DECK FASTENER SYSTEM

Description

TECHNICAL FIELD

The present disclosure relates to fastener systems.

BACKGROUND

Certain building structures, e.g., a deck or other outdoor structure, may include fasteners or fastener systems to secure decking to the framing structure. However, in certain conventional fastener systems, motion, expansion, and contraction of deck boards decreases the current fastener systems' engagement and securement of the deck board. Additionally, assembly and use of the fastener system can be a resource-intensive process and/or can be a highly technical process, which can lead to one or more assembly errors and may result in a defective fastener system.

BRIEF SUMMARY

Traditional decking systems suitable for use with outdoor structures commonly utilize a combination of lumber, composites, or other materials as decking material. While advancements have been made in the materials used for decking, including weather-resistant treatments and composite technologies, the installation process for decking can still present challenges that may lead to structurally unsound, aesthetically displeasing, or both unsound and displeasing decking systems. For instance, traditional decking installation may require precise spacing between boards, accurate cuts, and a substantial number of fasteners to ensure structural integrity and visual appeal.

Accordingly, decking systems for outdoor building structures, such as patios or decks, are described. Some embodiments of a decking system described herein include a primary deck board and a deck clip designed to securely attach to the primary deck board when in an assembled configuration. The system also includes one or more secondary deck boards that are engaged by the deck clip in the assembled configuration. Furthermore, the system incorporates one or more fasteners that attach the deck clip, and thus the deck boards, to the underlying support structure or joist in the assembled configuration.

The deck clip can feature installation retention elements. The installation retention elements are designed to engage with the upper groove of a deck board when in an assembled configuration and cause a deformation and, in some aspects, penetration of the upper groove of the deck board. When the installation retention elements penetrate the upper groove to the deck board, it ensures a secure fit and resistance against activities during installation of other portions of the deck system such as bumping or jarring the clip.

The deck clip may include a fastener that passes through the deck clip and secures it to the support structure. In some embodiments, the fastener secures the deck clip to the deck boards causing one or more retention elements to embed into lower portions of the deck board grooves. For example, when the fastener is secured to the joists or underlying structure, pressure is exerted on the clip pressing the retention elements into the lower portions of the deck board grooves. This pressure causes the deck clip to provide lateral movement resistance for the deck board and increased retention of the deck board. The design ensures the deck clip provides adequate holding strength while being discreet to not detract from the aesthetic appeal of the decking system.

In some aspects, the techniques described herein relate to a fastener system including: a deck clip; an installation retention element positioned on the deck clip to penetrate an upper wall of a primary deck board groove; and a fastener hole positioned on the deck clip for receiving a fastener to secure the deck clip to an underlying joist, wherein a deck board retention element positioned on the deck clip is configured to engage with a lower wall of a deck board after installation of the fastener. In some aspects, the techniques described herein relate to a fastener system, further including a secondary deck board retention element configured to engage with a secondary deck board groove of an adjacent deck board after installation of the fastener. In some aspects, the techniques described herein relate to a fastener system, wherein the deck clip further includes a spacer element. In some aspects, the techniques described herein relate to a fastener system, wherein the spacer element is part of the deck clip. In some aspects, the techniques described herein relate to a fastener system, wherein the installation retention element includes a barb or hook-like feature. In some aspects, the techniques described herein relate to a fastener system, further including a joist engagement element. In some aspects, the techniques described herein relate to a fastener system, wherein the deck clip installation retention element and the deck board retention element are spaced between 1 percent and 10 percent larger than a width of the primary deck board groove.

Some aspects of the techniques described herein relate to a fastener system including: a deck clip configured to be inserted into a primary deck board groove of a primary deck board and a secondary deck board groove of a secondary deck board, the deck clip including: an installation retention element positioned to penetrate and deform an upper wall of the primary deck board groove, a deck board retention element positioned to engage a lower wall of the primary deck board groove, a fastener hole for receiving a fastener to secure the deck clip to an underlying joist, and a spacer element configured to maintain a predetermined distance between the primary deck board and the secondary deck board. In some aspects, the techniques described herein relate to a fastener system, wherein the installation retention element includes a point or an edge feature. In some aspects, the techniques described herein relate to a fastener system, wherein the deck board retention element is configured to cause a deformation within the lower wall of the primary deck board groove upon securement of the fastener. In some aspects, the techniques described herein relate to a fastener system, wherein the deck clip installation retention element and the deck board retention element are spaced between 1 percent and 10 percent larger than a width of the primary deck board groove. In some aspects, the techniques described herein relate to a fastener system, further including a joist securement element positioned on the spacer element. In some aspects, the techniques described herein relate to a fastener system, further including a secondary deck board retention element configured to engage with the secondary deck board groove of the secondary deck board. In some aspects, the techniques described herein relate to a fastener system, wherein the fastener hole is positioned to allow the fastener to sit flush with a surface of the deck clip. In some aspects, the techniques described herein relate to a fastener system, wherein the spacer element defines a gap between the primary deck board and the secondary deck board of between 3 mm and 6 mm.

In some aspects, the techniques described herein relate to a method for assembling a decking system, including: inserting a deck clip into a first deck board groove of a first deck board, wherein the deck clip includes a deck clip installation retention element and a deck board retention element in contact with the first deck board groove of the first deck board; aligning a second deck board such that the deck clip inserts into a second deck board groove; and securing the deck clip to a joist with a fastener through the deck clip, wherein the fastener is configured to exert a downward force upon the deck board retention element to secure the first deck board. In some aspects, the techniques described herein relate to a method, wherein the deck clip installation retention element penetrates an upper wall of the first deck board groove. In some aspects, the techniques described herein relate to a method, wherein the deck clip further includes a spacer configured to ensure consistent spacing between the first deck board and the second deck board. In some aspects, the techniques described herein relate to a method, wherein the deck clip is formed using additive manufacturing. In some aspects, the techniques described herein relate to a method, wherein the deck board retention element is configured to cause a deformation of the first deck board groove upon securing the deck clip to the joist.

In some aspects, the techniques described herein relate to a fastener system including: a continuous deck clip configured to include a plurality of bend portions including a front upper bend portion, a rear upper bend portion, a first rear lower bend portion, a second lower bend portion, and a front lower bend portion; an upper installation retention element and a lower installation retention element, positioned on the deck clip to cause a deformation of an upper wall and a lower wall of a deck board groove; and a fastener hole positioned on the continuous deck clip for receiving a fastener to secure the continuous deck clip to an underlying joist, wherein a lower installation arm bracket is configured to engage with the lower wall of the deck board after installation of the fastener. In some aspects, the techniques described herein relate to a fastener system, further including secondary lower retention elements configured to engage with a secondary deck board groove of an adjacent deck board. In some aspects, the techniques described herein relate to a fastener system, further including a spacer element secured to the continuous deck clip to maintain a predetermined distance between the first deck board and a second deck board. In some aspects, the techniques described herein relate to a fastener system, wherein the spacer element is part of the continuous deck clip. In some aspects, the techniques described herein relate to a fastener system, wherein the upper installation retention element and the lower installation retention element include a barb or hook-like feature. In some aspects, the techniques described herein relate to a fastener system, wherein a width of the deck board groove engagement is adjustable to accommodate grooves of various dimensions. In some aspects, the techniques described herein relate to a fastener system, wherein upper installation retention elements and lower installation retention elements are spaced between 1 percent and 10 percent larger than a width of the deck board groove.

In some aspects, the techniques described herein relate to a fastener system including: a main body configured to transition from a flat configuration to a folded configuration, defining a plurality of bend portions for the transition; a set of retention elements, including upper installation retention elements and lower installation retention elements, wherein the retention elements are positioned to cause a deformation within a groove of a first deck board upon insertion into the groove of the first deck board; and a spacer coupled to the main body, maintaining a predetermined gap between the first and the second deck boards. In some aspects, the techniques described herein relate to a fastener system, wherein the retention elements are configured to engage respective upper and lower walls of the first deck board when the main body is in the folded configuration. In some aspects, the techniques described herein relate to a fastener system, further including a fastener configured to secure the fastener system to a support structure. In some aspects, the techniques described herein relate to a fastener system, wherein the groove has a width of between 3 mm and 5 mm. In some aspects, the techniques described herein relate to a fastener system, wherein the upper installation retention elements and lower installation retention elements are spaced between 1 percent and 10 percent larger than a width of the grooves. In some aspects, the techniques described herein relate to a fastener system, wherein the plurality of bend portions are adjustable to accommodate deck board grooves of varying widths. In some aspects, the techniques described herein relate to a fastener system, wherein the fastener system is made from a material selected from a group consisting of metal, composite, plastic, and combinations thereof. In some aspects, the techniques described herein relate to a fastener system, wherein the retention elements include a barb or hook-like feature.

In some aspects, the techniques described herein relate to a method for assembling a decking system, including: inserting a deck clip into a deck board groove of a first deck board, wherein the deck clip includes an upper installation retention element and a lower installation retention element in contact with the deck board groove of the first deck board; aligning a secondary deck board such that the deck clip inserts into a second deck board groove; and securing the deck clip to a joist with a fastener through the deck clip, wherein the fastener is configured to exert a downward force upon a plurality of lower retention elements to secure the first deck board and a second deck board. In some aspects, the techniques described herein relate to a method, further including folding a flat deck clip at a front bend portion and a rear bend portion to form the deck clip. In some aspects, the techniques described herein relate to a method, further including installing a spacer onto the deck clip to ensure consistent spacing between the first deck board and the second deck board. In some aspects, the techniques described herein relate to a method, wherein the deck clip is formed using additive manufacturing. In some aspects, the techniques described herein relate to a method, wherein the upper installation retention element and the lower installation retention element are configured to cause a deformation of the deck board groove upon insertion into the deck board groove of the first deck board.

