Patent application title:

HIGH STRENGTH STEEL SHEET AND METHOD FOR MANUFACTURING THE SAME

Publication number:

US20250197960A1

Publication date:
Application number:

18/846,854

Filed date:

2023-01-30

Smart Summary: A new type of steel sheet is designed to be very strong, with a tensile strength of 980 MPa or more. It has a special mix of materials that helps achieve this strength. In the middle of the sheet, a certain amount of tempered martensite is present, while the amount of retained austenite is kept low. Additionally, there are specific limits on the amounts of ferrite and bainitic ferrite in the steel. The size of the grains in the steel is also controlled to ensure optimal strength and performance. πŸš€ TL;DR

Abstract:

A high strength steel sheet having 980 MPa or higher tensile strength and a method for manufacturing the same are provided. The high strength steel sheet has a specific chemical composition and is such that in a region at ΒΌ sheet thickness, the area fraction of tempered martensite is 38% or more and less than 90%, the volume fraction of retained austenite is less than 3%, the area fraction of the total of ferrite and bainitic ferrite is 10% or more and 60% or less, the average grain size of prior austenite is 20 ΞΌm or less, and the average of the proportions of packets having the largest area in prior austenite grains is 70% by area or less of the prior austenite grain.

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Classification:

C21D9/46 »  CPC main

Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals

C21D1/19 »  CPC further

General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering; Hardening ; Quenching with or without subsequent tempering by interrupted quenching

C21D6/005 »  CPC further

Heat treatment of ferrous alloys containing Mn

C21D6/008 »  CPC further

Heat treatment of ferrous alloys containing Si

C21D8/0205 »  CPC further

Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys

C21D8/0226 »  CPC further

Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps Hot rolling

C21D8/0236 »  CPC further

Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps Cold rolling

C21D8/0273 »  CPC further

Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment Final recrystallisation annealing

C21D8/0278 »  CPC further

Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips involving a particular surface treatment

C22C38/02 »  CPC further

Ferrous alloys, e.g. steel alloys containing silicon

C22C38/04 »  CPC further

Ferrous alloys, e.g. steel alloys containing manganese

C21D2211/002 »  CPC further

Microstructure comprising significant phases Bainite

C21D2211/005 »  CPC further

Microstructure comprising significant phases Ferrite

C21D2211/008 »  CPC further

Microstructure comprising significant phases Martensite

C21D6/00 IPC

Heat treatment of ferrous alloys

C21D8/02 IPC

Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips

Description

CROSS REFERENCE TO RELATED APPLICATIONS

This is the U.S. National Phase application of PCT/JP2023/002915, filed Jan. 30, 2023 which claims priority to Japanese Patent Application No. 2022-049757, filed Mar. 25, 2022, the disclosures of these applications being incorporated herein by reference in their entireties for all purposes.

FIELD OF THE INVENTION

The present invention relates to a high strength steel sheet excellent in tensile strength, press formability, flatness in the width direction, and working embrittlement resistance, and to a method for manufacturing the same. The high strength steel sheet according to aspects of the present invention may be suitably used as structural members, such as automobile parts.

BACKGROUND OF THE INVENTION

Steel sheets for automobiles are being increased in strength in order to reduce CO2 emissions by weight reduction of vehicles and to enhance crashworthiness by weight reduction of automobile bodies at the same time, with introduction of new laws and regulations one after another. To increase the strength of automobile bodies, high strength steel sheets having a tensile strength (TS) of 1180 MPa or higher grade are increasingly applied to principal structural parts of automobiles.

High strength steel sheets used in automobiles require excellent press formability. For example, high strength steel sheets with high El and excellent hole expansion ratio Ξ» are suitably applied to automobile frame parts, such as bumpers. From the point of view of crash safety, excellent working embrittlement resistance is required.

Furthermore, high strength steel sheets used in automobiles require high flatness. Patent Literature 1 describes that warpage of a steel sheet causes operational troubles in forming lines and adversely affects the dimensional accuracy of products. The present inventors carried out extensive studies and have found that the dimensional accuracy of products is affected not only by the warpage of steel sheets but also by the flatness in the width direction that is evaluated as steepness. For example, the steepness in the width direction is suitably 0.02 or less in order to achieve excellent dimensional accuracy.

To meet the above demands, for example, Patent Literature 2 provides a hot-dip galvanized steel sheet with excellent press formability and low-temperature toughness that has a tensile strength of 980 MPa or more, and a method for manufacturing the same. While the steel sheet of Patent Literature 2 is improved in embrittlement at low temperatures, the technique does not take into consideration the working embrittlement of the steel sheet or the flatness in the width direction.

Patent Literature

  • PTL 1: Japanese Patent No. 4947176
  • PTL 2: Japanese Patent No. 6777272

Non Patent Literature

  • NPL 1: Journal of Smart Processing, 2013, Vol. 2, No. 3, pp. 110-118

SUMMARY OF THE INVENTION

Aspects of the present invention have been developed in view of the circumstances discussed above. Objects of aspects of the present invention are therefore to provide a high strength steel sheet having 980 MPa or higher TS and being excellent in press formability, flatness in the width direction, and working embrittlement resistance; and to provide a method for manufacturing the same.

The present inventors carried out extensive studies directed to solving the problems described above and have consequently found the following facts.

(1) 980 MPa or higher TS and excellent press formability can be realized by limiting the amount of tempered martensite to 38% or more and less than 90%, the amount of the total of ferrite and bainitic ferrite to 10% or more and 60% or less, and the amount of retained austenite to less than 3%.
(2) The flatness in the width direction can be enhanced by limiting the proportion of a packet having the largest area in tempered martensite to 70% or less of a prior austenite grain.
(3) Excellent working embrittlement resistance can be achieved by limiting the proportion of a packet having the largest area in tempered martensite to 70% or less of a prior austenite grain and by limiting the average prior austenite grain size in tempered martensite to 20 ΞΌm or less.

Aspects of the present invention have been made based on the above findings. Specifically, a summary of aspects of the present invention is as follows.

[1] A high strength steel sheet having a chemical composition including, in mass %, C: 0.030% or more and 0.500% or less, Si: 0.01% or more and 2.50% or less, Mn: 0.10% or more and 5.00% or less, P: 0.100% or less, S: 0.0200% or less, Al: 1.000% or less, N: 0.0100% or less, and O: 0.0100% or less, a balance being Fe and incidental impurities, the high strength steel sheet being such that in a region at ΒΌ sheet thickness, an area fraction of tempered martensite is 38% or more and less than 90%, a volume fraction of retained austenite is less than 3%, an area fraction of the total of ferrite and bainitic ferrite is 10% or more and 60% or less, an average grain size of prior austenite is 20 ΞΌm or less, and an average of the proportions of packets having the largest area in prior austenite grains is 70% by area or less of the prior austenite grain.
[2] The high strength steel sheet according to [1], wherein the chemical composition further includes at least one element selected from, in mass %, Ti: 0.200% or less, Nb: 0.200% or less, V: 0.200% or less, Ta: 0.10% or less, W: 0.10% or less, B: 0.0100% or less, Cr: 1.00% or less, Mo: 1.00% or less, Co: 0.010% or less, Ni: 1.00% or less, Cu: 1.00% or less, Sn: 0.200% or less, Sb: 0.200% or less, Ca: 0.0100% or less, Mg: 0.0100% or less, REM: 0.0100% or less, Zr: 0.100% or less, Te: 0.100% or less, Hf: 0.10% or less, and Bi: 0.200% or less.
[3] The high strength steel sheet according to [1] or [2], which has a coated layer on a surface of the steel sheet.
[4] A method for manufacturing the high strength steel sheet according to [1] or [2], the method including providing a cold rolled steel sheet produced by subjecting a steel having the chemical composition described above to hot rolling, pickling, and cold rolling; heating the steel sheet at an annealing temperature T1 of 700Β° C. or above and 950Β° C. or below for a holding time t1 at the annealing temperature T1 of 10 seconds or more and 1000 seconds or less; cooling the steel sheet in such a manner that the average cooling rate from 750Β° C. to 600Β° C. is less than 20Β° C./s, the average cooling rate from (Ms+50Β° C.) to a quench start temperature T2 is less than 5Β° C./s wherein the quench start temperature T2 is (Msβˆ’80Β° C.) or above and is below Ms where Ms is martensite start temperature (Β° C.) defined by formula (1), and the average cooling rate from the quench start temperature T2 to 80Β° C. is 300Β° C./s or more; and heating the steel sheet at a tempering temperature T3 of 100Β° C. or above and 400Β° C. or below for a holding time t3 at the tempering temperature T3 of 10 seconds or more and 10000 seconds or less,

Ms = 519 - 474 Γ— [ % ⁒ C ] - 30.4 Γ— [ % ⁒ Mn ] - 12.1 Γ— [ % ⁒ Cr ] - 7.5 Γ— [ % ⁒ Mo ] - 17.7 Γ— [ % ⁒ Ni ] - T ⁒ 1 / 80 ( 1 )

wherein [% C], [% Mn], [% Cr], [% Mo], and [% Ni] indicate the contents (mass %) of C, Mn, Cr, Mo, and Ni, respectively, and are zero when the element is absent.
[5] The method for manufacturing the high strength steel sheet according to [4], further including performing a coating treatment.

According to aspects of the present invention, a high strength steel sheet can be obtained that has 980 MPa or higher TS and excels in press formability, flatness in the width direction and working embrittlement resistance. Furthermore, for example, the high strength steel sheet according to aspects of the present invention may be applied to automobile structural members to reduce the weight of automobile bodies and thereby to enhance fuel efficiency. Thus, aspects of the present invention are highly valuable in industry.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a set of views illustrating a structure of a packet having the largest area in a prior austenite grain according to an embodiment of the present invention, and how the calculation is made.

FIG. 2 is a set of views illustrating the concept of the steepness 0 of a steel sheet according to an embodiment of the present invention, and how the steepness is calculated.

DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION

Embodiments of the present invention will be described below.

First, appropriate ranges of the chemical composition of the high strength steel sheet and the reasons why the chemical composition is thus limited will be described. In the following description, β€œ%” indicating the contents of constituent elements of steel means β€œmass %” unless otherwise specified.

[C: 0.030% or more and 0.500% or less]

Carbon is one of the important basic components of steel. Particularly in accordance with aspects of the present invention, carbon is an important element that affects the fraction of martensite and the working embrittlement resistance. When the C content is less than 0.030%, the fraction of martensite is so small that realizing 980 MPa or higher TS is difficult. When, on the other hand, the C content is more than 0.500%, martensite becomes brittle to cause deterioration in working embrittlement resistance. Thus, the C content is limited to 0.030% or more and 0.500% or less. The C content is preferably 0.050% or more. The C content is preferably 0.400% or less. The C content is more preferably 0.100% or more. The C content is more preferably 0.350% or less.

