DOL (μm) 108 109 112 88 84
CT (MPa) 122 116 119 84 74
9 hours
CS (MPa) 423 521 442 439
DOL (μm) 160 165 135 124
CT (MPa) 177 161 133 112
16 hours
CS (MPa) 376 363 491
DOL (μm) 210 171 164
CT (MPa) 220 196 196 170 155
Example
EA47 EA48 EA49 EA50 EA51
Composition E40 E41 E42 E43 E44
4 hours
CS (MPa) 530 547 530 572
DOL (μm) 94 83 91 84
CT (MPa) 88 85 86 83
9 hours
CS (MPa) 460 551 518 464
DOL (μm) 139 129 135 120
CT (MPa) 125 122 135 116
16 hours
CS (MPa) 391 515 376 428 411
DOL (μm) 175 152 164 157 217
CT (MPa) 165 141 166 153 221
Example
EA52 EA53 EA54 EA55 EA56
Composition E45 E46 E50 E51 E52
4 hours
CS (MPa) 523 645 549
DOL (μm) 75 84 80
CT (MPa) 85 93 79
9 hours
CS (MPa) 489 509 528
DOL (μm) 110 111 111
CT (MPa) 137 131 108
16 hours
CS (MPa) 399 387 410 412
DOL (μm) 203 188 148 140
CT (MPa) 218 208 174 155
Example
EA57 EA58 EA59 EA60 EA61
Composition E53 E54 E56 E57 E58
4 hours
CS (MPa) 558 530 534 607
DOL (μm) 78 71 100 102 81
CT (MPa) 81 57 114 129 120
9 hours
CS (MPa) 449 455 498 516 490
DOL (μm) 111 114 138 137 142
CT (MPa) 124 98 158 175 185
16 hours
CS (MPa) 409 451 396 423 424
DOL (μm) 142 148 179 194 188
CT (MPa) 175 150 212 226 234
Example
EA62 EA63 EA64 EA65 EA66
Composition E59 E60 E61 E62 E63
4 hours
CS (MPa) 604 554 611
DOL (μm) 95 84 92
CT (MPa) 131 113 120
9 hours
CS (MPa) 490 519 499
DOL (μm) 129 129 127
CT (MPa) 168 144 147
16 hours
CS (MPa) 430 388 469 448 480
DOL (μm) 169 154 166 126 127
CT (MPa) 211 207 188 148 148
Example
EA67 EA68 EA69 EA70 EA71
Composition E64 E70 E72 E74 E75
4 hours
CS (MPa) 576 553 724 652
DOL (μm) 71 67 79 75
CT (MPa) 87 83 95 81
9 hours
CS (MPa) 454
DOL (μm) 88
CT (MPa) 105 135 95
16 hours
CS (MPa) 511 482
DOL (μm) 128 129
CT (MPa) 131 142 160 138
Example
EA72 EA73 EA74 EA75
Composition E76 E77 E78 E79
4 hours
CS (MPa) 598 674 642
DOL (μm) 56 45 69
CT (MPa) 91 59 46 80
9 hours
CT (MPa) 125 82 101 112
16 hours
CT (MPa) 169 107 136 133

As indicated by the example ion exchanged glass articles in Table 3, glass articles formed from the glass compositions having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in one step to achieve desired stress profiles.

Table 4 shows the CS, DOL, and CT example ion exchanged glass articles EA76-EA90 formed by ion exchanging glass articles having a thickness of 0.6 mm and made from example glass compositions, as indicated in Table 4, in a first ion exchange step at a temperature of 600° C. for 4, 9, and 16 hours in a 18.2% NaNO3/54.9% KNO3/6.6% Na2SO4/20.3% K2SO4 molten salt bath.

