MOISTURE MANAGEMENT UPPER TORSO GARMENTS

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority under 35 U.S.C. § 119 to U.S. Provisional Patent Application No. 63/635,823, filed Apr. 18, 2024, the entirety of which is hereby incorporated by reference.

FIELD OF DISCLOSURE

The present disclosure relates generally to a garment and, more particularly, to an upper torso garment providing moisture management to a wearer.

BACKGROUND

Perspiration is a natural physiological occurrence that is intended to thermoregulate and cool one's body. In addition, perspiration may be a hormonal response, a result of prolonged physical activity, a response to heat exposure, and/or an emotional response. For some people, undesired or excessive perspiration may be a daily issue. Specifically, the moisture may accumulate and become visibly evident on one's garment, leading to adverse feelings such as embarrassment, discomfort, and insecurity. Moreover, ineffective management of moisture and perspiration may lead to garment stains and perceptible odors, which may further increase one's discomfort.

When purchasing garments, a consumer may consider many criteria (e.g., fit, appearance, price, and performance). For example, a consumer may consider a garment's ability to manage moisture. To achieve moisture management, manufacturers may utilize fabrics, materials, and chemical treatments or finishes. However, to date, it has been difficult for manufacturers to provide a garment that provides effective moisture management and/or moisture transport, while also providing a good fit and in-wear comfort. More specifically, current garment solutions often suffer from excessive thickness and bulk (e.g., from utilizing five or more layers of fabric to absorb moisture), which may contribute to in-wear discomfort and, in some instances, trap moisture and leave a wearer feeling damp in certain areas (e.g., in the underarm area). Regardless of the reason why one may experience perspiration, there is a long-felt need for a garment that provides moisture management to a wearer without sacrificing comfort or adding bulk to the garment.

SUMMARY

The present systems and methods disclosed herein overcome many of the shortcomings and limitations of the prior art devices discussed above. For example, the garments of the present disclosure are designed to provide improved moisture management and overcome many of the shortcomings and limitations of existing products. The garments of the present disclosure provide improved moisture management by incorporating moisture-absorbent or moisture-adsorbent zones that contact areas of the body that generate greater amounts of perspiration (e.g., areas that have higher sweat gland densities).

In one aspect, a garment is disclosed. The garment includes a body having a first opening positioned opposite a second opening, a first sleeve and a second sleeve coupled to the body proximate to the second opening, and a first gusset disposed at least in part in a first underarm region and coupled to the first sleeve and the body. The first gusset includes at least two fabric layers. A first fabric layer of the at least two fabric layers is designed to transport moisture, and a second fabric layer of the at least two fabric layers is imparted with moisture-resistant properties.

In some instances, the first gusset is substantially symmetrical with respect to a coronal axis of the garment.

In certain instances, the first gusset is asymmetrical with respect to a coronal axis of the garment.

In some instances, the body further includes a front torso portion coupled to a rear torso portion, the first gusset is coupled to at least one of the first sleeve, the front torso portion, and the rear torso portion via a first gusset seam, and a second gusset is coupled to at least one of the second sleeve, the front torso portion, and the rear torso portion via a second gusset seam.

In certain instances, the body further includes a front torso portion integrally formed with a rear torso portion, the first gusset is coupled to at least one of the first sleeve, the front torso portion, and the rear torso portion via a first gusset seam, and a second gusset is coupled to at least one of the second sleeve, the front torso portion, and the rear torso portion via a second gusset seam. In some such instances, the front torso portion and the rear torso portion may be formed from a tubular construction.

In some instances, the at least two fabric layers of the first gusset includes a third fabric layer disposed between the first fabric layer and the second fabric layer, and the third fabric layer is designed to transport moisture.

In certain instances, a hydrophobic film is coupled to the second fabric layer and imparts the second fabric layer with moisture-resistant properties.

In some instances, the first gusset consists of the first fabric layer and the second fabric layer.

In certain instances, the first fabric layer includes a first wearer-facing sublayer and a first outward-facing sublayer, and the second fabric layer includes a second wearer-facing sublayer and a second outward-facing sublayer. The first outward-facing sublayer is laminated with a hydrophobic film comprising a thermoplastic polyurethane.

In some instances, the first fabric layer includes a technical face having a plurality of pores designed to transport moisture.

In certain instances, the body includes a first fabric, the second fabric layer includes a second fabric, and the first fabric and the second fabric are each composed of hydrophilic fibers or threads. In addition, a moisture-repellent finish is applied to the second fabric.

In some instances, the first fabric layer is substantially hydrophobic. In some such instances, the first fabric layer comprises polyester. In some such instances, the first fabric layer comprises polyester and either an elastic yarn or an elastic fiber. In some such instances, the first fabric layer comprises a hydrophobic fiber. In some such instances, the first fabric layer comprises a hydrophobic yarn.

In another aspect, a garment is disclosed. The garment includes a body provided in the form of front and rear torso portions, a neck opening disposed opposite a waist opening, left and right sleeves coupled to the front and rear torso portions, a left gusset disposed at least partially within a left underarm region and coupled to the left sleeve and to the front and rear torso portions, and a right gusset disposed at least partially within a right underarm region and coupled to the right sleeve and to the front and rear torso portions. The left gusset and the right gusset are designed to impart moisture management properties to the garment. The left gusset and the right gusset each include a first gusset layer having a first perimeter edge and a second gusset layer having a second perimeter edge. The first perimeter edge is coupled to the second perimeter edge.

In some instances, the first gusset layer and the second gusset layer are coextensive.

In certain instances, each of the left and right gussets includes a third gusset layer, and the first gusset layer, the second gusset layer, and the third gusset layer are substantially coextensive. In other instances, each of the left and right gussets includes a third gusset layer, and at least one of the first gusset layer, the second gusset layer, and the third gusset layer are not coextensive with one or more of the first gusset layer, the second gusset layer, and the third gusset layer. In such instances, a length of the first gusset layer and/or the second gusset layer may be less than a length of the third gusset layer.

In some instances, the first gusset layer and the second gusset layer of each of the left and right gussets are coupled to one another via bonding. In addition, the left gusset is coupled to the front torso portion, the rear torso portion, and the left sleeve via one or more seams, while the right gusset is coupled to the front torso portion, the rear torso portion, and the right sleeve via one or more seams.

In certain instances, neither the left gusset nor the right gusset includes a laminated film.

In some instances, at least one of the first gusset layer and the second gusset layer is treated with one or more agents selected from a group consisting of a wicking agent, a soil release agent, an odor control agent, a water-repelling agent, a water-resistant agent, an antibacterial agent, an antimicrobial agent, a hygiene agent, and combinations thereof.

In some instances, each of the left and right gussets includes a first gusset layer having a technical face and a technical back. The technical face of the first gusset layer is imparted with a first texture to facilitate moisture adsorbance, and the technical back of the first gusset layer is imparted with a second texture. In some such instances, the second texture is substantially flat and untextured.

In certain instances, each of the left and right gussets includes a first gusset layer having a technical face and a technical back. The technical face of the first gusset layer is imparted with a first texture to facilitate moisture absorbance, and the technical back of the first gusset layer is imparted with a second texture. In some such instances, the second texture is substantially flat and untextured.

In some instances, the left gusset and the right gusset each further includes a third gusset layer positioned between the first and second gusset layers. The third gusset layer is substantially similar to the first gusset layer.

In certain instances, each of the left and right gussets includes a first gusset layer having a first wearer-facing sublayer and a first outward-facing sublayer as well as a second gusset layer having a second wearer-facing sublayer and a second outward-facing sublayer. The first wearer-facing sublayer and the first outward-facing sublayer of the first gusset layer are provided in substantially the same form, and the second wearer-facing sublayer and the second outward-facing sublayer of the second gusset layer are provided in substantially the same form.

In some instances, each of the left and right gussets includes a first gusset layer having a first wearer-facing sublayer and a first outward-facing sublayer as well as a second gusset layer having a second wearer-facing sublayer and a second outward-facing sublayer. The first wearer-facing sublayer and the first outward-facing sublayer are provided in different forms, and the second wearer-facing sublayer and the second outward-facing sublayer are provided in different forms.

In a further aspect, an upper torso garment is disclosed. The garment includes a body provided in the form of front and rear torso portions, a neck opening disposed opposite a waist opening, left and right sleeves coupled to the front and rear torso portions, and a gusset disposed at least partially within a right underarm region and extending to the front and rear torso portions. The gusset is coupled to the right sleeve and to the front and rear torso portions, and the gusset is configured to provide moisture management properties. The gusset is defined by a first gusset end, a second gusset end positioned opposite the first gusset end, and a length extending linearly between the first and second gusset ends. The gusset is further defined by a first width at the gusset second end, a second width positioned between the first width and the first gusset end, a third width positioned between the second width and the first gusset end, and a fourth width positioned between the third width and the first gusset end. The second width is greater than the first width, the third width is less than each of the first and second widths, and the fourth width is less than each of the first, second, and third widths.

In an additional aspect, a garment is provided. The garment includes front and rear torso portions, neck and waist openings, left and right sleeves coupled to the front and rear torso portions, a left gusset disposed at least in part in a left underarm region and coupled to the left sleeve and to the front and rear torso portions, and a right gusset disposed at least in part in a right underarm region and coupled to the right sleeve and to the front and rear torso portions. Each of the left and right gussets comprises two or more fabric layers including a first fabric layer that absorbs or adsorbs moisture and a second fabric layer that is resistant to moisture.

In some instances, the left and right gussets are each substantially symmetrical with respect to a coronal axis of the garment.

In certain instances, the left and right gussets are each asymmetrical with respect to a coronal axis of the garment.

In some instances, the left gusset is coupled to at least one of the left sleeve, the front torso portion, and the rear torso portion via a first gusset seam, and the right gusset is coupled to at least one of the right sleeve, the front torso portion, and the rear torso portion via a second gusset seam.

In certain instances, at least a portion of each of the left and right gussets is seamless.

In some instances, the left and right gussets each include a hydrophobic film.

In certain instances, each of the left and right gussets consists of the first fabric layer and the second fabric layer.

In some instances, the first fabric layer includes a first wearer-facing surface and a first outward-facing surface, and the second fabric layer includes a second wearer-facing surface and a second outward-facing surface.

In certain instances, the first outward-facing surface is laminated with a hydrophobic film provided in the form of thermoplastic polyurethane (TPU).

In another aspect, a garment is provided. The garment includes a body provided in the form of front and rear torso portions, a neck opening disposed opposite a waist opening, left and right sleeves coupled to the front and rear torso portions, a left gusset disposed at least partially in the left underarm region and coupled to the left sleeve and to the front and rear torso portions, and a right gusset disposed at least partially in the right underarm region and coupled to the right sleeve and to the front and rear torso portions. Each of the left and right gussets includes a first, wearer-facing fabric layer having a first wearer-facing surface, a first outward-facing surface, and a first perimeter edge. Each of the left and right gussets further includes a second fabric layer disposed beneath the first, wearer-facing fabric layer and having a second wearer-facing surface, a second outward-facing surface, and a second perimeter edge. The first perimeter edge is coupled to the second perimeter edge.

In some instances, the first, wearer-facing fabric layer and the second fabric layer are coextensive.

In certain instances, the first, wearer-facing fabric layer and the second fabric layer are coupled to one another via bonding, and the left gusset and the right gusset are coupled to the front torso portion, the rear torso portion, and the left sleeve and the right sleeve, respectively, via seams.

In some instances, the first outward-facing surface is laminated with a hydrophobic film including thermoplastic polyurethane (TPU).

In certain instances, the first, wearer-facing fabric layer and/or the second fabric layer is treated with one or more agents selected from a list comprising: wicking agents, soil release agents, odor control agents, water repelling or water-resistant agents, antibacterial agents, antimicrobial agents, and hygiene agents.

In some instances, the first wearer-facing surface is imparted with a texture to facilitate moisture absorbance, and the first outward-facing surface is substantially flat and untextured.

In certain instances, the left gusset and the right gusset each further includes a third fabric layer positioned between the first, wearer-facing fabric layer and the second fabric layer.

In some instances, the third fabric layer includes a third wearer-facing surface and a third outward-facing surface, and the third fabric layer is provided in substantially the same form as the first, wearer-facing fabric layer.

In a further aspect, a method of manufacturing an upper torso moisture management garment is provided. The method comprises the step of providing a torso portion, a pair of sleeves, and a pair of gussets. Each of the gussets includes a first, wearer-facing fabric layer and a coextensive second fabric layer disposed beneath the first, wearer-facing fabric layer. The first wearer-facing fabric layer adsorbs moisture, and the second fabric layer repels moisture. The method further comprises the step of coupling the first, wearer-facing fabric layer, the coextensive second fabric layer, the torso portion, and the pair of sleeves along perimeter edges of the first, wearer-facing fabric layer and the coextensive second fabric layer.

In some instances, coupling the first, wearer-facing fabric layer, the coextensive second fabric layer, the torso portion, and the pair of sleeves along perimeter edges of the first, wearer-facing fabric layer and the coextensive second fabric layer further includes the steps of coupling the first, wearer-facing fabric layer of each of the pair of gussets to the associated coextensive second fabric layer via bonding, and coupling the pair of gussets to the torso portion and the pair of sleeves via seams extending at least partially along the perimeter edges.

These and other aspects and advantages of the present disclosure will become apparent to those skilled in the art after considering the following detailed description in connection with the accompanying drawings.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a front elevational view of a moisture management garment constructed according to the teachings of the present disclosure;

FIG. 2 is a rear elevational view of the moisture management garment of FIG. 1;

FIG. 3 is a left-side elevational view of the moisture management garment of FIG. 1;

FIG. 4 is a left-side elevational view of another moisture management garment constructed according to the teachings herein;

FIG. 5 is a left-side elevational view of yet another moisture management garment constructed according to the teachings herein;

FIG. 6 is a left-side elevational view of an additional moisture management garment constructed according to the teachings herein;

FIG. 7 is an enlarged, elevational view of an outward-facing surface of a left side gusset of the moisture management garment of FIG. 1, the enlarged view generated from the section 7 of FIG. 3;

FIG. 8 is an enlarged, elevational view of a wearer-facing surface of a left side gusset of the moisture management garment of FIG. 1, the enlarged view generated by arranging the garment of FIG. 7 in an inside-out configuration;

FIG. 9A is an exploded view of a section of an example moisture-absorbent gusset as depicted in any of FIGS. 1-8;

FIG. 9B is an exploded schematic view of a section of another example moisture- absorbent gusset as depicted in any of FIGS. 1-8;

FIG. 10A is a close-up, elevational view of a technical face of a portion of a fabric layer of a moisture-absorbent gusset as depicted in any of FIGS. 1-8;

FIG. 10B is a close up, elevational view of a technical back of a portion of a fabric layer of a moisture-absorbent gusset as depicted in any of FIGS. 1-8;

FIG. 11 is a schematic representation of fabric layers of a portion of an example moisture-absorbent gusset as depicted in any of FIGS. 1-8;

FIG. 12 is a schematic representation of fabric layers of a portion of another example of a moisture-absorbent gusset as depicted in any of FIGS. 1-8;

FIG. 13 is a schematic representation of fabric layers of a portion of yet another example of a moisture-absorbent gusset as depicted in any of FIGS. 1-8;

FIG. 14 is a schematic representation of fabric layers of a portion of a further example of a moisture-absorbent gusset as depicted in any of FIGS. 1-8;

FIG. 15 is a front elevational view of another moisture management garment constructed according to the teachings herein;

FIG. 16 is a front elevational view of yet another moisture management garment constructed according to the teachings herein;

FIG. 17 is a front elevational view of an additional moisture management garment according to the teachings herein;

FIG. 18 is a front elevational view of a further moisture management garment according to the teachings herein;

FIG. 19 is a front elevational view of still another moisture management garment according to the teachings herein; and

FIG. 20 is a left-side elevational view of the moisture management garment of FIG. 19.

