US20250386869A1
2025-12-25
19/095,421
2025-03-31
Smart Summary: An aerosol-generating device creates a mist or spray. It has a long space where you can insert an object. Next to this space, there's a sensor that can detect when something is inserted. The sensor has special parts called electrodes and is supported by a thin layer called an insulator. This insulator is very thin, measuring between 40 to 60 micrometers. 🚀 TL;DR
An aerosol-generating device is disclosed. The aerosol-generating device includes a body providing an insertion space extending lengthwise, and a sensor disposed adjacent to the insertion space to detect an object inserted into the insertion space, the sensor includes sensing electrodes and an insulator supporting the sensing electrodes, and a thickness of the insulator is 40 to 60 μm.
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A24F40/51 » CPC main
Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor; Control or monitoring Arrangement of sensors
A24F40/20 » CPC further
Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor Devices using solid inhalable precursors
A24F40/53 » CPC further
Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor; Control or monitoring Monitoring, e.g. fault detection
Pursuant to 35 U.S.C. § 119(a), this application claims the benefit of earlier filing date and right of priority to Korean Patent Application Nos. 10-2024-0082864 filed on Jun. 25, 2024, and 10-2024-0120263 filed on Sep. 4, 2024, the contents of which are all hereby incorporated by reference herein in their entireties.
The present disclosure relates to an aerosol-generating device.
An aerosol-generating device is a device that extracts certain components from a medium or a substance by generating an aerosol. The medium may contain a multicomponent substance. The substance contained in the medium may be a multicomponent flavoring substance. For example, the substance contained in the medium may include a nicotine component, an herbal component, and/or a coffee component. Recently, various studies on aerosol-generating devices have been conducted.
Aerosol-generating devices use a plurality of sensors to detect a puff, insertion of a stick, etc. Thereamong, a capacitive sensor or an inductive sensor is generally used as a sensor that detects insertion of the stick.
If an overmoist stick that absorbs moisture is inserted into the device, when the device fails to accurately detect the overmoist stick, the stick is not capable of being heated normally, and thus, an aerosol is not generated normally. Conventional aerosol-generating devices are disadvantageous in that they are not capable of accurately detecting an overmoist stick. In addition, they are disadvantageous in that they are not capable of accurately distinguishing between an overmoist stick and a normal stick.
It is an object of the present disclosure to solve the above and other problems.
It is another object of the present disclosure to provide an aerosol-generating device in which an insulator provided in a capacitive sensor has a thickness within a specific range.
It is yet another object of the present disclosure to provide an aerosol-generating device that detects an object based on a difference between current values of two electrodes provided in a capacitive sensor.
It is still another object of the present disclosure to provide an aerosol-generating device in which a capacitive sensor is disposed to correspond to a part of a stick including a moisturizer.
It is still yet another object of the present disclosure to provide an aerosol-generating device in which a capacitive sensor is disposed within an heat-insulating member.
In accordance with the present disclosure, the above and other objects can be accomplished by the provision of an aerosol-generating device including a body providing an insertion space extending lengthwise, and a sensor disposed adjacent to the insertion space to detect an object inserted into the insertion space, wherein the sensor includes sensing electrodes and an insulator supporting the sensing electrodes, wherein a thickness of the insulator is 40 to 60 μm.
The above and other objects, features and other advantages of the present disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a block diagram of an aerosol-generating device according to one embodiment of the present disclosure;
FIGS. 2 and 3 are views showing aerosol-generating devices according to embodiments of the present disclosure;
FIG. 4 is a front perspective view of an aerosol-generating device according to one embodiment of the present disclosure;
FIG. 5 shows a stick according to one embodiment of the present disclosure;
FIG. 6 is a cross-sectional view of the aerosol-generating device according to one embodiment of the present disclosure, seen from one side;
FIG. 7 is a cross-sectional view of the aerosol-generating device according to one embodiment of the present disclosure, seen from above;
FIG. 8 is a perspective view illustrating a heater and a sensor of the aerosol-generating device according to one embodiment of the present disclosure;
FIG. 9 is a view illustrating the sensor of the aerosol-generating device according to one embodiment of the present disclosure;
FIG. 10 is a flowchart illustrating stick insertion detection and type identification control of the aerosol-generating device according to one embodiment of the present disclosure; and
FIGS. 11 to 13 are graphs representing results of sensing of overmoist sticks depending on the thickness of an insulator of the sensor of the aerosol-generating device according to one embodiment of the present disclosure.