[Si: 0.01% or More and 2.50% or Less]

Silicon is one of the important basic components of steel. Silicon suppresses the occurrence of carbides during continuous annealing and promotes the formation of retained austenite. Thus, particularly in accordance with aspects of the present invention, silicon is an important element that affects TS and the amount of retained austenite. When the si content is less than 0.01%, realizing 980 MPa or higher TS is difficult. When, on the other hand, the Si content is more than 2.50%, the amount of retained austenite is increased excessively to make it difficult to achieve 85% or more YR. Thus, the Si content is limited to 0.01% or more and 2.50% or less. The Si content is preferably 0.05% or more. The Si content is preferably 2.00% or less. The Si content is more preferably 0.10% or more. The Si content is more preferably 1.20% or less.

[Mn: 0.10% or More and 5.00% or Less]

Manganese is one of the important basic components of steel. Particularly in accordance with aspects of the present invention, manganese is an important element that affects the fraction of martensite and the working embrittlement resistance. When the Mn content is less than 0.10%, the fraction of martensite is so small that realizing 980 MPa or higher TS is difficult. When, on the other hand, the Mn content is more than 5.00%, martensite becomes brittle to cause deterioration in working embrittlement resistance. Thus, the Mn content is limited to 0.10% or more and 5.00% or less. The Mn content is preferably 0.50% or more. The Mn content is preferably 4.50% or less. The Mn content is more preferably 0.80% or more. The Mn content is more preferably 4.00% or less.

[P: 0.100% or Less]

Phosphorus is segregated at prior austenite grain boundaries and makes the grain boundaries brittle, thereby lowering the ultimate deformability of steel sheets and causing deterioration in working embrittlement resistance. Thus, the P content needs to be 0.100% or less. The lower limit of the P content is not particularly specified. In view of the fact that phosphorus is a solid solution strengthening element and can increase the strength of steel sheets, the lower limit is preferably 0.001% or more. For the reasons above, the P content is limited to 0.100% or less. The P content is preferably 0.001% or more. The P content is preferably 0.070% or less.

[S: 0.0200% or Less]

Sulfur forms sulfides and lowers the ultimate deformability of steel sheets to cause deterioration in working embrittlement resistance. Thus, the S content needs to be 0.0200% or less. The lower limit of the S content is not particularly specified but is preferably 0.0001% or more due to production technique limitations. For the reasons above, the S content is limited to 0.0200% or less. The S content is preferably 0.0001% or more. The S content is preferably 0.0050% or less.

[Al: 1.000% or Less]

Aluminum raises the As transformation temperature to allow more ferrite to be contained in the microstructure. The fraction of martensite is correspondingly lowered to make it difficult to realize 980 MPa or higher TS. Thus, the Al content needs to be 1.000% or less. The lower limit of the Al content is not particularly specified. In view of the fact that aluminum suppresses the occurrence of carbides during continuous annealing and promotes the formation of retained austenite, the Al content is preferably 0.001% or more. For the reasons above, the Al content is limited to 1.000% or less. The Al content is preferably 0.001% or more. The Al content is preferably 0.500% or less.

[N: 0.0100% or Less]

Nitrogen forms nitrides and lowers the ultimate deformability of steel sheets to cause deterioration in working embrittlement resistance. Thus, the N content needs to be 0.0100% or less. The lower limit of the N content is not particularly specified but the N content is preferably 0.0001% or more due to production technique limitations. For the reasons above, the N content is limited to 0.0100% or less. The N content is preferably 0.0001% or more. The N content is preferably 0.0050% or less.

[O: 0.0100% or Less]

Oxygen forms oxides and lowers the ultimate deformability of steel sheets to cause deterioration in working embrittlement resistance. Thus, the O content needs to be 0.0100% or less. The lower limit of the O content is not particularly specified but the 0 content is preferably 0.0001% or more due to production technique limitations. For the reasons above, the O content is limited to 0.0100% or less. The O content is preferably 0.0001% or more. The O content is preferably 0.0050% or less.

The chemical composition of the high strength steel sheet according to an embodiment of the present invention includes the components described above, and the balance is Fe and incidental impurities. Here, the incidental impurities include Zn, Pb, As, Ge, Sr, and Cs. A total of 0.100% or less of these impurities is acceptable.

In addition to the components in the proportions described above, the high strength steel sheet according to aspects of the present invention may further include at least one element selected from, in mass %, Ti: 0.200% or less, Nb: 0.200% or less, V: 0.200% or less, Ta: 0.10% or less, W: 0.10% or less, B: 0.0100% or less, Cr: 1.00% or less, Mo: 1.00% or less, Ni: 1.00% or less, Co: 0.010% or less, Cu: 1.00% or less, Sn: 0.200% or less, Sb: 0.200% or less, Ca: 0.0100% or less, Mg: 0.0100% or less, REM: 0.0100% or less, Zr: 0.100% or less, Te: 0.100% or less, Hf: 0.10% or less, and Bi: 0.200% or less. These elements may be contained singly or in combination.

When the contents of Ti, Nb, and V are each 0.200% or less, coarse precipitates and inclusions will not occur in large amounts and thus will not cause lowering of the ultimate deformability of steel sheets; hence there will be no deterioration in working embrittlement resistance. Thus, the contents of Ti, Nb, and V are each preferably 0.200% or less. The lower limits of the contents of Ti, Nb, and V are not particularly specified. These elements form fine carbides, nitrides, or carbonitrides during hot rolling or continuous annealing to increase the strength of steel sheets. In view of this fact, the contents of Ti, Nb, and V are each more preferably 0.001% or more. When titanium, niobium, and vanadium are added, the contents thereof are each limited to 0.200% or less for the reasons above. The contents are each more preferably 0.001% or more. The contents are each more preferably 0.100% or less.

When the contents of Ta and W are each 0.10% or less, coarse precipitates and inclusions will not occur in large amounts and thus will not cause lowering of the ultimate deformability of steel sheets; hence there will be no deterioration in working embrittlement resistance. Thus, the contents of Ta and W are each preferably 0.10% or less. The lower limits of the contents of Ta and W are not particularly specified. These elements form fine carbides, nitrides, or carbonitrides during hot rolling or continuous annealing to increase the strength of steel sheets in some cases. In view of this fact, the contents of Ta and W are each more preferably 0.01% or more. When tantalum and tungsten are added, the contents thereof are each limited to 0.10% or less for the reasons above. The contents are each more preferably 0.01% or more. The contents are each more preferably 0.08% or less.

When the B content is 0.0100% or less, inner cracks that lower the ultimate deformability of steel sheets will not form during casting or hot rolling and thus there will be no deterioration in working embrittlement resistance. Thus, the B content is preferably 0.0100% or less. The lower limit of the B content is not particularly specified. The B content is more preferably 0.0003% or more in view of the fact that this element is segregated at austenite grain boundaries during annealing and enhances hardenability. When boron is added, the content thereof is limited to 0.0100% or less for the reasons above. The content is more preferably 0.0003% or more. The content is more preferably 0.0080% or less.

When the contents of Cr, Mo, and Ni are each 1.00% or less, coarse precipitates and inclusions will not occur in increased amounts and thus will not cause lowering of the ultimate deformability of steel sheets; hence there will be no deterioration in working embrittlement resistance. Thus, the contents of Cr, Mo, and Ni are each preferably 1.00% or less. The lower limits of the contents of Cr, Mo, and Ni are not particularly specified. In view of the fact that these elements enhance hardenability, the contents of Cr, Mo, and Ni are each more preferably 0.01% or more. When chromium, molybdenum, and nickel are added, the contents thereof are each limited to 1.00% or less for the reasons above. The contents are each more preferably 0.01% or more. The contents are each more preferably 0.80% or less.

When the Co content is 0.010% or less, coarse precipitates and inclusions will not occur in increased amounts and thus will not cause lowering of the ultimate deformability of steel sheets; hence there will be no deterioration in working embrittlement resistance. Thus, the Co content is preferably 0.010% or less. The lower limit of the Co content is not particularly specified. In view of the fact that this element enhances hardenability, the Co content is more preferably 0.001% or more. When cobalt is added, the content thereof is limited to 0.010% or less for the reasons above. The content is more preferably 0.001% or more. The content is more preferably 0.008% or less.

When the Cu content is 1.00% or less, coarse precipitates and inclusions will not occur in increased amounts and thus will not cause lowering of the ultimate deformability of steel sheets; hence there will be no deterioration in working embrittlement resistance. Thus, the Cu content is preferably 1.00% or less. The lower limit of the Cu content is not particularly specified. In view of the fact that this element enhances hardenability, the Cu content is preferably 0.01% or more. When copper is added, the content thereof is limited to 1.00% or less for the reasons above. The content is more preferably 0.01% or more. The content is more preferably 0.80% or less.

When the Sn content is 0.200% or less, inner cracks that lower the ultimate deformability of steel sheets will not form during casting or hot rolling and thus there will be no deterioration in working embrittlement resistance. Thus, the Sn content is preferably 0.200% or less. The lower limit of the Sn content is not particularly specified. The Sn content is more preferably 0.001% or more in view of the fact that tin enhances hardenability (in general, is an element that enhances corrosion resistance). When tin is added, the content thereof is limited to 0.200% or less for the reasons above. The content is more preferably 0.001% or more. The content is more preferably 0.100% or less.

When the Sb content is 0.200% or less, coarse precipitates and inclusions will not occur in increased amounts and thus will not cause lowering of the ultimate deformability of steel sheets; hence there will be no deterioration in working embrittlement resistance. Thus, the Sb content is preferably 0.200% or less. The lower limit of the Sb content is not particularly specified. In view of the fact that this element enables control of the thickness of surface layer softening and the strength, the Sb content is more preferably 0.001% or more. When antimony is added, the content thereof is limited to 0.200% or less for the reasons above. The content is more preferably 0.001% or more. The content is more preferably 0.100% or less.

When the contents of Ca, Mg, and REM are each 0.0100% or less, coarse precipitates and inclusions will not occur in increased amounts and thus will not cause lowering of the ultimate deformability of steel sheets; hence there will be no deterioration in working embrittlement resistance. Thus, the contents of Ca, Mg, and REM are each preferably 0.0100% or less. The lower limits of the contents of Ca, Mg, and REM are not particularly specified. In view of the fact that these elements change the shapes of nitrides and sulfides into spheroidal and enhance the ultimate deformability of steel sheets, the contents of Ca, Mg, and REM are each more preferably 0.0005% or more. When calcium, magnesium, and rare earth metal(s) are added, the contents thereof are each limited to 0.0100% or less for the reasons above. The contents are each more preferably 0.0005% or more. The contents are each more preferably 0.0050% or less.

When the contents of Zr and Te are each 0.100% or less, coarse precipitates and inclusions will not occur in increased amounts and thus will not cause lowering of the ultimate deformability of steel sheets; hence there will be no deterioration in working embrittlement resistance. Thus, the contents of Zr and Te are each preferably 0.100% or less. The lower limits of the contents of Zr and Te are not particularly specified. In view of the fact that these elements change the shapes of nitrides and sulfides into spheroidal and enhance the ultimate deformability of steel sheets, the contents of Zr and Te are each more preferably 0.001% or more. When zirconium and tellurium are added, the contents thereof are each limited to 0.100% or less for the reasons above. The contents are each more preferably 0.001% or more. The contents are each more preferably 0.080% or less.