BRIEF DESCRIPTION OF THE DRAWINGS

Illustrative aspects are described in detail below with reference to the attached drawing figures, which are incorporated by reference herein and wherein:

FIG. 1A, FIG. 1B, FIG. 1C, and FIG. 1D depict an example deck clip system, in accordance with aspects described herein;

FIG. 2A, FIG. 2B, and FIG. 2C depict an example deck clip system, in accordance with aspects described herein;

FIG. 3A, FIG. 3B, and FIG. 3C depict an example deck clip system, in accordance with aspects described herein;

FIG. 4A, FIG. 4B, and FIG. 4C depict an example deck clip system, in accordance with aspects described herein;

FIG. 5A, FIG. 5B, FIG. 5C, and FIG. 5D depict an example deck clip system, in accordance with aspects described herein;

FIG. 6A, FIG. 6B, FIG. 6C, and FIG. 6D depict an example deck clip system, in accordance with aspects described herein;

FIG. 7A and FIG. 7B depict an example deck system, in accordance with aspects described herein;

FIG. 8 depicts various views of an example deck system, in accordance with aspects described herein;

FIG. 9 depicts another example deck clip system from an overhead perspective, in accordance with aspects hereof;

FIG. 10 depicts the example deck clip system from a side-on perspective, in accordance with aspects hereof;

FIG. 11 through FIG. 16 depict various views of an example deck clip system, in accordance with aspects hereof;

FIG. 17 through FIG. 20 depict various views of an example deck system, in accordance with aspects hereof;

FIG. 21 depicts an end-on view of an example deck system, in accordance with aspects hereof;

FIG. 22 and FIG. 23 depict various views of an example deck clip system, in accordance with aspects hereof;

FIG. 24 depicts various views of an example deck system, in accordance with aspects hereof; and

FIG. 25 depicts an end-on view of an example deck system, in accordance with aspects hereof.

DETAILED DESCRIPTION

Aspects herein relate to deck clip or fastener systems. In certain aspects, the deck fastener systems can be utilized for use with certain building structures, such as a deck or decking system. As discussed above, conventional deck systems and assembly of the deck system can be a resource-intensive process and/or can be a highly technical process, which can lead to one or more assembly errors and may result in a defective deck system.

The fastener systems disclosed herein can mitigate one or more of the challenges previously mentioned. For example, in various embodiments, the fastener system can include one or more deck boards, e.g., a primary deck board, which can include one or more structural features as described herein that facilitate interactions between various components of the fastener system. In one embodiment, one or more of the deck clips may interact with structural features on the deck boards, enhancing structural integrity and/or load distribution, and/or may reduce the load exerted on fasteners or other connections. For instance, in certain aspects, the deck clip can include installation retention elements, where, in a pre-assembly configuration, such elements may engage with grooves of the deck boards, aiding in alignment and/or securing of the deck boards to the deck clip and/or to other components of the fastener system prior to fastening the deck clip to a joist or other framing structure. Additionally, the deck clip can include one or more retention elements that are configured to engage with lower surfaces of deck board grooves when fasteners secure the deck clip to underlying structures.

Accordingly, in one aspect, a fastener system is provided. The fastener system can include a primary deck board and a deck clip coupled to the primary deck board, when in an assembled configuration. The fastener system can also include one or more secondary deck boards, where the one or more secondary deck boards are engaged by at least a portion of the deck clip when in the assembled configuration. The fastener system can also include one or more fasteners coupled to the deck clip, when in an assembled configuration.

In yet another aspect, a fastener system is provided. The fastener system can include a primary deck board and a secondary deck board spaced apart from the primary deck board. The fastener system can also include a deck clip coupled to the primary deck board, when in an assembled configuration, and the same or another deck clip coupled to the secondary deck board, when in an assembled configuration. The fastener system can also include one or more primary deck boards engaged by at least a portion of the deck clip and the secondary deck boards, when in the assembled configuration. The fastener system can also include one or more fasteners coupled to the deck clip, ensuring secure attachment to the underlying support structure, when in an assembled configuration.

Turning to the figures, in particular, a detailed depiction of several configurations of a deck clip system is provided prior to and following its assembly and installation. Each component or element shown in any embodiment depicted in the figures may be interchangeable with elements from other embodiments depicted in other figures. The deck clip presented in each figure is configured to be formed as a one-piece deck clip. The deck clips are shown in an installable state having been formed from a flat sheet or a pre-assembled state. For example, a sheet of metal, plastic, or composite may be cut and/or milled into a shape and contours, and folded into the shape shown in each figure. In an additional embodiment, each deck clip can be formed in its installable state, shown in each figure. This can be done using additive manufacturing or milling from a solid piece of material. Additionally, following shaping of the deck clip, a coating may be applied to protect the deck clip. The deck clip shown in any of the figures herein includes a multiplicity of distinct parts, each engineered to function synergistically upon folding and installation.

Moving now to FIG. 1A through FIG. 1D, the drawings depict one embodiment of the fastener system described above. The fastener system depicted comprises a first deck clip 100 comprising a plurality of elements. For example, deck clip 100 comprises a retention arm portion 104 that extends beyond the deck clip body 102 in a downward direction. The retention arm portion 104 can include a bend or an angled portion that extends below the deck clip body 102. The retention arm portion 104 further includes a retention surface 106 that engages with a lower portion of a secondary deck board groove when the first deck clip 100 is fastened to a structural element such as a joist. The first deck clip 100 further comprises one or more side retention arms 108 configured to extend to the side and downward from the second deck clip body 102 having one or more bends or angles. These angles cause the side retention arms 108 to extend below the second deck clip body 102. The side retention arms 108 further include a side retention surface 110 that extends along the edge of the side retention arms 108 that engages with a lower portion of a primary deck board groove when the first deck clip 100 is fastened to a structural element such as a joist. The side retention surface 110 can be a flat surface, a grooved surface, a pointed surface, or other surface feature.

The first deck clip 100 further comprises a spacer 112 positioned to the side of the deck clip body 102. The spacer 112 extends below the side retention arms 108. The spacer is configurable in width to accommodate a desired gap width between deck boards. The width of the spacer 112 can be between ⅛^th inch and 1 inch. In further embodiments, the spacer can be any desired width. The spacer 112 further comprises a joist retention portion 114. The joist retention portion 114 is configured to be inserted or driven into the underlying joist when a fastener secures the deck clip to the joist. When the joist retention portion 114 is driven into the joist, it prevents or reduces deck board movement. In a further embodiment, the first deck clip 100 includes a fastener well 120 that is positioned in the deck clip body 102. Said differently, the fastener well 120 is configured to allow the shaft of a fastener to pass through the deck clip body 102.

The first deck clip 100 comprises an installation retention bracket 116 that extends above the deck clip body 102. The installation retention bracket 116 can be curved upwards from the deck clip body 102 or bent at an angle upwards from the deck clip body 102. The installation retention bracket 116 comprises a set of installation retention points 118 configured to extend above the installation retention bracket 116. The installation retention points 118 are configured to project and establish a primary engagement interface with a deck board groove upper wall 704, as depicted by system 700 of FIG. 7A, prior to fastener securement. Upon insertion into the groove, the installation retention points 118 actively interfere with insertion through intentional deformation, or penetration, of the deck board groove upper wall 704. The installation retention points 118 cause material to be deformed from the deck board groove upper wall 704 causing the installation retention points 118 to be embedded or partially embedded in the deck board groove upper wall 704. For example, when the first deck clip 100 is inserted into the deck board groove, the installation retention points 118 exert a force into the surface of the wall, causing the installation retention points to partially embed within the walls of the deck board groove. The partial embedment or penetration of the retention elements can include piercing or deformation of the surface of the deck board groove depending on the properties of the deck board at the location of engagement with the retention elements. This intentional deformation or embedding facilitates the first deck clip 100 anchoring within the groove of deck board 702, thereby preventing premature dislodgement before the installation of fasteners. Unlike traditional structures lacking this mechanism, the installation retention points 118 prevent the first deck clip 100 from sliding out of the deck board groove when subjected to incidental external forces. As such, this mechanism provides a planned resistance to accidental removal during installation. Similarly, the intentional deformation mechanism facilitated by installation retention bracket 116 allows the first deck clip 100 to resist inadvertent removal after initial positioning, while not preventing intentional removal.

With specific focus on FIG. 1A, a perspective depiction of the first deck clip 100 is provided. It can be appreciated that the dimensions of each element are subject to the needs of the deck installation and are configurable. For example, the length of the deck clip body 102 from the front edge to the retention arm portion 104 is configurable to accommodate different deck board groove dimensions and deck board sizes. Additionally, the distance from the deck clip body 102 to the installation retention points 118 is configurable such that the installation retention points 118 penetrate the deck board groove upper wall 704 of the primary deck board groove.

The depiction in FIG. 1B shows a side view of the first deck clip 100. From the side view, it can be appreciated that the installation retention bracket 116 and the installation retention points 118 extend above the deck clip body 102 by a distance. That distance can be configured so the installation retention points 118 cause a desired amount of deformation of deck board groove upper wall 704 or remove a desired amount of material from the deck board groove upper wall 704. It can also be appreciated that the spacer 112 extends below the deck clip body 102 and that the joist retention portion 114 extends a configurable distance below the deck clip body 102. This distance is configurable so the joist retention portion 114 embeds into a joist when the fastener is secured to the joist through the first deck clip 100.

FIG. 1C and FIG. 1D depict a front and rear view of the first deck clip 100. From the front view in FIG. 1D it can be appreciated that the side retention surface 110 contacts the deck board groove lower wall 706 when the first deck clip 100 is installed or fastened to a joist. Further, as can be seen in FIG. 1C, the retention surface 106 extends along the entire retention arm portion 104. When the first deck clip 100 is secured to a joist, the entire retention surface 106 engages with a secondary deck board groove lower wall.

With general reference to FIG. 2A through FIG. 2C, different views of an additional embodiment of a deck clip system are depicted. FIG. 2A shows a perspective view of a deck clip 200. FIG. 2B shows a side view of the deck clip 200. FIG. 2C shows an end-on view of the deck clip 200. As can be appreciated and seen in these depictions, the components at each end of each of the deck clips described herein can be interchangeable. The components of the first deck clip 100 can be combined with the components of the deck clip 200. For example, the installation retention points 118 and installation retention bracket 116 can be combined on a single deck clip with an installation bracket 208 and installation retention edges 206 on the opposite end from the installation retention bracket 116. This can be done to meet the needs and desires of the deck clip, and the particular installation application.