Hereinafter, the embodiments disclosed in the present specification will be described in detail with reference to the accompanying drawings. The same or similar elements are denoted by the same reference numerals even though they are depicted in different drawings, and redundant descriptions thereof will be omitted. With regard to the description of the drawings, similar reference numerals may be used to refer to similar or related elements.
In the following description, with respect to constituent elements used in the following description, the suffixes “module” and “unit” are used only in consideration of facilitation of description, and do not have mutually distinguished meanings or functions. As used herein, the suffix “module” or “unit” may include a unit implemented in hardware, software, or firmware, and may be used interchangeably with other terms, for example, “logic,” “logic block,” “part,” or “circuitry.” A “module” or a “unit” may be a single integral component, or a minimum unit or part thereof, adapted to perform one or more functions. For example, the “module” or the “unit” may be implemented in the form of an application-specific integrated circuit (ASIC).
In addition, in the following description of the embodiments disclosed in the present specification, a detailed description of known functions and configurations incorporated herein will be omitted when the same may make the subject matter of the embodiments disclosed in the present specification rather unclear. In addition, the accompanying drawings are provided only for a better understanding of the embodiments disclosed in the present specification and are not intended to limit the technical ideas disclosed in the present specification. Therefore, it should be understood that the accompanying drawings include all modifications, equivalents, and substitutions within the scope and sprit of the present disclosure.
It will be understood that although the terms “first”, “second”, etc., may be used herein to describe various components, these components should not be limited by these terms. These terms are only used to distinguish one component from another component.
It will be understood that when a component is referred to as being “connected to” or “coupled to” another component, it may be directly connected to or coupled to another component, or intervening components may be present. On the other hand, when a component is referred to as being “directly connected to” or “directly coupled to” another component, there are no intervening components present.
As used herein, singular forms are intended to include plural forms as well, unless the context clearly indicates otherwise.
Embodiments as set forth herein may be implemented as software including one or more instructions that are stored in a storage medium (e.g., a memory 17) that is readable by a machine (e.g., an aerosol-generating device 1). For example, a processor (e.g., a controller 12) of the machine (e.g., the aerosol-generating device 1) may invoke at least one of the one or more instructions stored in the storage medium, and may execute the same. This allows the machine to be operated to perform at least one function according to the at least one instruction invoked. The one or more instructions may include code generated by a compiler or code executable by an interpreter. The machine-readable storage medium may be provided in the form of a non-transitory storage medium. Here, the term “non-transitory” simply means that the storage medium is a tangible device, and does not include a signal (e.g., an electromagnetic wave), but this term does not differentiate between where data is semi-permanently stored in the storage medium and where the data is temporarily stored in the storage medium.
In the present disclosure, the directions of the aerosol-generating device 1 may be defined based on an orthogonal coordinate system. In the orthogonal coordinate system, the x-axis direction may be defined as a leftward-rightward direction of the aerosol-generating device 1. The y-axis direction may be defined as a forward-backward direction of the aerosol-generating device 1. The z-axis direction may be defined as an upward-downward direction of the aerosol-generating device 1.
FIG. 1 is a block diagram of an aerosol-generating device according to an embodiment.
According to one embodiment, the aerosol-generating device 1 may include a power supply 11, a controller 12, a sensor unit 13, an output unit 14, an input unit 15, a communication unit 16, a memory 17, and/or a heater 18 and 24. However, the components included in the aerosol-generating device 1 are not limited to those shown in FIG. 1. That is, it will be understood by those skilled in the art related to the present embodiment that some of the components shown in FIG. 1 may be omitted or new components may be further included depending on the design of the aerosol-generating device 1.