When the Hf content is 0.10% or less, coarse precipitates and inclusions will not occur in increased amounts and thus will not cause lowering of the ultimate deformability of steel sheets; hence there will be no deterioration in working embrittlement resistance. Thus, the Hf content is preferably 0.10% or less. The lower limit of the Hf content is not particularly specified. In view of the fact that this element changes the shapes of nitrides and sulfides into spheroidal and enhances the ultimate deformability of steel sheets, the Hf content is more preferably 0.01% or more. When hafnium is added, the content thereof is limited to 0.10% or less for the reasons above. The content is more preferably 0.01% or more. The content is more preferably 0.08% or less.

When the Bi content is 0.200% or less, coarse precipitates and inclusions will not occur in increased amounts and thus will not cause lowering of the ultimate deformability of steel sheets; hence there will be no deterioration in working embrittlement resistance. Thus, the Bi content is preferably 0.200% or less. The lower limit of the Bi content is not particularly specified. In view of the fact that this element reduces the occurrence of segregation, the Bi content is more preferably 0.001% or more. When bismuth is added, the content thereof is limited to 0.200% or less for the reasons above. The content is more preferably 0.001% or more. The content is more preferably 0.100% or less.

When the content of any of Ti, Nb, V, Ta, W, B, Cr, Mo, Ni, Co, Cu, Sn, Sb, Ca, Mg, REM, Zr, Te, Hf, and Bi is below the preferred lower limit, the element does not impair the advantageous effects according to aspects of the present invention and is regarded as an incidental impurity.

Next, the steel microstructure of the high strength steel sheet according to aspects of the present invention will be described.

[Area Fraction of Tempered Martensite: 38% or More and Less than 90%]

When the amount of tempered martensite is less than 38%, realizing 980 MPa or higher TS is difficult. When, on the other hand, the amount of tempered martensite is 90% or more, the amount of ferrite is lowered to cause a decrease in El and consequently press formability is lowered. Thus, the amount of tempered martensite is limited to 38% or more and less than 90%. The amount is preferably 40% or more. The amount is preferably 60% or less.

Here, tempered martensite is measured as follows. A longitudinal cross section of the steel sheet is polished and is etched with 3 vol % Nital. A portion at ΒΌ sheet thickness (a location corresponding to ΒΌ of the sheet thickness in the depth direction from the steel sheet surface) is observed using SEM in 10 fields of view at a magnification of Γ—2000. In the microstructure images, tempered martensite is structures that have fine irregularities inside the structures and contain inner carbides. The values thus obtained are averaged to determine the tempered martensite.

[Amount of Retained Austenite: Less than 3%]

This configuration is a very important requirement that constitutes an aspect of the present invention. When the volume fraction of retained austenite is 3% or more, press formability is lowered. The reason for low press formability is that retained austenite with a high fraction gives rise to a lowering in Ξ» by undergoing strain-induced transformation. Thus, the retained austenite is limited to less than 3%. The amount of retained austenite is preferably 1% or less. The lower limit of retained austenite is not particularly limited and may be 0%.

Here, retained austenite is measured as follows. The steel sheet is polished to expose a face 0.1 mm below ΒΌ sheet thickness and is thereafter further chemically polished to expose a face 0.1 mm below the face exposed above. The face is analyzed with an X-ray diffractometer using CoKΞ± radiation to determine the integral intensity ratios of the diffraction peaks of {200}, {220}, and {311} planes of fcc iron and {200}, {211}, and {220} planes of bcc iron. Nine integral intensity ratios thus obtained are averaged to determine retained austenite.

[Area Fraction of the Total of Ferrite and Bainitic Ferrite: 10% or More and 60% or Less]

This configuration is a very important requirement that constitutes an aspect of the present invention. When the total of ferrite and bainitic ferrite is less than 10%, El is lowered and consequently press formability is deteriorated. When, on the other hand, the total of ferrite and bainitic ferrite is more than 60%, realizing 980 MPa or higher TS is difficult. Thus, the total of ferrite and bainitic ferrite is limited to 10% or more and 60% or less. The total amount is preferably 35% or more. The total amount is preferably 55% or less.

Here, the total of ferrite and bainitic ferrite is measured as follows. A longitudinal cross section of the steel sheet is polished and is etched with 3 vol % Nital. A portion at ΒΌ sheet thickness (a location corresponding to ΒΌ of the sheet thickness in the depth direction from the steel sheet surface) is observed using SEM in 10 fields of view at a magnification of Γ—2000. In the microstructure images, ferrite is recessed structures having a flat interior and containing no inner carbides. In the microstructure images, bainitic ferrite is recessed structures having a flat interior and containing inner carbides. The values thus obtained are combined and are averaged to determine the total of ferrite and bainitic ferrite.

Possible microstructures other than those described above include pearlite, fresh martensite, and acicular ferrite. These microstructures do not affect characteristics as long as their fractions are 5% or less, and thus may be present within that range.

[Average Grain Size of Prior Austenite: 20 ΞΌm or Less]

This configuration is a very important requirement that constitutes an aspect of the present invention. Reducing the average grain size of prior austenite can suppress crack propagation and thereby enhances the working embrittlement resistance of steel sheets. In order to obtain these effects, the average grain size of prior austenite needs to be 20 ΞΌm or less. The lower limit of the average grain size of prior austenite is not particularly specified. When, however, the average grain size of prior austenite is less than 2 ΞΌm, more retained austenite may form. Thus, the average grain size is preferably 2 ΞΌm or more. For the reasons above, the average grain size of prior austenite is limited to 20 ΞΌm or less. The average grain size is preferably 2 ΞΌm or more. The average grain size is preferably 15 ΞΌm or less. The average grain size is more preferably 3 ΞΌm or more. The average grain size is more preferably 10 ΞΌm or less.

Here, the average grain size of prior austenite is measured as follows. A longitudinal cross section of the steel sheet is polished and is etched with, for example, a mixed solution of picric acid and ferric chloride to expose prior austenite grain boundaries. Portions at ΒΌ sheet thickness (locations corresponding to ΒΌ of the sheet thickness in the depth direction from the steel sheet surface) are photographed with an optical microscope each in 3 to 10 fields of view at a magnification of Γ—400. Twenty straight lines including 10 vertical lines and 10 horizontal lines are drawn at regular intervals on the image data obtained, and the grain size is determined by a linear intercept method.

[Average of the Proportions of Packets Having the Largest Area in Prior Austenite Grains: 70% by Area or Less]

This configuration is a very important requirement that constitutes an aspect of the present invention. The proportion of a packet having the largest area in a prior austenite grain affects the flatness in the width direction and the working embrittlement resistance. As illustrated in FIG. 1, a prior austenite grain contains up to four kinds of packets distinguished by crystal habit plane formed by transformation. The packet having the largest area in a prior austenite grain is the packet that occupies the largest area among such packets.

The proportion of one packet in a prior austenite grain is determined by dividing the area of the packet of interest by the area of the whole prior austenite grain. As a result of extensive studies, the present inventors have found that strain among the packets is reduced and the flatness in the width direction is improved by lowering the proportion of a packet having the largest area in a prior austenite grain. The present inventors have also found that lowering the proportion of a packet having the largest area in a prior austenite grain leads to a fine microstructure and suppresses crack propagation, thereby enhancing the working embrittlement resistance of the steel sheet. Thus, the average of the proportions of packets having the largest area in prior austenite grains is limited to 70% or less. The average proportion is preferably 60% or less. The lower limit of the average proportion of packets having the largest area in prior austenite grains is not particularly limited. The grains contain up to four kinds of packets. When four packets are evenly distributed, the proportion of a packet having the largest area in the prior austenite grain is 25%. Thus, the lower limit of the average proportion of packets having the largest area in prior austenite grains may be 25% or more but is not necessarily limited thereto.

Here, the average proportion of packets having the largest area in prior austenite grains is measured as follows. First, a test specimen for microstructure observation is sampled from the cold rolled steel sheet. Next, the sampled test specimen is polished by vibration polishing with colloidal silica to expose a cross section in the rolling direction (a longitudinal cross section) for use as observation surface. The observation surface is specular. Next, electron backscatter diffraction (EBSD) measurement is performed with respect to a portion at ΒΌ sheet thickness (a location corresponding to ΒΌ of the sheet thickness in the depth direction from the steel sheet surface) to obtain local crystal orientation data. Here, the SEM magnification is Γ—1000, the step size is 0.2 ΞΌm, the measured region is 80 ΞΌm square, and the WD is 15 mm. The local orientation data obtained is analyzed with OIM Analysis 7 (OIM), and a map (a CP map) that shows close-packed plane groups (CP groups) with different colors is created using the method described in Non Patent Literature 1. In accordance with aspects of the present invention, a packet is defined as a region or regions belonging to the same CP group. From the CP map obtained, the area of the packet having the largest area is determined and is divided by the area of the whole prior austenite grain to give the proportion of the packet having the largest area in the prior austenite grain. This analysis is performed with respect to 10 or more adjacent prior austenite grains, and the results are averaged to give the average proportion of packets having the largest area in prior austenite grains.

Next, a manufacturing method according to aspects of the present invention will be described.

In accordance with aspects of the present invention, a steel material (a steel slab) may be obtained by any known steelmaking method without limitation, such as a converter or an electric arc furnace. To prevent macro-segregation, the steel slab (the slab) is preferably produced by a continuous casting method.

In accordance with aspects of the present invention, the slab heating temperature, the slab soaking holding time, and the coiling temperature in hot rolling are not particularly limited. For example, the steel slab may be hot rolled in such a manner that the slab is heated and is then rolled, that the slab is subjected to hot direct rolling after continuous casting without being heated, or that the slab is subjected to a short heat treatment after continuous casting and is then rolled. The slab heating temperature, the slab soaking holding time, the finish rolling temperature, and the coiling temperature in hot rolling are not particularly limited. The lower limit of the slab heating temperature is preferably 1100Β° C. or above. The upper limit of the slab heating temperature is preferably 1300Β° C. or below. The lower limit of the slab soaking holding time is preferably 30 minutes or more. The upper limit of the slab soaking holding time is preferably 250 minutes or less. The lower limit of the finish rolling temperature is preferably Ar3 transformation temperature or above. Furthermore, the lower limit of the coiling temperature is preferably 350Β° C. or above. The upper limit of the coiling temperature is preferably 650Β° C. or below.

The hot rolled steel sheet thus produced is pickled. Pickling can remove oxides on the steel sheet surface and is thus important to ensure good chemical convertibility and a high quality of coating in the final high strength steel sheet. Pickling may be performed at a time or several. The hot rolled sheet that has been pickled may be cold rolled directly or may be subjected to heat treatment before cold rolling.

The rolling reduction in cold rolling and the sheet thickness after rolling are not particularly limited. The lower limit of the rolling reduction is preferably 30% or more. The upper limit of the rolling reduction is preferably 80% or less. The advantageous effects according to aspects of the present invention may be obtained without any limitations on the number of rolling passes and the rolling reduction in each pass.