The second deck clip 200 comprises a second deck clip body 202 and a second fastener well 204 positioned on the second deck clip body 202. The second fastener well 204 provides a space to allow the shaft of a fastener to pass through and fasten the second deck clip 200 to a structural member, such as a joist or other framing element. The second deck clip 200 further comprises one or more installation retention edges 206. Similar to the installation retention points 118 described with respect to first deck clip 100, the installation retention edges 206 are positioned with respect to the deck clip body 202 such that the initial positioning of the installation retention edges 206 cause deformation of the deck board groove upper wall when installed into the deck board groove. The installation retention edges 206 are positioned at the edge of the second installation bracket 208 that extend from the deck clip body 202 in an upward direction.

Similar to the installation retention points 118, the installation retention edges 206 are configured to project and establish a primary engagement interface with a deck board groove upper wall 704, as depicted by system 700 of FIG. 7A, prior to fastener securement. Upon insertion into the groove, the installation retention edges 206 actively interfere with insertion through a deliberately designed deformation mechanism of the deck board groove upper wall 704. The installation retention edges 206 cause material to be removed from the deck board groove upper wall 704, causing the installation retention edges 206 to be embedded or partially embedded in the deck board groove upper wall 704. The removal of material by the installation retention edges 206 is more significant than the installation retention points 118. The installation retention edges 206 act similar to a chisel upon insertion, carving out a groove and embedding in its final position, thus preventing unintentional removal. The installation retention edges 206 are also configured to engage with the secondary deck board groove upper wall 804 upon installation.

In a further embodiment, the second deck clip 200 comprises a second retention arm portion 210 that can include a bend or an angled portion that extends below the second deck clip body 202. The second retention arm portion 210 further includes a second retention surface 212 that engages with a lower portion of a secondary deck board groove when the second deck clip 200 is fastened to a structural element such as a joist. The second deck clip 200 further comprises one or more second side retention arms 214 configured to extend to the side and downward from the deck clip body 202 having one or more bends or angles. These angles cause the second side retention arms 214 to extend below the deck clip body 202. The second side retention arms 214 further include one or more side retention surfaces 216 that extend along the edge of the second side retention arms 214. These surfaces engage with a lower portion of a primary deck board groove and a lower portion of the secondary deck board groove when the second deck clip 200 is fastened to a structural element such as a joist. The second deck clip 200 further comprises a spacer 220 and spacer connection point 218. The spacer connection point 218 can be either a continuous part of the second deck clip 200 or can be a bracket that joins the spacer 220 to the second deck clip body 202.

With general reference to FIG. 3A through FIG. 3C, different views of an additional embodiment of a deck clip 300 are depicted. The third deck clip 300 provides different and additional components of a deck clip system that serve similar functions as the components of the first deck clip 100 and the second deck clip 200. As mentioned above, one or more of the depicted components may be combined with components of each of the other deck clips described herein. FIG. 3A shows a perspective view of third deck clip 300. FIG. 3B shows a side view of the third deck clip 300. FIG. 3C shows an end-on view of the third deck clip 300. The third deck clip 300 comprises a third deck clip body 302 and a third fastener well 320 positioned on the third deck clip body 302. The third deck clip 300 further comprises one or more third installation retention edges 308 on each side of the third deck clip 300. In the depiction in FIG. 3A, the third deck clip 300 comprises two of the third installation retention edges 308 on each side of the third deck clip 300. It is also contemplated that the third deck clip 300 can comprise three or more third installation retention edges 308. Similar to the installation retention points 118 described with respect to first deck clip 100, the third installation retention edges 308 are positioned with respect to the third deck clip body 302 so that the third installation retention edges 308 causes a deformation of the deck board groove upper wall when installed into the deck board groove. The third installation retention edges 308 are positioned at the edge of a third installation bracket 310 that extends beyond the third deck clip body 302 in an upward direction.

Similar to the installation retention points 118, the third installation retention edges 308 are configured to project and establish a primary engagement interface with a deck board groove upper wall 704, as depicted by system 700 of FIG. 7A, prior to fastener securement. Upon insertion into the groove, the third installation retention edges 308 actively interfere with insertion through a deliberately designed deformation mechanism of the deck board groove upper wall 704. The third installation retention edges 308 cause material to be deformed, or penetrated, from the deck board groove upper wall 704. The third installation retention edges 308 embed or partially embed into the deck board groove upper wall 704. The third installation retention edges 308 are also configured to engage with the secondary deck board groove upper wall 804 upon installation.

In a further embodiment, the third deck clip 300 comprises a third retention arm portion 306. The third retention arm portion 306 can include a bend or an angled portion that extends below the third deck clip body 302. The third retention arm portion 306 further includes a third retention surface 304 that engages with a lower portion of a secondary deck board groove when the third deck clip 300 is fastened to a structural element such as a joist. The third deck clip 300 further comprises one or more third side retention arms 312 configured to extend to the side and downward from the third deck clip body 302 having one or more bends or angles. These angles cause the third side retention arms 312 to extend below the third deck clip body 302. The third side retention arms 312 further include one or more third side retention surfaces 314 that extend along the edge of the third side retention arms 312. These surfaces function similarly to the side retention surfaces 216 described with respect to FIG. 2A.

The third deck clip 300 further comprises a third spacer 316 positioned to the side of the third deck clip body 302. The third spacer 316 extends below the third side retention arms 312 and is configurable in width to accommodate a desired gap width between deck boards. The third spacer 316 further comprises a third joist retention portion 318. The third joist retention portion 318 is configured to be inserted or driven into the underlying joist when a fastener secures the deck clip to the joist. When the joist retention portion is driven into the joist, it prevents or causes a reduction in deck board movement.

With general reference to FIG. 4A through FIG. 4C, different views of an additional embodiment of a deck clip system are depicted. FIG. 4A shows a perspective view of fourth deck clip 400. FIG. 4B shows a side view of the fourth deck clip 400. FIG. 4C shows an end-on view of the fourth deck clip 400. The fourth deck clip 400 comprises a fourth deck clip body 402 and a fourth fastener well 404 positioned on the fourth deck clip body 402. The fourth deck clip 400 further comprises one or more fourth installation retention edges 406 on the fourth deck clip 400. Similar to the installation retention points 118 described with respect to first deck clip 100 of FIGS. 1A-1D, the fourth installation retention edges 406 are positioned with respect to the fourth deck clip body 402 so that the fourth installation retention edges 406 cause a deformation of the deck board groove upper wall when installed into the deck board groove. The fourth installation retention edges 406 are positioned at the edge of a fourth installation bracket 408 that extends beyond the fourth deck clip body 402 in an upward direction. Further, the fourth installation retention edges 406 extend above the edge of the deck clip sides 416, as can be seen in FIG. 4B.

Similar to the installation retention points 118 of FIGS. 1A-1D, the fourth installation retention edges 406 are configured to project and establish a primary engagement interface with a deck board. In particular, installation retention edges 406 engage the groove upper wall 704, as depicted by system 700 of FIG. 7A, prior to fastener securement. Upon insertion into the groove, the fourth installation retention edges 406 actively interfere with insertion through a deliberately designed deformation mechanism of the deck board groove upper wall 704. The fourth installation retention edges 406 cause material to be deformed, or penetrated, from the deck board groove upper wall 704 causing the fourth installation retention edges 406 to penetrate the deck board groove upper wall 704. The fourth installation retention edges 406 are also configured to engage with the secondary deck board groove upper wall 804 upon installation.

In a further embodiment, the fourth deck clip 400 comprises a fourth retention arm portion 410 that can include a bend or an angled portion that extends below the fourth deck clip body 402. The fourth retention arm portion 410 further includes a fourth retention surface 412 that engages with a lower portion of a secondary deck board groove when the fourth deck clip 400 is fastened to a structural element such as a joist. The fourth deck clip 400 further comprises one or more deck clip sides 416 configured to extend to the side from the fourth deck clip body 402 having one or more bends or angles. These angles cause the deck clip sides 416 to extend above the fourth deck clip body 402. The deck clip sides 416 are joined to the fourth deck clip body 402 by side retention portions 414 that can be curved, flat, square, or pointed. The side retention portions 414 extend along the edge of the fourth deck clip body 402 and join to the deck clip sides 416. The deck clip sides 416 may be continuous from one of the fourth retention arm portions 410 to the other of the fourth retention arm portions 410. The side retention portions 414 can also be intermittent from one of the fourth retention arm portions 410 to the other of the fourth retention arm portions 410. The fourth deck clip 400 further comprises a fourth spacer 418 positioned to the side of the fourth deck clip body 402. The fourth spacer 418 extends above the deck clip sides 416 and is configurable in width to accommodate a desired gap width between deck boards.

Continuing now with FIG. 5A, FIG. 5B, FIG. 5C, and FIG. 5D, the drawings depict an additional embodiment of the deck fastening system. FIG. 5A shows a perspective view of fifth deck clip 500, FIG. 5B shows a side view of the fifth deck clip 500, FIG. 5C shows an end-on view of the fifth deck clip 500, and FIG. 5D shows an alternative end-on view of the fifth deck clip 500. The fifth deck clip 500 comprises a fifth deck clip body 502 and a fifth fastener well 504 positioned on the fifth deck clip body 502. The fifth deck clip 500 further comprises one or more fifth installation retention points 506 on the fifth deck clip 500. Similar to the installation retention points 118 described with respect to first deck clip 100, the fifth installation retention points 506 are positioned with respect to the fifth deck clip body 502 so that the fifth installation retention points 506 cause a deformation of the deck board groove upper wall when installed into the deck board groove. The fifth installation retention points 506 are positioned at the edge of a fifth installation bracket 508 that extends beyond the fifth deck clip body 502 in an upward direction and is angled towards the middle of the fifth deck clip body 502. In some embodiments, the angled portion 510 includes a progressively larger angle that bias installation retention points 506 above the installation bracket 508. This configuration of the fifth installation retention points acts as a hook or barb-like mechanism that intentionally forces the fifth installation retention points 506 further into the deck board groove upper wall 704. Further, the fifth installation retention points 506 are connected to and extend above the edge of the deck clip sides 514, as can be seen in FIG. 5B. Additionally, deck clip side 514 curves at rounded portion 512 to join with the bottom surface of deck clip 500.