According to one embodiment, the sensor unit 13 may detect the state of the aerosol-generating device 1 or the state of the surroundings of the aerosol-generating device 1, and may transmit the detected information to the controller 12. For example, the sensor unit 13 may include a temperature sensor, a puff sensor, an insertion detection sensor, a reuse detection sensor, an overly moist state detection sensor, a cigarette identification sensor, a cartridge detection sensor, a cap detection sensor, and/or a movement detection sensor. Meanwhile, the sensor unit 13 may further include various sensors, such as a liquid residual quantity sensor for detecting the residual quantity of liquid in the cartridge and an immersion sensor for detecting immersion of the aerosol-generating device 1.
According to one embodiment, the temperature sensor may detect a temperature to which the heater 18 and 24 is heated. The aerosol-generating device 1 may include a separate temperature sensor for detecting the temperature of the heater 18 and 24, or the heater 18 and 24 itself may serve as a temperature sensor. In an example, the temperature sensor may be used to measure impedance for the heater 18. The impedance for the heater 18 may correlate with the temperature of the heater 18. The temperature sensor may measure current and/or voltage applied to the heater 18 (or an induction coil). The impedance for the heater 18 may be obtained based on the measured current and/or voltage. The controller 12 may estimate the temperature of the heater 18 based on the obtained impedance.
In an example, the temperature sensor may include a resistance element (e.g., a thermistor), the resistance value of which varies in response to changes in the temperature of the heater 18 and 24. The temperature sensor may output a signal corresponding to the resistance value of the resistance element, and the controller 12 may determine the temperature of the heater 18 and 24 and/or a change in the temperature of the heater 18 and 24 based on the signal corresponding to the resistance value.
In another example, the temperature sensor may include a sensor that detects the resistance value of the heater 18 and 24. The temperature sensor may output a signal corresponding to the resistance value of the heater 18 and 24, and the controller 12 may determine the temperature of the heater 18 and 24 and/or a change in the temperature of the heater 18 and 24 based on the signal corresponding to the resistance value.
According to one embodiment, the temperature sensor may detect the temperature of the power supply 11. The temperature sensor may be disposed adjacent to the power supply 11. For example, the temperature sensor may be attached to one surface of the power supply 11 (e.g., a battery) and/or may be mounted on one surface of a printed circuit board. In an example, the aerosol-generating device 1 may include a power supply protection circuit module (PCM), and the temperature sensor may be disposed adjacent to the power supply 11 together with the power supply protection circuit module.
According to one embodiment, the temperature sensor may be disposed in a housing (not shown) of the aerosol-generating device 1 to detect the internal temperature of the housing (not shown).
According to one embodiment, the puff sensor may detect a user's puff.
In an example, the puff sensor may include a pressure sensor. The pressure sensor may output a signal corresponding to the internal pressure of the aerosol-generating device 1, and the controller 12 may determine the user's puff based on the signal corresponding to the internal pressure. Here, the internal pressure of the aerosol-generating device 1 may correspond to the pressure of an airflow path through which gas flows. The puff sensor may be disposed corresponding to the airflow path through which gas flows in the aerosol-generating device 1.
In another example, the puff sensor may include a temperature sensor. When the user's puff occurs, temperature drop may temporarily occur in the airflow path, a space into which an aerosol-generating article is inserted (hereinafter referred to as an “insertion space”), and the heater 18 and 24. The controller 12 may determine the user's puff based on a signal corresponding to the temperature of the airflow path output from the temperature sensor.
In still another example, the puff sensor may include both a pressure sensor and a temperature sensor. In this case, the temperature sensor may measure temperature used to calibrate the internal pressure measured by the pressure sensor. In one example, the puff sensor may calibrate a signal corresponding to the internal pressure based on the temperature measured by the temperature sensor, and may output the calibrated signal. In another example, the puff sensor may output a signal corresponding to the temperature measured by the temperature sensor and a signal corresponding to the internal pressure measured by the puff sensor. In this case, the controller 12 may receive the signals, and may calibrate the signal corresponding to the internal pressure based on the signal corresponding to the temperature.
