SUPPORT DEVICE FOR PROVIDING A FIRM CONNECTION OF A POST TO A SUPPORT STRUCTURE

Description

FIELD OF THE INVENTION

The present disclosure relates generally to post mounting and anchoring systems, and more particularly to a support device featuring pre-manufactured notches and dedicated sections for simple and stable installation of posts on support structure such as decks and stairs, thereby providing enhanced stability and longevity of the posts.

BACKGROUND

Notched posts play a pivotal role in the construction of various structures, particularly in decks, fences, and railings, where their primary purpose is to establish a secure connection between vertical posts and horizontal railing elements. Outdoor spaces like decks and steps have become integral components of many homes, contributing to additional living areas and aesthetic enhancements. However, the challenge lies in constructing a railing system that is both safe and stable, particularly when securing the posts is involved.

The conventional notching method requires manual carving at the bottom of the post to create a flat surface that aligns with the deck or step. This traditional approach is labor-intensive, demanding tools such as chisels and sandpaper, consuming significant time and effort. Moreover, it necessitates carpentry skills for precise notching, which can lead to uneven cuts, compromising stability.

Wooden posts traditionally notched for decks and stairs often exhibit irregularities in the notched area, introducing instability and potential safety risks. The notched section is susceptible to rot and decay due to direct exposure to moisture and the ground, jeopardizing the post's structural integrity and posing a risk of failure. When fastened only to the side of stairs or decks, notched posts tend to cause the railing system to lean, lacking a secure connection to the top surface.

FIG. 1 refers to a schematic front view of a prior art staircase 10 with leaning posts. The prior art utilizes wooden posts directly fastened to the stair edges, forming a railing system. This design undergoes instability due to leaning posts caused by external forces. This leaning leads to an aesthetically unpleasant and potentially unsafe tilted rail system. Accordingly, the need has arisen for a post base for use on a stair that addresses one or more of the foregoing issues.

In addition, while regular post bases offer some convenience, they fall short in addressing many challenges linked with traditional systems. These post bases also occupy valuable space on decks and stairs, limiting usable areas and, in some cases, compromising functionality. Existing post bases often present a generic appearance, failing to enhance the visual appeal of decks and stairs, and their limited size options neglect the diverse range of post sizes used in construction.

Therefore, there is a need for a support device that prevents rot and decay in the notched portion of the post, thereby extending its lifespan and safeguarding the structural integrity of the railing system. There is also a need for a support device that minimizes space consumption on stairs and decks, and compatible with various post sizes and materials. Further, there is also a need for a support device that provides an additional support for railings, preventing outward leaning, and thereby improving the overall safety and aesthetics of decks and stairs.

SUMMARY OF THE INVENTION

The following presents a simplified summary of one or more embodiments of the present disclosure in order to provide a basic understanding of such embodiments. This summary is not an extensive overview of all contemplated embodiments, and is intended to neither identify key nor critical elements of all embodiments, nor delineate the scope of any or all embodiments.

The present disclosure, in one or more embodiments, relates to a support device that is designed to be weather-resistant, minimizing risk of rust or rot occurring to a post. The support device conceals the bottom of the post and in turn, protects the post from damage. The design allows the metal structure to act as an armor, facilitating to prevent the post from water or fungal damage. The support device provides an aesthetic look for outdoor stairs compared to other post bases. This attracts homeowners seeking a unique and stylish look for their outdoor spaces. The support device eliminates the need for manual notching with tools like saws and chisels, thereby simplifying the installation process for lumber yards, builders, and contractors. This could save time and labor costs.

The support device frees up valuable space compared to traditional flat surface installations by mounting on the edge of steps or decks. This could be a crucial benefit for narrow stairs or decks. The support device is made of non-rotting material and its novel design prevents the railing system from leaning, thereby providing longer lifespan and lower maintenance costs for users. The support device is adaptable to different post sizes, thereby catering to a wider range of applications.

In one embodiment herein, the support device comprises a planar base, a sleeve member, and a bottom support. The planar base having a first end and a second end. In one embodiment herein, the planar base having a plurality of openings at the first end for receiving the fasteners to securely affix the support device to the support structure.

In one embodiment herein, the sleeve member defining a receiving portion that is vertically extended from an upper surface of the planar base. The sleeve member is configured to receive a bottom portion of the post in the receiving portion, thereby supporting the post in a position.

In one embodiment herein, the sleeve member having a first side wall, a second side wall, a third side wall, and a fourth side wall in which the second side wall and the fourth side wall comprises a plurality of holes for receiving one or more fasteners, which are used to secure the bottom portion of the post in the sleeve member.

In one embodiment herein, the first side wall, the second side wall, and the fourth side wall are extended downwardly from the planar base. The second side wall and the fourth side wall having an L-shaped structure.