TABLE 4
Example
EA76 EA77 EA78 EA79 EA80
Composition E38 E39 E40 E42 E43
4 hours
CS (MPa) 385 394 387 396 413
DOL (μm) 84 77 81 81 74
CT (MPa) 53 49 50 55 50
Example
EA81 EA82 EA83 EA84 EA85
Composition E38 E39 E40 E42 E43
9 hours
CS (MPa) 408 305 396 373 315
DOL (μm) 107 103 116 120 102
CT (MPa) 69 68 76 75 69
Example
EA86 EA87 EA88 EA89 EA90
Composition E38 E39 E40 E42 E43
16 hours
CS (MPa) 404 408 306
DOL (μm) 146 143 120
CT (MPa) 102 87 100 99 94

As indicated by the example ion exchanged glass articles in Table 4, glass articles formed from the glass compositions having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in a single step to achieve desired stress profiles.

Table 5 shows the CS, DOL, and CT example ion exchanged glass articles EA91-EA96 formed by ion exchanging glass articles having a thickness of 0.6 mm and made from example glass compositions, as indicated in Table 5, in a first ion exchange step at a temperature of 600° C. for 4, 9, and 16 hours in a 18.2% NaNO3/54.9% KNO3/6.6% Na2SO4/20.3% K2SO4 molten salt bath. Table 5 also shows the CS, DOL, DOC, CT, Knee, and Knee Stress of the glass articles achieved by subjecting the glass articles to a second ion exchange step at a temperature of 410° C. for 1 hour. DOL, Knee, and Knee Stress were measured by RNF.

TABLE 5
Example EA91 EA92
Composition E3 E4
Step 1-4 hours
CS (MPa) 403 371
DOL (μm) 95 118
CT (MPa) 80 97
Step 2-1 hour
CS (MPa) 706 641
Knee (μm) 12 13
Knee Stress (MPa) 332 318
DOC (μm) 70 78
CT (MPa) 89 107
Example EA93 EA94
Composition E3 E4
Step 1-9 hours
CS (MPa) 348 323
DOL (μm) 137 165
CT (MPa) 115 142
Step 2-1 hour
CS (MPa) 653 567
Knee (μm) 12 16
Knee Stress (MPa) 307 254
DOC (μm) 93 101
CT (MPa) 125 149
Example EA95 EA96
Composition E3 E4
Step 1-16 hours
CS (MPa) 290 243
DOL (μm) 209 248
CT (MPa) 159 168
Step 2-1 hour
CS (MPa) 602 507
Knee (μm) 14
Knee Stress (MPa) 244
DOC (μm) 112
CT (MPa) 169 184

As indicated by the example ion exchanged glass articles in Table 5, glass articles formed from the glass compositions having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in two steps to achieve desired stress profiles.

Table 6 shows the CS, DOL, and CT of example ion exchanged glass articles EA97-EA120 formed by ion exchanging glass articles having a thickness of 0.8 mm and made from example glass compositions, as indicated in Table 6, in a first ion exchange step at a temperature of 600° C. for 4, 9, and 16 hours in a 18.2% NaNO3/54.9% KNO3, 6.6% Na2SO4, 20.3% K2SO4 molten salt bath. Table 6 also shows the CS, DOL, DOC, CT, Knee, and Knee Stress of the glass articles achieved by subjecting the glass articles to a second ion exchange step at a temperature of 410° C. for 1 hour. DOL, Knee, and Knee Stress were measured by RNF.

TABLE 6
Example EA97 EA98 EA99 EA100
Composition E20 E22 E23 E24
Step 1-4 hours
CS (MPa) 409 389 401 373
DOL (μm) 128 139 127 134
CT (MPa) 71 77 68 69
Step 2-1 hour
CS (MPa) 840 802 827 852
Knee (μm) 18 22 15 14
Knee Stress (MPa) 332 305 346 330
DOC (μm) 95 101 101 87
CT (MPa) 78 79 76 78
Example EA101 EA102 EA103 EA104
Composition E20 E22 E23 E24
Step 1-9 hours
CS (MPa) 345 324 329 346
DOL (μm) 204 209 220 205
CT (MPa) 92 94 100 83
Step 2-1 hour
CS (MPa) 825 826 813 880
Knee (μm) 14 22 19 14
Knee Stress (MPa) 249 255 304 220
DOC (μm) 124 127 134 129
CT (MPa) 83 93 97 87
Example EA105 EA106 EA107 EA108
Composition E20 E22 E23 E24
Step 1-16 hours
CS (MPa) 249 263 265 237
DOL (μm) 242 276 281 262
CT (MPa) 123 125 135 135
Step 2-1 hour
CS (MPa) 786 763 755 777
Knee (μm) 20 21 16 20
Knee Stress (MPa) 214 233 253 218
DOC (μm) 158 167 169 154
CT (MPa) 132 149 140 140