In still another example, the puff sensor may include a capacitance sensor. The capacitance sensor may also be called a cap sensor or a capacitive sensor. When the user's puff occurs, a temperature change of the aerosol-generating article in the insertion space and/or aerosol flow may occur, and accordingly, a dielectric constant in the insertion space may change. The controller 12 may determine the user's puff based on a signal corresponding to the dielectric constant in the insertion space output from the capacitance sensor.
The puff sensor is not limited to the examples described above, and may be implemented as various sensors for detecting the user's puff.
According to one embodiment, the insertion detection sensor may detect insertion and/or removal of the aerosol-generating article. The insertion detection sensor may be mounted adjacent to the insertion space. In addition, the insertion detection sensor may include any combination of the examples described above.
In an example, the insertion detection sensor may include a capacitance sensor. The capacitance sensor may include at least one conductor, and the at least one conductor may be disposed adjacent to the insertion space. When the aerosol-generating article is inserted into or removed from the insertion space, capacitance around the conductor may change. The controller 12 may determine insertion and/or removal of the aerosol-generating article based on a signal corresponding to the dielectric constant in the insertion space output from the capacitance sensor.
In another example, the insertion detection sensor may include an inductive sensor. The inductive sensor may include at least one coil, and the at least one coil may be disposed adjacent to the insertion space. If the aerosol-generating article (e.g., a wrapper of the aerosol-generating article) includes a conductor, when the aerosol-generating article is inserted into or removed from the insertion space, a change in magnetic field may occur around the coil through which current flows. The controller 12 may determine insertion and/or removal of the aerosol-generating article including a conductor based on the characteristics of the current output from or detected by the inductive sensor (e.g., frequency of alternating current, a current value, a voltage value, an inductance value, and an impedance value). Alternatively, a susceptor SUS or the like may be included in the aerosol-generating article (e.g., a medium portion of the aerosol-generating article). In this case, a change in magnetic field may also occur around the coil based on insertion or removal of the susceptor or the like into or from the insertion space, and the controller 12 may determine insertion and/or removal of the aerosol-generating article based on the characteristics of the current of the inductive sensor.
The insertion detection sensor is not limited to the examples described above, and may be implemented as various sensors (e.g., a proximity sensor) for detecting insertion and/or removal of the aerosol-generating article. In addition, the insertion detection sensor may include any combination of the examples described above. According to one embodiment, the insertion detection sensor may include a switch or the like for detecting pressing by the aerosol-generating article.
According to one embodiment, the reuse detection sensor may detect whether the aerosol-generating article is being reused. In an example, the reuse detection sensor may be a color sensor for detecting the color of the aerosol-generating article. If the aerosol-generating article is used by the user, a change in the color of a portion of the wrapper may occur due to the generated aerosol or heating. The color sensor may output a signal corresponding to an optical characteristic (e.g., wavelength of light) corresponding to the color of the wrapper based on the light reflected from the wrapper. When a change in the color of a portion of the wrapper is detected, the controller 12 may determine that the aerosol-generating article inserted into the insertion space has already been used.
According to one embodiment, the overly moist state detection sensor may detect whether the aerosol-generating article is in an overly moist state. For example, the overly moist state detection sensor may include a capacitance sensor. The capacitance sensor may include at least one conductor disposed adjacent to the insertion space. The controller 12 may determine whether the aerosol-generating article is in an overly moist state based on the level of a signal corresponding to the dielectric constant or the like output from the capacitance sensor. In an example, the controller 12 may check a level range within which the level of the signal is included based on a look-up table, and may determine the moisture content of the aerosol-generating article based on the checked level range.
According to one embodiment, the cigarette identification sensor may detect whether the aerosol-generating article is authentic and/or may detect the type of the aerosol-generating article.
In an example, the cigarette identification sensor may include an optical sensor for detecting an identification material (or an identification mark) located on the outer surface (e.g., the wrapper) of the aerosol-generating article. The optical sensor may radiate light toward the identification material (or the identification mark) of the aerosol-generating article, and may detect whether the aerosol-generating article is authentic and/or may detect the type of the aerosol-generating article based on the reflected light. For example, the identification material may include a material (i.e., a luminous material) that emits light of a specific wavelength band based on the light radiated thereto. The controller 12 may determine whether the aerosol-generating article is authentic and/or may determine the type of the aerosol-generating article based on the range of the wavelength.