Similar to the installation retention points 118, the fifth installation retention points 506 are configured to project and establish a primary engagement interface with a deck board groove upper wall 704, as depicted by system 700 of FIG. 7A, prior to fastener securement. Upon insertion into the groove, the fifth installation retention points 506 actively interfere with insertion through an intentional deformation mechanism of the deck board groove upper wall 704. The fifth installation retention points 506 cause material to be deformed, or penetrated, from the deck board groove upper wall 704, causing the fifth installation retention points 506 to penetrate the deck board groove upper wall 704. Said differently, the angular positioning of the fifth installation retention points facilitates active engagement through a planned interference mechanism, similar to a barb. The planned interference mechanism embeds the retention elements into the deck board groove upper wall 704. This not only increases deck clip stability prior to driving the fastener into a joist but also resists unintentional movement of the deck clip without inhibiting intentional movement of the deck clip.

The fifth deck clip 500 further comprises one or more deck clip sides 514 configured to extend to the side from the fifth deck clip body 502 having one or more bends or angles. These angles cause the deck clip sides 514 to extend above the fifth deck clip body 502. The deck clip sides 514 are joined to the fifth deck clip body 502 by side retention portions 518 that can be curved, flat, square, or pointed. In this embodiment shown in FIG. 5A, the side retention portions 518 are flat. In other embodiments shown in FIG. 5B, the side retention portions 518 are rounded. The side retention portions 518 extend along the edge of the fifth deck clip body 502 and join to the deck clip sides 514. The side retention portions 518 may be continuous from one end of the fifth deck clip 500 to another. The deck clip sides 514 can also be intermittent from one end of the fifth deck clip 500 to the other end. The fifth deck clip 500 further comprises a fifth spacer 516 positioned to the side of the fifth deck clip body 502. The fifth spacer 516 extends above the deck clip sides 514 and is configurable in width to accommodate a desired gap width between deck boards.

Continuing now with FIG. 6A, FIG. 6B, and FIG. 6C, the drawings depict a further embodiment of the deck fastening system. FIG. 6A shows a perspective view of sixth deck clip 600, FIG. 6B shows a side view of the sixth deck clip 600, and FIG. 6C and FIG. 6D each show an end-on view of the sixth deck clip 600. The sixth deck clip 600 comprises a sixth deck clip body 602 and a sixth fastener well 604 positioned on the sixth deck clip body 602. The sixth deck clip 600 further comprises one or more installation retention chisel edges 606 on the sixth deck clip 600. The installation retention chisel edges 606 function similar to the installation retention points 118 described with respect to first deck clip 100, however the installation retention chisel edges 606 have a chisel edge and are positioned with respect to the sixth deck clip body 602 so that the installation retention chisel edges 606 cause a deformation or a portion of the deck board groove upper wall to be removed when installed into the deck board groove. When the material is removed, this causes a friction fit for the sixth deck clip 600 into the deck board groove. The installation retention chisel edges 606 are positioned at the edge of a deck clip side edge 608 that extends beyond the sixth deck clip body 602 in an upward direction. The deck clip side edge 608 is either parallel to the deck board groove upper wall 704 or slightly angled so the installation retention chisel edges 606 are higher than the rest of the deck clip side edge 608.

Similar to the installation retention points 118, the installation retention chisel edges 606 are configured to project and establish a primary engagement interface with a deck board groove upper wall 704, as depicted by system 700 of FIG. 7A, prior to fastener securement. Opposite chisel edges 606 are partially rounded edges 618. Additionally, deck clip 600 curves at rounded portion of the deck clip sides 612 to join with the bottom surface 622 of deck clip 600.

Upon insertion into the groove, the installation retention chisel edges 606 actively interferes with insertion through a deliberately designed deformation mechanism of the deck board groove upper wall 704. The installation retention chisel edges 606 cause material to be deformed, or penetrated, from the deck board groove upper wall 704, causing the installation retention chisel edges 606 to chisel material from the deck board groove upper wall 704.

The sixth deck clip 600 further comprises one or more deck clip sides 612 configured to extend to the side from the sixth deck clip body 602 having one or more bends or angles. These angles cause the deck clip sides 612 to extend above the sixth deck clip body 602. The deck clip sides 612 are joined to the sixth deck clip body 602 by side curves 610. In this embodiment shown in FIG. 6C, the sixth deck clip body 602 is flat and acts as a retention portion that engages with the deck board groove lower wall 706. Further, the sixth deck clip 600 is configured to have a structural member 620 that extends up from the sixth deck clip body 602 and acts to provide rigidity to the sixth deck clip 600. The sixth deck clip 600 further comprises a sixth spacer 616 positioned to the side of the sixth deck clip body 602. The sixth spacer 616 extends above the deck clip sides 612 and is configurable in width to accommodate a desired gap width between deck boards.

As can be seen in FIG. 7B, a depiction of a zoomed-in portion of system 700 of the first deck clip 100 engaging with the deck board groove upper wall 704 is shown. The installation retention points 118 are shown as an exemplary retention element, which is to be exemplary of each retention element discussed herein. The installation retention points 118, upon insertion into a deck board groove, embeds within the deck board groove upper wall 704. The installation retention points 118 cause a deformation in the deck board groove upper wall 704. The deformation may be an indentation or penetration of the surface of the deck board groove. The deformation is exemplary of deformations caused in the deck board groove walls by each installation retention element described herein.

In the series of illustrations from FIG. 7A through FIG. 8, the assembly and engagement dynamics of the deck clip within the deck board groove are detailed. The first deck clip 100 interfaces with the primary deck board groove 708 in a manner that is both secure and structurally considerate of the primary deck board 702 material.

In one aspect, the deck clip is inserted into the primary deck board groove 708, which is a cut or groove within the primary deck board 702. The primary deck board groove 708 has a width defined by a distance from the deck board groove upper wall 704 and the deck board groove lower wall 706. The primary deck board groove 708 can have a width allowance ranging between 3 mm and 6 mm, and serves as a snug berth for the first deck clip 100. Spacer 112 is integrated into deck clip body 102. The spacer's role is twofold. First, a spacer (e.g., spacer 112) aids in maintaining the clip in proper alignment within the groove. Second, the spacer ensures that a consistent gap between adjacent deck boards is preserved along the length of the clip, thereby preventing any lateral movement that could compromise the stability of the deck board placement. The spacer 112 can define a gap or a distance between two deck boards following installation.

The fastener 710, which may be a screw or nail designed for exterior use, traverses through the deck clip through fastener well 120, engaging firmly with the underlying structural joist (not pictured). This connection not only secures the deck clip in place but also pulls the primary deck board 702 down, ensuring close contact with the joist and establishing a seamless and flat deck surface. The fastener 710 dimensions are selected based on the depth of the deck board and the clip, typically extending several millimeters beyond the bottom of the deck board groove to achieve a secure attachment.

The installation retention points 118, 812, and 814 of FIG. 7A or 8, respectively, engage with the deck board groove upper wall 704. The installation retention elements are configured to deform or penetrate the groove walls or otherwise provide a frictional force that resists accidental dislodgement or withdrawal of the clip prior to installation of a second deck board. The distance between the installation retention points 118 and the side retention surface 110 are calibrated to match the groove's specifications, ensuring a fit that is tight without being overly constrictive. For example, if the primary deck board groove 708 has a particular dimension or width, the spacing between the installation retention points 118 and the side retention surface 110 may be between 1 percent and 10 percent greater than the width of the primary deck board groove 708. In an additional embodiment, the spacing between the installation retention points 118 and the side retention surface 110 may be between 5 percent and 15 percent greater than the width of the deck board groove 708.

FIG. 8 provides a detailed illustration of the deck clip system 800 in relation to a secondary deck board 802, highlighting the interactive engagement between the deck clip's resistive elements and the deck board grooves. Following the insertion of the deck clip 810 into the primary deck board groove 708 of the primary deck board 702, a secondary deck board 802, introduced into the decking system, is equipped with a secondary deck board groove 808. The secondary deck board groove 808 has a secondary deck board groove upper wall 804 and a secondary deck board groove lower wall 806. The secondary deck board groove 808 is designed with precise dimensions to receive the deck clip's resistive elements, ensuring a secure and steadfast connection between the deck boards and the deck clip.

As the deck clip 810 is installed using the fastener 710, the lower retention elements engage with the secondary deck board groove lower wall 806. They exert a downward force, which is calibrated to provide sufficient resistance to prevent inadvertent dislodgement of the clip. This resistive force is pivotal for the stability of the decking system, as it maintains the position of the deck clip and, by extension, the alignment and uniformity of the decking boards.

In an additional embodiment, a method of installation of a decking system including the deck clip 810, the primary deck board 702, the secondary deck board 802, and a fastener 710 are described herein. The installation begins with the placement of the deck clip into the primary deck board groove 708 of the primary deck board 702. The clip is aligned so that the installation retention elements (points or edges) are positioned against, or partially in, the upper wall of the secondary deck board groove 808. Once the deck clip is in place within the primary deck board groove 708, the secondary deck board 802 is introduced. The board is positioned so that the secondary deck board groove 808 aligns with the deck clip's retention elements. The secondary deck board 802 is then slid into position, allowing the clip to partially enter the secondary deck board groove 808.

With the deck clip engaging both deck board grooves 708 and 808, a fastener 710 is driven through the fastener hole of the deck clip 810. The fastener 710, typically a deck screw or nail, is then secured into the underlying joist. The action of fastening not only anchors the clip to the joist but also pulls the deck boards toward the joist, ensuring a tight and secure fit. As the fastener is tightened, the resistive forces exerted by the lower retention elements and surfaces as described with respect to each of the deck clips engage with the lower walls of the deck board grooves. The retention elements push downward against the deck board groove lower wall 706 and the secondary deck board groove lower wall 806. This tension creates a firm resistance to vertical and lateral movements of the deck boards.