The cold rolled steel sheet obtained as described above is annealed. Annealing conditions are as follows.

[Annealing Temperature T1: 700Β° C. or Above and 950Β° C. or Below]

When the annealing temperature TI is below 700Β° C., the area fraction of the total of ferrite and bainitic ferrite is more than 60% to make it difficult to realize 980 MPa or higher TS. When, on the other hand, the annealing temperature T1 is above 950Β° C., prior austenite grains are excessively increased in size and the prior austenite grain size exceeds 20 ΞΌm to give rise to a decrease in working embrittlement resistance. Thus, the annealing temperature T1 is limited to 700Β° C. or above and 950Β° C. or below. The annealing temperature T1 is preferably 800Β° C. or above. The annealing temperature T1 is preferably 900Β° C. or below.

[Holding Time t1 at the Annealing Temperature T1: 10 Seconds or More and 1000 Seconds or Less]

When the holding time t1 at the annealing temperature T1 is less than 10 seconds, austenitization is insufficient and the area fraction of the total of ferrite and bainitic ferrite is more than 60%. As a result, it is difficult to achieve 980 MPa or higher TS. When, on the other hand, the holding time at the annealing temperature T1 is more than 1000 seconds, the prior austenite grain size is excessively increased, and the working embrittlement resistance is lowered. For the reasons above, the holding time t1 at the annealing temperature T1 is limited to 10 seconds or more and 1000 seconds or less. The holding time t1 is preferably 50 seconds or more. The holding time t1 is preferably 500 seconds or less.

[Average Cooling Rate from 750Β° C. to 600Β° C.: Less than 20Β° C./s]

When the average cooling rate from 750Β° C. to 600Β° C. is 20Β° C./s or more, the area fraction of the total of ferrite and bainitic ferrite is less than 10% to cause a decrease in El, thereby deteriorating press formability. For the reasons above, the average cooling rate from 750Β° C. to 600Β° C. is limited to less than 20Β° C./s. The average cooling rate is preferably 15Β° C./s or less.

[Average Cooling Rate from (Ms+50Β° C.) to a Quench Start Temperature T2: Less than 5Β° C./s]

This configuration is a very important requirement that constitutes an aspect of the present invention. When the average cooling rate from (Ms+50Β° C.) to a quench start temperature T2 is 5Β° C./s or more, the area fraction of the total of ferrite and bainitic ferrite is less than 10% to cause a decrease in El, thereby deteriorating press formability. For the reasons above, the average cooling rate from (Ms+50Β° C.) to a quench start temperature T2 is limited to less than 5Β° C./s. The average cooling rate is preferably 4Β° C./s or less.

[Quench Start Temperature T2: (Msβˆ’80Β° C.) or Above and Below Ms]

This configuration is a very important requirement that constitutes an aspect of the present invention. The quench start temperature T2 is controlled to (Msβˆ’80Β° C.) or above and below Ms to ensure that the martensite transformation rate before the start of quenching is 1% or more and 80% or less. In this manner, quenching can give microstructures in which the average proportion of packets having the largest area in prior austenite grains is 70% or less and the volume fraction of retained austenite is less than 3%. When the quench start temperature T2 is below (Msβˆ’80Β° C.), the martensite transformation rate before the start of quenching exceeds 80% and consequently the volume fraction of retained austenite is 3% or more to cause a decrease in press formability. When, on the other hand, the quench start temperature T2 is above Ms, the martensite transformation rate before the start of quenching is less than 1% and the average proportion of packets having the largest area in prior austenite grains exceeds 70% to cause deterioration in flatness in the width direction and working embrittlement resistance. Thus, the quench start temperature T2 is limited to (Msβˆ’80Β° C.) or above and below Ms. The quench start temperature T2 is preferably (Msβˆ’50Β° C.) or above. The quench start temperature T2 is preferably (Msβˆ’5Β° C.) or below. The martensite start temperature Ms (Β° C.) is defined by the following formula (1):

Ms = 519 - 474 Γ— [ % ⁒ C ] - 30.4 Γ— [ % ⁒ Mn ] - 12.1 Γ— [ % ⁒ Cr ] - 7.5 Γ— [ % ⁒ Mo ] - 17.7 Γ— [ % ⁒ Ni ] - T ⁒ 1 / 80 ( 1 )

wherein [% C], [% Mn], [% Cr], [% Mo], and [% Ni] indicate the contents (mass %) of C, Mn, Cr, Mo, and Ni, respectively, and are zero when the element is absent.
[Average Cooling Rate from the Quench Start Temperature T2 to 80Β° C.: 300Β° C./s or More]

When the average cooling rate from the quench start temperature T2 to 80Β° C. is less than 300Β° C./s, the volume fraction of retained austenite is 3% or more to cause a decrease in press formability. Thus, the average cooling rate from the quench start temperature T2 to 80Β° C. is limited to 300Β° C./s or more. The average cooling rate is preferably 800Β° C./s or more. The upper limit is not necessarily specified but is preferably 2000Β° C./s or less.

[Tempering Temperature T3: 100Β° C. or Above and 400Β° C. or Below]

In accordance with aspects of the present invention, tempered martensite is a microstructure that is formed when martensite at 80Β° C. or below is heat-treated at a tempering temperature of 100Β° C. or above for a holding time of 10 seconds or more. Thus, martensite is not sufficiently tempered when the tempering temperature T3 is below 100Β° C. The resultant microstructures will be based on as-quenched martensite, which deteriorates the working embrittlement resistance. When, on the other hand, the tempering temperature T3 is above 400Β° C., martensite is excessively tempered to make it difficult to achieve 980 MPa or higher TS. For the reasons above, the tempering temperature T3 is limited to 100Β° C. or above and 400Β° C. or below. The tempering temperature T3 is preferably 150Β° C. or above. The tempering temperature T3 is preferably 350Β° C. or below.

[Holding Time t3 at the Tempering Temperature T3: 10 Seconds or More and 10000 Seconds or Less]

In accordance with aspects of the present invention, tempered martensite is a microstructure that is formed when martensite at 80Β° C. or below is heat-treated at a tempering temperature of 100Β° C. or above for a holding time of 10 seconds or more. Thus, martensite is not sufficiently tempered when the holding time t3 at the tempering temperature T3 is less than 10 seconds. The resultant microstructures will be based on as-quenched martensite, which deteriorates the working embrittlement resistance. When, on the other hand, the tempering temperature T3 is more than 10000 seconds, martensite is excessively tempered to make it difficult to achieve 980 MPa or higher TS. For the reasons above, the holding time t3 at the tempering temperature T3 is limited to 10 seconds or more and 10000 seconds or less. The holding time t3 is preferably 50 seconds or more. The holding time t3 is preferably 5000 seconds or less.

Post-temper cooling is not particularly limited and the steel sheet may be cooled to a desired temperature in an appropriate manner. Incidentally, the desired temperature is preferably about room temperature.

Furthermore, the high strength steel sheet described above may be worked under conditions where the amount of equivalent plastic strain is 0.10% or more and 5.00% or less. The working may be followed by reheating at 100Β° C. or above and 400Β° C. or below.

When the high strength steel sheet is a product that is traded, the steel sheet is usually traded after being cooled to room temperature.

The high strength steel sheet may be subjected to coating treatment during annealing or after annealing.

For example, the coating treatment during annealing may be hot-dip galvanizing treatment performed when the steel sheet is being cooled or has been cooled from 750Β° C. to 600Β° C. at an average cooling rate of less than 20Β° C./s. The hot-dip galvanizing treatment may be followed by alloying. For example, the coating treatment after annealing may be Znβ€”Ni electrical alloy coating treatment or pure Zn electroplated coating treatment performed after tempering. A coated layer may be formed by electroplated coating, or hot-dip zinc-aluminum-magnesium alloy coating may be applied. While the coating treatment has been described above focusing on zinc coating, the types of coating metals, such as Zn coating and Al coating, are not particularly limited. Other conditions in the manufacturing method are not particularly limited. From the point of view of productivity, the series of treatments including annealing, hot-dip galvanizing, and alloying treatment of the coated zinc layer is preferably performed on hot-dip galvanizing line CGL (continuous galvanizing line). To control the coating weight of the coated layer, the hot-dip galvanizing treatment may be followed by wiping. Conditions for operations, such as coating, other than those conditions described above may be determined in accordance with the usual hot-dip galvanizing technique.

After the coating treatment after annealing, the steel sheet may be worked again under conditions where the amount of equivalent plastic strain is 0.10% or more and 5.00 or less. The working may be followed by reheating at 100Β° C. or above and 400Β° C. or below.

EXAMPLES

Steels having a chemical composition described in Table 1 and 2, with the balance being Fe and incidental impurities, were smelted in a converter and were continuously cast into slabs. Next, the slabs obtained were heated, hot rolled, pickled, cold rolled, and subjected to annealing treatment and tempering treatment described in Tables 3 to 5. High strength cold rolled steel sheets having a sheet thickness of 0.6 to 2.2 mm were thus obtained. Incidentally, some of the steel sheets were subjected to coating treatment during or after annealing.