In another example, the cigarette identification sensor may include a capacitance sensor. The dielectric constant in the insertion space may vary depending on the type of the aerosol-generating article inserted into the insertion space. The controller 12 may determine whether the aerosol-generating article is authentic and/or may determine the type of the aerosol-generating article based on a signal corresponding to the dielectric constant or the like in the insertion space output from the capacitance sensor.
In still another example, the cigarette identification sensor may include an inductive sensor. If a conductor is included in the wrapper and/or inner portion (e.g., the medium portion) of the aerosol-generating article inserted into the insertion space, when the aerosol-generating article is inserted into the insertion space, the characteristics of the current detected by the inductive sensor (e.g., frequency of alternating current, a current value, a voltage value, an inductance value, and an impedance value) may vary depending on the type of the aerosol-generating article inserted into the insertion space. The controller 12 may determine whether the inserted aerosol-generating article is authentic and/or may determine the type of the inserted aerosol-generating article based on the characteristics of the current output from or detected by the inductive sensor.
The cigarette identification sensor is not limited to the examples described above, and may be implemented as various sensors for detecting whether the aerosol-generating article is authentic and/or detecting the type of the aerosol-generating article. In addition, the cigarette identification sensor may include any combination of the examples described above.
According to one embodiment, the cartridge detection sensor may detect mounting and/or removal of the cartridge. For example, the cartridge detection sensor may include an inductive sensor, a capacitance sensor, a resistance sensor, a Hall sensor (Hall IC), and/or an optical sensor.
According to one embodiment, the cap detection sensor may detect mounting and/or removal of the cap. For example, the cap detection sensor may include an inductive sensor, a capacitance sensor, a resistance sensor, a contact sensor, a Hall sensor (Hall IC), and/or an optical sensor. The cap may cover at least a portion of the cartridge mounted in or inserted into the aerosol-generating device 1 or may cover at least a portion of the housing of the aerosol-generating device 1. When the cap is mounted in or removed from the housing, the cap detection sensor may output a signal corresponding to mounting or removal, and the controller 12 may determine mounting or removal of the cap based on the signal corresponding to mounting or removal.
According to one embodiment, the movement detection sensor may detect movement of the aerosol-generating device 1. The movement detection sensor may be implemented as at least one of an acceleration sensor or a gyro sensor.
According to one embodiment, the sensor unit 13 may further include at least one of a humidity sensor, an air pressure sensor, a magnetic sensor, a position sensor (global positioning system (GPS)), or a proximity sensor in addition to the sensors described above. The functions of the sensors can be intuitively deduced by those skilled in the art from the names thereof, and thus detailed descriptions thereof may be omitted.
According to one embodiment, the output unit 14 may output information about the state of the aerosol-generating device 1 to provide the same to the user. The output unit 14 may include, but is not limited to, a display, a haptic unit, and/or a sound output unit. For example, information about the aerosol-generating device 1 may include a charging/discharging state of the power supply 11 of the aerosol-generating device 1, a preheating state of the heater 18 and 24, an insertion/removal state of the aerosol-generating article and/or the cartridge, a mounting/removal state of the cap, or a state in which the use of the aerosol-generating device 1 is restricted (e.g., detection of an abnormal object). The display may visually provide the information about the state of the aerosol-generating device 1 to the user. For example, the display may include a light-emitting diode (LED), a liquid crystal display panel (LCD), and an organic light-emitting diode panel (OLED). If the display includes a touchpad, the display may also be used as the input unit 15. The haptic unit may haptically provide the information about the aerosol-generating device 1 to the user. For example, the haptic unit may include a vibration motor, a piezoelectric element, and an electrical stimulation device. The sound output unit may audibly provide the information about the aerosol-generating device 1 to the user. For example, the sound output unit may convert an electrical signal into an acoustic signal and may output the acoustic signal to the outside.