In one embodiment herein, the bottom support defining a notched portion that is downwardly extended from a lower surface of the planar base. The bottom support is configured to secure the support device to the support structure through the fasteners, thereby providing the firm connection of the post to the support structure. In one embodiment herein, the bottom support comprises one or more apertures for receiving the fasteners.

In one embodiment herein, the notched portion of the bottom support is formed by connecting a bracket member with the second side wall and the fourth side wall. The first side wall, the second side wall, and the fourth side wall, and the bracket member are steadfastly connected together using a connecting bracket.

In one embodiment herein, the planar base is adapted to be affixed to a top portion of the support structure and the notched portion of the bottom support is adapted to be affixed to a side portion of the support structure.

In one embodiment herein, the planar base and the bottom support collaboratively form an L-shaped configuration, serving as a notched feature on the support structure to enhance stability of the post.

While multiple embodiments are disclosed, still other embodiments of the present disclosure will become apparent to those skilled in the art from the following detailed description, which shows and describes illustrative embodiments of the invention. As will be realized, the various embodiments of the present disclosure are capable of modifications in various obvious aspects, all without departing from the spirit and scope of the present disclosure. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate an embodiment of the invention, and, together with the description, explain the principles of the invention.

FIG. 1 illustrates a schematic front view of a prior art staircase with leaning posts, in accordance with embodiments of the invention.

FIG. 2A illustrates an isometric top view of a support device, in accordance with embodiments of the invention.

FIG. 2B illustrates an isometric rear view of the support device, in accordance with embodiments of the invention.

FIG. 2C illustrates an isometric front view of the support device, in accordance with embodiments of the invention.

FIG. 3A illustrates a schematic front view of a staircase installed with the support devices, in accordance with embodiments of the invention.

FIG. 3B illustrates a schematic side view of the staircase installed with the support devices, in accordance with embodiments of the invention.

DETAILED DESCRIPTION

Reference will now be made in detail to the present preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numerals are used in the drawings and the description to refer to the same or like parts.

According to an example embodiment, the invention provides a support device 100, which is a connector that securely attaches a post to a supporting structure such as a stair or an outdoor deck. The support device 100 enhances the stability and structural support of the post, thereby ensuring the integrity of the stair or the outdoor deck. The support device 100 provides a tidier and potentially longer-lasting finish compared to traditional methods of attaching posts. The support device 100 can be manufactured in different sizes to accommodate various post dimensions, for example, 4 cm by 4 cm size. This versatility allows for wider application potential. The support device 100 can be made of a durable material suitable for outdoor use when used with wooden posts and exposed structures like stairs and decks.

FIG. 2A refers to an isometric top view of the support device 100. The support device 100 is made of a weather-resistant and high-strength material to ensure long-lasting performance in outdoor environments. The weather-resistant and high-strength material can be, but not limited to, stainless steel, galvanized steel, or other composite materials. The support device 100 can withstand harsh weather conditions without degrading, thereby minimizing the need for replacements. The support device 100 requires minimal maintenance compared to existing post bases that rust or deteriorate quickly outdoors. The support device 100 ensures the post remains securely fastened and supports the structure effectively.

In one embodiment herein, the support device 100 comprises a planar base 102, a sleeve member 104, and a bottom support 106. The planar base 102 is a flat plate that serves as a foundation for anchoring the post and connecting it to the supporting structure. In one embodiment herein, the planar base 102 having an upper surface configured to be attached to a bottom portion of the post, and a lower surface configured to be attached to at least one side surface of the supporting structure.

In one embodiment herein, the planar base 102 having a first end 108 and a second end 110. The planar base 102 having a plurality of openings 112 at the first end 108 for receiving fasteners to securely affix the support device 100 to a top surface of the support structure. Each fastener can be, but not limited to, at least one of a nail, a screw, and a rivet. The planar base 102 effectively transfers weight and forces from the post to the supporting structure, thereby ensuring a solid and stable connection. The planar base 102 can accommodate different post sizes, adapting to various construction needs.

In one embodiment herein, the sleeve member 104 having a first side wall 114A, a second side wall 114B, a third side wall 114C, and a fourth side wall 114D. The side walls (114A, 114B, 114C, 114D) can be metal bars or braces that surround the post, providing additional support and stability. The side walls (114A, 114B, 114C, 114D) are extended upwards from the upper surface of the planar base 102 to define the sleeve member 104. The sleeve member 104 is configured as an enclosure to accommodate the bottom portion of the post. The dimensions and spacing of the side walls (114A, 114B, 114C, 114D) are designed to fit snugly around the bottom portion of the post, ensuring a secure and stable connection.

In one embodiment herein, the second side wall 114B and the fourth side wall 114D of the sleeve member 104 comprises a plurality of holes 116 configured to receive a plurality of fasteners that secure the sleeve member 104 to the bottom portion of the post. The plurality of holes 116 are pre-drilled slots within the second side wall 114B and the fourth side wall 114D. Each fastener can be, but not limited to, at least one of a nail, a screw, and a rivet.