TABLE 1
Chemical composition (mass %)
Steels C Si Mn P S N O Al Ti B Nb Cu Others
A 0.215 0.280 2.24 0.006 0.0011 0.005 0.006 0.047 INV. EX.
B 0.217 0.298 1.98 0.005 0.0009 0.006 0.005 0.053 INV. EX.
C 0.192 0.251 2.04 0.009 0.0008 0.002 0.003 0.015 INV. EX.
D 0.111 1.332 2.04 0.011 0.0007 0.004 0.005 0.024 INV. EX.
E 0.113 1.464 2.22 0.010 0.0014 0.006 0.002 0.018 INV. EX.
F 0.048 0.262 2.25 0.008 0.0011 0.004 0.002 0.030 INV. EX.
G 0.021 0.168 2.30 0.007 0.0013 0.003 0.005 0.036 COMP. EX.
H 0.468 0.166 2.09 0.009 0.0012 0.006 0.002 0.059 INV. EX.
I 0.522 0.248 2.00 0.010 0.0015 0.001 0.007 0.015 COMP. EX.
J 0.212 0.073 2.13 0.015 0.0010 0.005 0.006 0.052 INV. EX.
K 0.191 0.002 2.23 0.013 0.0006 0.002 0.006 0.020 COMP. EX.
L 0.210 2.339 2.22 0.006 0.0010 0.006 0.007 0.054 INV. EX.
M 0.205 2.532 1.98 0.012 0.0007 0.002 0.006 0.025 COMP. EX.
N 0.203 0.273 0.27 0.006 0.0007 0.001 0.004 0.055 INV. EX.
O 0.187 0.307 0.08 0.012 0.0009 0.007 0.005 0.033 COMP. EX.
P 0.191 0.271 4.98 0.012 0.0011 0.005 0.002 0.052 INV. EX.
Q 0.197 0.162 5.12 0.007 0.0007 0.005 0.004 0.040 COMP. EX.
R 0.216 0.314 2.12 0.099 0.0005 0.002 0.003 0.012 INV. EX.
S 0.219 0.333 2.06 0.121 0.0010 0.004 0.003 0.049 COMP. EX.
T 0.219 0.173 2.25 0.006 0.0182 0.006 0.006 0.024 INV. EX.
U 0.205 0.192 2.06 0.010 0.0222 0.004 0.002 0.024 COMP. EX.
V 0.205 0.165 2.18 0.011 0.0010 0.002 0.003 0.976 INV. EX.
W 0.195 0.165 2.10 0.015 0.0009 0.005 0.002 1.135 COMP. EX.
X 0.214 0.204 2.06 0.011 0.0009 0.0089 0.007 0.059 INV. EX.
Y 0.192 0.186 1.93 0.012 0.0007 0.0112 0.002 0.032 COMP. EX.
Z 0.182 0.229 2.22 0.011 0.0007 0.004 0.0090 0.037 INV. EX.
AA 0.206 0.271 2.19 0.009 0.0015 0.006 0.0110 0.040 COMP. EX.
AB 0.186 0.331 1.91 0.007 0.0010 0.005 0.001 0.038 0.002 INV. EX.
AC 0.190 0.327 2.29 0.013 0.0008 0.006 0.002 0.027 0.187 INV. EX.
AD 0.206 0.341 2.26 0.011 0.0012 0.006 0.003 0.038 0.223 COMP. EX.
AE 0.182 0.258 2.06 0.008 0.0009 0.005 0.005 0.038 0.0002 INV. EX.
AF 0.189 0.309 2.12 0.006 0.0005 0.007 0.003 0.048 0.0088 INV. EX.
AG 0.206 0.239 2.16 0.008 0.0009 0.003 0.005 0.031 0.0121 COMP. EX.
AH 0.187 0.164 2.27 0.006 0.0013 0.002 0.004 0.016 0.002 INV. EX.
AI 0.216 0.308 2.20 0.008 0.0011 0.002 0.003 0.031 0.189 INV. EX.
AJ 0.190 0.189 2.05 0.012 0.0006 0.003 0.007 0.051 0.203 COMP. EX.
AK 0.183 0.345 2.03 0.009 0.0013 0.002 0.005 0.023 0.03 INV. EX.
Underlines indicate being outside the range of the present invention.

TABLE 2
Chemical composition (mass %)
Steels C Si Mn P S N O Al Ti B Nb Cu Others
AL 0.205 0.293 1.98 0.013 0.0012 0.005 0.002 0.057 0.90 INV. EX.
AM 0.190 0.317 2.29 0.007 0.0010 0.003 0.007 0.052 1.11 COMP. EX.
AN 0.214 0.261 2.25 0.007 0.0010 0.005 0.004 0.050 V:0.070 INV. EX.
AO 0.205 0.309 2.02 0.007 0.0006 0.002 0.006 0.028 Ta:0.05 INV. EX.
AP 0.213 0.215 2.26 0.014 0.0006 0.006 0.002 0.048 W:0.03 INV. EX.
AQ 0.187 0.263 2.10 0.015 0.0007 0.005 0.003 0.036 Cr:0.87 INV. EX.
AR 0.184 0.228 2.06 0.009 0.0011 0.002 0.004 0.029 Mo:0.13 INV. EX.
AS 0.193 0.288 2.29 0.012 0.0005 0.006 0.004 0.028 Co:0.008 INV. EX.
AT 0.219 0.242 2.21 0.007 0.0012 0.002 0.003 0.034 Ni:0.33 INV. EX.
AU 0.185 0.245 1.92 0.012 0.0011 0.007 0.004 0.056 Sn:0.012 INV. EX.
AV 0.185 0.301 2.08 0.009 0.0006 0.005 0.004 0.026 Sb:0.005 INV. EX.
AW 0.196 0.274 1.90 0.010 0.0012 0.004 0.002 0.056 Ca:0.0015 INV. EX.
AX 0.218 0.339 1.95 0.009 0.0009 0.004 0.004 0.022 Mg:0.0086 INV. EX.
AY 0.186 0.343 2.010 0.005 0.0008 0.002 0.002 0.051 Zr:0.083 INV. EX.
AZ 0.217 0.240 1.990 0.008 0.0013 0.007 0.003 0.024 Te:0.092 INV. EX.
BA 0.102 1.364 2.270 0.010 0.0014 0.006 0.005 0.016 Hf:0.05 INV. EX.
BB 0.128 1.390 1.960 0.012 0.0005 0.005 0.004 0.037 REM:0.0092 INV. EX.
BC 0.137 1.402 2.020 0.012 0.0007 0.003 0.005 0.030 Bi:0.164 INV. EX.
BD 0.132 1.328 1.940 0.007 0.0006 0.004 0.003 0.012 Zn:0.03 INV. EX.
BE 0.113 1.482 2.090 0.008 0.0007 0.005 0.007 0.041 Pb:0.016 INV. EX.
BF 0.111 1.374 2.000 0.007 0.0008 0.005 0.002 0.011 As:0.040 INV. EX.
BG 0.116 1.362 2.080 0.011 0.0011 0.006 0.006 0.012 Ge:0.090 INV. EX.
BH 0.133 1.387 2.220 0.009 0.0009 0.001 0.003 0.052 Sr:0.065 INV. EX.
BI 0.108 1.310 2.150 0.007 0.0012 0.001 0.004 0.037 Cs:0.082 INV. EX.
BJ 0.198 0.870 2.700 0.010 0.0003 0.004 0.001 0.045 0.007 0.0017 0.014 0.18 Ni:0.05 INV. EX.
BK 0.218 0.326 2.060 0.009 0.0008 0.007 0.007 0.012 INV. EX.
BL 0.108 1.352 1.920 0.013 0.0011 0.003 0.004 0.056 INV. EX.
BM 0.105 1.331 2.030 0.007 0.0006 0.004 0.002 0.049 INV. EX.
BN 0.207 1.374 1.910 0.007 0.0013 0.003 0.001 0.057 INV. EX.
BO 0.189 1.414 2.020 0.009 0.0015 0.003 0.003 0.050 INV. EX.
Underlines indicate being outside the range of the present invention.

TABLE 3
Average Average cooling
cooling rate in
rate in temperature
temperature range of Quench Cooling
Annealing Holding range of (Ms + 50Β° C.)- start rate Tempering Holding
temp. time 750- quench temp. from T2 temp. time
T1 t1 600Β° C. start temp. Ms (Ms-80) T2 to 80Β° C. T3 t3
Nos. Steels (Β° C.) (s) (Β° C./s) T2 (Β° C./s) (Β° C.) (Β° C.) (Β° C.) (Β° C./s) (Β° C.) (s) Type*
 1 A 796  322 13 2 330 250 321  905 203 854 CR INV. EX.
 2 B 783  348  7 3 337 257 323  966 189 994 CR INV. EX.
 3 B 717  427 12 2 337 257 320  875 172 961 CR INV. EX.
 4 B 692  255 10 2 337 257 327  957 215 989 CR COMP. EX.
 5 B 927  274  7 3 336 256 322  862 151 606 CR INV. EX.
 6 B 965  399 12 3 335 255 316  882 186 555 CR COMP. EX.
 7 B 758  63  9 3 337 257 320  914 188 784 CR INV. EX.
 8 B 777   8  6 3 336 256 322  863 199 706 CR COMP. EX.
 9 B 785  896 11 2 336 256 324  888 193 931 CR INV. EX.
10 B 783 1015 11 4 336 256 322 1000 206 590 CR COMP. EX.
11 B 753  311 17 4 336 256 324  960 198 929 CR INV. EX.
12 B 924  404 25 2 335 255 321  872 212 563 CR COMP. EX.
13 B 798  223 12 4 336 256 322  831 162 596 CR INV. EX.
14 B 792  243  9 2 336 256 327  836 198 954 CR INV. EX.
15 B 759  207  7 3 335 255 328  878 215 780 CR INV. EX.
16 B 785  335 11 3 335 255 318  832 203 862 CR INV. EX.
17 B 779  381  9 4 337 257 327  842 151 693 CR INV. EX.
18 B 804  203 12 6 337 257 331  865 177 714 CR INV. EX.
19 B 790  241  7 3 336 256 261  928 156 687 CR INV. EX.
20 B 803  260  7 4 336 256  20  847 158 671 CR COMP. EX.
21 B 761  335  7 3 336 256 409  894 165 571 CR COMP. EX.
22 B 797  376 14 4 336 256 631  978 168 603 CR COMP. EX.
23 B 771  369 13 3 336 256 316  312 212 510 CR INV. EX.
24 B 755  222 10 2 336 256 326  284 201 832 CR COMP. EX.
25 B 764  414 10 3 336 256 323  34 211 741 CR COMP. EX.
26 B 788  404  9 3 337 257 331  915 167 879 CR INV. EX.
27 B 768  222 11 3 336 256 329  995 111 996 CR INV. EX.
28 B 768  437 15 3 337 257 325  846 110 639 CR INV. EX.
29 B 784  321  8 2 337 257 322  910 389 763 CR INV. EX.
30 B 772  266 13 4 336 256 321  883 398 707 CR INV. EX.
31 B 755  465  8 3 337 257 328  821 161 23 CR INV. EX.
32 B 790  311 15 3 336 256 326  897 173 12 CR INV. EX.
33 B 786  304  8 4 336 256 317  854 210 9860 CR INV. EX.
34 B 779  485  7 3 336 256 324  811 196 9878 CR INV. EX.
35 B 751  282  7 4 336 256 330  951 196 726 CR INV. EX.
36 B 808  294 14 3 336 256 328  956 178 828 CR INV. EX.
37 C 799  211 14 3 336 256  20  899 152 622 CR COMP. EX.
38 D 760  208 10 3 294 214 544  875 219 917 CR COMP. EX.
39 D 719  490  6 3 295 215 281  818 195 563 CR INV. EX.
Underlines indicate being outside the range of the present invention.
(*)CR: cold rolled steel sheet (no coating), GI: hot-dip galvanized steel sheet (no alloying of zinc coating), GA: galvannealed steel sheet, EG: electrogalvanized steel sheet