Turning to the figures, and FIG. 9 and FIG. 10 in particular, a detailed depiction of a deck fastener clip system, prior to its assembly and/or folding, is presented. The deck clip 1100 is configured to be formed as a one-piece deck clip 1100. The deck clip 1100 is shown in a flat state having been stamped or machined from a flat piece of material. For example, a sheet of metal, plastic, or composite may be cut and/or milled into the shape and contours shown in FIG. 9 and FIG. 10. Additionally, following shaping of the deck clip 1100, a coating may be applied to protect the deck clip 1100. The deck clip shown in FIG. 9 and FIG. 10 includes a multiplicity of distinct parts, each engineered to function synergistically upon folding and installation. The deck clip 1100, in its flattened state as seen in FIG. 9, comprises a first lower installation retention element 1102, a second lower installation retention element 1104, a lower installation arm bracket 1106, a first side arm 1108, a second side arm, and a cross member 1112.

In a further embodiment, a fastener well 1114 and an additional fastener well portion 1116 can be part of the deck clip 1100 and positioned on the deck clip main body 1120. The fastener well 1114 and the additional fastener well portion 1116 can be pressed into an initially flat material stock or machined into the material to create the indentations and protrusions, as can be seen in FIG. 10 and FIG. 11. In a further embodiment, the fastener well 1114 can be machined out of a flat stock of material following the initial stamping of the shape of the deck clip 1100. For example, following the initial shaping of the deck clip, a tooling process or material removal process can occur such as to create the fastener well 1114. An additional fastener well portion 1116 can be created to further improve the structural integrity of the overall deck clip 1100. The additional fastener well portion 1116 can be created by further removing material. A fastener hole 1118 is positioned within the fastener well 1114. The shape and size of the fastener hole 1118 is such that a traditional fastener used in deck clip systems may pass through without obstruction. Additionally, the fastener well 1114 is constructed so that a fastener, when installed, sits flush with the surface of the deck clip main body 1120. Although generally described in the context of subtractive manufacturing processes (e.g., stamping, machining, and so forth), some aspects of deck clip 1100 may be created using additive manufacturing (e.g., three-dimensional [3D] printing).

The deck clip 1100 further comprises a first upper installation retention element 1122 and a second upper installation retention element 1124. A first primary lower retention element 1126 and a second primary lower retention element 1128 are positioned adjacent to a primary lower retention arm 1130.

A first spacer bracket 1132 and a second spacer bracket 1134 are positioned to the side of the deck clip main body 1120, the first spacer bracket 1132 being part of the first side arm 1108, and the second spacer bracket 1134 being part of the second side arm 1110. Adjacent to a portion of the deck clip main body 1120 is the first secondary lower retention element 1136, the second secondary lower retention element 1138, and the secondary lower retention arm 1140. Each of the elements shown with respect to FIG. 9 and FIG. 10 perform functions, as will be described herein in relation to additional figures.

FIG. 11 through FIG. 16 depict various views of the installable deck clip 1100. The deck clip 1100 shown herein can be formed by folding the flat deck clip 1100 as seen in FIG. 9 or can be formed through an additive manufacturing process or other manufacturing processes. Upon folding the flat deck clip 1100 shown in FIG. 9 and FIG. 10 to form the configurations shown in FIG. 11 through FIG. 16, the installable deck clip 1100 and each of its parts are positioned in a way as to perform particular functions. The flat deck clip 1100 can be folded or bent at front upper bend portion 1402, a rear upper bend portion 1404, a first rear lower bend portion 1406, a second lower bend portion 1408, and front lower bend portion 1410. Each bend imparts structural rigidity and functional specificity to the clip in its assembled configuration as depicted in FIG. 11 through FIG. 16.

At front upper bend portion 1402, the first upper installation retention element 1122 and the second upper installation retention element 1124 are manipulated into an upward orientation. These elements, dimensioned to project outward about one-quarter inch or less, establish the primary engagement interface with the deck board groove upper wall 1910, as illustrated in FIG. 17, FIG. 18A, and FIG. 18B, prior to fastener securement. Upon insertion into the groove, the first upper installation retention element 1122 and the second upper installation retention element 1124 actively interfere with insertion through a deliberately designed deformation mechanism of the deck board groove upper wall 1910, akin to a barb or hook. For example, when the clip is inserted into the deck board groove, the first upper installation retention element 1122 and the second upper installation retention element 1124 exert a force into the surface of the wall, causing the retention elements to partially embed within the walls of the deck board groove. The partial embedment of the retention elements may include piercing or deformation of the surface of the deck board groove depending on the properties of the deck board at the location of engagement with the retention elements. This intentional deformation facilitates the clip's effective anchorage within the groove, thereby preventing premature dislodgement before the installation of fasteners. Unlike simpler structures lacking this barb or hook mechanism, these elements prevent the clip from sliding out of the deck board grooves when subjected to external forces. As such, the barb and hook mechanism provides a planned interference to accidental removal during installation. Additionally, the barb-like mechanism allows the clip to be installed and then to resist inadvertent removal, while not preventing intentional removal.

The actuation of front lower bend portion 1410 reorients the first lower installation retention element 1102 and the second lower installation retention element 1104, along with the lower installation arm bracket 1106. The first lower installation retention element 1102 and the second lower installation retention element 1104 pivot downwards, aligning their termini towards the deck board groove lower wall 1912 with the termini angled toward the fastener hole 1118, as depicted in FIG. 17, FIG. 18A, and FIG. 18B. This angular positioning facilitates active engagement of the retention elements (e.g., first lower installation retention element 1102 and second lower installation retention element 1104) through a planned interference mechanism, similar to a barb. The planned interference mechanism embeds the retention elements into the lower wall of the deck board groove lower wall 1912. This not only increases deck clip stability prior to driving the fastener into a joist, but also resists unintentional movement of the deck clip without inhibiting intentional movement of the deck clip.

Furthermore, the front upper bend portion 1402 causes the primary lower retention arm 1130 to angle downwards. Subsequent to fastener engagement with a joist or structure, the primary lower retention arm 1130 exerts a downward force upon the deck board groove lower wall 1912, as depicted in FIG. 11 through FIG. 16, enhancing the deck clip's resistance to lateral movement of the primary deck board 1906. The primary lower retention arm 1130 provides significant purchase force on the deck board groove providing superior downward force and opposing forces for lateral and other movement of the deck boards.

Once the deck clip is secured to a joist, the primary lower retention arm 1130 provides a dual functionality: securing the deck board 1906 vertically by resisting uplift and stabilizing the deck board laterally to mitigate side-to-side movements. The interaction between the arm's material properties, its geometric configuration post installation, and the strategic distribution of exerted forces culminates in a decking fastening solution that offers unparalleled stability and durability, ensuring the longevity and reliability of the installed decking system.

The rear upper bend portion 1404 facilitates a corresponding downward fold of the first secondary lower retention element 1136, the second secondary lower retention element 1138, and the secondary lower retention arm 1140. The first secondary lower retention element 1136, the second secondary lower retention element 1138, and the secondary lower retention arm 1140 embed into or are forced into the secondary deck board groove lower wall 1308, when the fastener is secured to the joist, or is fully installed. This acts similarly to the action described above with respect to the primary lower retention arm 1130. The combination of the primary lower retention arm 1130 and the secondary lower retention arm 1140 acts to secure the primary deck board 1906 and the secondary deck board 1302 to form a cohesive structure.

The folds at the first rear lower bend portion 1406 and the second lower bend portion 1408 create a deliberate gap between the second upper installation retention element 1124 or the first upper installation retention element 1122 and the second lower installation retention element 1104 or the first lower installation retention element 1102. The separation is calculated to exceed the span between the deck board groove upper wall 1910 and the deck board groove lower wall 1912 by a margin. This margin causes the second upper installation retention element 1124 and the second lower installation retention element 1104 to exert force upon the deck board groove upper wall 1910 and the deck board groove lower wall 1912, causing a deformation of the deck board groove walls. This deformation allows the second upper installation retention element 1124 and the second lower installation retention element 1104 to embed within the deck board groove walls, preventing withdrawal during installation. This allows the clip to be inserted without exerting undue pressure on the deck board and to resist unintentional removal from the primary deck board groove 1908.

As can be seen in FIG. 18B, a depiction of a zoomed-in portion of the deck clip engaging with the deck board groove upper wall 1910 is shown. The second upper installation retention element 1124 is shown as an exemplary retention element and is to be exemplary of each retention element discussed herein. The second upper installation retention element 1124, upon insertion into a deck board groove, embeds within the deck board groove upper wall 1910. The second upper installation retention element 1124 causes a deformation 1914 in the deck board groove upper wall 1910. The deformation 1914 may be an indentation or penetration of the surface of the deck board groove. The deformation 1914 is exemplary of deformations caused in the deck board groove walls by each installation retention element described herein.

In the series of illustrations from FIG. 17 through FIG. 20, the assembly and engagement dynamics of the deck clip within the deck board groove are detailed. The installable deck clip 1100, now folded into its functional form, interfaces with the primary deck board groove 1908 in a manner that is both secure and structurally considerate of the primary deck board 1906 material.

In one aspect, the deck clip is inserted into the primary deck board groove 1908, which is a cut or groove within the primary deck board 1906. The primary deck board groove 1908 has a width defined by a distance from the primary deck board groove upper wall 1910 and the primary deck board groove lower wall 1912. The primary deck board groove 1908 can have a width allowance ranging between 3 mm and 6 mm, and serves as a snug berth for the installable deck clip 1100. Spacer 1902 is fastened securely to the deck clip main body 1120. The spacer's role is twofold: it aids in maintaining the clip in proper alignment within the groove and ensures that a consistent gap is preserved along the length of the clip, thereby preventing any lateral movement that could compromise the stability of the deck board placement. The spacer 1902 can define a gap or a distance between two deck boards following installation. The spacer 1902 can be incorporated as an extension of the main body 1120 forming part of the one-piece deck clip and is not an attachable portion (e.g., spacer 2902 and main body 2120 depicted in FIG. 22).

The fastener 1904, which may be a screw or nail designed for exterior use, traverses through the deck clip through fastener hole 1118, engaging firmly with the underlying structural joist (not pictured). This connection not only secures the deck clip in place but also pulls the primary deck board 1906 down, ensuring close contact with the joist and establishing a seamless and flat deck surface. The fastener 1904 dimensions are selected based on the depth of the deck board and the clip, typically extending several millimeters beyond the bottom of the deck board groove to achieve a secure attachment.