According to one embodiment, the power supply 11 may supply power used for operation of the aerosol-generating device 1. The power supply 11 may include one or more batteries. The power supply 11 may supply power so that the heater 18 and 24 is heated. In addition, the power supply 11 may supply power necessary for operation of the other components included in the aerosol-generating device 1, such as the controller 12, the sensor unit 13, the output unit 14, the input unit 15, the communication unit 16, and the memory 17. The power supply 11 may be a rechargeable battery or a disposable battery. For example, the power supply 11 may be a lithium polymer (LiPoly) battery without being limited thereto. The power supply 11 may be a replaceable (separation-type) battery (hereinafter referred to as a “removable battery”). The removable battery may be mounted in a battery accommodation portion provided in the aerosol-generating device 1 or may be removed from the battery accommodation portion. The removable battery may be charged in a wired and/or wireless manner.
According to one embodiment, the heater 18 and 24 may receive power from the power supply 11 to heat the aerosol-generating article (e.g., a cigarette) and/or a medium and/or an aerosol-generating substance in the cartridge. The aerosol-generating device 1 may include a heater 18 for heating the aerosol-generating article and/or a cartridge heater 24 for heating the cartridge (i.e., a solid and/or liquid medium).
According to one embodiment, the heater 18 and 24 may be an electro-resistive heater. For example, the electro-resistive heater may include an electrically resistive material such as a metal or a metal alloy including titanium, zirconium, tantalum, platinum, nickel, cobalt, chromium, hafnium, niobium, molybdenum, tungsten, tin, gallium, manganese, iron, copper, stainless steel, and nichrome. The electro-resistive heater may be implemented as a metal wire, a metal plate having an electrically conductive track disposed thereon, or a ceramic heating element.
According to one embodiment, the heater 18 and 24 may be an induction heater. For example, the induction heater may include a susceptor that generates heat through a magnetic field. A magnetic field may be generated by an induction coil by alternating current flowing through the induction coil. The magnetic field may pass through the heater, and an eddy current may be generated in the susceptor. The susceptor may be heated based on generation of the eddy current. According to one embodiment, the susceptor may be included in the inner portion (e.g., the medium portion) of the aerosol-generating article. In this case, the susceptor included in the inner portion of the aerosol-generating article may also be heated by the induction coil.
The heater 18 and 24 is not limited to the examples described above, and may include or be replaced with various heating methods, structures, and components for heating the aerosol-generating article and/or the cartridge.
According to one embodiment, the input unit 15 may receive information input from the user. For example, the input unit 15 may include a touch panel, a button, a keypad, a dome switch, a jog wheel, and a jog switch.
According to one embodiment, the memory 17 may be hardware storing various pieces of data processed in the aerosol-generating device 1. The memory 17 may store data processed and to be processed by the controller 12. For example, the memory 17 may include at least one type of storage medium among a flash memory type memory, a hard disk type memory, a multimedia card micro type memory, a card type memory (e.g., SD or XD memory), a random access memory (RAM), a static random access memory (SRAM), a read-only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), a programmable read-only memory (PROM), a magnetic memory, a magnetic disk, and an optical disc. For example, the memory 17 may store data on an operation time of the aerosol-generating device 1, the maximum number of puffs, the current number of puffs, at least one temperature profile, and the user's smoking pattern.
According to one embodiment, the communication unit 16 may include at least one component for communication with other electronic devices (e.g., a portable electronic device). For example, the communication unit 16 may include a Bluetooth communication unit, a Bluetooth low energy (BLE) communication unit, a near-field communication unit, a wireless local area network (WLAN) communication unit, a Zigbee communication unit, an infrared data association (IrDA) communication unit, a Wi-Fi direct (WFD) communication unit, an ultra-wideband (UWB) communication unit, an Ant+ communication unit, a cellular network communication unit, an Internet communication unit, and a computer network (e.g., LAN or WAN) communication unit.
According to one embodiment, the controller 12 may control the overall operation of the aerosol-generating device 1. For example, the controller 12 may include at least one processor. The controller 12 may be implemented as an array of a plurality of logic gates or may be implemented as a combination of a general-purpose microcontroller unit (MCU) (or a microprocessor) and a memory in which a program executable by the MCU is stored. It will be understood by those skilled in the art that the controller may also be implemented as other forms of hardware.