TABLE 4
Average cooling
Average rate in
cooling temperature
rate in range of Quench Cooling
Annealing Holding temperature (Ms + 50Β° C.)- start. rate Tempering Holding
temp. time range of quench temp from T2 temp. time
T1 t1 750-600Β° C. start temp. T2 Ms (Ms-80) T2 to 80Β° C. T3 t3
Nos. Steels (Β° C.) (s) (Β° C./s) (Β° C./s) (Β° C.) (Β° C.) (Β° C.) (Β° C./s) (Β° C.) (s) Type*
40 D 935 452 14 3 294 214 276 870 159  565 CR INV. EX.
41 D 798  77 10 3 294 214 287 938 193  689 CR INV. EX.
42 D 756 903 15 3 294 214 281 827 171  585 CR INV. EX.
43 D 805 421 19 3 295 215 278 837 216  737 CR INV. EX.
44 D 794 453 11 4 294 214 277 876 159  969 CR INV. EX.
45 D 786 473  6 3 294 214 279 962 151  846 CR INV. EX.
46 D 770 485 14 4 295 215 285 878 215  607 CR INV. EX.
47 D 805 453  9 2 294 214 216 877 191  949 CR INV. EX.
48 D 793 380 12 3 294 214 287 972 187  527 CR INV. EX.
49 D 751 328 11 4 295 215 282 324 177  723 CR INV. EX.
50 D 796 292  6 4 294 214 282 822 215  652 CR INV. EX.
51 D 766 311 10 2 295 215 288 857 114  508 CR INV. EX.
52 D 808 328 12 3 295 215 281 966 391  882 CR INV. EX.
53 D 790 421 13 2 295 215 286 890 216  12 CR INV. EX.
54 D 764 295 11 3 295 215 278 980 198 9910 CR INV. EX.
55 D 795 344 13 3 294 214 283 802 177  855 CR INV. EX.
56 D 804 332 13 3 295 215 284 846 160  813 CR INV. EX.
57 D 778 361 11 3 295 215 276 836 208  558 CF INV. EX.
58 D 766 334  8 4 295 215  21 869 169  742 CR COMP. EX.
59 D 794 330  7 2 291 214 347 962 188  501 GA COMP. EX.
60 D 786 472 13 4 295 215 289 971 168  859 GA INV. EX.
61 D 756 347  7 4 295 215 277 857 174  747 GA INV. EX.
62 D 778 220 10 2 295 215 280 845 178  636 EG INV. EX.
63 D 799 304  7 3 295 215 287 888 199  977 GA INV. EX.
64 D 801 233 15 2 294 214 288 860 177  518 CR INV. EX.
65 E 776 328  9 3 298 218 280 905 167  662 CR INV. EX.
66 F 768 335 10 2 411 331 404 986 167  603 GA INV. EX.
67 G 766 285  9 3 420 340 413 991 204  546 GA COMP. EX.
68 H 775 383 12 3 213 133 199 818 189  812 GI INV. EX.
69 I 806 292 10 3 183 103 172 915 190  559 GA COMP. EX.
70 J 768 465 11 3 334 254 320 970 164  534 GA INV. EX.
71 K 794 423  8 3 329 249 317 952 212  852 GA COMP. EX.
72 L 787 397 10 4 342 262 331 994 174  783 GA INV. EX.
73 M 773 409  8 4 336 256 325 943 163  646 GI COMP. EX.
74 N 785 205 10 3 393 313 383 974 176  537 GA INV. EX.
75 O 783 203 14 2 408 328 390 896 209  789 GA COMP. EX.
76 P 779 359 13 3 272 192 261 813 164  618 GA INV. EX.
77 Q 759 297  6 3 260 180 253 957 183  728 GA COMP. EX.
78 R 766 394  8 3 329 249 322 879 158  860 GA INV. EX.
Underlines indicate being outside the range of the present invention.
(*)CR: cold rolled steel sheet (no coating), GI: hot-dip galvanized steel sheet (no alloying of zinc coating), GA: galvannealed steel sheet, EG: electrogalvanized steel sheet

TABLE 5
Average
Average cooling
cooling rate in
rate in temperature
temperature. range of (Ms + Cooling
Annealing range 50Β° C.)- Quench rate
temp. Holding of 750- quench start start from T2 Tempering Holding
T1 time t1 600Β° C. temp. Ms (Ms-80) temp. T2 to 80Β° C. temp. T3 time t3
Nos. Steels (Β° C.) (s) (Β° C./s) T2 (Β° C./s) (Β° C.) (Β° C.) (Β° C.) (Β° C./s) (Β° C.) (s) Type*
79 S 784 454 13 3 341 261 327 930 189 933 GI COMP. EX.
80 T 801 331 12 2 341 261 325 901 215 887 GA INV. EX.
81 U 768 416  6 3 347 267 334 919 185 770 GA COMP. EX.
82 V 771 480 11 3 336 256 327 824 187 944 GA INV. EX.
83 W 758 214 12 3 352 272 345 984 164 764 GA COMP. EX.
84 X 801 499 13 3 352 272 335 934 171 697 CR INV. EX.
85 Y 790 401  6 3 341 261 326 971 194 829 CR COMP. EX.
86 Z 791 235  5 3 339 259 333 890 203 868 GA INV. EX.
87 AA 775 413 10 3 329 249 312 865 174 528 GA COMP. EX.
88 AB 787 208  6 3 350 270 333 992 193 882 GA INV. EX.
89 AC 798 455 14 3 345 265 340 942 170 856 GA INV. EX.
90 AD 777 477  7 4 336 256 330 977 150 508 GA COMP. EX.
91 AE 802 364 11 3 348 268 335 908 156 648 GA INV. EX.
92 AF 799 203 12 2 338 258 331 1000 211 653 GA INV. EX.
93 AG 752 276  5 2 326 246 313 979 168 583 CR COMP. EX.
94 AH 804 473 14 3 331 251 320 980 185 523 CR INV. EX.
95 AI 786 370 13 2 345 265 336 848 182 795 CR INV. EX.
96 AJ 803 309 10 3 340 260 329 977 220 587 CR COMP. EX.
97 AK 807 472 14 2 340 260 323 900 152 738 CR INV. EX.
98 AL 798 340 13 3 340 260 329 834 152 641 CR INV. EX.
99 AM 755 292 10 3 325 245 313 843 156 644 CR COMP. EX.
100 AN 705 370  5 3 351 271 340 924 194 645 CR INV. EX.
101 AO 927 268  9 4 339 259 320 858 181 678 CR INV. EX.
102 AP 773  51 11 2 346 266 338 878 214 580 CR INV. EX.
103 AQ 767 864  7 2 318 238 298 1000 211 849 CR INV. EX.
104 AR 788 208 18 3 326 246 313 942 168 501 CR INV. EX.
105 AS 804 235 11 4 340 260 333 948 170 967 CR INV. EX.
106 AT 801 287 14 3 321 241 314 888 164 610 CR INV. EX.
107 AU 752 236 15 4 349 269 332 963 171 868 CR INV. EX.
108 AV 771 260  7 2 333 253 332 807 187 716 CR INV. EX.
109 AW 785 472 13 3 332 252 261 921 206 904 CR INV. EX.
110 AX 807 354 14 3 345 265 335 325 151 504 CR INV. EX.
111 AY 758 450 13 3 333 253 326 833 182 679 CR INV. EX.
112 AZ 803 289 11 3 338 258 321 901 108 597 CR INV. EX.
113 BA 790 344 15 2 283 203 274 953 394 563 CR INV. EX.
114 BB 782 379 13 3 295 215 277 977 155 23 CR INV. EX.
115 BC 797 237  9 4 283 203 273 918 200 9851 CR INV. EX.
116 BD 799 406 11 4 284 204 265 940 196 667 CR INV. EX.
117 BE 799 205  8 4 306 226 292 914 168 663 CR INV. EX.
118 BF 769 466  8 2 290 210 277 844 213 732 CR INV. EX.
119 BG 768 328 12 2 287 207 273 812 153 757 CR INV. EX.
120 BH 769 333  7 3 292 212 287 811 150 829 CR INV. EX.
121 BI 794 352 13 2 293 213 281 949 207 878 CR INV. EX.
122 BJ 880 310 19 3 331 251 420 1000 180 800 CR COMP. EX.
123 BK 758 416  8 3 349 269 330 994 166 744 CR INV. EX.
124 BL 800 400 14 4 293 213 287 843 181 895 CR INV. EX.
125 BM 800 493  6 2 284 204 267 882 207 965 CR INV. EX.
126 BN 797 330  6 3 392 312 381 931 209 677 CR INV. EX.
127 BO 810 366  8 2 403 323 392 842 181 528 CR INV. EX.
Underlines indicate being outside the range of the present invention.
(*)CR: cold rolled steel sheet (no coating), GI: hot-dip galvanized steel sheet (no alloying of zinc coating), GA: galvannealed steel sheet, EG: electrogalvanized steel sheet

The high strength cold rolled steel sheets obtained as described above were used as test steels. Tensile characteristics, flatness in the width direction, and working embrittlement resistance were evaluated in accordance with the following test methods.

(Microstructure Observation)

The amount of tempered martensite, the amount of retained austenite, the total amount of ferrite and bainitic ferrite, and the average grain size of prior austenite were determined by the methods described hereinabove.

(Proportion of Packets Having the Largest Area in Prior Austenite Grains)

The average proportion of packets having the largest area in prior austenite grains was determined by the method described hereinabove.

(Tensile Test)

A JIS No. 5 test specimen (gauge length: 50 mm, parallel section width: 25 mm) was sampled so that the longitudinal direction of the test specimen would be perpendicular to the rolling direction. A tensile test was performed in accordance with JIS Z 2241 under conditions where the crosshead speed was 1.67Γ—10βˆ’1 mm/sec. TS and El were thus measured. In accordance with aspects of the present invention, 980 MPa or higher TS was determined to be acceptable.

(Press Formability)

A hole expansion test was performed in accordance with JIS Z 2256 (2010). The steel sheets obtained were each cut to 100 mmΓ—100 mm. A 10 mm diameter hole was punched with a clearance of 12%Β±1%. While holding the steel sheet on a die having an inner diameter of 75 mm with a blank holder force of 9 tons (88.26 kN), a conical punch with an apex angle of 60Β° was pushed into the hole to measure the critical hole diameter at the occurrence of cracking. The limiting hole expansion ratio Ξ» (%) was determined from the formula below, and the flangeability was evaluated based on the value of limiting hole expansion ratio.

Limiting ⁒ hole ⁒ expansion ⁒ ratio : Ξ» ⁑ ( % ) = { ( Df - D ⁒ 0 ) / D ⁒ 0 } Γ— 100

wherein Df is the hole diameter (mm) at the occurrence of cracking and DO is the initial hole diameter (mm).

Based on the tensile strength (TS), the total elongation (El), and the hole expansion ratio (A) obtained as described above, TSΓ—ElΓ—Ξ»0.5/1000 was calculated. The steel sheet was evaluated as β€œexcellent in press formability” when the calculated value was 80 or more.

(Flatness in the Width Direction)

The cold rolled steel sheets obtained as described above were analyzed to measure the flatness in the width direction. The measurement is illustrated in FIG. 2. Specifically, a sheet with a length of 500 mm in the rolling direction (coil width x 500 mm L x sheet thickness) was cut out from the coil and was placed on a surface plate in such a manner that the warp at the ends would face upward. The height on the steel sheet was measured with a contact displacement meter by continuously moving the stylus over the width. Based on the results, the steepness 0 as an index of the flatness of the steel sheet shape was measured as illustrated in FIG. 2. The flatness was rated as β€œx” when the steepness was more than 0.02, as β€œo” when the steepness was more than 0.01 and 0.02 or less, and as β€œβŠšβ€ when the steepness was 0.01 or less. The steel sheet was evaluated as β€œexcellent in the flatness in the width direction” when the steepness was 0.02 or less.