The upper installation retention elements (e.g., 1122 and 1124) engage with the deck board groove upper wall 1910. Similarly, the lower installation retention elements (e.g., 1102 and 1104) each exert a corresponding force upon the deck board groove lower wall 1912, causing an intentional deformation of the deck board groove lower wall 1912. The retention elements are configured to deform the groove walls or otherwise provide a clamping force that resists accidental dislodgement or withdrawal of the clip prior to installation of a second deck board. The distance between these retention elements are calibrated to match the groove's specifications, ensuring a fit that is tight without being overly constrictive. For example, if the primary deck board groove 1908 has a particular dimension or width, the spacing between the second lower installation retention element 1104 and the second upper installation retention element 1124 may be between 1 percent and 10 percent greater than the width of the deck board groove 1908. In an additional embodiment, the spacing between the second lower installation retention element 1104 and the second upper installation retention element 1124 may be between 5 percent and 15 percent greater than the width of the deck board groove 1908.

In FIG. 17, FIG. 18A, and FIG. 18B, the deck clip is shown in its operational position, exhibiting a firm hold within the primary deck board groove 1908 and a force on the deck board groove upper wall 1910 and the deck board groove lower wall 1912. The engineered tension between the second upper installation retention element 1124 and the second lower installation retention element 1104 provides a balanced distribution of force across the clip, stabilizing it against vertical and lateral stresses. This deliberate design consideration allows the clip to maintain its position even when subjected to external forces, thereby ensuring the stability prior to securement. The clip's design opposes removal through the intentional deformation of the groove walls, requiring a deliberate disengagement force that surpasses the passive forces encountered during typical installation usage.

FIG. 21 provides a detailed illustration of the deck clip system in relation to a secondary deck board 1302, highlighting the interactive engagement between the deck clip's resistive elements and the deck board grooves. Following the insertion of the deck clip 1100 into the primary deck board groove 1908 of the primary deck board 1906, a secondary deck board 1302, introduced into the decking system, is equipped with a secondary deck board groove 1304. The secondary deck board groove 1304 has a second deck board groove upper wall 1306 and a secondary deck board groove lower wall 1308. The secondary deck board groove 1304 is designed with precise dimensions to receive the deck clip's resistive elements, ensuring a secure and steadfast connection between the deck boards and the deck clip.

As the deck clip 1100 is installed using the fastener 1904, the first secondary lower retention element 1136 and the second secondary lower retention element 1138 engage with the secondary deck board groove lower wall 1308. They exert a downward force, which is calibrated to provide sufficient resistance to prevent inadvertent dislodgement of the clip. This resistive force is pivotal for the stability of the decking system, as it maintains the position of the deck clip and, by extension, the alignment and uniformity of the decking boards.

Additionally, the secondary lower retention arm 1140 plays a critical role in providing the clip's holding power and lateral movement resistance. During fastening of fastener 1904 into a joist, the secondary lower retention arm 1140 embeds into the secondary deck board groove lower wall 1308. This ensures that the clip remains embedded within the groove, thus contributing to the deck's overall durability and resistance to lateral forces that could otherwise lead to the loosening of the deck boards. Said differently, once secured, the lower retention elements can deform the lower deck board grooves, thus becoming partially embedded within the lower deck board groove walls. This embedding causes the lower retention elements, such as the first primary lower retention element 1126, the second primary lower retention element 1128, and the primary lower retention arm 1130, to exert forces that counteract any movement by the deck board. The first primary lower retention element 1126, the second primary lower retention element 1128, and the primary lower retention arm 1130 perform a similar function with the primary deck board 1906. These elements are configured to apply a counteracting force onto the deck board groove lower wall 1912. The force exerted by these primary elements is instrumental in creating a balanced and secure fit, ensuring that both the first and second deck boards are firmly anchored in place.

In an additional embodiment, a method of installation of a decking system including the deck clip 1100, the primary deck board 1906, the secondary deck board 1302, and a fastener 1904 is described herein. The installation begins with the placement of the deck clip into the primary deck board groove 1908 of the primary deck board 1906. The clip is aligned so that the upper installation retention elements are positioned against, or partially in, the upper wall of the primary deck board groove 1908, and the primary lower retention elements are angled to engage with the lower wall, causing a planned interference. In one embodiment, during initial installation into the primary deck board groove 1908, the primary lower retention arm 1130, the first primary lower retention element 1126, and the second primary lower retention element 1128 do not contact the primary deck board groove lower wall 1912. This allows for easy installation into the primary deck board groove 1908.

Once the deck clip is in place within the primary deck board groove 1908, the secondary deck board 1302 is introduced. The board is positioned so that the secondary deck board groove 1304 aligns with the deck clip's secondary lower resistive elements and arms. The secondary deck board is then slid into position, allowing the clip to partially enter the secondary deck board groove 1304.

With the deck clip engaging both deck board grooves 1908 and 1304, a fastener 1904 is driven through the fastener hole 1118. The fastener 1904, typically a deck screw or nail, is then secured into the underlying joist. The action of fastening not only anchors the clip to the joist but also pulls the deck boards toward the joist, ensuring a tight and secure fit. As the fastener is tightened, the resistive forces exerted by the primary lower retention arm 1130 and the secondary lower retention arm 1140 on the grooves' lower walls are activated. The primary lower retention arm 1130 pushes downward against the primary deck board groove 1908, while the secondary lower retention arm 1140 pushes downward against the secondary deck board groove 1304. This tension creates a firm resistance to vertical and lateral movements of the deck boards.

In additional embodiments, the deck clip main body 1120 can flex upon securing the fastener 1904. This flex designed into the deck clip main body 1120 can provide additional tension exerted onto the primary lower retention arm 1130 and the secondary lower retention arm 1140. Further, this flex provides a buffer so the user or installer does not overtighten or break the deck clip 1100.

Turning to FIG. 22, a detailed depiction of a deck fastener clip system, prior to its assembly and/or folding, is presented. The deck clip 2100 is configured to be formed as a one-piece deck clip 2100. The deck clip 2100 is shown in a flat state having been stamped or machined from a flat piece of material. For example, a sheet of metal, plastic, or composite may be cut and/or milled into the shape and contours shown in FIG. 9 and FIG. 10. Additionally, following shaping of the deck clip 2100, a coating may be applied to protect the deck clip 2100. The deck clip shown in FIG. 9 and FIG. 10 includes a multiplicity of distinct parts, each engineered to function synergistically upon folding and installation. The deck clip 2100, in its flattened state as seen in FIG. 22, comprises a first lower installation retention element 2102, a second lower installation retention element 2104, a lower installation arm bracket 2106, a first side arm 2108, a second side arm 2110, and a cross member 2112.

In a further embodiment, a fastener well 2114 and an additional fastener well portion 2116 can be part of the deck clip 2100 and positioned on the deck clip main body 2120. The fastener well 2114 and the additional fastener well portion 2116 can be pressed into an initially flat material stock or machined into the material to create the indentations and protrusions. In a further embodiment, the fastener well 2114 can be machined out of a flat stock of material following the initial stamping of the shape of the deck clip 2100. For example, following the initial shaping of the deck clip, a tooling process or material removal process can occur such as to create the fastener well 2114. An additional fastener well portion 2116 can be created to further improve the structural integrity of the overall deck clip 2100. The additional fastener well portion 2116 can be created by further removing material. A fastener hole 2118 is positioned within the fastener well 2114. The shape and size of the fastener hole 2118 is such that a traditional fastener used in deck clip systems may pass through without obstruction. Additionally, the fastener well 2114 is constructed so that a fastener, when installed, sits flush with the surface of the deck clip main body 2120. Although generally described in the context of subtractive manufacturing processes (e.g., stamping, machining, and so forth), some aspects of deck clip 2100 may be created using additive manufacturing (e.g., three-dimensional [3D] printing).

The deck clip 2100 further comprises a first upper installation retention element 2122 and a second upper installation retention element 2124. A first primary lower retention element 2126 and a second primary lower retention element 2128 are positioned adjacent to a primary lower retention arm 2130.

A first spacer bracket 2132 and a second spacer bracket 2134 are positioned to the side of the deck clip main body 2120, the first spacer bracket 2132 being part of the first side arm 2108, and the second spacer bracket 2134 being part of the second side arm 2110. Adjacent to a portion of the deck clip main body 2120 is the first secondary lower retention element 2136, the second secondary lower retention element 2138, and the secondary lower retention arm 2140. Each of the elements shown with respect to FIG. 22 and FIG. 23 performs functions, as will be described herein in relation to additional figures.

FIG. 22 and FIG. 23 various views of the installable deck clip 2100. The deck clip 2100 shown herein can be formed by folding the flat deck clip 2100 as seen in FIG. 22 or can be formed through an additive manufacturing process or other manufacturing processes. Upon folding the flat deck clip 2100 shown in FIG. 22 to form the configurations shown in FIG. 23, the installable deck clip 2100 and each of its parts are positioned in a way as to perform particular functions. The flat deck clip 2100 can be folded or bent at front upper bend portion 2402, a rear upper bend portion 2404, a first rear lower bend portion 2406, a second lower bend portion 2408, and front lower bend portion 2410. Each bend imparts structural rigidity and functional specificity to the clip in its assembled configuration as depicted in FIG. 23.

At front upper bend portion 2402, the first upper installation retention element 2122 and the second upper installation retention element 2124 are manipulated into an upward orientation. These elements, dimensioned to project outward about one-quarter inch or less, establish the primary engagement interface with the deck board groove upper wall 2910, depicted in FIG. 24 (similar to 1910 depicted in FIG. 17, FIG. 18A, and FIG. 18B), prior to fastener securement. Upon insertion into the groove, the first upper installation retention element 2122 and the second upper installation retention element 2124 actively interfere with insertion through a deliberately designed deformation mechanism of the deck board groove upper wall 2910, akin to a barb or hook. For example, when the clip is inserted into the deck board groove, the first upper installation retention element 2122 and the second upper installation retention element 2124 exert a force into the surface of the wall, causing the retention elements to partially embed within the walls of the deck board groove. The partial embedment of the retention elements may include piercing or deformation of the surface of the deck board groove depending on the properties of the deck board at the location of engagement with the retention elements. This intentional deformation facilitates the clip's effective anchorage within the groove, thereby preventing premature dislodgement before the installation of fasteners. Unlike simpler structures lacking this barb or hook mechanism, these elements prevent the clip from sliding out of the deck board grooves when subjected to external forces. As such, the barb and hook mechanism provides a planned interference to accidental removal during installation. Additionally, the barb-like mechanism allows the clip to be installed and then to resist inadvertent removal, while not preventing intentional removal.