While the disclosure is susceptible to various modifications and alternative forms, a specific instance thereof is shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the drawings and detailed description presented herein are not intended to limit the disclosure to the particular instance disclosed, but to the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims.

DETAILED DESCRIPTION

Before any instances are described in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings, which is limited only by the claims that follow the present disclosure. The disclosure is capable of other instances, and of being practiced, or of being carried out, in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.

With respect to a garment laid out flat on a horizontal planar surface, a “z-direction” is the direction orthogonal to longitudinal and lateral directions, i.e., a vertical direction relative to the horizontal planar surface.

With respect to respective layer components in a moisture-absorbent or moisture-adsorbent zone(s) or portion(s) of a garment (e.g., a gusset), when the garment is laid out flat on a horizontal planar surface with a wearer-facing surface facing upwardly (as shown in, e.g., FIG. 6 and FIG. 7), as between first and second layer components in the moisture-absorbent or moisture-adsorbent portion, the terms “above,” “superjacent,” “below,” “subjacent” and/or “beneath” describe the components' disposition along the z-direction relative to each other. Thus, for example, referring to FIG. 11, a wearer-facing absorbent or adsorbent layer is disposed “above” a water-resistant layer, and conversely, the water-resistant layer is disposed “below” the wearer-facing absorbent or adsorbent layer. “Superjacent” and “subjacent” with respect to two-layer components, mean further that the two-layer components are disposed in direct surface-to-surface contact with each other. Notwithstanding the use of the aforementioned terms, one skilled in the art would also understand that the respective layer components in a moisture-absorbent or moisture-adsorbent zone(s) or portion(s) of the garment may be otherwise arranged and/or may further be disposed proximate or adjacent to each other without being in direct surface-to-surface contact.

With respect to two opposing surfaces of a layer component of a garment, or combination of layer components, when the garment is worn in the garment's intended configuration, “wearer-facing” refers to the surface that faces the wearer's skin and “outward-facing” refers to the surface that faces away from the wearer's skin. With respect to two distinct layered components of a garment, when the garment is worn in the garment's intended configuration, the “wearer-facing” component is the component that is disposed closest to the wearer's skin and the “outward-facing” component is the component that is disposed farthest from the wearer's skin when the garment is worn in the intended configuration.

The following description is presented to enable a person skilled in the art to make and use instances of the disclosure. Various modifications to the illustrated instances will be readily apparent to those skilled in the art, and the generic principles herein can be applied to other instances and applications without departing from instances of the disclosure. Thus, instances of the disclosure are not intended to be limited to instances shown but are to be accorded the widest scope consistent with the principles and features disclosed herein. The following detailed description is to be read with reference to the figures, in which like elements in different figures have like reference numerals. Skilled artisans will recognize the examples provided herein have many useful alternatives and fall within the scope of instances of the disclosure.

Additionally, while the following discussion may describe features associated with specific devices or instances, it is understood that additional devices and/or features can be used with the described systems and methods, and that the discussed devices and features are used to provide examples of possible instances, without being limited.

As discussed above, perspiration is a natural physiological occurrence that is intended to thermoregulate and cool one's body. Perspiration, or sweat, is primarily composed of water and some salt. When one's core body temperature increases above a certain temperature, one's body begins to perspire in order to cool the body, which involves producing sweat and then evaporating the water in the sweat. Excess body heat may convert the water in the perspiration into a gas and, as the excess body heat is used to evaporate the water in the perspiration, the body begins to cool down. A garment may provide moisture management by adsorbing moisture from the skin and transporting it away from the skin for evaporation. Certain properties of a garment may be selected and optimized to provide improved moisture management. For example, at least a portion of the fabric used to make the garment may be selected and/or modified to enhance adsorption, transport, and/or evaporation of perspiration. Certain fabrics, such as polyester, may be better at adsorbing sweat, transporting sweat away for evaporation, and drying rapidly. Furthermore, within a class of fabrics, such as polyester, certain properties of the fabric and the fibers making up the fabric may affect moisture management more than others.

Without being bound to a particular theory, it is believed that absorption, adsorption, transport, and/or evaporation of sweat may be affected by fiber properties and yarn and fabric structural parameters, as well as chemical treatment or chemical modification of the yarn or fabric. For example, fiber type, fiber size, fiber shape, yarn denier, filament count, and knit structure, among other properties, may affect absorption, adsorption, transport, and/or evaporation of sweat. More specifically, the knit structure of the fabric may be modified to increase or decrease porosity and pore size, which may affect the water vapor permeability of a fabric. There are also a number of mechanisms that may be involved in moisture management, such as capillary action, denier differential mechanisms, and other processes that may facilitate the movement of perspiration or moisture.

The present disclosure describes garments that include moisture-absorbent or moisture-adsorbent zone(s) or portion(s), for example, a moisture-absorbent or moisture-adsorbent gusset or gusset assembly. Generally, the gusset or gusset assembly may include one or more layers of fabric (e.g., at least two layers, at least three layers, at least four layers of fabric, etc.). In some instances, the gusset or gusset assembly may include at least two distinct fabric layers, such as at least one fabric layer having moisture-absorbent or moisture-adsorbent properties and at least one fabric layer having moisture-resistant or moisture-repellent properties. Suitable garments may include, for example, upper torso garments. The garment may be provided in the form of a t-shirt, a long-sleeved shirt, a jacket, a sweater, a blazer, a jumpsuit, a romper, and the like. Generally, in use, the garment may be designed to cover at least a portion of a wearer's upper torso, including the wearer's shoulders, chest, and upper back, and optionally, at least a portion of the wearer's arms. The garment may include one or more sleeves, for example, a first sleeve and a second sleeve, and, in use, the first sleeve may receive one of the wearer's arms, while the second sleeve may receive the wearer's other arm.

In various instances, one or more moisture-absorbent or moisture-adsorbent portions of the garment may be strategically located to contact areas of the body that generate greater amounts of perspiration, for example, the underarms, the neck, or about the upper, middle, and/or lower back. The garments may be washable, reusable, and composed of any number of different materials and fabrics, including natural, synthetic, and semi-synthetic materials, such as cotton, polyester, nylon, spandex, viscose, modal, lyocell, rayon, other materials, and combinations thereof. For example, the garments may be at least partially formed from a microfiber jersey fabric comprising polyester, spandex, and/or other materials. In some instances, one or more fabrics of the garments may be imparted with one or more treatments configured to impart the garments with odor-control, temperature-control, and/or other properties.

FIGS. 1-3 illustrate an example garment such as an upper torso garment 100 (a “garment 100”) that may be designed to provide moisture management and/or other benefits or properties to a wearer. In some instances, the garment 100 may be provided in the form of a crew-neck, short-sleeve style upper torso garment. However, in other instances, the garment 100 may take on a variety of styles. For example, the garment 100 may be provided in the form of a V-neck short-sleeve upper torso garment, a long-sleeve upper torso garment, an undershirt, a jacket, a hoodie, a sweatshirt, a pullover, a quarter zip, and/or other upper torso garments.

A longitudinal axis A₁ may divide the garment 100 into two portions or halves, namely a left portion and a right portion (see FIGS. 1 and 2). As shown, in some instances, the left and right portion of the garment 100 may be substantially symmetrical; however, in other instances, one or more aspects of the garment 100 may be asymmetrical with respect to the longitudinal axis A₁. It is understood that the longitudinal axis A₁ is an imaginary or hypothetical line referred to herein to describe the structure of the garment 100 more clearly. It is also understood that the longitudinal axis A₁ corresponds to a sagittal plane of common anatomical nomenclature. Thus, in use or wear, the left portion of the garment 100 may correspond to the left portion of a wearer's body and the right portion of the garment 100 may correspond to the right portion of a wearer's body. It is also understood that the directional terms “left” and “right” are used for clarity and may be used interchangeably with numerical terms, such as first and second. In various instances, the garment 100 may have an upper end 102 and a lower end 104 opposing the upper end 102, and the upper and lower ends 102, 104 may be positioned along the longitudinal axis A₁.

A lateral axis A₂ may divide the garment 100 into upper and lower portions (see FIGS. 1 and 2). It is understood that the lateral axis A₂ is an imaginary or hypothetical line referred to herein to describe the structure of the garment 100 more clearly. It is also understood that the lateral axis A₂ is parallel to a transverse plane of common anatomical nomenclature. The lateral axis A₂ may be perpendicular to the longitudinal axis A₁ and may divide an overall length L₁ of the garment 100 into upper and lower portions. It is also understood that the directional terms “upper” and “lower” are used for clarity and may be used interchangeably with numerical terms, such as first and second.

A coronal axis A₃ may divide the garment 100 into front and rear portions (see FIG. 3). It is understood that the coronal axis A₃ is an imaginary or hypothetical line referred to herein to describe the structure of the garment 100 more clearly. It is also understood that the coronal axis A₃ corresponds to a coronal plane of common anatomical nomenclature. Thus, in use, the front portion of the garment 100 corresponds to the front portion of a wearer's body and the rear portion of the garment 100 corresponds to the rear portion of a wearer's body. It is also understood that the directional terms “front” and “rear” are used for clarity and may be used interchangeably with numerical terms, such as first and second.

As best shown in FIGS. 1 and 2, the garment 100 may be provided in the form of a front torso portion 106, a rear torso portion 108, a right sleeve 110a, a left sleeve 110b, one or more gussets 112, and a collar 114 (collectively referred to as the “garment portions”). In various instances, the garment 100 may include one or more gussets 112, such as a right gusset 112a and a left gusset 112b. While the garment 100 is depicted including right and left sleeves 110a, 110b and right and left gussets 112a, 112b, in other instances, the garment 100 may include any other number of sleeves 110 or gussets 112. For example, in some instances, the garment 100 may only include one sleeve 110 (e.g., either the right sleeve 110a or the left sleeve 110b may be omitted).

It is understood that “torso portion(s)” includes both the front and rear torso portions 106, 108; “sleeves” includes both the right and left sleeves 110a, 110b, the left sleeve 110b and the right sleeve 110a being substantially similar to each other (e.g., in dimensions); and “gussets” includes both the right and left gussets 112a, 112b, the right and left gussets 112a, 112b, in some instances being substantially similar to each other (e.g., being imparted with similar dimensions, surface areas, and fabric layers). In some instances, the gussets 112a, 112b may include several layers of fabrics and/or components that will be described further below with reference to FIGS. 9A-14.

In some instances, when the garment 100 is worn, the gussets 112a, 112b are positioned near the wearer's respective underarms. For example, the right gusset 112a may be located in or proximate to a right underarm region 101a of the garment 100, and the left gusset 112b may be located in or proximate to a left underarm region 101b of the garment 100. However, in other instances, the gussets 112a, 112b may be positioned in other locations with respect to the wearer's body. The collar 114 may be disposed at the upper end 102 of the garment 100 and may define a neck opening 116 configured to receive a wearer's neck, where the collar 114 is disposed around a perimeter of the neck opening 116. The front and rear torso portions 106, 108 may define a torso opening 118 configured to receive a wearer's torso. The sleeves 110a, 110b may be coupled to the gussets 112a, 112b, respectively, and to the front and rear torso portions 106, 108. The sleeves 110a, 110b may be disposed at the right and left ends of the garment, respectively. Each of the sleeves 110a, 110b may define at least two openings, including a first opening at a first end of each of the sleeves 110a, 110b and proximal to the front and rear torso portions 106, 108 (the first openings not shown), and a second opening 120a, 120b at an opposite, second end of each of the sleeves 110a, 110b and distal to the torso portion(s).

The various portions or components of the garment 100 (e.g., the front and rear torso portions 106, 108, the sleeves 110a, 110b, the gussets 112a, 112b, and/or the collar 114) may be made from the same or different materials or fabrics. In some instances, the garment 100 may be formed from fabrics composed of substantially homogeneous materials, and, in various instances, the fabrics may be provided in the form of cotton, cellulose, linen, nylon, polyester, knits (e.g., jersey, rib, mesh, etc.), knit fabrics, woven fabrics, or combinations thereof. In other instances, the garment 100 (or one or more portions thereof) may be made of any natural, synthetic, or semi-synthetic fabrics, including blends thereof.

Referring still to FIGS. 1 and 2, certain portions of the garment 100 (e.g., the front torso portion 106, the rear torso portion 108, the sleeves 110a, 110b, the gussets 112a, 112b, and/or the collar 114) may be coupled to certain other garment portions via seams, adhesion, bonding, tape, and the like. In some instances, the portions of the garment 100 may be coupled to each other via one or more seams. Suitable seams include, by way of example, chainstitched seams, lockstitched seams, overlock stitched seams, and/or other suitable seams. In further instances, one or more portions of the garment 100 (e.g., the front and rear torso portions 106, 108) may be formed integrally with one another rather than being coupled together. For example, one or more portions of the garment 100 (e.g., the front and rear torso portions 106, 108) may be manufactured using a tubular construction.

In some instances, at least a portion of the collar 114 may be coupled to the front and rear torso portions 106, 108 via a collar seam 122. In addition, at least a portion of the front torso portion 106 may be coupled to at least a portion of the rear torso portion 108 via right and left shoulder seams 124a, 124b, which may extend at least partially from the collar 114 to the sleeves 110a, 110b, respectively, thereby coupling at least a portion of the collar 114 to at least a portion of each of the sleeves 110a, 110b. Further, at least a portion of each of the sleeves 110a, 110b may be coupled to at least a portion of each of the gussets 112a, 112b, respectively, via right and left gusset seams 134a, 134b. Each of the gussets 112a, 112b may form at least a portion of each of the sleeves 110a, 110b, respectively; furthermore, at least a portion of each of the gussets 112a, 112b may be coupled to at least a portion of the front and rear torso portions 106, 108, on the right and left side of the garment 100 via the gusset seams 134a, 134b, respectively. In addition, at least a portion of each of the sleeves 110a, 110b may be coupled to at least a portion of the front and rear torso portions 106, 108, on the right and left ends of the garment 100, via right and left sleeve seams 126a, 126b, respectively. Furthermore, at least a portion of the front torso portion 106 may be coupled to at least a portion of the rear torso portion 108 via right and left side seams 132a, 132b that may correspond to the coronal axis A₃ or extend parallel to the coronal axis A₃. Although, in other instances, the front and rear torso portions 106, 108 may be formed integrally with one another and the left and right side seams 132a, 132b may be omitted.