(Working Embrittlement Resistance)

The working embrittlement resistance was evaluated by Charpy test. A Charpy test specimen was a 2 mm deep V-notched test piece that was a stack of steel sheets fastened together with bolts to eliminate any gaps between the steel sheets. The number of steel sheets that were stacked was controlled so that the thickness of the stack as the test piece would be closer to 10 mm. When, for example, the sheet thickness was 1.2 mm, eight sheets were stacked to give a 9.6 mm thick test piece. The sheets for stacking into the Charpy test specimen were sampled so that the width direction would be the longitudinal direction. As an index of the working embrittlement resistance, the ratio vE0%/vE10% of the absorbed impact energy at room temperature of the as-produced (unworked) steel sheet to that of the steel sheet after 10% rolling was measured. The working embrittlement resistance was rated as β€œx” when vE0%/vE10%: was less than 0.6, as β€œβˆ˜β€ when vE0%/vE10% was 0.6 or more and less than 0.7, and as β€œβŠšβ€ when vE0%/vE10% was 0.7 or more. The Charpy test specimen was evaluated as β€œexcellent in working embrittlement resistance” when vE0%/vE10% was 0.6 or more. Conditions other than those described above conformed to JIS Z 2242: 2018.

The results are described in Tables 6 to 8. As shown in the tables, INVENTIVE EXAMPLES achieved 980 MPa or higher TS, excellent press formability, excellent flatness in the width direction, and excellent working embrittlement resistance. In contrast, COMPARATIVE EXAMPLES were unsatisfactory in one or more of TS, press formability, flatness in the width direction, and working embrittlement resistance.

TABLE 6
Proportion
Total of of largest
ferrite packets in
and prior Prior Ξ³ TS Γ— Flatness Working
Tempered Retained Bainitic bainitic austenite grain El Γ— in embrittle-
martensite austenite Ferrite ferrite ferrite grains size TS El Ξ» Ξ»0.5/ width ment
Nos. Steels (area %) (vol %) (area %) (area %) (area %) (area %) (ΞΌm) (MPa) (%) (%) 1000 direction resistance
 1 A 55 1 36 10 46 50 15 1602 10 59 123 ⊚ ⊚ INV. EX.
 2 B 59 1 33 10 43 53 12 1791 8 59 110 ⊚ ⊚ INV. EX.
 3 B 41 0 49 7 56 47 10 1006 15 42  98 ⊚ ⊚ INV. EX.
 4 B 34 0 60 6 66 50 12  827 18 56 111 ⊚ ⊚ COMP. EX.
 5 B 57 1 46 4 50 60 20 1758 8 42  91 ⊚ β—― INV. EX.
 6 B 52 0 38 6 44 56 24 1480 10 58 113 ⊚ X COMP. EX.
 7 B 43 0 50 7 57 50 12 1012 15 50 107 ⊚ ⊚ INV. EX.
 8 B 35 0 58 8 66 58 14  896 17 60 118 ⊚ ⊚ COMP. EX.
 9 B 51 1 39 6 45 55 18 1425 11 57 118 ⊚ β—― INV. EX.
10 B 54 0 41 8 49 55 21 1540 10 44 102 ⊚ X COMP. EX.
11 B 85 0 11 3 14 50  8 1947 7 40  86 ⊚ ⊚ INV. EX.
12 B 94 1  1 6  7 52 10 2031 5 50  72 ⊚ ⊚ COMP. EX.
13 B 51 1 38 9 47 55 10 1471 10 57 111 ⊚ ⊚ INV. EX.
14 B 57 1 42 7 49 49 10 1687 9 59 117 ⊚ ⊚ INV. EX.
15 B 59 0 42 8 50 49 14 1752 8 51 100 ⊚ ⊚ INV. EX.
16 B 54 1 36 9 45 55 13 1545 10 47 106 ⊚ ⊚ INV. EX.
17 B 84 1 13 7 20 50 14 1973 6 51  85 ⊚ ⊚ INV. EX.
18 B 92 0  2 2  4 55  9 2294 4 57  69 ⊚ ⊚ INV. EX.
19 B 49 2 40 7 47 57 14 1390 11 33  88 ⊚ ⊚ INV. EX.
20 B 52 6 32 10 42 47 10 1522 10 25  76 ⊚ ⊚ COMP. EX.
21 B 53 1 39 8 47 95 10 1557 9 57 106 X X COMP. EX.
22 B 57 0 33 9 42 78 11 1732 9 49 109 X X COMP. EX.
23 B 56 2 42 6 48 56 12 1621 9 34  85 ⊚ ⊚ INV. EX.
24 B 52 6 40 6 46 59 12 1458 10 24  71 ⊚ ⊚ COMP. EX.
25 B 45 7 37 5 42 46  8 1128 14 21  72 ⊚ ⊚ COMP. EX.
26 B 52 0 37 7 44 50 12 1509 10 56 113 ⊚ ⊚ INV. EX.
27 B 55 1 43 5 48 50 11 1728 9 45 104 ⊚ β—― INV. EX.
28 B 54 1 34 7 41 48 11 1684 9 54 111 ⊚ β—― INV. EX.
29 B 53 0 32 9 41 53 14 1221 12 43  96 ⊚ ⊚ INV. EX.
30 B 59 0 35 7 42 52 14 1477 10 42  96 ⊚ ⊚ INV. EX.
31 B 52 0 37 9 46 49  9 1518 10 46 103 ⊚ β—― INV. EX.
32 B 52 1 41 7 48 47 10 1500 10 49 105 ⊚ β—― INV. EX.
33 B 50 1 37 7 44 46 13 1354 11 43  98 ⊚ ⊚ INV. EX.
34 B 52 1 37 8 45 58 14 1465 10 54 108 ⊚ ⊚ INV. EX.
35 B 57 0 36 9 45 56 10 1690 9 54 112 ⊚ ⊚ INV. EX.
36 B 51 1 39 4 43 53 13 1447 11 56 119 ⊚ ⊚ INV. EX.
37 C 52 5 37 9 46 50 13 1480 10 23  71 ⊚ ⊚ COMP. EX.
38 D 54 1 36 6 42 93  9 1384 11 48 105 X X COMP. EX.
39 D 41 0 54 5 59 58 14 1035 15 56 116 ⊚ ⊚ INV. EX.
40 D 54 0 44 4 48 48 18 1474 10 42  96 ⊚ β—― INV. EX.
41 D 42 0 54 4 58 56 10 983 15 42  96 ⊚ ⊚ INV. EX.
42 D 58 0 37 4 41 57 16 1636 9 58 112 ⊚ β—― INV. EX.
43 D 84 0 11 2 13 50 14 2138 6 51  92 ⊚ ⊚ INV. EX.
44 D 56 0 38 10 48 56 12 1564 9 50 100 ⊚ ⊚ INV. EX.
45 D 54 0 41 3 44 56 13 1486 10 52 107 ⊚ ⊚ INV. EX.
46 D 88 1 14 3 17 59 12 2120 6 49  89 ⊚ ⊚ INV. EX.
47 D 49 2 42 4 46 59 14 1201 12 34  84 ⊚ ⊚ INV. EX.
Underlines indicate being outside the range of the present invention.

TABLE 7
Total Propor-
of tion
ferrite of largest
and packets
bainitic in prior Prior Ξ³ TS Γ— Flatness Working
Tempered Retained Ferrite Bainitic ferrite austenite grain El Γ— in embrittle-
martensite austenite (area ferrite (area grains size TS El Ξ» Ξ»0.5/ width ment
Nos. Steels (area %) (vol %) %) (area %) %) (area %) (ΞΌm) (MPa) (%) (%) 1000 direction resistance
48 D 52 1 42 4 46 56 14 1342 11 48 102 ⊚ ⊚ INV. EX.
49 D 57 2 40 8 48 49 14 1582 9 33  82 ⊚ ⊚ INV. EX.
50 D 55 0 37 8 45 47 11 1435 10 48  99 ⊚ ⊚ INV. EX.
51 D 55 1 43 3 46 46 9 1586 10 55 118 ⊚ β—― INV. EX.
52 D 50 0 37 5 42 52 13 1046 14 48 101 ⊚ ⊚ INV. EX.
53 D 53 0 35 8 43 52 8 1343 11 53 108 ⊚ β—― INV. EX.
54 D 55 1 39 4 43 55 15 1060 13 52  99 ⊚ ⊚ INV. EX.
55 D 58 1 37 9 46 47 9 1627 9 42  95 ⊚ ⊚ INV. EX.
56 D 52 0 38 4 42 49 14 1382 11 55 113 ⊚ ⊚ INV. EX.
57 D 52 1 39 5 44 59 9 1310 11 52 104 ⊚ ⊚ INV. EX.
58 D 45 5 36 7 43 57 8 1054 14 26  75 ⊚ ⊚ COMP. EX.
59 D 49 0 39 6 45 88 9 1205 12 50 102 X X COMP. EX.
60 D 52 0 33 10 43 55 14 1370 11 52 109 ⊚ ⊚ INV. EX.
61 D 57 1 32 9 41 54 13 1586 10 60 123 ⊚ ⊚ INV. EX.
62 D 51 1 36 7 43 50 15 1310 12 42 102 ⊚ ⊚ INV. EX.
63 D 51 1 39 6 45 50 13 1279 12 45 103 ⊚ ⊚ INV. EX.
64 D 52 0 43 3 46 56 15 1357 11 54 110 ⊚ ⊚ INV. EX.
65 E 59 1 33 7 40 59 10 1712 9 56 115 ⊚ ⊚ INV. EX.
66 F 42 0 50 5 55 59 10 1036 14 51 104 ⊚ ⊚ INV. EX.
67 G 33 1 59 5 64 51 11  819 18 57 111 ⊚ ⊚ COMP. EX.
68 H 53 1 40 8 48 54 11 2022 7 56 106 ⊚ β—― INV. EX.
69 I 51 0 46 3 49 55 12 2035 7 50 101 ⊚ X COMP. EX.
70 J 56 0 35 7 42 48 10 1078 11 52  86 ⊚ ⊚ INV. EX.
71 K 55 1 37 4 41 54 12  820 10 52  59 ⊚ ⊚ COMP. EX.
72 L 57 2 38 10 48 57 9 1869 8 33  86 ⊚ ⊚ INV. EX.
73 M 44 6 39 9 48 52 10 1286 12 26  79 ⊚ ⊚ COMP. EX.
74 N 42 1 50 10 60 55 12 1096 13 57 108 ⊚ ⊚ INV. EX.
75 O 35 0 61 4 65 51 10  687 22 49 106 ⊚ ⊚ COMP. EX.
76 P 59 0 38 4 42 59 15 1984 8 54 117 ⊚ β—― INV. EX.
77 Q 55 1 39 6 45 56 9 1789 9 54 118 ⊚ X COMP. EX.
78 R 52 1 36 6 42 52 9 1529 10 41  98 ⊚ β—― INV. EX.
79 S 53 0 38 6 44 48 14 1533 10 48 106 ⊚ X COMP. EX.
80 T 58 0 38 7 45 47 11 1719 9 47 106 ⊚ β—― INV. EX.
81 U 57 0 32 9 41 57 12 1679 9 45 101 ⊚ X COMP. EX.
82 V 40 1 48 7 55 54 9 1066 14 48 103 ⊚ ⊚ INV. EX.
83 W 30 0 64 6 70 45 15  792 19 51 107 ⊚ ⊚ COMP. EX.
84 X 54 0 40 8 48 51 13 1586 9 53 104 ⊚ β—― INV. EX.
85 Y 51 0 38 6 44 45 14 1361 11 43  98 ⊚ X COMP. EX.
86 Z 56 1 43 5 48 53 9 1576 10 48 109 ⊚ β—― INV. EX.
87 AA 57 1 37 10 47 46 9 1713 9 49 108 ⊚ X COMP. EX.
88 AB 53 0 41 4 45 51 14 1449 10 41  93 ⊚ ⊚ INV. EX.
89 AC 50 0 44 3 47 55 14 1496 10 53 109 ⊚ β—― INV. EX.
90 AD 58 1 39 9 48 57 14 1533 10 54 113 ⊚ X COMP. EX.
91 AE 59 1 38 5 43 55 8 1772 9 45 107 ⊚ ⊚ INV. EX.
92 AF 54 1 43 3 46 55 13 1816 8 54 107 ⊚ β—― INV. EX.
93 AG 54 0 38 9 47 54 10 1850 8 59 114 ⊚ X COMP. EX.
Underlines indicate being outside the range of the present invention.