The actuation of front lower bend portion 2410 reorients the first lower installation retention element 2102 and the second lower installation retention element 2104, along with the lower installation arm bracket 2106. The first lower installation retention element 2102 and the second lower installation retention element 2104 pivot downwards, aligning their termini towards the deck board groove lower wall 2912 with the termini angled toward the fastener hole 2118, as depicted in FIG. 24 (similar to 1912 and 1118 depicted in FIG. 17, FIG. 18A, and FIG. 18B). This angular positioning facilitates active engagement of the retention elements (e.g., first lower installation retention element 2102 and second lower installation retention element 2104) through a planned interference mechanism, similar to a barb. The planned interference mechanism embeds the retention elements into the lower wall of the deck board groove lower wall 2912. This not only increases deck clip stability prior to driving the fastener into a joist but also resists unintentional movement of the deck clip without inhibiting intentional movement of the deck clip.

Furthermore, the front upper bend portion 2402 causes the primary lower retention arm 2130 to angle downwards. Subsequent to fastener engagement with a joist or structure, the primary lower retention arm 2130 exerts a downward force upon the deck board groove lower wall 2912, as depicted in FIG. 24 (similar to 1912 depicted in FIG. 11 through FIG. 16), enhancing the deck clip's resistance to lateral movement of the primary deck board 2906. The primary lower retention arm 2130 provides significant purchase force on the deck board groove providing superior downward force and opposing forces for lateral and other movement of the deck boards.

Once the deck clip is secured to a joist, the primary lower retention arm 2130 provides a dual functionality: securing the deck board 2906 vertically by resisting uplift and stabilizing the deck board laterally to mitigate side-to-side movements. The interaction between the arm's material properties, its geometric configuration post installation, and the strategic distribution of exerted forces culminates in a decking fastening solution that offers unparalleled stability and durability, ensuring the longevity and reliability of the installed decking system.

The rear upper bend portion 2404 facilitates a corresponding downward fold of the first secondary lower retention element 2136, the second secondary lower retention element 2138, and the secondary lower retention arm 2140. The first secondary lower retention element 2136, the second secondary lower retention element 2138, and the secondary lower retention arm 2140 embed into or are forced into the secondary deck board groove lower wall 2308, when the fastener is secured to the joist, or is fully installed. This acts similarly to the action described above with respect to the primary lower retention arm 2130. The combination of the primary lower retention arm 2130 and the secondary lower retention arm 2140 acts to secure the primary deck board 2906 and the secondary deck board to form a cohesive structure (e.g., similar to the depiction of FIG. 21).

The folds at the first rear lower bend portion 2406 and the second lower bend portion 2408 create a deliberate gap between the second upper installation retention element 2124 or the first upper installation retention element 2122 and the second lower installation retention element 2104 or the first lower installation retention element 2102. The separation is calculated to exceed the span between the deck board groove upper wall 2910 and the deck board groove lower wall 2912 by a margin. This margin causes the second upper installation retention element 2124 and the second lower installation retention element 2104 to exert force upon the deck board groove upper wall 2910 and the deck board groove lower wall 2912, causing a deformation of the deck board groove walls. This deformation allows the second upper installation retention element 2124 and the second lower installation retention element 2104 to embed within the deck board groove walls, preventing withdrawal during installation. This allows the clip to be inserted without exerting undue pressure on the deck board and to resist unintentional removal from the primary deck board groove 2908.

Similar to the depiction of FIG. 18B, deck clip 2100 engages with the deck board groove upper wall 2910. The second upper installation retention element 2124 is shown as an exemplary retention element and is to be exemplary of each retention element discussed herein. The second upper installation retention element 2124, upon insertion into a deck board groove, embeds within the deck board groove upper wall 2910. The second upper installation retention element 2124 causes a deformation (e.g., similar to 1914 of FIG. 18B) in the deck board groove upper wall 2910. The deformation may be an indentation or penetration of the surface of the deck board groove. The deformation is exemplary of deformations caused in the deck board groove walls by each installation retention element described herein.

The installable deck clip 2100, if folded into its functional form, interfaces with the primary deck board groove 1908 in a manner that is both secure and structurally considerate of the primary deck board 2906 material. In one aspect, the deck clip is inserted into the primary deck board groove 2908, which is a cut or groove within the primary deck board 2906. The primary deck board groove 2908 has a width defined by a distance from the primary deck board groove upper wall 2910 and the primary deck board groove lower wall 2912. The primary deck board groove 2908 can have a width allowance ranging between 3 mm and 6 mm, and serves as a snug berth for the installable deck clip 2100. Spacer 2902 is incorporated with the deck clip main body 2120. The spacer's role is twofold: it aids in maintaining the clip in proper alignment within the groove and ensures that a consistent gap is preserved along the length of the clip, thereby preventing any lateral movement that could compromise the stability of the deck board placement. The spacer 2902 can define a gap or a distance between two deck boards following installation.

The fastener 2904, which may be a screw or nail designed for exterior use, traverses through the deck clip through fastener hole 2118, engaging firmly with the underlying structural joist (not pictured). This connection not only secures the deck clip in place but also pulls the primary deck board 2906 down, ensuring close contact with the joist and establishing a seamless and flat deck surface. The fastener 2904 dimensions are selected based on the depth of the deck board and the clip, typically extending several millimeters beyond the bottom of the deck board groove to achieve a secure attachment.

The upper installation retention elements (e.g., 2122 and 2124) engage with the deck board groove's upper wall 2910. Similarly, the lower installation retention elements (e.g., 2102 and 2104) each exert a corresponding force upon the deck board groove lower wall 2912, causing an intentional deformation of the deck board groove lower wall 2912. The retention elements are configured to deform the groove walls or otherwise provide a clamping force that resists accidental dislodgement or withdrawal of the clip prior to installation of a second deck board. The distance between these retention elements are calibrated to match the groove's specifications, ensuring a fit that is tight without being overly constrictive. For example, if the primary deck board groove 2908 has a particular dimension or width, the spacing between the second lower installation retention element 2104 and the second upper installation retention element 2124 may be between 1 percent and 10 percent greater than the width of the deck board groove 2908. In an additional embodiment, the spacing between the second lower installation retention element 2104 and the second upper installation retention element 2124 may be between 5 percent and 15 percent greater than the width of the deck board groove 1908.

In FIG. 24, the deck clip is shown in its operational position, exhibiting a firm hold within the primary deck board groove 2908 and a force on the deck board groove upper wall 2910 and the deck board groove lower wall 2912. The engineered tension between the second upper installation retention element 2124 and the second lower installation retention element 2104 provides a balanced distribution of force across the clip, stabilizing it against vertical and lateral stresses. This deliberate design consideration allows the clip to maintain its position even when subjected to external forces, thereby ensuring the stability prior to securement. The clip's design opposes removal through the intentional deformation of the groove walls, requiring a deliberate disengagement force that surpasses the passive forces encountered during typical installation usage.

FIG. 25 provides a depiction of the deck clip system in relation to a secondary deck board 2302, highlighting the interactive engagement between the deck clip's resistive elements and the deck board grooves. Following the insertion of the deck clip 2100 into the primary deck board groove 2908 of the primary deck board 2906, a secondary deck board 2302, introduced into the decking system, is equipped with a secondary deck board groove 2304. The secondary deck board groove 2304 has a second deck board groove upper wall 2306 and a secondary deck board groove lower wall 2308. The secondary deck board groove 2304 is designed with precise dimensions to receive the deck clip's resistive elements, ensuring a secure and steadfast connection between the deck boards and the deck clip.

As the deck clip 2100 is installed using the fastener 2904, the first secondary lower retention element 2136 and the second secondary lower retention element 2138 engage with the secondary deck board groove lower wall 2308. They exert a downward force, which is calibrated to provide sufficient resistance to prevent inadvertent dislodgement of the clip. This resistive force is pivotal for the stability of the decking system, as it maintains the position of the deck clip and, by extension, the alignment and uniformity of the decking boards.

Additionally, the secondary lower retention arm 2140 plays a critical role in providing the clip's holding power and lateral movement resistance. During fastening of fastener 2904 into a joist, the secondary lower retention arm 2140 embeds into the secondary deck board groove lower wall 2308. This ensures that the clip remains embedded within the groove, thus contributing to the deck's overall durability and resistance to lateral forces that could otherwise lead to the loosening of the deck boards. Said differently, once secured, the lower retention elements can deform the lower deck board grooves, thus becoming partially embedded within the lower deck board groove walls. This embedding causes the lower retention elements, such as the first primary lower retention element 2126, the second primary lower retention element 2128, and the primary lower retention arm 2130, to exert forces that counteract any movement by the deck board. The first primary lower retention element 2126, the second primary lower retention element 2128, and the primary lower retention arm 2130 perform a similar function with the primary deck board 2906. These elements are configured to apply a counteracting force onto the deck board groove lower wall 2912. The force exerted by these primary elements is instrumental in creating a balanced and secure fit, ensuring that both the first and second deck boards are firmly anchored in place.

In an additional embodiment, a method of installation of a decking system including the deck clip 2100, the primary deck board 2906, the secondary deck board 2302, and a fastener 2904 is described herein. The installation begins with the placement of the deck clip into the primary deck board groove 2908 of the primary deck board 2906. The clip is aligned so that the upper installation retention elements are positioned against, or partially in, the upper wall of the primary deck board groove 2908, and the primary lower retention elements are angled to engage with the lower wall, causing a planned interference. In one embodiment, during initial installation into the primary deck board groove 2908, the primary lower retention arm 2130, the first primary lower retention element 2126, and the second primary lower retention element 2128 do not contact the primary deck board groove lower wall 2912. This allows for easy installation into the primary deck board groove 2908.

Once the deck clip is in place within the primary deck board groove 2908, the secondary deck board 2302 is introduced. The board is positioned so that the secondary deck board groove 2304 aligns with the deck clip's secondary lower resistive elements and arms. The secondary deck board is then slid into position, allowing the clip to partially enter the secondary deck board groove 2304.