As indicated by the example ion exchanged glass articles in Table 6, glass articles formed from the glass compositions having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in two steps to achieve desired stress profiles.

Table 7 shows the DOC and CT of example ion exchanged glass articles EA109-EA123 formed by ion exchanging glass articles having a thickness of 0.5 mm and made from example glass compositions, as indicated in Table 7, at a temperature of 600° C. for 16 hours or 25 hours in each of a 88.5% KNO3/11.5% K2SO4 molten salt bath, 8.2% NaNO3/74.1% KNO3/1.7% Na2SO4/16.0% K2SO4 molten salt bath, 14.6% NaNO3/58.5% KNO3/5.3% Na2SO4/21.6% K2SO4 molten salt bath, 22.0% NaNO3/51.2% KNO3/7.9% Na2SO4/18.9% K2SO4 molten salt bath, and 29.3% NaNO3/44.0% KNO3/10.5% Na2SO4/16.2% K2SO4 molten salt bath.

TABLE 7
Example EA109 EA110 EA111
Composition E34 E72 E78
16 hours | 88.5% KNO3/11.5% K2SO4
CT (MPa) 274 176 121
25 hours | 88.5% KNO3/11.5% K2SO4
CT (MPa) 291 207 128
Example EA112 EA113 EA114
Composition E34 E72 E78
16 hours | 8.2% NaNO3/74.1% KNO3/
1.7% Na2SO4/16.0% K2SO4
DOC (μm) 55
CT (MPa) 178 103 69
25 hours | 8.2% NaNO3, 74.1% KNO3,
1.7% Na2SO4, 16.0% K2SO4
DOC (μm)  88 64
CT (MPa) 217 124 87
Example EA115 EA116 EA117
Composition E34 E72 E78
16 hours | 14.6% NaNO3/58.5% KNO3/
5.3% Na2SO4/21.6% K2SO4
DOL (μm) 157
DOC (μm) 101 74 55
CT (MPa) 150 81 53
25 hours | 14.6% NaNO3/58.5% KNO3/
5.3% Na2SO4/21.6% K2SO4
DOL (μm) 188
DOC (μm) 122 86 65
CT (MPa) 173 97 71
Example EA118 EA119
Composition E34 E72
16 hours | 22.0% NaNO3/51.2% KNO3/
7.9% Na2SO4/18.9% K2SO4
DOL (μm) 151
DOC (μm) 103 69
CT (MPa) 116 57
25 hours | 22.0% NaNO3/51.2% KNO3/
7.9% Na2SO4/18.9% K2SO4
DOL (μm) 171
DOC (μm) 112 80
Example EA120
Composition E34
16 hours | 29.3% NaNO3/44.0% KNO3/
10.5% Na2SO4/16.2% K2SO4
DOL (μm) 143
DOC (μm)  98
CT (MPa) 85
25 hours | 29.3% NaNO3/44.0% KNO3/
10.5% Na2SO4/16.2% K2SO4
DOL (μm) 162
DOC (μm) 106
CT (MPa) 112

As indicated by the example ion exchanged glass articles in Table 7, glass articles formed from the glass compositions having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in two steps to achieve desired stress profiles.