In one embodiment herein, the side walls (114A, 114B, 114C, 114D) distribute the weight of the post across multiple points, preventing it from wobbling or leaning. The plurality of holes 116 allow a strong and reliable connection between the sleeve member 104 and the post end. The sleeve member 104 can accommodate different post sizes and thicknesses by adjusting the spacing and configuration of the side walls (114A, 114B, 114C, 114D).

FIG. 2B refers to an isometric rear view of the support device 100. In one embodiment herein, the bottom support 106 is extended downwardly from the lower surface of the planar base 102 at the second end 110. The bottom support 106 is configured to be attached to at least one side surface of the supporting structure, thereby providing additional stability and preventing the post from twisting or leaning. The bottom support 106 distributes weight and forces downwards, further anchoring the post to the supporting structure and preventing movement. The length and angle of the bottom support 106 might vary depending on the specific application and desired level of stability. The bottom support 106 comprises one or more apertures 118 configured to receive one or more fasteners that secure the bottom support 106 to the side surface of the supporting structure.

In one embodiment herein, the planar base 102 and the bottom support 106 collaboratively form an L-shaped configuration, serving as a notched feature on the supporting base to enhance stability of the post. The notched feature significantly reduces the post's ability to move laterally, providing superior stability compared to existing post bases. The L-shaped configuration effectively counteracts forces that could cause the post to lean outwards, particularly in windy conditions.

FIG. 2C refers to an isometric front view of the support device 100. In one embodiment herein, the first side wall 114A (shown in FIG. 1A), the second side wall 114B (shown in FIG. 1A), and the fourth side wall 114D are extended downwardly from the planar base 102. The second side wall 114B and the fourth side wall 114D are connected to a bracket member 120. This bracket member 120 provides additional support and stability to the downward extensions. The downward extensions of the first side wall 114A, the second side wall 114B, and the fourth side wall 114D, and the bracket member 120 from the planar base 102 are steadfastly connected together using a connecting bracket 122 to form the bottom support 106 of the support device 100. This creates a strong and unified structure for anchoring the support device 100 to the supporting structure.

FIG. 3A refers to a schematic front view of the staircase 200 installed with the support devices 100. In one embodiment herein, the support device 100 can be installed on the sides of the staircase 200, providing an alternative to the traditional top-mounted installation. This versatility makes the support device 100 suitable for a wider range of applications, particularly where space is limited or overhead access is restricted. For example, consider the staircase 200 with limited headroom. Installing the support devices 100 on the sides of the staircase 200 may allow a safe and unobstructed passage above the stairs, while still providing the necessary support for the handrail. Additionally, side-mounted installation can be beneficial for decks or platforms where aesthetics are a concern, as it avoids visible hardware on the top surface.

FIG. 3B refers to a schematic side view of the staircase 200 installed with the support devices 100. The specific method of side-mounted installation will vary depending on the design of the support device 100 and the staircase 200. However, the general process typically involves securing the planar base 102 of each support device 100 to the top surface of each stair of the staircase 200 using fasteners, and then engaging the bottom support 106 with the side surface of the stair to provide a firm connection. Later, the wooden posts can be fastened to the support devices 100, forming a railing system. Overall, the ability to install the support device 100 on the sides of the staircase 200 adds to its versatility and functionality, making it a valuable tool for a variety of construction and design applications.

Additionally, the support device 100 is designed to be weather-resistant, so there is minimal risk of rust or rot occurring to the post. The support device 100 conceals the bottom of the post and in turn, protects the post from damage. The design allows the metal structure to act as an armor, facilitating to prevent the post from water or fungal damage. The support device 100 provides an aesthetic look for outdoor stairs compared to other post bases. This attracts homeowners seeking a unique and stylish look for their outdoor spaces. The support device 100 eliminates the need for manual notching with tools like saws and chisels, thereby simplifying the installation process for lumber yards, builders, and contractors. This could save time and labor costs.

The support device 100 frees up valuable space compared to traditional flat surface installations by mounting on the edge of steps or decks. This could be a crucial benefit for narrow stairs or decks. The support device 100 is made of non-rotting material and its novel design prevents the railing system from leaning, thereby providing longer lifespan and lower maintenance costs for users. The support device 100 is adaptable to different post sizes, thereby catering to a wider range of applications.

In the foregoing description various embodiments of the present disclosure have been presented for the purpose of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obvious modifications or variations are possible in light of the above teachings. The various embodiments were chosen and described to provide the best illustration of the principles of the disclosure and their practical application, and to enable one of ordinary skill in the art to utilize the various embodiments with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the present disclosure as determined by the appended claims when interpreted in accordance with the breadth they are fairly, legally, and equitably entitled.

It will readily be apparent that numerous modifications and alterations can be made to the processes described in the foregoing examples without departing from the principles underlying the invention, and all such modifications and alterations are intended to be embraced by this application.