In some instances, the collar seam 122, the shoulder seams 124a, 124b, the sleeve seams 126a, 126b, the side seams 132a, 132b, and/or the gusset seams 134a, 134b may be provided in the form of plain seams, French seams, flat-felled seams, bound seams, lapped seams, double-stitched seams, glued or welded seams, decorative seams, 3-thread overlocked stitched seams, chainstitched seams, and the like. In other instances, the garment 100 may also be constructed in a seamless configuration (e.g., via circular knitting) and/or in a tubular construction. In some instances, one or more of the aforementioned seams may be repositioned, combined with one or more other seams, provided continuously with one or more other seams, or not provided in the garment 100.

The gusset seams 134a, 134b may couple one or more of the fabric layers of the gussets 112a, 112b together. The gusset seams 134a, 134b may also couple the gussets 112a, 112bto at least a portion of the sleeves 110a, 110b, respectively, and/or to at least a portion of the front and rear torso portions 106, 108, on the right and left side of the garment 100, via the gusset seams 134a, 134b, respectively. The gusset seams 134a, 134b may be provided as any type of suitable seam known in the art. Alternatively, a first gusset seam may be used to couple the layers of the gussets 112a, 112b together and a second gusset seam may be used to couple the gussets 112a, 112b to at least a portion of the sleeves 110a, 110b and/or to at least a portion of the front and rear torso portions 106, 108. In other examples, the layers of the gussets 112a, 112b may be coupled by bonding, adhesion, and the like, and the gussets 112a, 112b may be coupled to at least a portion of the sleeves 110a, 110b and/or to at least a portion of the front and rear torso portions 106, 108 via a single, continuous seam or via multiple seams.

In some instances, the gusset seams 134a, 134b may not extend around at least a portion of a perimeter of each the gussets 112a, 112b (i.e., at least a portion of the gussets 112a, 112b may be seamless). In other instances, the gusset seams 134a, 134b may intersect and divide the gussets 112a, 112b lengthwise, widthwise, or both. For example, the gusset seams 134a, 134bmay extend at least partially through a center portion of the gussets 112a, 112b. In some instances, the gusset seams 134a, 134b may couple the one or more layers of the gussets 112a, 112b together. In other instances, the gusset seams 134a, 134b may also couple the gussets 112a, 112b to at least a portion of the sleeves 110a, 110b and/or to at least a portion of the front and rear torso portions 106, 108. The exact position and arrangement of the gusset seams 134a, 134b may affect the in-wear comfort of the garment 100, as seams provided on the wearer-facing surface of the gussets 112a, 112b may contact the wearer's skin. Thus, placement of the gusset seams 134a, 134b around a perimeter of each the gussets 112a, 112b may help improve in-wear comfort, by reducing contact of the gusset seams 134a, 134b with the wearer's skin. Furthermore, the gusset seams 134a, 134b may be provided in other positions and arrangements besides those described herein.

Although referred to above as separate seams, in some instances, one or more of the collar seam 122, the shoulder seams 124a, 124b, the gusset seams 134a, 134b, the sleeve seams 126a, 126b, and the side seams 132a, 132b may form a continuous seam. For example, the left sleeve seam 126b and the left gusset seam 134b may form a continuous seam that bifurcates at the gusset 112b to extend around the perimeter of the left gusset 112b.

The garment may optionally include right and left sleeve hem seams 128a, 128b disposed proximate or adjacent to the second openings 120a, 120b of the sleeves 110a, 110b, respectively. In addition, the sleeve hem seams 128a, 128b may extend around at least a portion of a perimeter of each of the second openings 120a, 120b. The garment 100 may optionally include a lower hem seam 130 at the torso opening 118 of the garment 100 that extends around at least a portion of a perimeter of the torso opening 118. The lower hem seam 130 may also couple the front torso portion 106 to the rear torso portion 108. In some instances, the sleeve hem seams 128a, 128b and lower hem seam 130 may be provided in the form of twin needle cover stitches. However, in other instances, the sleeve hem seams 128a, 128b and lower hem seam 130 may be provided in any other suitable form.

In some instances, one or more of the shoulder seams 124a, 124b, the sleeve seams 126a, 126b, the sleeve hem seams 128a, 128b, the gusset seams 134a, 134b, and the side seams 132a, 132b may be substantially similar and/or symmetrical across the longitudinal axis A₁. In other instances, one or more of the shoulder seams 124a, 124b, the sleeve seams 126a, 126b, the sleeve hem seams 128a, 128b, the gusset seams 134a, 134b, and the side seams 132a, 132b may be asymmetrical across the longitudinal axis A₁.

As best illustrated in FIG. 2, the collar seam 122, the shoulder seams 124a, 124b, the gusset seams 134a, 134b, the sleeve seams 126a, 126b, the side seams 132a, 132b, the optional sleeve hem seams 128a, 128b, and/or the optional lower hem seam 130 may extend to the rear torso portion 108 of the garment 100. For example, the optional lower hem seam 130 may extend from the front torso portion 106 to the rear torso portion 108 around a perimeter of the torso opening 118. As another example, the left sleeve seam 126b may extend from the front torso portion 106 to the rear torso portion 108 at the first end of the left sleeve and around a perimeter of the first opening of the left sleeve (the first opening not shown), which is proximal to the front and rear torso portions 106, 108.

In some instances, one or more seams of the garment 100 (e.g., the gusset seams 134a, 134b) may be provided in the form of a mock safety stitch created with a 12-gauge machine. Additionally, the gusset seams 134a, 134b and/or other seams of the garment 100 may be imparted with moisture management properties. For example, in some instances, the gusset seams 134a, 134b may utilize a needle thread and a looper thread created from any natural, synthetic, or a natural-synthetic blend material. For example, the needle thread may be provided in the form of a textured, lubricated polyester thread (e.g., T18 Txt Poly thread). In certain instances, the lubricated, polyester thread may be created via an application of a lubricant coating (e.g., a silicone coating, a wax coating, a combination silicone and wax coating), a heat treatment, lubricant impregnation, and the like. The looper thread may be provided in the form of a textured polyester thread (e.g., a T18 Txt Poly thread) imparted with an anti-moisture wicking properties. In certain instances, the looper thread may be imparted with anti-moisture wicking properties via a hydrophobic coating, fiber modification, specialized dyes or finishes, and the like. Alternatively, the seams of the garment 100, including the gusset seams 134a, 134b, may be provided in any suitable form and may be formed from threads including any suitable materials and imparted with other beneficial properties.

In some instances, materials respectively forming one or more of the front torso portion 106, the rear torso portion 108, the sleeves 110a, 110b, and the collar 114 may be separate and distinct, and coupled via seams, adhesion, bonding, tape, and the like. Such an approach may provide the designer with greater flexibility in selection of the respective materials for the front torso portion 106, the rear torso portion 108, the sleeves 110a, 110b, and/or the collar 114, with respect to appearance, feel, weight, breathability, elongation, stretch, cost, and/or other characteristics. Alternatively, material(s) forming one or more of the front torso portion 106, the rear torso portion 108, and the sleeves 110a, 110b may be continuous with material(s) forming the collar 114 such that a garment 100 with a substantially unitary construction is provided.

In some instances, one or more portions of the garment 100 (e.g., the front and rear torso portions 106, 108, the sleeves 110a, 110b, the gussets 112a, 112b, and/or the collar 114) may be at least partially composed of a fabric or material that is imparted with temperature regulation properties, moisture wicking properties, odor control properties, and/or other properties. For example, the fabric may be mechanically constructed to facilitate the movement of moisture, vapor, or liquid through the fabric. In some instances, one or more portions of the garment 100 may have topical, chemical, and/or other treatments applied thereto in order to impart said portions of the garment 100 with moisture wicking capabilities, vapor transport properties, odor control, and/or other beneficial properties. Additionally, or alternatively, the fabric may be treated or impregnated with antimicrobial substances (e.g., silver) to impart the fabric with odor control properties. In some instances, one or more portions of the garment 100 (e.g., the front and rear torso portions 106, 108, the sleeves 110a, 110b, the gussets 112a, 112b, and/or the collar 114) may be composed of different fabrics that are imparted with different properties, where the fabrics individually and/or collectively provide the benefits of moisture management and in-wear comfort. In further instances, one of the gussets 112a, 112b may be imparted with one or more materials or properties as described above while the other of the gussets 112a, 112b may be provided in a different form.

In some instances, one or more of the front and rear torso portions 106, 108, the sleeves 110a, 110b, and the collar 114 may be formed from a fabric that is up to about 100% cotton (or up to 100% cotton), such as a 100% carded ring spun cotton, combed cotton, mercerized cotton, or any other cotton fabric. As an additional example, one or more of the front and rear torso portions 106, 108 the sleeves 110a, 110b, and the collar 114 may be composed of a fabric that is a blend of about 95% cotton and about 5% of an elastic fabric such as spandex (e.g., 95% cotton and 5% spandex). In other instances, one or more of the front and rear torso portions 106, 108, the sleeves 110a, 110b, and the collar 114 may be formed from a microfiber jersey fabric including a blend of polyester and spandex or may be provided in any other suitable form.

In some instances, the gussets 112a, 112b may be formed from substantially similar fabrics or materials to those described above with respect to the front and rear torso portions 106, 108, the sleeves 110a, 110b, and the collar 114. However, in other instances, the gussets 112a, 112b may be imparted with a different construction (e.g., in order to provide moisture management properties), as described in further detail below with reference to FIGS. 9A-14. In certain instances, at least one layer of the gussets 112a, 112b may comprise a fabric different from a fabric of the remaining portions of the garment 100. In other instances, at least one layer of the gussets 112a, 112b may comprise a fabric that is the same as or substantially the same as the fabric of the remaining portions of the garment 100.

Turning to FIGS. 3-6, several example configurations of the gussets 112 are depicted. However, the gussets 112 may be imparted with any suitable shape, structure, or construction in addition to those specifically illustrated and/or described herein. As shown, the left gusset 112b may extend from a first gusset end 136 positioned along or parallel to the coronal axis A₃ to a second gusset end 138 positioned along or parallel to the coronal axis A₃. The left side seam 132b may extend substantially along the coronal axis A₃ from the second gusset end 138 to the lower end 104. While FIGS. 3-6 illustrate the left side of the garment 100 and the right side of the garment 100 is not separately illustrated, the right side of the garment 100 may be substantially similar to the left side. As such, the analogous features on the right side of the garment 100 may in some instances be substantially the same as the features described in the context of the left side of the garment 100. However, in other instances, the left and right sides of the garment 100 may not be substantially symmetrical and the features on the right side of the garment 100 may differ from those described above in the context of the left side of the garment 100.

The garment 100 may include one or more moisture-absorbent and/or moisture-adsorbent portions or zones designed to provide moisture management benefits to the wearer. In some instances, the garment 100 comprises one or more moisture-absorbent and/or moisture-adsorbent gussets 112 (a “gusset 112” or “gussets 112”). The gussets 112 may be durable, washable, reversibly coupled to the garment 100, and/or irreversibly coupled to the garment 100. In addition, the gussets 112 may be provided in any portion of the garment 100, including in regions in which the wearer typically produces more sweat (e.g., the wearer's back, the wearer's underarms, and/or other regions of the wearer's body).

In some instances, material(s) forming the gussets 112 (or the materials forming one or more layers of the gussets 112) may be continuous with materials forming one or more of the front torso portion 106, the rear torso portion 108, the sleeves 110a, 110b, and the collar 114. Alternatively, material(s) forming the gussets 112 may be substantially formed of one or more sections or layers of material that are distinct from material(s) forming one or more of the front torso portion 106, the rear torso portion 108, the sleeves 110a, 110b, and the collar 114. In such instances, the gussets 112 may be coupled to one or more of the front torso portion 106, the rear torso portion 108, the sleeves 110a, 110b, and the collar 114 by tape, adhesion, bonding, one or more seams, or via other coupling mechanisms. In the illustrative but non-limiting examples reflected in FIGS. 3-6, the gussets 112 may be separate and distinct from and coupled via seams to the front torso portion 106, the rear torso portion 108, and the sleeves 110a, 110b.

The gusset 112 and/or one or more layers of the gusset 112 may be configured to absorb moisture, wick moisture, transport moisture away from a wearer's skin, and/or inhibit moisture from contacting or staining the outward-facing surface of the garment 100. Additionally, the gusset 112 may be designed to improve in-wear comfort, for example, by reducing the thickness and/or the footprint or surface area of the gusset 112 as compared to other garments. Further, the layers of the gusset 112 may have substantially the same dimensions, e.g., length and width, and may be referred to as “coextensive.” Alternatively, one or more of the layers may be longer and/or wider than the other layer(s) (i.e., the dimensions of at least one layer of the one or more layers may be different from at least one other layer of the one or more layers).

The shape of the gusset 112, as well as the arrangement of the one or more layers of the gusset 112, may vary. While the below description refers to the left gusset 112b as depicted in FIGS. 3-6, it should be understood that, in some instances, the right gusset 112a may be substantially similar to the left gusset 112b with regard to one or more of the aspects outlined below. For example, a front portion of the left gusset 112b (e.g., a portion of the left gusset 112bproximate to the front torso portion 106) and a rear portion of the left gusset 112b (e.g., a portion of the left gusset 112b proximate to the rear torso portion 108) may be substantially symmetrical across the coronal axis A₃, as illustrated in FIGS. 3, 4, and 6. By contrast, in other instances, a front portion of the left gusset 112b and a rear portion of the left gusset 112b may be substantially asymmetrical across the coronal axis A₃, e.g., as illustrated in FIG. 5.

As shown in FIG. 3, in some instances, the left gusset 112b may be provided in the form of a V-shape including rounded stems 131. In such instances, a width of the gusset may taper (e.g., decrease) along at least a portion of the gusset length L₂. In some such instances, the left gusset 112b may terminate at a point provided at the first gusset end 136. Additional information regarding the shape of the left gusset 112b is provided below with reference to FIG. 7.

As shown in FIG. 4, in some instances, the left gusset 112b may be provided in the form of a U-shape or a tulip-shape. In such instances, a width of the left gusset 112b may be approximately constant along most or substantially all of the gusset length L₂. However, the left gusset 112b may gradually taper toward a point or toward a rounded end located at or proximate to the first gusset end 136. For example, the width of the left gusset 112b may be widest at a middle portion thereof and may taper (e.g., the width of the left gusset 112b may decrease) along at least a portion of the length of the rounded stems 131. In some instances, the rate of tapering of the left gusset 112b may become more pronounced as the distance from the first gusset end 136 decreases.

As shown in FIG. 5, in some instances, a front portion of the left gusset 112b (e.g., a portion of the gusset 112b proximate to the front torso portion 106) and a rear portion of the left gusset 112b (e.g., a portion of the gusset 112b proximate to the rear torso portion 108) may be asymmetrical across the coronal axis A₃. For example, moving downwardly, the left gusset 112b may be approximately symmetrical until a predetermined point along the length L₂. Near, at, and/or after the predetermined point, the left gusset 112b may become asymmetrical across the coronal axis A₃. Specifically, a first area of the rear portion of the gusset 112b may be less than a second area of the front portion of the gusset 112b. In other instances, the left gusset 112b may be imparted with any other suitable asymmetrical shape.