Table 8 shows the DOC and CT of example ion exchanged glass articles EA121-EA131 formed by ion exchanging glass articles having a thickness of 0.6 mm and made from example glass compositions, as indicated in Table 8, in a first ion exchange step at a temperature of 600° C. 16 hours or 25 hours in each of a 88.5% KNO3/11.5% K2SO4 molten salt bath, 8.2% NaNO3/74.1% KNO3/1.7% Na2SO4/16.0% K2SO4 molten salt bath, 14.6% NaNO3/58.5% KNO3/5.3% Na2SO4/21.6% K2SO4 molten salt bath, 22.0% NaNO3/51.2% KNO3/7.9% Na2SO4/18.9% K2SO4 molten salt bath, and 29.3% NaNO3/44.0% KNO3/10.5% Na2SO4/16.2% K2SO4 molten salt bath.

TABLE 8
Example EA121 EA122 EA123
Composition E34 E72 E78
16 hours | 88.5% KNO3/11.5% K2SO4
DOL (um) 187
DOC (μm) 128  90 68
CT (MPa) 219 121 99
25 hours | 88.5% KNO3/11.5% K2SO4
DOC (μm)  97 80
CT (MPa) 276 141 120 
Example EA124 EA125 EA126
Composition E34 E72 E78
16 hours | 8.2% NaNO3/74.1% KNO3/
1.7% Na2SO4/16.0% K2SO4
DOL (um) 177
DOC (μm) 116 80 60
CT (MPa) 154 80 62
25 hours | 8.2% NaNO3/74.1% KNO3/
1.7% Na2SO4/16.0% K2SO4
DOL (μm) 222
DOC (μm) 136 94 69
CT (MPa) 192 97 72
Example EA127 EA128
Composition E34 E72
16 hours | 14.6% NaNO3/58.5% KNO3/
5.3% Na2SO4/21.6% K2SO4
DOL (μm) 161
DOC (μm) 110 74
CT (MPa) 114 67
25 hours | 14.6% NaNO3/58.5% KNO3/
5.3% Na2SO4/21.6% K2SO4
DOL (μm) 194
DOC (μm) 128 89
CT (MPa) 135 74
Example EA129 EA130
Composition E34 E72
16 hours | 22.0% NaNO3/51.2% KNO3/
7.9% Na2SO4/18.9% K2SO4
DOL (μm) 142
DOC (μm) 106 72
CT (MPa) 87 46
Example EA131
Composition E34
16 hours | 29.3% NaNO3/44.0% KNO3/
10.5% Na2SO4/16.2% K2SO4
DOL (μm) 120
DOC (μm) 103
CT (MPa)  68

As indicated by the example ion exchanged glass articles in Table 8, glass articles formed from the glass compositions having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in two steps to achieve desired stress profiles.

Table 9 shows the DOC and CT of example ion exchanged glass articles EA132 and EA133 formed by ion exchanging glass articles having a thickness of 0.5 mm and made from example glass compositions, as indicated in Table 9, in a first ion exchange step at a temperature of 600° C. 22 and 16 hours in each of a 29.3% NaNO3/44.0% KNO3/10.5% Na2SO4/16.2% K2SO4 molten salt bath and 25.6% NaNO3/47.6 KNO3/9.2% Na2SO4/17.6% K2SO4 molten salt bath, respectively. Table 9 also shows the DOC and CT of the glass articles achieved by subjecting the glass articles to a second ion exchange step at a temperature of 370° C. for 0.25 hours in a 100% KNO3 molten salt bath.

TABLE 9
Example EA132
Composition E34
Step 1-22 hours | 29.3% NaNO3/44.0% KNO3/
10.5% Na2SO4/16.2% K2SO4
DOC (μm) 109
CT (MPa) 95
Step 2-0.25 hours | 100% KNO3
Knee (μm) 6
Knee Stress (MPa) 135
DOC (μm) 103
CT (MPa) 100
Example EA133
Composition E34
Step 1-16 hours | 25.6% NaNO3/47.6 KNO3/
9.2% Na2SO4/17.6% K2SO4
DOC (μm) 100
CT (MPa) 97
Step 2-0.25 hours | 100% KNO3
Knee (μm) 7
Knee Stress (MPa) 143
DOC (μm) 98
CT (MPa) 91

As indicated by the example ion exchanged glass articles in Table 9, a glass article formed from the glass composition having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in two steps to achieve desired stress profiles.