With the deck clip engaging both deck board grooves 2908 and 2304, a fastener 2904 is driven through the fastener hole 2118. The fastener 2904, typically a deck screw or nail, is then secured into the underlying joist. The action of fastening not only anchors the clip to the joist but also pulls the deck boards toward the joist, ensuring a tight and secure fit. As the fastener is tightened, the resistive forces exerted by the primary lower retention arm 2130 and the secondary lower retention arm 2140 on the grooves' lower walls are activated. The primary lower retention arm 2130 pushes downward against the primary deck board groove 2908, while the secondary lower retention arm 2140 pushes downward against the secondary deck board groove 2304. This tension creates a firm resistance to vertical and lateral movements of the deck boards.

In additional embodiments, the deck clip main body 2120 can flex upon securing the fastener 2904. This flex designed into the deck clip main body 2120 can provide additional tension exerted onto the primary lower retention arm 2130 and the secondary lower retention arm 2140. Further, this flex provides a buffer so the user or installer does not overtighten or break the deck clip 2100.

As used herein and in connection with the statements listed hereinafter, the terminology “any of clauses” or similar variations of said terminology is intended to be interpreted such that features of clauses may be combined in any combination. For an illustrative example, a clause 4 may indicate the method/apparatus of any of clauses 1 through 3, which is intended to be interpreted such that features of clause 1 and clause 4 may be combined, elements of clause 2 and clause 4 may be combined, elements of clause 3 and 4 may be combined, elements of clauses 1, 2, and 4 may be combined, elements of clauses 2, 3, and 4 may be combined, elements of clauses 1, 2, 3, and 4 may be combined, and/or other variations. Further, the terminology “any of clauses” or similar variations of said terminology is intended to include “any one of clauses” or other variations of such terminology, as indicated by some of the examples provided above.

Clause 1. A fastener system comprising: a deck clip; an installation retention element positioned on the deck clip to penetrate an upper wall of a primary deck board groove; and a fastener hole positioned on the deck clip for receiving a fastener to secure the deck clip to an underlying joist, wherein a deck board retention element positioned on the deck clip is configured to engage with a lower wall of a deck board after installation of the fastener.

Clause 2. The fastener system of clause 1, further comprising a secondary deck board retention element configured to engage with a secondary deck board groove of an adjacent deck board after installation of the fastener.

Clause 3. The fastener system of clauses 1 or 2, wherein the deck clip further comprises a spacer element.

Clause 4. The fastener system of clause 3, wherein the spacer element is part of the deck clip.

Clause 5. The fastener system of clause 4, wherein the installation retention element comprises a barb or hook-like feature.

Clause 6. The fastener system of any of clauses 1-5, further comprising a joist engagement element.

Clause 7. The fastener system of any of clauses 1-6, wherein the deck clip installation retention element and the deck board retention element are spaced between 1 percent and 10 percent larger than a width of the primary deck board groove.

Clause 8. A fastener system comprising: a deck clip configured to be inserted into a primary deck board groove of a primary deck board and a secondary deck board groove of a secondary deck board, the deck clip comprising: an installation retention element positioned to penetrate and deform an upper wall of the primary deck board groove, a deck board retention element positioned to engage a lower wall of the primary deck board groove, a fastener hole for receiving a fastener to secure the deck clip to an underlying joist, and a spacer element configured to maintain a predetermined distance between the primary deck board and the secondary deck board.

Clause 9. The fastener system of clause 8, wherein the installation retention element comprises a point or an edge feature.

Clause 10. The fastener system of clauses 8 or 9, wherein the deck board retention element is configured to cause a deformation within the lower wall of the primary deck board groove upon securement of the fastener.

Clause 11. The fastener system of any of clauses 8-10, wherein the deck clip installation retention element and the deck board retention element are spaced between 1 percent and 10 percent larger than a width of the primary deck board groove.

Clause 12. The fastener system of any of clauses 8-11, further comprising a joist securement element positioned on the spacer element.

Clause 13. The fastener system of any of clauses 8-12, further comprising a secondary deck board retention element configured to engage with the secondary deck board groove of the secondary deck board.

Clause 14. The fastener system of any of clauses 8-13, wherein the fastener hole is positioned to allow the fastener to sit flush with a surface of the deck clip.

Clause 15. The fastener system of any of clauses 8-14, wherein the spacer element defines a gap between the primary deck board and the secondary deck board of between 3 mm and 6 mm.

Clause 16. A method for assembling a decking system, comprising: inserting a deck clip into a first deck board groove of a first deck board, wherein the deck clip comprises a deck clip installation retention element and a deck board retention element in contact with the first deck board groove of the first deck board; aligning a second deck board such that the deck clip inserts into a second deck board groove; and securing the deck clip to a joist with a fastener through the deck clip, wherein the fastener is configured to exert a downward force upon the deck board retention element to secure the first deck board.

Clause 17. The method of clause 16, wherein the deck clip installation retention element penetrates an upper wall of the first deck board groove.

Clause 18. The method of clauses 16 or 17, wherein the deck clip further comprises a spacer configured to ensure consistent spacing between the first deck board and the second deck board.

Clause 19. The method of any of clauses 16-18, wherein the deck clip is formed using additive manufacturing.

Clause 20. The method of any of clauses 16-19, wherein the deck board retention element is configured to cause a deformation of the first deck board groove upon securing the deck clip to the joist.

Clause 21. A fastener system comprising: a continuous deck clip configured to include a plurality of bend portions comprising a front upper bend portion, a rear upper bend portion, a first rear lower bend portion, a second lower bend portion, and a front lower bend portion; an upper installation retention element and a lower installation retention element, positioned on the deck clip to cause a deformation of an upper wall and a lower wall of a deck board groove; and a fastener hole positioned on the continuous deck clip for receiving a fastener to secure the continuous deck clip to an underlying joist, wherein a lower installation arm bracket is configured to engage with the lower wall of the deck board after installation of the fastener.

Clause 22. The fastener system of clause 21, further comprising secondary lower retention elements configured to engage with a secondary deck board groove of an adjacent deck board.

Clause 23. The fastener system of clause 22, further including a spacer element secured to the continuous deck clip to maintain a predetermined distance between the first deck board and a second deck board.

Clause 24. The fastener system of clause 23, wherein the spacer element is part of the continuous deck clip.

Clause 25. The fastener system of clause 24, wherein the upper installation retention element and the lower installation retention element include a barb or hook-like feature.

Clause 26. The fastener system of clause 25, wherein a width of the deck board groove engagement is adjustable to accommodate grooves of various dimensions.

Clause 27. The fastener system of any of clauses 21-26, wherein upper installation retention elements and lower installation retention elements are spaced between 1 percent and 10 percent larger than a width of the deck board groove.

Clause 28. A fastener system comprising: a main body configured to transition from a flat configuration to a folded configuration, defining a plurality of bend portions for the transition; a set of retention elements, including upper installation retention elements and lower installation retention elements, wherein the retention elements are positioned to cause a deformation within a groove of a first deck board upon insertion into the groove of the first deck board; and a spacer coupled to the main body, maintaining a predetermined gap between the first and a second deck board.

Clause 29. The fastener system of clause 28, wherein the retention elements are configured to engage respective upper and lower walls of the first deck board when the main body is in the folded configuration.

Clause 30. The fastener system of clauses 28 or 29, further comprising a fastener configured to secure the fastener system to a support structure.

Clause 31. The fastener system of any of clauses 28-30, wherein the groove has a width of between 3 mm and 5 mm.

Clause 32. The fastener system of any of clauses 28-31, wherein the upper installation retention elements and lower installation retention elements are spaced between 1 percent and 10 percent larger than a width of the grooves.

Clause 33. The fastener system of any of clauses 28-32, wherein the plurality of bend portions are adjustable to accommodate deck board grooves of varying widths.

Clause 34. The fastener system of any of clauses 28-33, wherein the fastener system is made from a material selected from a group consisting of metal, composite, plastic, and combinations thereof.

Clause 35. The fastener system of any of clauses 28-34, wherein the retention elements include a barb or hook-like feature.

Clause 36. A method for assembling a decking system, comprising: inserting a deck clip into a deck board groove of a first deck board, wherein the deck clip comprises an upper installation retention element and a lower installation retention element in contact with the deck board groove of the first deck board; aligning a secondary deck board such that the deck clip inserts into a second deck board groove; and securing the deck clip to a joist with a fastener through the deck clip, wherein the fastener is configured to exert a downward force upon a plurality of lower retention elements to secure the first deck board and a second deck board.

Clause 37. The method of clause 36, further comprising folding a flat deck clip at a front bend portion and a rear bend portion to form the deck clip.

Clause 38. The method of clauses 36 or 37, further comprising installing a spacer onto the deck clip to ensure consistent spacing between the first deck board and the second deck board.

Clause 39. The method of any of clauses 36-38, wherein the deck clip is formed using additive manufacturing.

Clause 40. The method of any of clauses 36-39, wherein the upper installation retention element and the lower installation retention element are configured to cause a deformation of the deck board groove upon insertion into the deck board groove of the first deck board.

As used herein the term “about” is used to account for variations in manufacturing tolerances. Accordingly, as used herein, “about” is defined as plus or minus 5% of the stated value in the relevant unit of measure.

While specific elements and steps are discussed in connection to one another, it is understood that any element and/or steps provided herein are contemplated as being combinable with any other elements and/or steps regardless of explicit provision of the same while still being within the scope provided herein. Since many possible embodiments may be made of the disclosure without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.

The subject matter of the technology described herein is described with specificity to meet statutory requirements. However, the description itself is not intended to limit the scope of this patent. Rather, the inventors have contemplated that the claimed subject matter might also be embodied in other ways, to include different steps or combinations of steps similar to the ones described in this document, in conjunction with other present or future technologies.

From the foregoing, it will be seen that aspects herein are well adapted to attain all the ends and objects hereinabove set forth together with other advantages which are obvious and which are inherent to the structure. It will be understood that certain features and sub-combinations are of utility and may be employed without reference to other features and sub-combinations. This is contemplated by and is within the scope of the claims. Since many possible aspects may be made without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.