As shown in FIG. 6, in some instances, the left gusset 112b may be provided in the form of a bullet-shaped body. In such instances, a width of the left gusset 112b may be approximately constant along most or substantially all of the gusset length L₂. However, the left gusset 112b may taper (e.g., decrease in width) and terminate at a point provided at or proximate to the first gusset end 136.

While FIGS. 3-6 depict several possible shapes and constructions of the gussets 112a, 112b, the gussets 112a, 112b may be imparted with any other suitable construction or shape. For example, in some instances, the gussets 112a, 112b may be imparted with a substantially circular shape, oval shape, triangular shape, or other shape. Furthermore, while FIGS. 3-6 depict the gussets 112a, 112b extending along most or all of the length of the sleeves 110a, 110b, in other instances, the gussets 112a, 112b may be arranged in a different manner with respect to the sleeves 110a, 110b. For example, in some instances, the gussets 112a, 112b may only extend along a portion (e.g., approximately half or approximately three quarters) of the length of the sleeves 110a, 110b, respectively (see, e.g., FIGS. 19 and 20).

Additionally, while FIGS. 3-6 depict several possible arrangements and/or configurations of the gussets 112a, 112b, the gussets 112a, 112b may be arranged or positioned in any suitable location with respect to the garment 100. For example, as shown in FIGS. 3-6, the gussets 112a, 112b may be substantially centered with respect to a centerline of the garment 100 (e.g., the gussets 112a, 112b may be substantially centered about the coronal axis A₃ of the garment 100). In some such instances, such as when the gussets 112a, 112b are substantially symmetrical and are centered about the coronal axis A₃, the coronal axis A₃ may substantially bisect the gussets 112a, 112b. However, in other instances, the gussets 112a, 112b may be positioned in a different location with respect to the coronal axis A₃ of the garment 100 (i.e., the gussets 112a, 112b may be positioned elsewhere on the garment 100). For example, the gussets 112a, 112b may be offset with respect to the coronal axis A₃ (e.g., the gussets 112a, 112b may be substantially positioned on the front torso portion 106 or the rear torso portion 108). As an additional example, a larger surface area of the gussets 112a, 112b may be positioned on the front torso portion 106 or the rear torso portion 108 of the garment 100. Thus, in various instances, the gussets 112a, 112b may be either substantially symmetrical or asymmetrical, and the gussets 112a, 112b may be either substantially centered about the coronal axis A₃ or offset with respect to the coronal axis A₃.

Referring to FIGS. 3-6 collectively, the length L₂ of the gussets 112a, 112b may vary and may range from about 1% to about 65% of the overall length L₁ of the garment 100 (L₁ is depicted in FIGS. 1 and 2), or from 1% to 65% of the overall length L₁. For example, the length L₂ may range from about 2% to about 50% of the overall length L₁ (or 2% to 50% of the overall length L₁), or from about 5% to about 40% of the overall length L₁ (or 5% to 40% of the overall length L₁). In other instances, the length L₂ may extend across other proportions of the overall length L₁.

While FIGS. 3-6 illustrate the left side of the garment 100, the right side of the garment 100 may be substantially similar to the left side. As such, in some instances, analogous features on the right side of the garment 100 (e.g., right gusset 112a) may be substantially the same as the features described in the context of the left side of the garment 100. Furthermore, the shapes and dimensions of the gussets 112a, 112b are not limited to those illustrated in FIGS. 3-6. The gussets 112a, 112b may have shapes that include a combination of straight and curved lines and/or various polygonal shapes (e.g., triangular, rectangular, square, or other shapes). Also, although not illustrated, the right and left sides of the garment 100 may be asymmetrical in one or more respects such that the right gusset 112a and the left gusset 112b may be sized and shaped differently from each other and/or may include a different number of fabric layers.

FIGS. 7 and 8 depict close-up views of an outward-facing surface 144 (FIG. 7) and a wearer-facing surface 146 (FIG. 8) of the left gusset 112b of the garment 100. As shown in FIG. 7, in some instances, the width of the left gusset 112b may vary along the gusset length L₂. For example, the left gusset 112b may have a first width W₁ at the second gusset end 138. In addition, at a central gusset axis A₄ located between the first and second gusset ends 136, 138, the left gusset 112b may have a second width W₂ that is greater than the first width W₁. In some instances, the second width W₂ may be the maximum width of the left gusset 112b. Additionally, the width of the left gusset 112b may increase continuously along the length L₂ of the left gusset 112b between the first width W₁ and the second width W₂. Alternatively, the width of the left gusset 112b may increase discontinuously along the length L₂ of the left gusset 112b between the first width W₁ and the second width W₂. In addition, a rate at which the width of the left gusset 112b changes along the length L₂ between the first width W₁ and the second width W₂ may be constant, or the rate may vary along the aforementioned portion of the length L₂.

At or near a point along the coronal axis A₃ that is between the central gusset axis A₄ and the first gusset end 136 (for example, at or near a point that is about 20% to about 35% of the gusset length L₂ away from the first gusset end 136), the left gusset 112b may have a third width W₃. In some instances, the third width W₃ may be less than the second width W₂. For example, in some instances, the third width W₃ may be substantially equal to the first width W₁, while in other instances, the third width W₃ may be greater than or less than the first width W₁. In addition, the width of the left gusset 112b may vary along the gusset length L₂ between the second width W₂ and the third width W₃. For example, the width of the left gusset 112b may decrease discontinuously along the length L₂ of the left gusset 112b between the second width W₂ and the third width W₃. Alternatively, the width of the left gusset 112b may decrease continuously along the length L₂ of the left gusset 112b between the second width W₂ and the third width W₃. In addition, a rate at which the width of the left gusset 112b changes along the length L₂ between the second width W₂ and the third width W₃ may be constant, or the rate may vary along the aforementioned portion of length L₂.

At or near a point along the coronal axis A₃ that is between the central gusset axis A₄ and the first gusset end 136 (for example, at a distance that is about 5% to about 15% of the gusset length L₂ away from the first gusset end 136), the left gusset 112b may have a fourth width W₄, which is less than the first width W₁, the second width W₂, and/or the third width W₃. Alternatively, the fourth width W₄ may be substantially equal to the first width W₁, the second width W₂, and/or the third width W₃ or the fourth width W₄ may be greater than the first width W₁, the second width W₂, and/or the third width W₃. The width of the left gusset 112b may vary along the gusset length L₂ between the third width W₃ and the fourth width W₄. For example, the width of the left gusset 112b may decrease continuously along the length L₂ of the left gusset 112b between the third width W₃ and the fourth width W₄. Alternatively, the width of the left gusset 112b may decrease discontinuously along the length L₂ of the left gusset 112b between the third width W₃ and the fourth width W₄. In addition, a rate at which the width of the left gusset 112b changes along the length L₂ between the third width W₃ and the fourth width W₄ may be constant, or the rate may vary along the aforementioned portion of length L₂.

Furthermore, the width of the left gusset 112b may continue to decrease along the length L₂ of the left gusset 112b between the fourth width W₄ and the first gusset end 136. In such instances, the width of the left gusset 112b may continue to decrease along the length L₂ between the fourth width W₄ and the first gusset end 136, continuously, discontinuously, at a constant rate, and/or at a varying rate. As previously stated, the gusset seams 134a, 134b may extend along at least a portion of the perimeter of the left gusset 112b and may outline the shape of the left gusset 112b with its varying widths. In some instances, the width of the gussets 112a, 112b increases continuously along the gusset length L₂ from the first width W₁ to the second width W₂ and then decreases discontinuously along the gusset length L₂ from the second width W₂ to the first gusset end 136.

Alternatively, the width of the left gusset 112b may be substantially constant across the gusset length L₂, where the first, second, third, and fourth widths W₁, W₂, W₃, W₄ are substantially equal to each other.

In some instances, the gusset seams 134a, 134b may define the perimeter of the gussets 112a, 112b, respectively. In such instances, the gusset seams 134a, 134b may in turn at least partially define the first, second, third, and fourth widths W₁, W₂, W₃, W₄ of the gussets 112a, 112b, respectively.

In general, each of the gussets 112 may be imparted with a first surface area and may be constructed such that the first surface area represents a desired proportion of a second surface area, the second surface area corresponding to a surface area of one or more other portions of the garment 100. For example, the second surface area may correspond to a surface area of the garment 100 overall, the front and rear torso portions 106, 108, one of the sleeves 110, or another portion of the garment 100.

In some instances, the second surface area may correspond to a surface area of the garment 100 overall. In such instances, the first surface area may be imparted with a value that is at least about 1% to at least about 15% of the second surface area, although the first surface area may be imparted with a value that is somewhat greater than these values. For example, the first surface area may be imparted with a value that is at least about 1%, or at least about 3%, or at least about 5%, or at least about 8%, or at least about 10%, or at least about 13%, or at least about 15% of the second surface area. In alternative instances, the first surface area may be imparted with a value that is at least 1% to at least 15%. For example, the first surface area may be imparted with a value that is at least 1%, or at least 3%, or at least 5%, or at least 8%, or at least 10%, or at least 13%, or at least 15% of the second surface area.

In some instances, the second surface area may correspond to a value obtained from a sum of the individual surface areas of the front and rear torso portions 106, 108. In such instances, the first surface area may be imparted with a value that is at least about 1% to at least about 25% of the second surface area, although the first surface may be imparted with a value that is somewhat greater than these values. For example, the first surface area may be imparted with a value that is at least about 1%, or at least about 3%, or at least about 5%, or at least about 8%, or at least about 10%, or at least about 13%, or at least about 15%, or at least about 18%, or at least about 20%, or at least about 23%, or at least about 25% of the second surface area. In alternative instances, the first surface area may be imparted with a value that is at least 1% to at least 25% of the second surface area. For example, the first surface area may be imparted with a value that is at least 1%, or at least 3%, or at least 5%, or at least 8%, or at least 10%, or at least 13%, or at least 15%, or at least 18%, or at least 20%, or at least 23%, or at least 25% of the second surface area.

In some instances, the second surface area may correspond to a surface area of the associated sleeve 110, and the first surface area may correspond to only the portion of the gusset 112 that is positioned on the sleeve 110 (e.g., excluding portions of the gusset 112 that are positioned on the front and rear torso portions 106, 108). In such instances, the first surface area may be imparted with a value that is at least about 10% to at least about 30% of the second surface area, although the first surface area may be imparted with a value that is somewhat less than or greater than these values. For example, the first surface area may be imparted with a value that is at least about 10%, or at least about 13%, or at least about 15%, or at least about 18%, or at least about 20%, or at least about 23%, or at least about 25%, or at least about 28%, or at least about 30% of the second surface area. In alternative instances, the first surface area may be imparted with a value that is at least 10% to at least 30% of the second surface area. For example, the first surface area may be imparted with a value that is at least 10%, or at least 13%, or at least 15%, or at least 18%, or at least 20%, or at least 23%, or at least 25%, or at least 28%, or at least 30% of the second surface area.

As shown in FIGS. 7 and 8, the outward-facing surface 144 and the wearer-facing surface 146 of the left gusset 112b may be substantially similar in shape (e.g., the outward-facing surface 144 and the wearer-facing surface 146 may be imparted with substantially similar shapes and/or sizes). However, in some instances, the outward-facing surface 144 (FIG. 7) may be substantially flat and untextured whereas the wearer-facing surface 146 (FIG. 8) may be imparted with a texture, material, surface treatment, or other characteristic designed to facilitate moisture transport and/or removal. For example, the wearer-facing surface 146 may in some instances include a plurality of pores 151 or other features designed to facilitate absorbance, adsorbance, and/or transport of moisture, as described in further detail below with reference to FIG. 10A. However, in other instances, the wearer-facing surface 146 may be provided in other forms.

While FIGS. 7 and 8 illustrate the left side of the garment 100, the right side of the garment 100 may be substantially similar to the left side of the garment 100. As such, the analogous features on the right side of the garment 100 may be substantially the same as the features described in the context of the left side of the garment 100. For example, the explanation of the left gusset 112b above may apply equally to the right gusset 112a. In other instances, the right and left sides of the garment 100 (e.g., including the gussets 112) may be asymmetrical in one or more respects.

Turning to FIGS. 9A and 9B, in some instances, the gussets 112 may be provided in the form of a “gusset assembly” including one or more layers of fabric or material (e.g., one or more distinct layers of fabric or material, one or more sublayers of fabric or material that constitute one or more layers of fabric or material, etc.). Additionally, or alternatively, the gussets 112 may be provided in the form of a “moisture-absorbent zone” or “moisture-adsorbent zone” that includes at least two distinct layers (e.g., at least two layers, at least three layers, at least four layers, etc.), such as at least one moisture-absorbent or moisture-adsorbent layer and at least one moisture-resistant, water-resistant layer, moisture-impermeable, or water-impermeable layer. It is to be understood that, in some cases, any moisture-resistant, water-resistant layer, moisture-impermeable, or water-impermeable layer provided in the gusset 112 may allow for permeation of water vapor or other gases through the layer, thereby allowing for the dispersion of moisture out from the garment 100 while also partially, substantially completely, or completely preventing the movement of liquids through the layer. In other instances, any moisture-resistant or water-resistant layers provided in the gusset 112 may facilitate the movement of liquids across and/or through the layer, thereby spreading the liquids over a larger surface area and/or volume, which in turn may facilitate the evaporation of the liquids and help prevent the wearer from perceiving the layer as being “wet.”

The droplets and arrow in FIGS. 9A and 9B schematically represent how moisture may be introduced to the gusset 112 when the garment 100 is worn in the intended configuration. For example, as the wearer of the garment 100 sweats, moisture may move away from the wearer's body and contact the first gusset layer 135 before being provided to the second gusset layer 137 and/or other fabric layers provided in the gusset 112. However, in other implementations, the fabric layers of the gusset 112 may be arranged in a different configuration than described herein.

The composition of the fabric layers of the gusset 112, the arrangement of the fabric layers in the construction of the gusset 112, and/or other aspects of the gusset 112 may be selected to optimize moisture management. Similarly, the composition of the fabric layers of the gusset 112, the arrangement of the fabric layers in the construction of the gusset 112, and/or other aspects of the gusset 112 may be selected to optimize in-wear comfort and/or aesthetic value. For example, the use of fabric layers comprising polyester, nylon, or other similar synthetic materials may allow for the construction of a gusset 112 that is thinner and lighter in weight. Importantly, the absorbent or adsorbent zones (e.g., the gussets 112) of the present disclosure may, in some instances, be designed to provide improved moisture management without added thickness or bulk.