Referring now to FIG. 7, the stress profile of glass article EA133 having a thickness 0.5 mm were compared to the stress profiles of C1 and C2. The graph shows that after the 600° C. ion exchange step, the C1 and C2 examples exhibit more stress relaxation than E140. C1 and C2 have strain points of 553° C. and 572° C., respectively. Without wishing to be bound by any theory, it is believed that the relatively low strain points of C1 and C2 resulted in stress relaxation of C1 and C2. In contrast, E133, having a strain point of 690° C., did not show the same undesirable amount of stress relaxation. The relatively high strain point is at least partially the result of the relatively high alumina content. For example, E133 contains 19.05 mol % alumina, while C1 and C2 contain 10.29 mol % and 12.69 mol % alumina, respectively. Additionally, the relatively high strain is also at least partially attributed to the high alkaline earth oxide content of the glass, such as CaO and MgO. For example, E133 contains a combined CaO and MgO content of 7.96 mol %. In contrast, C1 and C2 contain CaO and MgO in amounts of 6.33 mol % and 2.40 mol %, respectively. The alumina content and alkaline-earth content of the compositions disclosed herein, such as E133, allow for highly polymerized glass networks to form with higher bond strengths, which yields higher strain points, resulting in the knee region seen in the stress profile of E133 of FIG. 7.

Referring now to FIG. 8, the stress profile of glass articles EA127, EA129, and EA131 with 0.5 mm thickness are comparatively displayed. The glass articles were ion exchanged at 600° C. for 16 hours in each of a 14.6% NaNO3/58.5% KNO3/5.3% Na2SO4/21.6% K2SO4 molten salt bath, 22.0% NaNO3/51.2% KNO3/7.9% Na2SO4/18.9% K2SO4 NaNO3 molten salt bath, and 29.3% NaNO3/44.0% KNO3/10.5% Na2SO4/16.2% K2SO4 molten salt bath, respectively. As shown in FIG. 8, all of the glass articles included a knee region.

As shown in FIG. 9A, the glass article EA118 was frangible. Referring now to FIG. 9B, the glass article EA120 was non-frangible. Both EA118 and EA120 were both formed from example glass composition E34, but subjected to different molten salt baths. As indicated by the examples ion exchanged glass articles in FIGS. 9A and 9B, a glass article formed from a glass composition having increased Young's Modulus and KIc fracture toughness as described herein may be subjected to various ion exchange conditions to produced non-frangible glass articles.

Table 10 below shows EA134 after being ion exchanged at 600° C. for 16 hours in a 25.6% NaNO3/47.6 KNO3/9.2% Na2SO4/17.6% K2SO4 molten salt bath.

TABLE 10
Example EA134
Composition E34
16 hours | 25.6% NaNO3/47.6 KNO3/
9.2% Na2SO4/17.6% K2SO4
DOL (μm) 146
DOC (μm) 100
CT (MPa) 97

As indicated by the example ion exchanged glass articles in Table 10, a glass article formed from the glass composition having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in two steps to achieve desired stress profiles.

Referring now to FIG. 10, the stress profile of EA134 is shown. As shown in FIG. 10, the glass article EA134 has a knee region. FIG. 11 shows the glass article EA134 is borderline frangible.

Table 11 below shows glass articles EA121 and EA135-EA138 when subjected to a varying time of 16, 19, 22, and 25 hours at 600° C. in a 29.3% NaNO3/44.0% KNO3/10.5% Na2SO4/16.2% K2SO4 molten salt bath.

TABLE 11
IOX Time (hours)
16 19 22 22 25
Example EA120 EA135 EA136 EA137 EA138
Composition E34
DOL (μm) 143 153 160 154 162
DOC (μm) 98 102 109 107 106
CT (MPa) 85 90 95 88 112

As indicated by the example ion exchanged glass articles in Table 11, a glass article formed from the glass composition having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in two steps to achieve desired stress profiles.