According to one embodiment, the controller 12 may control the supply of power from the power supply 11 to the heater 18 and 24 to control the temperature of the heater 18 and 24. The controller 12 may control the temperature of the heater 18 and 24 and/or power supplied to the heater 18 and 24 based on the temperature of the heater 18 and 24 detected by the temperature sensor (e.g., the sensor unit 13). The controller 12 may control the temperature of the heater 18 and 24 and/or power supplied to the heater 18 and 24 based on the temperature profile and/or the power profile stored in the memory 17.
According to one embodiment, the controller 12 may control a power conversion circuit (not shown) electrically connected to the heater 18 and 24 and the power supply 11 to control power (e.g., voltage and/or current) supplied to the heater 18 and 24. For example, the power conversion circuit may include a DC/DC converter (e.g., a buck converter, a buck-boost converter, a boost converter, or a Zener diode) that converts power to be supplied to the heater 18 and 24 and a DC/AC converter (e.g., an inverter) that converts power to be supplied to the induction coil (not shown). The DC/AC converter may be implemented as a full-bridge circuit or a half-bridge circuit including a plurality of switching elements. For example, the power conversion circuit may include at least one switching element, such as a bipolar junction transistor (BJT) or a field effect transistor (FET).
According to one embodiment, the controller 12 may control the frequency and/or duty ratio of a current pulse input to at least one switching element of the power conversion circuit (not shown) to control the current and/or the voltage supplied to the heater 18 and 24. The duty ratio for the on/off operation of the switching element may correspond to a ratio of the voltage output from the power conversion circuit to the voltage output from the power supply 11.
According to one embodiment, the controller 12 may control power supplied to the heater 18 and 24 using at least one of a pulse width modulation (PWM) scheme or a proportional-integral-differential (PID) scheme. For example, the controller 12 may perform control using the PWM scheme such that a current pulse having a predetermined frequency and a predetermined duty ratio is supplied to the heater 18 and 24. The controller 12 may control the frequency and duty ratio of the current pulse to control power supplied to the heater 18 and 24. For example, the controller 12 may determine, based on the temperature profile, a target temperature to be controlled. The controller 12 may control power supplied to the heater 18 and 24 using the PID scheme, which is a feedback control scheme using a difference value between the temperature of the heater 18 and the target temperature, a value obtained by integrating the difference value with respect to time, and a value obtained by differentiating the difference value with respect to time.
According to one embodiment, the controller 12 may determine, based on the power profile, target power to be controlled. The controller 12 may control power supplied to the heater 18 and 24 so as to correspond to the preset target power over time.
According to one embodiment, the controller 12 may detect power supplied to the heater 18 and 24 to determine the user's puff. In more detail, the controller 12 may control power supplied to the heater 18 and 24 using the proportional-integral-differential (PID) scheme. When the user's puff occurs, temperature drop may temporarily occur in a space into which the aerosol-generating article is inserted (hereinafter referred to as an insertion space) and the heater 18 and 24. Accordingly, the power (or the current) supplied to the heater 18 and 24 may change during control of the power using the PID scheme. The controller 12 may determine the user's puff based on the change in the power controlled.
According to one embodiment, the controller 12 may prevent the heater 18 and 24 from overheating. For example, the controller 12 may control, based on the temperature of the heater 18 and 24 exceeding a preset limit temperature, operation of the power conversion circuit such that the amount of power supplied to the heater 18 and 24 is reduced or the supply of power to the heater 18 and 24 is interrupted.
According to one embodiment, the controller 12 may control charging/discharging of the power supply 11. For example, the controller 12 may check the temperature of the power supply 11 using the temperature sensor (e.g., the sensor unit 13). If the temperature of the power supply 11 is equal to or higher than a first limit temperature, the controller 12 may interrupt charging of the power supply 11. If the temperature of the power supply 11 is equal to or higher than a second limit temperature, the controller 12 may interrupt use of the power stored in the power supply 11 (e.g., discharging). The controller 12 may calculate the remaining amount of the power stored in the power supply 11. For example, the controller 12 may calculate the remaining capacity of the power supply 11 based on a voltage and/or current detection value of the power supply 11.