For example, as shown in FIGS. 9A and 9B, the “gusset assembly” or the gusset 112 may include a first gusset layer 135 and a second gusset layer 137. In some instances, the gussets 112 consist of the first and second gusset layers 135, 137; however, in other instances, the gussets 112 may include one or more optional fabric layers positioned therebetween (e.g., a third gusset layer 139 positioned between the first and second gusset layers 135, 137, as shown in FIG. 9B). In some instances, the first gusset layer 135 may be provided in the form of a moisture-absorbent or moisture-adsorbent layer, the second gusset layer 137 may be provided in the form of a moisture-resistant, water-resistant layer, moisture-impermeable, or water-impermeable layer, and the one or more additional layers, such as the third gusset layer 139, may be positioned between or on either side of the first and second gusset layers 135, 137 and may be adapted to facilitate absorbing moisture, adsorbing moisture, or wicking or transporting moisture away from the wearer's body. Each layer of the gusset 112 (e.g., the first gusset layer 135, second gusset layer 137, and/or third gusset layer 139) may include a technical back (e.g., a technical back 149 as shown in, e.g., FIG. 9A) and a technical face (e.g., a technical face 155 as shown in, e.g., FIG. 9A).

The first gusset layer 135, the second gusset layer 137, and/or other additional layers of the gusset 112 may be imparted with substantially similar or different characteristics. For example, in some instances, the first and second gusset layers 135, 137 may be imparted with substantially similar dimensions. In other words, the first and second gusset layers 135, 137 may be provided in the form of coextensive layers of fabric or material having a substantially similar shape and size. However, in other instances, the first and second gusset layers 135, 137 may not be coextensive. For example, one of the first and second gusset layers 135, 137 may be configured to fold over an edge of the other of the first and second gusset layers (e.g., at a location proximate to the gusset second end 138 or to an end of the associated sleeve 110, as shown in FIGS. 3-6). In certain instances, an inner layer of the gusset 112 such as the first gusset layer 135 may be somewhat smaller along one or more dimensions than an outer layer of the gusset 112 such as the second gusset layer 137 (although, in other instances, the inner layer may be configured to fold over the outer layer). In some such instances, a length of the first gusset layer 135 may be less than a length of the second gusset layer 137 (e.g., the second gusset layer 137 may extend along the entire length of the sleeve 110, whereas the first gusset layer 135 may only extend along a portion of the sleeve 110) such that the additional length of the second gusset layer 137 can fold over the adjacent end of the first gusset layer 135 proximate to the gusset second end 138. Thus, the first and second gusset layers 135, 137, along with additional adjacent layers of the garment 100, can be secured (e.g., sewn) by the associated sleeve hem seam 128 (see, e.g., FIG. 7). In some instances, providing the first and second gusset layers 135, 137 in different sizes such that a portion of one of the first and second gusset layers 135, 137 can fold over a portion of the other of the first and second gusset layers 135, 137 may reduce an element of bulk or volume associated with the gusset 112, thereby, e.g., improving in-wear comfort.

In some instances, the first and second gusset layers 135, 137 (and/or other layers of the gussets 112) may be provided in the form of a single layer of fabric or material (see, e.g., FIG. 9B). However, in other instances, one or both of the first and second gusset layers 135, 137 (and/or other layers of the gusset 112) may include two or more distinct sublayers of fabric or material that together constitute the first gusset layer 135 or the second gusset layer 137, as described in further detail below with reference to FIG. 9A.

The layers (or sublayers) of the gussets 112 may be provided in the form of a fabric and/or materials selected to improve moisture absorption, moisture wicking, and/or other moisture-management-related properties, such as odor control, antibacterial properties, or other properties. For example, the inclusion of certain fabrics and materials such as cotton, bamboo, wool, linen, hemp, and/or silver in the gusset 112 may impart the gusset 112 with increased odor control and/or antibacterial properties.

In addition, one or more layers of the gusset 112 may include a fabric comprising hydrophobic yarns or materials, hydrophilic yarns or materials, or a combination thereof. Generally, hydrophilic yarns and fibers, such as cotton yarns and fibers, absorb water, while hydrophobic yarns and fibers, such as polyester yarns and fibers, repel water. The yarns and fibers of the gussets 112 may also be chemically treated or modified (e.g., laminated) to increase or decrease the hydrophobicity or hydrophilicity of the fibers and/or to impart the gussets 112 with other moisture management benefits, such as odor control (e.g., via antibacterial agents such as silver). In some instances, the yarns and fibers of the gussets 112 may additionally be treated with a water-resistant agent (e.g., a durable water-resistant agent) such that at least a portion of the gusset 112 is substantially water-resistant, water-impermeable, vapor-resistant, vapor-impermeable, etc. For example, an agent may be selected to increase a wicking distance and/or wicking rate of the gusset 112.

Further, one or more layers of the gussets 112 may include a fabric that has one or more laminated surfaces. For example, the laminated surface may be provided in the form of a hydrophobic film such as a thermoplastic film formed from thermoplastic polyurethane (TPU) and/or other materials (e.g., polyurethane, polyvinyl chloride, polyethylene, polypropylene, polytetrafluoroethylene, polyester, nylon, and the like). The laminated surface may be configured to be substantially water-impermeable while enabling water vapor to pass therethrough. For example, in some instances, the gussets 112 may include a thermoplastic film and/or a hydrophobic film 153, as described in further detail below with reference to FIG. 12. In other instances, at least a portion of the gussets 112 may include a fabric that has been treated or impregnated with an agent that provides odor control, stain release or repellency, moisture repellency, hygiene, wicking, softness and/or moisture absorbency. The agent may generally be provided in the form of a gel, a liquid, a powder, or any other form that may be applied to the fabric by any number of well-known methods such as padding or exhaust.

In certain cases, the gusset 112 may be provided without one or more laminated surfaces. For example, the gusset 112 may not be provided with a TPU film. As an additional example, the gusset 112 may not include a fabric that is laminated to a TPU film.

FIG. 9A depicts a first construction of the gusset 112. As shown, in some instances, the gusset 112 may be provided in the form of two layers including a first gusset layer 135 and a second gusset layer 137 positioned adjacent to the first gusset layer 135. The first gusset layer 135 may be arranged to be adjacent to or in contact with the body of the wearer and may be provided in the form of a moisture-absorbent or moisture-adsorbent layer. For example, the first gusset layer 135 may facilitate the wicking or transport of moisture away from the wearer's body, and the second gusset layer 137 may be arranged opposite the wearer's body with respect to the first gusset layer 135. The second gusset layer 137 may be provided in the form of a water-resistant layer. For example, the second gusset layer 137 may be formed from a water-resistant or hydrophobic material, may be laminated with a hydrophobic film, or may be treated with a hydrophobic agent or substance such that the second gusset layer 137 is imparted with hydrophobic properties. The first and second gusset layers 135, 137 may each be provided in the form of a single layer of fabric or may each include two or more distinct or independent layers of fabric.

In some instances, the first and second gusset layers 135, 137 may be arranged in an opposite orientation relative to one another such that the technical back 149 of the first gusset layer 135 is adjacent to the technical back 149 of the second gusset layer 137. In such instances, the technical face 155 of the first gusset layer 135 may constitute the wearer-facing surface 146 of the gusset 112, and the technical face 155 of the second gusset layer 137 may constitute the outward-facing surface 144 of the gusset 112. In other instances, the first, second, and third gusset layers 135, 137, 139 may be arranged in any suitable configuration and any surface of any layer of the gusset 112 may be provided as the outward-facing surface 144 or the wearer-facing surface 146.

As shown in FIG. 9A, in some instances, the layers of the gusset 112 may each include one or more distinct sublayers. For example, the first gusset layer 135 may include a first wearer-facing sublayer 135a and a first outward-facing sublayer 135b, and the second gusset layer 137 may include a second wearer-facing sublayer 137a and a second outward-facing sublayer 137b. In some instances, the sublayers 135a, 135b of the first gusset layer 135 and the sublayers 137a, 137b of the second gusset layer 137 may be laminated, bonded, or otherwise coupled to one another.

FIG. 9B depicts a second construction of the gusset 112 including at least one additional layer of fabric or material. As shown, in some instances, the gusset 112 may include the first gusset layer 135, the second gusset layer 137, and a third gusset layer 139 positioned between the first and second gusset layers 135, 137. In some instances, the third gusset layer 139 may be substantially similar to the first gusset layer 135 and may be configured to facilitate the wicking or transport of moisture away from the wearer's body. However, in other instances, the third gusset layer 139 may be substantially similar to the second gusset layer 137 or may be different from the first and second gusset layers 135, 137.

In addition to the examples depicted in FIGS. 9A and 9B, the gussets 112 may be provided in other forms not specifically described herein. For example, the gussets 112 may include any number of fabric layers in addition to or in lieu of the first, second, and third gusset layers 135, 137, 139 described above, and the fabric layers of the gussets 112 may be provided in any suitable form (e.g., formed from any suitable material). For example, the first, second, and/or third gusset layers 135, 137, 139 may each comprise nylon, wool, bamboo, modal fabrics, mesh, and/or any other natural or synthetic fiber or material.

FIGS. 10A and 10B depict the technical face 155 and the technical back 149, respectively, of a moisture-absorbent or moisture-adsorbent fabric layer of the gusset 112 such as the first gusset layer 135. In certain instances, moisture-absorbent or moisture-adsorbent fabric layer depicted in FIGS. 10A and 10B may also comprise the third gusset layer 139 or any other fabric layer provided in the gusset 112. As shown in FIG. 10A, the technical face 155 of the first gusset layer 135 may include one or more features (e.g., the plurality of pores 151) configured to facilitate adsorption, absorption, and/or transport of moisture. In other words, the technical face 155 of the first gusset layer 135 may be imparted with a first texture, and the technical back 149 of the first gusset layer 135 may be imparted with a second texture. In some instances, the first and second textures may be substantially similar; however, in other instances, the first and second textures may be different. For example, the first texture of the technical face 155 of the first gusset layer 135 may include a plurality of pores 151 positioned thereon in a standardized pattern (e.g., a grid pattern, rows and columns), although the pores 151 need not be provided in a pattern.

In the example of FIG. 10A, the pores 151 may be substantially circular or ovoid in shape. However, in other instances, the pores 151 may be imparted with other shapes; for example, the pores 151 may be imparted with a triangular shape, polygonal shape, rectangular shape, or other shape. Additionally, the pores 151 may be provided in any suitable size to facilitate moisture management. For example, in some instances, the pores 151 may be provided in the form of nanometer-scale pores 151 (e.g., less than 1 micron in width or diameter) or macroscopic pores 151 (e.g., greater than 1 millimeter in width or diameter), or may be provided in any other suitable size, including in sizes between the nanometer and macroscope scales referred to herein. The pores 151 are not drawn to scale in the figures and may be imparted with any suitable size; for example, in some instances, the pores 151 may be imperceptible to the human eye.

Furthermore, in certain instances, a porosity (e.g., a number of pores in a given surface area and/or the size of the pores) of the first texture of the technical face 155 may be adjusted to provide the desired moisture management properties. For example, the porosity of the first texture may be adjusted by modifying one or more characteristics of the pores 151 or other features of the technical face 155. Such an adjustment may include, but is not limited to, adjusting the ratio between the portion of the technical face 155 occupied by pores and the remainder of the technical face 155. For example, in some instances, a ratio of a first surface area corresponding to a void space 157 (e.g., a portion of the surface area of the technical face 155 that does not contain pores 151) to a second surface area corresponding to the total surface area (or substantially all of the surface area) of the technical face 155 may be imparted with a value of up to about 50%. For example, the ratio of the first surface area of the void space 157 to the second surface area of the technical face 155 may be imparted with a value of up to about 5%, or up to about 10%, or up to about 15%, or up to about 20%, or up to about 25%, or up to about 30%, or up to about 35%, or up to about 40%, or up to about 45%, or up to about 50%. Alternatively, the ratio of the first surface area of the void space 157 to the second surface area of the technical face 155 may be imparted with a value of up to 50%. For example, the ratio of the first surface area of the void space 157 to the second surface area of the technical face 155 may be imparted with a value of up to 5%, or up to 10%, or up to 15% or up to 20%, or up to 25%, or up to 30%, or up to 35%, or up to 40%, or up to 45%, or up to 50%. In other instances, the ratio of the first surface area of the void space 157 to the second surface area of the technical face 155 may be imparted with a value of at least about 50%. For example, the ratio of the first surface area of the void space 157 to the second surface area of the technical face 155 may be imparted with a value of at least about 5%, or at least about 10%, or at least about 15%, or at least about 20%, or at least about 25%, or at least about 30%, or at least about 35%, or at least about 40%, or at least about 45%, or at least about 50%. Alternatively, the ratio of the first surface area of the void space 157 to the second surface area of the technical face 155 may be imparted with a value of at least 50%. For example, the ratio of the first surface area of the void space 157 to the second surface area of the technical face 155 may be imparted with a value of at least 50%, or at least 55%, or at least 60%, or at least 65%, or at least 70%, or at least 75%, or at least 80%, or at least 85%, or at least 90%, or at least 95%, or at least 100%.

In further instances, the pores 151 may be omitted and the technical face 155 may include one or more other features configured to facilitate moisture management by absorbing, adsorbing, or transporting moisture. For example, in some instances, the technical face 155 may include a mesh structure including interconnected strands or fibers that enable moisture to pass therethrough. In such instances, the size, thickness, geometry, arrangement, and/or other aspects of the strands or fibers of the mesh structure may be modified to provide the desired moisture management properties. In other instances, the technical face 155 may include one or more (e.g., a plurality) other features configured to wick, absorb, adsorb, or otherwise transport moisture including, but not limited to, channels, grooves, gradient structures, capillary structures, absorbent coatings, and the like. In certain instances, the technical back 149 of the first pouch layer 140 may also include pores, a mesh structure, and/or other aspects designed to help facilitate the movement of moisture from the technical face 155 to the technical back 149 via capillary action. For example, the technical back 149 may include pores (not depicted) of a smaller size than the pores of the technical face 155 and/or the technical back 149 may be constructed of threads with a different denier than the technical face 155. It is to be understood that the technical face 155 and the technical back 149 are not limited to the structures or forms explicitly described herein.

Without being bound to a particular theory, it is believed that the difference in the textures and/or features of the technical face 155 and the technical back 149 of the gusset layers 135, 139 may facilitate the transport of moisture from one surface of the gusset layers 135, 139 to an opposite surface of the gusset layers 135, 139. For example, the technical face 155 of the first gusset layer 135 may be designed to draw moisture away from the wearer when the first gusset layer 135 is provided in the gusset 112 and arranged next to the wearer's body. As the wearer perspires, the first gusset layer 135 may transport moisture away from the wearer via capillary action. The moisture may move toward the technical back 149 of the first gusset layer 135. After the moisture is provided to the technical back 149 of the first gusset layer 135, other layers of the gusset 112 (e.g., the third gusset layer 139, if provided, or the second gusset layer 137) may draw the moisture away from the first gusset layer 135 and thus away from the wearer. Eventually, the moisture may reach the second gusset layer 137, which may be provided as the outermost layer of the gusset 112. The second gusset layer 137 may retain the moisture and/or transport the moisture across surfaces of the second gusset layer 137 and/or throughout a volume of the second gusset layer 137 until the moisture ultimately evaporates and is dispersed from the garment 100.