Referring now to FIG. 12, the stress profile of EA136 is shown. As shown in FIG. 12, the glass article EA136 has a knee region. FIG. 13A shows the glass article EA136 is borderline frangible. FIG. 13B shows the glass article EA137 is also borderline frangible.

Referring now to FIG. 14, the stress profile of glass articles EA121, EA124, EA127, EA 129, and EA131 with 0.6 mm thickness are comparatively displayed. The glass articles were ion exchanged at 600° C. for 16 hours in each of a 88.5% KNO3/11.5% K2SO4 molten salt bath, 8.2% NaNO3/74.1% KNO3/1.7% Na2SO4/16.0% K2SO4 molten salt bath, 14.6% NaNO3/58.5% KNO3/5.3% Na2SO4/21.6% K2SO4 molten salt bath, 22.0% NaNO3/51.2% KNO3/7.9% Na2SO4/18.9% K2SO4 molten salt bath, and 29.3% NaNO3/44.0% KNO3/10.5% Na2SO4/16.2% K2SO4 molten salt bath, respectively. As shown in FIG. 14, all of the glass articles included a knee region.

As shown in FIG. 15A, the glass article EA129 was frangible. Referring now to FIG. 15B, the glass article EA131 was non-frangible. Both EA129 and EA131 were both formed from example glass composition E34, but subjected to different molten salt baths. As indicated by the examples ion exchanged glass articles in FIGS. 14A and 14B, a glass article formed from a glass composition having increased Young's Modulus and KIc fracture toughness as described herein may be subjected to various ion exchange conditions to produce non-frangible glass articles.

Referring now to FIG. 16, the stress profile of EA129 is shown. As shown in FIG. 16, the article EA133 has a knee region.

Table 12 below shows glass articles EA139 when subjected to an ion exchange time of 20 hours at 600° C. in a 25.6% NaNO3/47.6 KNO3/9.2% Na2SO4/17.6% K2SO4 molten salt bath.

TABLE 12
IOX Time (hours) 20
Example EA139
Composition E34
DOL (μm) 145
DOC (μm) 112
CT (MPa) 94

As indicated by the example ion exchanged glass articles in Table 12, a glass article formed from the glass composition having increased Young's Modulus and KIc fracture toughness as described herein may be ion exchanged in two steps to achieve desired stress profiles. RNF was used to measure the DOL value reported in Table 12.

Referring now to FIG. 17 the stress profile of EA139 is shown. As shown in FIG. 17, the article EA139 has a knee region. FIG. 18 shows the glass article EA139 is borderline frangible.

Referring now to FIG. 19, example ion exchanged glass articles EA140 and EA141 were formed by ion exchanging glass articles having a thickness of 0.5 mm and made from example glass compositions E34 and E80, respectively, for a first ion exchange in a 25.6% NaNO3/47.6 KNO3/9.2% Na2SO4/17.6% K2SO4 molten salt bath at 600° C. for 16 hours and then second ion exchange in a 100% KNO3 molten salt bath at 370° C. for 0.17 hour (10 minutes). Table 13 shows the DOC, CT, Knee, and Knee Stress of ion exchanged glass articles EA140 and EA141. Knee and Knee Stress were measured by RNF.

TABLE 13
Example EA140 EA141
Composition E34 E80
Knee (μm) 8 7
Knee Stress (MPa) 172 167
DOC (μm) 97 88
CT (MPa 101 89

Example glass composition E34, a glass composition including 0.24 mol % P2O5, had a liquidus viscosity 60° C. less than example glass composition E80, a glass composition including 0 mol % P2O5. Moreover, example ion exchanged glass article EA140, formed from example glass composition E34 including 0.24 mol % P2O5, had a greater DOC and CT than example ion exchanged glass article EA141, formed from example glass composition E80 including 0 mol % P2O5. While not wishing to be bound by theory, it is believed that the relatively increased DOC and CT of example ion exchanged glass article EA140 was imparted by P2O5 increasing the diffusivity of the glass article.