TABLE 8
Proportion
Total of of largest
ferrite packets in
and prior Prior Ξ³ TS Γ— Flatness Working
Tempered Retained Bainitic bainitic austenite grain El Γ— in embrittle-
martensite austenite Ferrite ferrite ferrite grains size TS El Ξ» Ξ»0.5/ width ment
Nos. Steels (area %) (vol %) (area %) (area %) (area %) (area %) (ΞΌm) (MPa) (%) (%) 1000 direction resistance
94 AH 57 1 37 5 42 51 13 1656 9 51 106 ⊚ ⊚ INV. EX.
95 AI 53 0 33 10 43 47 14 1696 9 49 107 ⊚ β—― INV. EX.
96 AJ 54 1 39 4 43 47 9 1742 9 56 117 ⊚ X COMP. EX.
97 AK 58 1 44 4 48 48 11 1739 8 55 103 ⊚ ⊚ INV. EX.
98 AL 53 0 42 8 50 55 14 1771 8 57 107 ⊚ β—― INV. EX.
99 AM 54 0 40 8 48 57 10 1810 8 60 112 ⊚ X COMP. EX.
100 AN 40 1 48 7 55 50 9 1038 14 47 100 ⊚ ⊚ INV. EX.
101 AO 52 1 41 4 45 55 16 1466 10 58 112 ⊚ β—― INV. EX.
102 AP 43 1 47 9 56 59 8 1039 15 48 108 ⊚ ⊚ INV. EX.
103 AQ 57 1 34 7 41 54 18 1613 9 43 95 ⊚ β—― INV. EX.
104 AR 84 1 11 6 17 49 10 2081 6 50 88 ⊚ ⊚ INV. EX.
105 AS 52 1 41 9 50 52 15 1476 10 56 110 ⊚ ⊚ INV. EX.
106 AT 58 1 37 4 41 56 15 1798 9 47 111 ⊚ ⊚ INV. EX.
107 AU 84 1 14 5 19 48 11 2071 6 56 93 ⊚ ⊚ INV. EX.
108 AV 50 2 37 8 45 49 10 1331 11 45 98 ⊚ ⊚ INV. EX.
109 AW 55 0 40 6 46 51 8 1536 10 31 86 ⊚ ⊚ INV. EX.
110 AX 50 2 40 9 49 47 9 1444 10 34 84 ⊚ ⊚ INV. EX.
111 AY 55 1 36 9 45 53 13 1564 9 53 102 ⊚ ⊚ INV. EX.
112 AZ 54 0 42 4 46 47 13 1682 9 57 114 ⊚ β—― INV. EX.
113 BA 50 1 40 7 47 51 9 1041 15 49 109 ⊚ ⊚ INV. EX.
114 BB 56 1 39 7 46 47 8 1603 9 56 108 ⊚ β—― INV. EX.
115 BC 52 1 32 9 41 59 15 1378 11 54 111 ⊚ ⊚ INV. EX.
116 BD 58 1 33 8 41 53 14 1633 9 42 95 ⊚ ⊚ INV. EX.
117 BE 52 0 37 9 46 52 9 1389 11 52 110 ⊚ ⊚ INV. EX.
118 BF 51 1 38 6 44 47 12 1257 12 53 110 ⊚ ⊚ INV. EX.
119 BG 57 1 39 6 45 50 14 1632 9 48 102 ⊚ ⊚ INV. EX.
120 BH 59 1 40 4 44 54 11 1774 9 40 101 ⊚ ⊚ INV. EX.
121 BI 54 0 36 4 40 60 8 1403 11 57 117 ⊚ ⊚ INV. EX.
122 BJ 89 0 9 1 10 88 9 1520 9 45 92 X X COMP. EX.
123 BK 57 1 37 5 42 45 13 1743 9 49 110 ⊚ ⊚ INV. EX.
124 BL 52 1 42 4 46 54 8 1339 11 47 101 ⊚ ⊚ INV. EX.
125 BM 51 1 43 4 47 57 8 1255 12 56 113 ⊚ ⊚ INV. EX.
126 BN 50 1 36 6 42 58 14 1406 11 52 112 ⊚ ⊚ INV. EX.
127 BO 59 0 34 9 43 46 10 1828 8 51 104 ⊚ ⊚ INV. EX.
Underlines indicate being outside the range of the present invention.

Claims

1. A high strength steel sheet having a chemical composition comprising, in mass %,

C: 0.030% or more and 0.500% or less,

Si: 0.01% or more and 2.50% or less,

Mn: 0.10% or more and 5.00% or less,

P: 0.100% or less,

S: 0.0200% or less,

Al: 1.000% or less,

N: 0.0100% or less, and

O: 0.0100% or less,

a balance being Fe and incidental impurities,

the high strength steel sheet being such that in a region at ΒΌ sheet thickness,

an area fraction of tempered martensite is 38% or more and less than 90%,

a volume fraction of retained austenite is less than 3%,

an area fraction of the total of ferrite and bainitic ferrite is 10% or more and 60% or less,

an average grain size of prior austenite is 20 ΞΌm or less, and

an average of proportions of packets having the largest area in prior austenite grains is 70% by area or less of the prior austenite grain.

2. The high strength steel sheet according to claim 1, wherein the chemical composition further comprises at least one element selected from, in mass %,

Ti: 0.200% or less, Nb: 0.200% or less,

V: 0.200% or less, Ta: 0.10% or less,

W: 0.10% or less, B: 0.0100% or less,

Cr: 1.00% or less, Mo: 1.00% or less,

Co: 0.010% or less, Ni: 1.00% or less,

Cu: 1.00% or less, Sn: 0.200% or less,

Sb: 0.200% or less, Ca: 0.0100% or less,

Mg: 0.0100% or less, REM: 0.0100% or less,

Zr: 0.100% or less, Te: 0.100% or less,

Hf: 0.10% or less, and Bi: 0.200% or less.

3. The high strength steel sheet according to claim 1, which has a coated layer on a surface of the steel sheet.

4. The high strength steel sheet according to claim 2, which has a coated layer on a surface of the steel sheet.

5. A method for manufacturing the high strength steel sheet according to claim 1, the method comprising:

providing a cold rolled steel sheet produced by subjecting a steel having the chemical composition to hot rolling, pickling, and cold rolling;

heating the steel sheet at an annealing temperature T1 of 700Β° C. or above and 950Β° C. or below for a holding time t1 at the annealing temperature T1 of 10 seconds or more and 1000 seconds or less;

cooling the steel sheet in such a manner that:

the average cooling rate from 750Β° C. to 600Β° C. is less than 20Β° C./s,

an average cooling rate from (Ms+50Β° C.) to a quench start temperature T2 is less than 5Β° C./s wherein the quench start temperature T2 is (Msβˆ’80Β° C.) or above and is below Ms where Ms is martensite start temperature (Β° C.) defined by formula (1), and

an average cooling rate from the quench start temperature T2 to 80Β° C. is 300Β° C./s or more; and

heating the steel sheet at a tempering temperature T3 of 100Β° C. or above and 400Β° C. or below for a holding time t3 at the tempering temperature T3 of 10 seconds or more and 10000 seconds or less,

Ms = 519 - 474 Γ— [ % ⁒ C ] - 30.4 Γ— [ % ⁒ Mn ] - 12.1 Γ— [ % ⁒ Cr ] - 7.5 Γ— [ % ⁒ Mo ] - 17.7 Γ— [ % ⁒ Ni ] - T ⁒ 1 / 80 ( 1 )

wherein [% C], [% Mn], [% Cr], [% Mo], and [% Ni] indicate contents (mass %) of C, Mn, Cr, Mo, and Ni, respectively, and are zero when the element is absent.

6. A method for manufacturing the high strength steel sheet according to claim 2, the method comprising:

providing a cold rolled steel sheet produced by subjecting a steel having the chemical composition to hot rolling, pickling, and cold rolling;

heating the steel sheet at an annealing temperature T1 of 700Β° C. or above and 950Β° C. or below for a holding time t1 at the annealing temperature T1 of 10 seconds or more and 1000 seconds or less;

cooling the steel sheet in such a manner that:

the average cooling rate from 750Β° C. to 600Β° C. is less than 20Β° C./s,

an average cooling rate from (Ms+50Β° C.) to a quench start temperature T2 is less than 5Β° C./s wherein the quench start temperature T2 is (Msβˆ’80Β° C.) or above and is below Ms where Ms is martensite start temperature (Β° C.) defined by formula (1), and

an average cooling rate from the quench start temperature T2 to 80Β° C. is 300Β° C./s or more; and

heating the steel sheet at a tempering temperature T3 of 100Β° C. or above and 400Β° C. or below for a holding time t3 at the tempering temperature T3 of 10 seconds or more and 10000 seconds or less,

Ms = 519 - 474 Γ— [ % ⁒ C ] - 30.4 Γ— [ % ⁒ Mn ] - 12.1 Γ— [ % ⁒ Cr ] - 7.5 Γ— [ % ⁒ Mo ] - 17.7 Γ— [ % ⁒ Ni ] - T ⁒ 1 / 80 ( 1 )

wherein [% C], [% Mn], [% Cr], [% Mo], and [% Ni] indicate contents (mass %) of C, Mn, Cr, Mo, and Ni, respectively, and are zero when the element is absent.

7. The method for manufacturing the high strength steel sheet according to claim 5, further comprising performing a coating treatment.

8. The method for manufacturing the high strength steel sheet according to claim 6, further comprising performing a coating treatment.

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