By contrast, the technical back 149 of the first gusset layer 135 may be imparted with the second texture, which may be substantially flat and untextured, as shown in FIG. 10B. In other words, in some instances, the technical back 149 of the first gusset layer 135 may not include pores 151 or other features as described above with reference to FIG. 10A. However, in other instances, the technical back 149 of the first gusset layer 135 may include pores 151, other features, or may be provided in any other suitable form.

Turning to FIGS. 11-14, several potential configurations or constructions of the gussets 112 are depicted. In general, the gussets 112 may include a first gusset layer 140 and a second gusset layer 142. For example, the first and second gusset layers 140, 142 of FIGS. 11-14 may correspond to (and may, in some instances, be substantially similar to) the first and second gusset layers 135, 137 of FIGS. 9A and 9B, respectively. In some instances, the gussets 112 may consist of the first and second gusset layers 140, 142. However, in other instances, the gussets 112 may include one or more additional layers such as a third gusset layer 141 positioned between or on either side of the first and second gusset layers 140, 142 (see FIG. 14). For example, the third gusset layer 141 may correspond to (and may, in some instances, be substantially similar to) the third gusset layer 139 of FIGS. 9A and 9B. In instances in which three or more gusset layers are provided in the gusset 112, a technical back of the outermost gusset layer (e.g., the second gusset layer 142) may abut or be positioned adjacent to a technical back of the gusset layer positioned next to the outermost gusset layer (e.g., the third gusset layer 141).

Referring first to FIG. 11, in some instances, the gusset 112 may be provided in the form of a first gusset layer 140 and a second gusset layer 142, in which the first gusset layer 140 is the wearer-facing layer and the second gusset layer 142 is disposed opposite the wearer's body with respect to the first gusset layer 140. The first and second gusset layers 140, 142 may each include a technical back (i.e., the technical back 149) and a technical face (i.e., the technical face 155). Thus, as shown in FIG. 11, the technical face 155 of the first gusset layer 140 may constitute the wearer-facing surface 146 (see FIG. 8), the technical face 155 of the second gusset layer 142 may constitute the outward-facing surface 144 (see FIG. 7), and the technical back 149 of the first gusset layer 140 may be adjacent to (or may be arranged to face) the technical back 149 of the second gusset layer. For example, the first gusset layer 140 may correspond to the first gusset layer 135 of FIGS. 9A and 9B, and the second gusset layer 142 may correspond to the second gusset layer 137 of FIGS. 9A and 9B. In certain instances, one or more additional layers of moisture-absorbent or moisture-adsorbent fabrics and/or one or more layers of moisture-resistant or moisture-repellant fabrics may be positioned between or on either side of the first and second gusset layers 140, 142 (see, e.g., FIG. 14).

In some instances, the first and second gusset layers 140, 142 (in addition to additional layers of the gusset 112) may each be provided in the form of a single layer of fabric or material. However, in other instances, each of the first and second gusset layers 140, 142 (in addition to additional layers of the gusset 112) may include two or more distinct sublayers of fabric or material that together constitute the first gusset layer 140 or the second gusset layer 142. In the examples depicted in FIGS. 11-14, the first and second gusset layers 140, 142 are each provided in the form of two distinct fabric layers. The first gusset layer 140 may include a first wearer-facing sublayer 150 and a first outward-facing sublayer 152, and the second gusset layer 142 may include a second wearer-facing sublayer 154 and a second outward-facing sublayer 156. However, in other instances, the first and second gusset layers 140, 142 (and/or additional fabric layers of the gusset 112) may include any number of distinct layers of fabric or material which may be provided in any suitable form. Alternatively, the first and second gusset layers 140, 142 (and/or additional fabric layers of the gusset 112) may consist of a single layer of fabric or material.

The first and second gusset layers 140, 142 may comprise substantially similar materials or different materials. In some instances, the first and second gusset layers 140, 142 may be provided as a natural fabric, a synthetic fabric, a semi-synthetic fabric, and/or combinations thereof. For example, the first gusset layer 140 may comprise polyester, cotton, nylon, spandex, viscose, modal, lyocell, rayon, other materials, or a combination thereof. In some instances, the first gusset layer 140 and/or the second gusset layer 142 may comprise a fabric provided in the form of a double knit semi-jacquard construction comprising a hydrophobic (e.g., 100% polyester 75/72) microfiber filament yarn. As an additional example, the second gusset layer 142 may comprise polyester, cotton, nylon, spandex, viscose, modal, lyocell, rayon, other materials, or a combination thereof. Additionally, in some instances, the first gusset layer 140 and/or the second gusset layer 142 may be provided in a knit, double knit, jersey knit, rib, interlock, and/or jacquard or other suitable construction.

Furthermore, the first wearer-facing sublayer 150 and the first outward-facing sublayer 152 of the first gusset layer 140 may be provided in substantially the same form (see, e.g., FIG. 11) or may be provided in different forms (see, e.g., FIGS. 12 and 13). Likewise, the second wearer-facing sublayer 154 and the second outward-facing sublayer 156 of the second gusset layer 142 may be provided in substantially the same form (see, e.g., FIGS. 11, 12, and 14) or may be provided in different forms (see, e.g., FIG. 13). The first gusset layer 140 (e.g., including the first wearer-facing sublayer 150 and/or the first outward-facing sublayer 152) may comprise fabrics or materials having different compositions (e.g., synthetic materials, natural materials, blended materials, chemical treatments, chemical modifications, and the like) and different constructions (e.g., woven fabrics, knitted fabrics, and the like).

In some instances, at least a portion of the first gusset layer 140 (e.g., the first wearer-facing sublayer 150 and/or the first outward-facing sublayer 152) may be provided in the form of a moisture-absorbent or moisture-adsorbent fabric comprising an elastic material (e.g., a material that is stretchable to some degree such as rubber, latex, silicone, elastane, recycled elastane, organic materials with elastic core, and the like). Thus, the moisture-absorbent or moisture-adsorbent fabric of the first gusset layer 140 may include at least about 0% elastic material to at least about 50% elastic material, or at least about 1% elastic material to at least about 25% elastic material, although the first gusset layer 140 may also be comprised of a percentage of elastic material that is somewhat greater than these values. For example, the moisture-absorbent or moisture-adsorbent fabric of the first gusset layer 140 may include at least about 1% elastic material, or at least about 2% elastic material, or at least about 3% elastic material, or at least about 4% elastic material, or at least about 5% elastic material, or at least about 6% elastic material, or at least about 7% elastic material, or at least about 8% elastic material, or at least about 9% elastic material, or at least about 10% elastic material, or at least about 12% elastic material, or at least about 14% elastic material, or at least about 16% elastic material, or at least about 18% elastic material, or at least about 20% elastic material, or at least about 22% elastic material, or at least about 24% elastic material, or at least about 26% elastic material, or at least about 28% elastic material, or at least about 30% elastic material, or at least about 35% elastic material, or at least about 40% elastic material, or at least about 45% elastic material, or at least about 50% elastic material. Alternatively, the moisture-absorbent or moisture-adsorbent fabric of the first gusset layer 140 may include at least 0% elastic material to at least 50% elastic material, or at least 1% elastic material to at least 25% elastic material, although the first gusset layer 140 may also be comprised of a percentage of elastic material that is somewhat greater than these values. For example, the moisture-absorbent or moisture-adsorbent fabric of the first gusset layer 140 may include at least 1% elastic material, or at least 2% elastic material, or at least 3% elastic material, or at least 4% elastic material, or at least 5% elastic material, or at least 6% elastic material, or at least 7% elastic material, or at least 8% elastic material, or at least 9% elastic material, or at least 10% elastic material, or at least 12% elastic material, or at least 14% elastic material, or at least 16% elastic material, or at least 18% elastic material, or at least 20% elastic material, or at least 22% elastic material, or at least 24% elastic material, or at least 26% elastic material, or at least 28% elastic material, or at least 30% elastic material, or at least 35% elastic material, or at least 40% elastic material, or at least 45% elastic material, or at least 50% elastic material.

In some instances, at least a portion of the first gusset layer 140 may comprise at least about 50% to at least about 100% polyester fibers, or at least about 75% to at least about 100% polyester fibers, although the first gusset layer 140 may also be comprised of a percentage of polyester fibers that is somewhat less than these values. For example, the first gusset layer 140 may comprise at least about 50% polyester fibers, or at least about 60% polyester fibers, or at least about 75% polyester fibers, or at least about 80% polyester fibers, or at least about 81% polyester fibers, or at least about 82% polyester fibers, or at least about 83% polyester fibers, or at least about 84% polyester fibers, or at least about 85% polyester fibers, or at least about 86% polyester fibers, or at least about 87% polyester fibers, or at least about 88% polyester fibers, or at least about 89% polyester fibers, or at least about 90% polyester fibers, or at least about 91% polyester fibers, or at least about 92% polyester fibers, or at least about 93% polyester fibers, or at least about 94% polyester fibers, or at least about 95% polyester fibers, or at least about 96% polyester fibers, or at least about 97% polyester fibers, or at least about 98% polyester fibers, or at least about 99% polyester fibers, or at least about 100% polyester fibers. In certain instances, at least a portion of the first gusset layer 140 may comprise up to about 100% polyester fibers. Alternatively, at least a portion of the first gusset layer 140 may comprise at least 50% to at least 100% polyester fibers, or at least 75% to at least 100% polyester fibers, although the first gusset layer 140 may also be comprised of a percentage of polyester fibers that is somewhat less than these values. For example, the first gusset layer 140 may comprise at least 50% polyester fibers, or at least 60% polyester fibers, or at least 75% polyester fibers, or at least 80% polyester fibers, or at least 81% polyester fibers, or at least 82% polyester fibers, or at least 83% polyester fibers, or at least 84% polyester fibers, or at least 85% polyester fibers, or at least 86% polyester fibers, or at least 87% polyester fibers, or at least 88% polyester fibers, or at least 89% polyester fibers, or at least 90% polyester fibers, or at least 91% polyester fibers, or at least 92% polyester fibers, or at least 93% polyester fibers, or at least 94% polyester fibers, or at least 95% polyester fibers, or at least 96% polyester fibers, or at least 97% polyester fibers, or at least 98% polyester fibers, or at least 99% polyester fibers, or at least 100% polyester fibers. In certain instances, at least a portion of the first gusset layer 140 may comprise up to 100% polyester fibers.

In other instances, at least a portion of the first gusset layer 140 may comprise a blend of polyester and spandex. In such instances, at least a portion of the first gusset layer 140 may comprise at least about 0% spandex to at least about 25% spandex, although the first gusset layer 140 may also be comprised of a percentage of spandex that is somewhat greater than these values. For example, the first gusset layer 140 may comprise at least about 1% spandex, or at least about 3% spandex, or at least about 5% spandex, or at least about 6% spandex, or at least about 7% spandex, or at least about 8% spandex, or at least about 9% spandex, or at least about 10% spandex, or at least about 11% spandex, or at least about 12% spandex, or at least about 13% spandex, or at least about 14% spandex, or at least about 15% spandex, or at least about 16% spandex, or at least about 17% spandex, or at least about 18% spandex, or at least about 19% spandex, or at least about 20% spandex, or at least about 23% spandex, or at least about 25% spandex. Alternatively, at least a portion of the first gusset layer 140 may comprise at least 0% spandex to at least 25% spandex, although the first gusset layer 140 may also be comprised of a percentage of spandex that is somewhat greater than these values. For example, at least a portion of the first gusset layer 140 may comprise at least 1% spandex, or at least 3% spandex, or at least 5% spandex, or at least 6% spandex, or at least 7% spandex, or at least 8% spandex, or at least 9% spandex, or at least 10% spandex, or at least 11% spandex, or at least 12% spandex, or at least 13% spandex, or at least 14% spandex, or at least 15% spandex, or at least 16% spandex, or at least 17% spandex, or at least 18% spandex, or at least 19% spandex, or at least 20% spandex, or at least 23% spandex, or at least 25% spandex. However, in other instances, the first gusset layer 140 may comprise a percentage a spandex that is somewhat less or even greater than these values.

In addition to the examples provided above, the first gusset layer 140 (or portions thereof) may comprise any percentage of polyester fibers that falls within a range bounded by any minimum value and any maximum value as described above. Likewise, in some cases, the first gusset layer 140 (or portions thereof) may comprise any percentage of spandex that falls within a range bounded by any minimum value and any maximum value as described above. In still other instances, the first gusset layer 140 may comprise materials other than those explicitly described herein.

In some instances, the first gusset layer 140 may comprise a double-knit fabric constructed from a polyester yarn, where the polyester yarn comprises up to about 100% polyester fibers (or up to 100% polyester fibers). For example, the first gusset layer 140 may comprise a 100% polyester double knit (e.g., weft knit). In other instances, the first gusset layer 140 may also comprise a rib, interlock, and/or jacquard fabric composed of a natural, synthetic, or semi-synthetic fabric (including blends thereof). The technical face 155 of the first gusset layer 140 may be imparted with a texture (e.g., a geometric or other pattern, a plurality of pores or other features, etc.) to provide a soft, plush texture against the wearer's skin and/or to facilitate moisture absorbance, adsorbance, and/or transport (see FIG. 10A). The technical back 149 of the second gusset layer 142 may be substantially flat and untextured (see FIG. 10B). Among other things, a substantially flat and untextured fabric surface may be more conducive to further modification, such as lamination.

In some instances of the gusset 112, at least a portion of the second gusset layer 142 (e.g., the second wearer-facing sublayer 154 and/or the second outward-facing sublayer 156) may comprise up to about 100% cotton fibers. For example, at least a portion of the second gusset layer 142 may comprise about 50% to about 100% cotton fibers, or about 75% to about 100% cotton fibers, although the second gusset layer 142 may also be comprised of a percentage of cotton fibers that is somewhat less than these values. For example, the second gusset layer 142 may comprise at least about 50% cotton fibers, or at least about 55% cotton fibers, or at least about 60% cotton fibers, or at least about 65% cotton fibers, or at least about 70% cotton fibers, or at least about 75% cotton fibers, or at least about 80% cotton fibers, or at least about 85% cotton fibers, or at least about 90% cotton fibers, or at least about 95% cotton fibers, or at least about 100% cotton fibers. In certain instances, at least a portion of the second gusset layer 142 may comprise about 100% cotton fibers. Alternatively, at least a portion of the second gusset layer 142 may comprise 50% to 100% cotton fibers, or 75% to 100% cotton fibers, although the second gusset layer 142 may also be comprised of a percentage of cotton fibers that is somewhat less than these values. For example, at least a portion of the second gusset layer 142 may comprise at least 50% cotton fibers, or at least 55% cotton fibers, or at least 60% cotton fibers, or at least 65% cotton fibers, or at least 70% cotton fibers, or at least 75% cotton fibers, or at least 80% cotton fibers, or at least 85% cotton fibers, or at least 90% cotton fibers, or at least 95% cotton fibers, or at least 100% cotton fibers. In certain instances, at least a portion of the second gusset layer 142 may comprise 100% cotton fibers.