It will be apparent to those skilled in the art that various modifications and variations may be made to the embodiments described herein without departing from the spirit and scope of the claimed subject matter. Thus, it is intended that the specification cover the modifications and variations of the various embodiments described herein provided such modification and variations come within the scope of the appended claims and their equivalents.

Claims

1. A glass composition comprising:

greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2;

greater than or equal to 15 mol % and less than or equal to 30 mol % Al2O3;

greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O;

greater than or equal to 0 mol % and less than or equal to 15 mol % MgO; and

greater than or equal to 0 mol % and less than or equal to 15 mol % CaO, wherein the glass composition is free or substantially free of Li; and

RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO.

2. The glass composition of claim 1, wherein the glass composition comprises greater than or equal to 16 mol % and less than or equal to 28 mol % Al2O3.

3. The glass composition of claim 1, wherein the glass composition comprises greater than or equal to 7 mol % and less than or equal to 18 mol % Na2O.

4. The glass composition of claim 1, wherein the glass composition comprises greater than 0 mol % and less than or equal to 13 mol % MgO.

5. The glass composition of claim 1, wherein the glass composition comprises greater than 0 mol % and less than or equal to 13 mol % CaO.

6. The glass composition of claim 1, wherein RO is greater than or equal to 1 mol % and less than or equal to 25 mol %.

7. The glass composition of claim 1, wherein (Na2O+RO)/Al2O3 is greater than or equal to 0.5 and less than or equal to 1.5.

8. The glass composition of claim 1, wherein the glass composition comprises greater than 0 mol % and less than or equal to 5 mol % P2O5.

9. The glass composition of claim 1, wherein the glass composition comprises greater than 0 mol % and less than or equal to 10 mol % Y2O3.

10. The glass composition of claim 1, wherein the glass composition comprises greater than 0 mol % and less than or equal to 5 mol % ZrO2.

11. The glass composition of claim 1, wherein the glass composition comprises greater than 0 mol % and less than or equal to 1 mol % SnO2.

12. The glass composition of claim 1, wherein the glass composition has a Young's Modulus greater than or equal to 60 GPa.

13. The glass composition of claim 1, wherein the glass composition has a fracture toughness greater than or equal to 0.75 MPa·m1/2.

14. The glass composition of claim 1, wherein the strain point is greater than or equal to 600° C.

15. A method of forming a glass article, the method comprising:

heating a glass composition, the glass composition comprising:

greater than or equal to 50 mol % and less than or equal to 70 mol % SiO2;

greater than or equal to 15 mol % and less than or equal to 30 mol % Al2O3;

greater than or equal to 5 mol % and less than or equal to 20 mol % Na2O;

greater than or equal to 0 mol % and less than or equal to 15 mol % MgO; and

greater than or equal to 0 mol % and less than or equal to 15 mol % CaO, wherein the glass composition is free or substantially free of Li; and

RO is greater than 0 mol % and less than or equal to 30 mol %, wherein RO is the sum of MgO and CaO; and

cooling the glass composition to form the glass article.

16. The method of claim 15, further comprising strengthening the glass article in a first ion exchange bath at a temperature greater than or equal 500° C. for a time period greater than or equal to 1 hour and less than or equal to 32 hours to form an ion exchanged glass article.

17. The method of claim 16, further comprising strengthening the glass article in a second ion exchange bath at a temperature greater than or equal to 300° C. for a time period greater than or equal to 1 hour and less than or equal to 32 hours to form an ion exchanged glass article.

18. The method of claim 16, wherein the ion exchanged glass article comprises a surface compressive stress greater than or equal to 350 Mpa and less than or equal to 900 MPa, and a depth of compression greater than or equal to 80 μm.

19. The method of claim 15, wherein the first ion exchange bath, the second ion exchange bath, or both comprises KNO3.

20. The method of claim 15, wherein the first ion exchange bath, the second ion exchange bath, or both comprises NaNO3.