In other instances, at least a portion of the second gusset layer 142 (e.g., the second wearer-facing sublayer 154 and/or the second outward-facing sublayer 156) may comprise a blend of a natural material (e.g., cotton, wool, linen, hemp, and the like) and an elastic material (e.g., a material that is stretchable to some degree such as rubber, latex, silicone, elastane, recycled elastane, organic materials with elastic core, and the like). In such instances, at least a portion of the second gusset layer 142 may include at least about 1% elastic material to at least about 25% elastic material, although the second gusset layer 142 may also be comprised of a percentage of elastic material that is somewhat greater than these values. For example, at least a portion of the second gusset layer 142 may include at least about 1% elastic material, or at least about 2% elastic material, or at least about 3% elastic material, or at least about 4% elastic material, or at least about 5% elastic material, or at least about 6% elastic material, or at least about 7% elastic material, or at least about 8% elastic material, or at least about 9% elastic material, or at least about 10% elastic material, or at least about 12% elastic material, or at least about 14% elastic material, or at least about 16% elastic material, or at least about 18% elastic material, or at least about 20% elastic material, or at least about 22% elastic material, or at least about 24% elastic material, or at least about 25% elastic material. Alternatively, at least a portion of the second gusset layer 142 may include at least 1% elastic material to at least 25% elastic material, although the second gusset layer 142 may also be comprised of a percentage of elastic material that is somewhat greater than these values. For example, at least a portion of the second gusset layer 142 may include at least 1% elastic material, or at least 2% elastic material, or at least 3% elastic material, or at least 4% elastic material, or at least 5% elastic material, or at least 6% elastic material, or at least 7% elastic material, or at least 8% elastic material, or at least 9% elastic material, or at least 10% elastic material, or at least 12% elastic material, or at least 14% elastic material, or at least 16% elastic material, or at least 18% elastic material, or at least 20% elastic material, or at least 22% elastic material, or at least 24% elastic material, or at least 25% elastic material.

In some instances, at least a portion of the second gusset layer 142 may comprise a natural material (e.g., cotton) in an amount of at least about 75% to at least about 100%, although the second gusset layer 142 may also be comprised of a percentage of a natural material such as cotton that is somewhat less than these values. For example, at least a portion of the second gusset layer 142 may comprise at least about 75% natural material, or at least about 78% natural material, or at least about 80% natural material, or at least about 81% natural material, or at least about 82% natural material, or at least about 83% natural material, or at least about 84% natural material, or at least about 85% natural material, or at least about 86% natural material, or at least about 87% natural material, or at least about 88% natural material, or at least about 89% natural material, or at least about 90% natural material, or at least about 91% natural material, or at least about 92% natural material, or at least about 93% natural material, or at least about 94% natural material, or at least about 95% natural material, or at least about 98% natural material, or at least about 100% natural material. Alternatively, at least a portion of the second gusset layer 142 may comprise a natural material (e.g., cotton) in an amount of at least 75% to at least 100%, although the second gusset layer 142 may be comprised of a percentage of a natural material such as cotton that is somewhat less than these values. For example, at least a portion of the second gusset layer 142 may comprise at least 75% natural material, or at least 78% natural material, or at least 80% natural material, or at least 81% natural material, or at least 82% natural material, or at least 83% natural material, or at least 84% natural material, or at least 85% natural material, or at least 86% natural material, or at least 87% natural material, or at least 88% natural material, or at least 89% natural material, or at least 90% natural material, or at least 91% natural material, or at least 92% natural material, or at least 93% natural material, or at least 94% natural material, or at least 95% natural material, or at least 98% natural material, or at least 100% natural material.

In other instances, at least a portion of the second gusset layer 142 may comprise a blend of polyester and spandex. In such instances, at least a portion of the second gusset layer 142 may comprise at least about 1% spandex to at least about 25% spandex, although the second gusset layer 142 may be comprised of a percentage of spandex that is somewhat greater than these values. For example, at least a portion of the second gusset layer 142 may comprise at least about 1% spandex, or at least about 2% spandex, or at least about 3% spandex, or at least about 4% spandex, or at least about 5% spandex, or at least about 6% spandex, or at least about 7% spandex, or at least about 8% spandex, or at least about 9% spandex, or at least about 10% spandex, or at least about 12% spandex, or at least about 14% spandex, or at least about 16% spandex, or at least about 18% spandex, or at least about 20% spandex, or at least about 22% spandex, or at least about 24% spandex, or at least about 25% spandex. Alternatively, at least a portion of the second gusset layer 142 may comprise at least 1% spandex to at least 25% spandex, although the second gusset layer 142 may be comprised of a percentage of spandex that is somewhat greater than these values. For example, at least a portion of the second gusset layer 142 may comprise at least 1% spandex, or at least 2% spandex, or at least 3% spandex, or at least 4% spandex, or at least 5% spandex, or at least 6% spandex, or at least 7% spandex, or at least 8% spandex, or at least 9% spandex, or at least 10% spandex, or at least 12% spandex, or at least 14% spandex, or at least 16% spandex, or at least 18% spandex, or at least 20% spandex, or at least 22% spandex, or at least 24% spandex, or at least 25% spandex.

In further instances, the second gusset layer 142 (e.g., the second wearer-facing sublayer 154 and/or the second outward-facing sublayer 156) may comprise other materials such as any natural, synthetic, or semi-synthetic fabric (including blends thereof).

In instances in which the first gusset layer 140 and/or the second gusset layer 142 include a synthetic material such as polyester (e.g., polyester yarns, fabrics comprising polyester, etc.), the polyester may be imparted with a fabric weight selected for desired moisture-management properties. In some instances, the first material may be imparted with a fabric weight of at least about 135 grams per square meter (gsm) to at least about 185 gsm (or at least about 135 gsm to at least about 185 gsm), although the first fabric may be imparted with a fabric weight less than or greater than these values. For example, in some instances, a first material may be used and may be imparted with a weight of at least about 135 gsm, or at least about 138 gsm, or at least about 141 gsm, or at least about 144 gsm, or at least about 146 gsm, or at least about 148 gsm, or at least about 150 gsm, or at least about 152 gsm, or at least about 154 gsm, or at least about 156 gsm, or at least about 158 gsm, or at least about 160 gsm, or at least about 162 gsm, or at least about 164 gsm, or at least about 166 gsm, or at least about 168 gsm, or at least about 170 gsm, or at least about 172 gsm, or at least about 174 gsm, or at least about 176 gsm, or at least about 178 gsm, or at least about 180 gsm, or no more than about 185 gsm. Alternatively, the first material may be imparted with a weight of at least 135 gsm, or at least 138 gsm, or at least 141 gsm, or at least 144 gsm, or at least 146 gsm, or at least 148 gsm, or at least 150 gsm, or at least 152 gsm, or at least 154 gsm, or at least 156 gsm, or at least 158 gsm, or at least 160 gsm, or at least 162 gsm, or at least 164 gsm, or at least 166 gsm, or at least 168 gsm, or at least 170 gsm, or at least 172 gsm, or at least 174 gsm, or at least 176 gsm, or at least 178 gsm, or at least 180 gsm, or no more than 185 gsm.

In other instances, a second material may be provided as the first gusset layer 140 and/or the second gusset layer 142. The second material may, for example, provide enhanced moisture-management properties to the wearer. In certain instances, the second material may be a synthetic material (e.g., polyester) imparted with a weight of at least about 240 gsm, or at least about 242 gsm, or at least about 245 gsm, or at least about 250 gsm, or at least about 255 gsm, or at least about 260 gsm, or at least about 265 gsm, or at least about 270 gsm, or at least about 275 gsm, or at least about 280 gsm, or at least about 285 gsm, or at least about 290 gsm, or no more than about 295 gsm. Alternatively, the second material may be imparted with a weight of at least 240 gsm, or at least 242 gsm, or at least 245 gsm, or at least 250 gsm, or at least 255 gsm, or at least 260 gsm, or at least 265 gsm, or at least 270 gsm, or at least 275 gsm, or at least 280 gsm, or at least 285 gsm, or at least 290 gsm, or no more than 295 gsm. In some cases, the second material may be imparted with a fabric weight that is somewhat less or even greater than the values recited herein. In some instances, the second material may be imparted with a greater surface area as compared to the first material (e.g., due to surface texture or other aspects of the material) such that the second material is capable of trapping, capturing, and/or transporting more moisture than the first material.

In yet other instances, one or more layers of the gusset 112 may be constructed of a fabric having a weight falling within any of the values or ranges recited above with respect to the first and second materials. Alternatively, one or more layers of the gusset 112 may be constructed of a fabric having a weight that is different from any of the values or ranges provided herein.

The fabric weights listed above, in some instances, may only apply to the fabrics comprising the first gusset layer 140 (e.g., the first wearer-facing sublayer 150 and/or the first outward-facing sublayer 152) and/or the second gusset layer 142 (e.g., the second wearer-facing sublayer 154 and/or the second outward-facing sublayer 156) and may not include the weights of any additional substances applied to the fabrics (e.g., a laminated film). However, in other instances, one or more layers of the gussets 112 may include a hydrophobic film, as described in further detail below with reference to FIG. 12, and the fabric weights listed above may include the film.

In some instances, the second gusset layer 142 may comprise a jersey knit fabric constructed from cotton yarn, where the cotton yarn comprises up to about 100% cotton fibers (or up to 100% cotton fibers). In other instances, the second gusset layer 142 may also comprise a rib, interlock, and/or jacquard fabric composed of a natural, synthetic, or semi-synthetic fabric (including blends thereof). In some instances, the second gusset layer 142 has substantially the same composition as that of other garment portion fabrics, such as the torso portion fabric or the sleeve fabric. As shown in FIGS. 11, 12, and 14, the second wearer-facing sublayer 154 of the second gusset layer 142 may be substantially the same as the second outward-facing sublayer 156 of the second gusset layer 142.

In some instances, as shown in FIGS. 11 and 12, the second gusset layer 142, namely one or both of the second wearer-facing sublayer 154 and the second outward-facing sublayer 156 of the second gusset layer 142, may be treated with an agent that enhances the ability of the second gusset layer 142 to repel moisture, such as a durable water repellent (“DWR”). For example, the second gusset layer 142 may be treated with HeiQ Eco-Dry, a non-polyfluorinated chemical (“PFC”) available from HeiQ Materials AG (Zurich, Switzerland), or the second gusset layer 142 may be treated with other suitable water-repellent or water-resistant agents. The application of a DWR treatment to a fabric may modify the surface energy properties of the fabric, such as reducing the surface tension of the fabric surface, which thereby reduces the adhesion of water droplets to the fabric surface such that water droplets may roll or otherwise be dispersed off the fabric surface. For example, the DWR treatment or finish may be applied to one or both of the second wearer-facing sublayer 154 and the second outward-facing sublayer 156 of the second gusset layer 142 to impart the second gusset layer 142 with moisture-resistant properties. It is to be understood that the DWR treatments, agents, or finishes described herein may be applied to any surface of any of the fabrics provided in the garment 100.

As shown in FIG. 12, in some instances, the gussets 112 may include a hydrophobic film 153. For example, the hydrophobic film 153 may be positioned on the first gusset layer 140 and/or the second gusset layer 142 (e.g., the first gusset layer 140 and/or the second gusset layer 142 may be laminated with, bonded to, or otherwise coupled to the hydrophobic film 153). The hydrophobic film 153 may be configured to be substantially water-impermeable while enabling water vapor to pass therethrough. As shown in FIG. 12, in some instances, the hydrophobic film 153 may be provided as a component of the first gusset layer 140 and may be positioned between the first outward-facing sublayer 152 and the second wearer-facing sublayer 154. For example, the hydrophobic film 153 may be laminated or otherwise coupled to the technical back 149 of the first gusset layer 140. However, in other instances, the hydrophobic film 153 may be incorporated into or arranged on any of the layers of the gussets 112.

In some instances, the hydrophobic film 153 may be provided in the form of a thermoplastic film formed from thermoplastic polyurethane (TPU). However, other suitable thermoplastic films may comprise polyolefin, polyurethane, and the like. Alternatively, the hydrophobic film 153 may comprise silicone or any other suitable material. In some instances, the first gusset layer 140 may be treated with a wicking agent that enhances the ability of the first gusset layer 140 to wick moisture, a soil release agent that enhances the ability of the first gusset layer 140 to repel soils/stains, an odor control agent, and/or a hygiene agent (e.g., an antibacterial agent). In certain instances, a single agent, such as Agion® (available from Sciessent, Beverly, MA, USA) may provide both odor control and hygiene (e.g., antibacterial) benefits. In some instances, the wicking agent, the soil release agent, and/or the hygiene agent may be provided on or within both the first wearer-facing sublayer 150 and the first outward-facing sublayer 152. In other instances, as shown in FIG. 12, the wicking agent, the soil release agent, and/or the hygiene agent may be provided on or within the outward-facing sublayer 152 only. It is to be understood that the garment 100, including the gusset 112, may omit the hydrophobic film 153, the wicking agents, the soil release agent, and/or the hygiene agent.

Depending on the desired characteristics of the gussets 112, the first and second gusset layers 140, 142 may comprise a single type of fabric or material (e.g., including fabrics that comprise a blend of materials), or the first and second gusset layers 140, 142 may include two or more distinct types of fabric or material. For example, as shown in FIG. 11, the first wearer-facing sublayer 150 and the first outward-facing sublayer 152 of the first gusset layer 140 may be provided in substantially the same form, and the second wearer-facing sublayer 154 and the second outward-facing sublayer 156 of the second gusset layer 142 may be provided in substantially the same form. However, in other instances, the first wearer-facing sublayer 150 and the first outward- facing sublayer 152 of the first gusset layer 140 may be provided in different forms, as shown in FIGS. 11 and 12. Additionally, in some instances, the second wearer-facing sublayer 154 and the second outward-facing sublayer 156 of the second gusset layer 142 may be provided in different forms, as shown in FIG. 13.

In the example of FIG. 13, in some instances, a portion of the first gusset layer 140 and a portion of the second gusset layer 142 may each include an agent such as a wicking agent, a soil release agent, and/or a hygiene agent. For example, the wicking agent, the soil release agent, and/or the hygiene agent may be provided on or within the first outward-facing sublayer 152 of the first gusset layer 140 and the second wearer-facing sublayer 154 of the second gusset layer 142. In certain instances, the first outward-facing sublayer 152 may include a first agent, and the second wearer-facing sublayer 154 may include a second agent. For example, the first outward-facing sublayer 152 may include the first agent provided in the form of a wicking agent, and the second wearer-facing sublayer 154 may include the second agent provided in the form of a hygiene agent. However, in other instances, the first and second agents may be substantially similar, or the first and second agents may be provided in any suitable form and may be applied to or included in any suitable portion of the first gusset layer 140 and/or the second gusset layer 142.

Turning to FIG. 14, in some instances, the gusset 112 may be provided in the form of three fabric layers including the first gusset layer 140, the second gusset layer 142, and a third gusset layer 141. The third gusset layer 141 may be positioned between the first and second gusset layers 140, 142, or the third gusset layer 141 may be positioned on either side of the first and/or second gusset layers 140, 142. For example, as shown in FIG. 14, in some instances, the gussets 112 may include additional layers of fabric or material provided in substantially the same form or in a different form as compared to the third gusset layer 141 (e.g., a fourth gusset layer, a fifth gusset layer, etc.). The various fabric layers of the gussets 112 may be made of the same materials or different materials.

In some instances, the first gusset layer 140 may be the wearer-facing layer, and the second gusset layer 142 may be visible from an exterior of the garment 100. In such instances, the third gusset layer 141 may be disposed between the first outward-facing sublayer 152 and the second wearer-facing sublayer 154. Alternatively, the third gusset layer 141 may be provided as the wearer-facing layer or may be visible from an exterior of the garment 100. Like the first and second gusset layers 140, 142, the third gusset layer 141 may include one or more layers of fabric or material.

In the example of FIG. 14, the third fabric layer 141 includes a third wearer-facing sublayer 158 and a third outward-facing sublayer 160, and the third wearer-facing sublayer 158 and the third outward-facing sublayer 160 are provided in substantially the same form. However, in other instances, the third gusset layer 141 may include more or fewer sublayers, and one or more of the sublayers of the third gusset layer 141 may be provided in substantially the same form. For example, the first and third gusset layers 141 may in some instances be substantially similar and the first wearer-facing sublayer 150, the first outward-facing sublayer 152, the third wearer-facing sublayer 158, and/or the third outward-facing sublayer 160 may comprise substantially the same materials.

The third gusset layer 141 (e.g., the third wearer-facing sublayer 158 and/or the third outward-facing sublayer 160) may comprise substantially similar materials or different materials as compared to the first and second gusset layers 140, 142. For example, in some instances, at least a portion of the third gusset layer 141 may be provided in the form of a moisture-absorbent or moisture-adsorbent fabric comprising an elastic material (e.g., a material that is stretchable to some degree such as rubber, latex, silicone, elastane, recycled elastane, organic materials with elastic core, and the like). Thus, the moisture-absorbent or moisture-adsorbent fabric of the third gusset layer 141 may include at least about 1% to at least about 50% elastic material, or at least about 1% to at least about 25% elastic material, although the third gusset layer 141 may be comprised of a percentage of elastic material that is somewhat greater than these values. For example, the moisture-absorbent or moisture-adsorbent fabric of the third gusset layer 141 may include at least about 1% elastic material, or at least about 2% elastic material, or at least about 3% elastic material, or at least about 4% elastic material, or at least about 5% elastic material, or at least about 6% elastic material, or at least about 7% elastic material, or at least about 8% elastic material, or at least about 9% elastic material, or at least about 10% elastic material, or at least about 12% elastic material, or at least about 14% elastic material, or at least about 16% elastic material, or at least about 18% elastic material, or at least about 20% elastic material, or at least about 22% elastic material, or at least about 24% elastic material, or at least about 25% elastic material. Alternatively, the moisture-absorbent or moisture-adsorbent fabric of the third gusset layer 141 may include at least 1% to at least 50% elastic material, or at least 1% to at least 25% elastic material, although the third gusset layer 141 may be comprised of a percentage of elastic material that is somewhat greater than these values. For example, the moisture-absorbent or moisture-adsorbent fabric of the third gusset layer 141 may include at least 1% elastic material, or at least 2% elastic material, or at least 3% elastic material, or at least 4% elastic material, or at least 5% elastic material, or at least 6% elastic material, or at least 7% elastic material, or at least 8% elastic material, or at least 9% elastic material, or at least 10% elastic material, or at least 12% elastic material, or at least 14% elastic material, or at least 16% elastic material, or at least 18% elastic material, or at least 20% elastic material, or at least 22% elastic material, or at least 24% elastic material, or at least 25% elastic material.

In some instances, at least a portion of the third gusset layer 141 may comprise at least about 50% polyester fibers to at least about 100% polyester fibers, or at least about 75% polyester fibers to at least about 100% polyester fibers, although the third gusset layer 141 may also be comprised of a percentage of polyester fibers that is somewhat less than these values. For example, at least a portion of the third gusset layer 141 may comprise at least about 50% polyester fibers, or at least about 55% polyester fibers, or at least about 60% polyester fibers, or at least about 75% polyester fibers, or at least about 80% polyester fibers, or at least about 81% polyester fibers, or at least about 82% polyester fibers, or at least about 83% polyester fibers, or at least about 84% polyester fibers, or at least about 85% polyester fibers, or at least about 86% polyester fibers, or at least about 87% polyester fibers, or at least about 88% polyester fibers, or at least about 89% polyester fibers, or at least about 90% polyester fibers, or at least about 91% polyester fibers, or at least about 92% polyester fibers, or at least about 93% polyester fibers, or at least about 94% polyester fibers, or at least about 95% polyester fibers, or at least about 96% polyester fibers, or at least about 97% polyester fibers, or at least about 98% polyester fibers, or at least about 99% polyester fibers, or at least about 100% polyester fibers. In certain instances, at least a portion of the third gusset layer 141 may comprise up to about 100% polyester fibers. Alternatively, at least a portion of the third gusset layer 141 may comprise at least 50% polyester fibers to at least 100% polyester fibers, or at least 75% polyester fibers to at least 100% polyester fibers, although the third gusset layer 141 may be comprised of a percentage of polyester fibers that is somewhat less than these values. For example, at least a portion of the third gusset layer 141 may comprise at least 50% polyester fibers, or at least 55% polyester fibers, or at least 60% polyester fibers, or at least 75% polyester fibers, or at least 80% polyester fibers, or at least 81% polyester fibers, or at least 82% polyester fibers, or at least 83% polyester fibers, or at least 84% polyester fibers, or at least 85% polyester fibers, or at least 86% polyester fibers, or at least 87% polyester fibers, or at least 88% polyester fibers, or at least 89% polyester fibers, or at least 90% polyester fibers, or at least 91% polyester fibers, or at least 92% polyester fibers, or at least 93% polyester fibers, or at least 94% polyester fibers, or at least 95% polyester fibers, or at least 96% polyester fibers, or at least 97% polyester fibers, or at least 98% polyester fibers, or at least 99% polyester fibers, or at least 100% polyester fibers. In certain instances, at least a portion of the third gusset layer 141 may comprise up to 100% polyester fibers.

In some instances, at least a portion of the third gusset layer 141 may comprise a blend of polyester and spandex. In such instances, at least a portion of the third gusset layer 141 may comprise at least about 1% spandex to at least about 25% spandex, although the third gusset layer 141 may also be comprised of a percentage of spandex that is somewhat greater than these values. For example, the third gusset layer 141 may comprise at least about 1% spandex, or at least about 2% spandex, or at least about 3% spandex, or at least about 4% spandex, or at least about 5% spandex, or at least about 6% spandex, or at least about 7% spandex, or at least about 8% spandex, or at least about 9% spandex, or at least about 10% spandex, or at least about 12% spandex, or at least about 14% spandex, or at least about 16% spandex, or at least about 18% spandex, or at least about 20% spandex, or at least about 22% spandex, or at least about 24% spandex, or at least about 25% spandex. Alternatively, at least a portion of the third gusset layer 141 may comprise at least 1% spandex to at least 25% spandex, although the third gusset layer 141 may also be comprised of a percentage of spandex that is somewhat greater than these values. For example, at least a portion of the third gusset layer 141 may comprise at least 1% spandex, or at least 2% spandex, or at least 3% spandex, or at least 4% spandex, or at least 5% spandex, or at least 6% spandex, or at least 7% spandex, or at least 8% spandex, or at least 9% spandex, or at least 10% spandex, or at least 12% spandex, or at least 14% spandex, or at least 16% spandex, or at least 18% spandex, or at least 20% spandex, or at least 22% spandex, or at least 24% spandex, or at least 25% spandex. However, in other instances, the third gusset layer 141 may comprise a percentage a spandex that is somewhat less or even greater than these values.

In the example of FIG. 14, in some instances, a portion of the second gusset layer 142 and/or a portion of the third gusset layer 141 may include an agent such as a wicking agent, a soil release agent, and/or a hygiene agent. For example, the wicking agent, the soil release agent, and/or the hygiene agent may be provided on or within the second wearer-facing sublayer 154, the second outward-facing sublayer 156, and/or the third outward-facing sublayer 160. In certain instances, the second gusset layer 142 may include a first agent, and the third gusset layer 141 may include a second agent. For example, the second wearer-facing sublayer 154 and the second outward-facing sublayer 156 may include the first wicking agent provided in the form of a hygiene agent, and the third outward-facing sublayer 160 may include the second agent provided in the form of a wicking agent or a soil release agent. However, in other instances, the first and second agents may be substantially similar, or the first and second agents may be provided in any suitable form and may be applied to or included in any suitable portion of the first gusset layer 140, the second gusset layer 142, and/or the third gusset layer 141.

While not depicted in FIG. 14, in some instances, the gussets 112 may include further layers (e.g., additional moisture-absorbent or moisture-adsorbent layers) positioned between or on either side of the first and second gusset layers 140, 142, and the further layers may be provided in a substantially similar form or a different form as compared to the third gusset layer 141.

FIGS. 15-20 illustrate additional, non-limiting examples of upper torso garments

that may include the moisture-management portions (e.g., gussets) constructed in accordance with the present disclosure. For example, FIG. 15 depicts a garment 200 (e.g., a long-sleeved shirt) provided in the form of a body 201 that includes right and left underarm regions 202a, 202b having right and left gussets 212a, 212b. As an additional example FIG. 16 depicts a garment 300 (e.g., a jacket 300) provided in the form of a body portion 301 that includes right and left underarm regions 302a, 302b with right and left gussets 312a, 312b. As a further example, FIG. 17 depicts a garment 400 (e.g., a dress shirt) provided in the form of a body 401 including right and left underarm regions 402a, 402b with right and left gussets 412a, 412b. As yet another example, FIG. 18 depicts a garment 500 (e.g., a V-neck shirt) provided in the form of a body 501 including right and left underarm regions 502a, 502b with right and left gussets 512a, 512b.

FIGS. 19 and 20 depict a garment 600 provided in the form of a body portion 601 that includes left and right underarm regions 602a, 602b with left and right gussets 612a, 612b. The garment 600 may be provided in a substantially similar form relative to any of the garments 100, 200, 300, 400, 500, or may be provided in other forms not specifically described herein. In some instances, the gussets 612a, 612b of the garment 600 may only extend along a portion of the length of right and left sleeves 610a, 610b of the garment 600. For example, the gussets 612a, 612b may extend at least partially between an associated seam 626a, 626b and a sleeve terminal end 603a, 603b, respectively. However, as best shown in FIG. 20, the gussets 612a, 612b may end before reaching the sleeve terminal ends 603a, 603b.

In certain instances, any of the moisture-management gussets described herein with reference to FIGS. 1-20 may retain their moisture management properties after being laundered. For example, the moisture-management gussets of FIGS. 1-20 may partially, substantially completely, or completely retain their moisture-management properties after being washed in a washing machine and/or dried in a dryer. In certain instances, the moisture-management gussets of FIGS. 1-20 may partially, substantially completely, or completely retain their moisture- management properties after undergoing about 1 to about 50 laundry cycles (or 1 to 50 laundry cycles), although the moisture-management gussets may also retain the moisture-management properties after even more laundry cycles. For example, the moisture-management gussets of FIGS. 1-20 may partially, substantially completely, or completely retain their moisture-management properties after undergoing at least about 1 laundry cycle, or at least about 3 laundry cycles, or at least about 5 laundry cycles, or at least about 7 laundry cycles, or at least about 10 laundry cycles, or at least about 15 laundry cycles, or at least about 20 laundry cycles, or at least about 25 laundry cycles, or at least about 30 laundry cycles, or at least about 40 laundry cycles, or at least about 50 laundry cycles. As an additional example, the moisture-management gussets of FIGS. 1-20 may partially, substantially completely, or completely retain their moisture-management properties after undergoing at least 1 laundry cycle, or at least 3 laundry cycles, or at least 5 laundry cycles, or at least 7 laundry cycles, or at least 10 laundry cycles, or at least 15 laundry cycles, or at least 20 laundry cycles, or at least 25 laundry cycles, or at least 30 laundry cycles, or at least 40 laundry cycles, or at least 50 laundry cycles.

As used herein, “washing machine” and “dryer” may refer to any current or future machines that are designed to clean and/or dry clothing items. In addition, as used herein, a “laundry cycle” may refer to a washing of a garment only, or both a washing and drying of the garment.

As used herein, the long-sleeve shirt, jacket, and formal dress shirt may be collectively described as “upper torso garments.” The reference numbers used to identify different features of FIGS. 15-20 are similar to the reference numbers used throughout the disclosure. The upper torso garments 200, 300, 400, 500, 600 shown in FIGS. 15-20, respectively, may be substantially similar to the garment 100 of FIGS. 1-8 and may also provide moisture management benefits to the wearer. As described above, the upper torso garments 200, 300, 400, 500, 600 may include gussets 212a, 212b, 312a, 312b, 412a, 412b, 512a, 512b, 612a, 612b that, in use or wear, are positioned near the wearer's respective underarms.

Various properties of the garments of FIGS. 1-20 were described with reference to one or more values. It is to be understood that each property described herein may be imparted with a discrete value, or a range of values, consistent with all values recited with reference to said property. In addition, each property described herein may be imparted with a discrete value, or a range of values, falling within any minimum and maximum value or range recited with reference to said property.

The present disclosure also relates to a method of manufacturing a moisture management garment (e.g., any of the garments 100, 200, 300, 400, 500, 600). The method may include a step of providing one or more of a front torso portion, a rear torso portion, a first sleeve, a second sleeve, a collar, a first gusset, and a second gusset, where each of the first gusset and the second gusset comprise a first fabric layer and a second fabric layer. The method may further include the step(s) of coupling at least a portion of the collar to the front and rear torso portions, e.g., via a collar seam; coupling at least a portion of the front torso portion to at least a portion of the rear torso portion, e.g., via shoulder seams; coupling at least a portion of each of the first and second sleeves to at least a portion of each of the first and second gussets, respectively, e.g., via gusset seams; coupling at least a portion of each of the first and second gussets to at least a portion of the front and rear torso portions, e.g., via gusset seams; coupling at least a portion of each of the first and second sleeves to at least a portion of the front and rear torso portions, e.g., via sleeve seams; and/or coupling at least a portion of the front torso portion to at least a portion of the rear torso portion, e.g., via side seams. It is to be understood that the method may include additional steps or fewer steps than described herein.

It will be appreciated by those skilled in the art that while the above disclosure has been described above in connection with particular instances and examples, the above disclosure is not necessarily so limited, and that numerous other instances, examples, uses, modifications and departures from the instances, examples and uses are intended to be encompassed by the claims attached hereto. The entire disclosure of each patent and publication cited herein is incorporated by reference, as if each such patent or publication were individually incorporated by reference herein. Various features and advantages of the above disclosure are set forth in the following claims.