According to one embodiment, the controller 12 may control the supply of power to the heater 18 and 24 based on a result of the detection by the sensor unit 13.
According to one embodiment, the controller 12 may control the supply of power to the heater 18 and 24 based on insertion and/or removal of the aerosol-generating article into and/or from the insertion space. For example, upon determining that the aerosol-generating article has been inserted into the insertion space using the insertion detection sensor (e.g., the sensor unit 13), the controller 12 may perform control such that power is supplied to the heater 18 and 24. Upon determining that the aerosol-generating article has been removed from the insertion space using the insertion detection sensor (e.g., the sensor unit 13), the controller 12 may interrupt the supply of power to the heater 18 and 24. The controller 12 may determine that the aerosol-generating article has been removed from the insertion space when the temperature of the heater 18 and 24 is equal to or higher than a limit temperature or when the temperature change slope of the heater 18 and 24 is equal to or greater than a preset slope.
According to one embodiment, the controller 12 may control, based on the state of the aerosol-generating article, a power supply time and/or the amount of power supplied to the heater 18 and 24. For example, upon determining that the aerosol-generating article is in an overly moist state using the overly moist state detection sensor (e.g., the sensor unit 13), the controller 12 may increase a time during which power is supplied to the heater 18 and 24 (e.g., a preheating time).
According to one embodiment, the controller 12 may control the supply of power to the heater 18 and 24 based on whether the aerosol-generating article is being reused. For example, upon determining that the aerosol-generating article has already been used, the controller 12 may interrupt the supply of power to the heater 18 and 24.
According to one embodiment, the controller 12 may control the supply of power to the heater 18 and 24 based on whether the cartridge has been coupled and/or removed. For example, upon determining that the cartridge has been removed using the cartridge detection sensor (e.g., the sensor unit 13), the controller 12 may interrupt the supply of power to the heater 18 or 24 or may perform control such that power is not supplied to the heater 18 and 24.
According to one embodiment, the controller 12 may control the supply of power to the heater 18 and 24 based on whether the aerosol-generating substance in the cartridge has been exhausted. For example, upon determining that the temperature of the heater 18 and 24 exceeds a limit temperature during preheating of the heater 18 and 24 (i.e., in the preheating section), the controller 12 may determine that the aerosol-generating substance in the cartridge has been exhausted. Upon determining that the aerosol-generating substance in the cartridge has been exhausted, the controller 12 may interrupt the supply of power to the heater 18 and 24.
According to one embodiment, the controller 12 may control the supply of power to the heater 18 and 24 based on whether use of the cartridge is possible. For example, upon determining, based on data stored in the memory 17, that the current number of puffs is equal to or greater than the maximum number of puffs set for the cartridge, the controller 12 may determine that use of the cartridge is impossible. Alternatively, when a total time period during which the heater 18 and 24 is heated is equal to or longer than a preset maximum time period or when the total amount of power supplied to the heater 18 and 24 is equal to or greater than a preset maximum amount of power, the controller 12 may determine that use of the cartridge is impossible. In this case, the controller 12 may interrupt the supply of power to the heater 18 or 24 or may perform control such that power is not supplied to the heater 18 and 24.
According to one embodiment, the controller 12 may control the supply of power to the heater 18 and 24 based on the user's puff. For example, the controller 12 may determine whether a puff occurs and/or the intensity of a puff using the puff sensor (e.g., the sensor unit 13). When the number of puffs reaches a preset maximum number of puffs and/or when no puff is detected for a preset time period or longer, the controller 12 may interrupt the supply of power to the heater 18 and 24. When a puff is detected, the controller 12 may control the supply of power to the heater 18 and 24.
According to one embodiment, the controller 12 may control the supply of power to the heater 18 and 24 based on whether the aerosol-generating article (or the cartridge) is authentic and/or the type of the aerosol-generating article (or the cartridge). For example, the controller 12 may determine whether the aerosol-generating article is authentic and/or may determine the type of the aerosol-generating article using the cigarette identification sensor (e.g., the sensor unit 13). In an example, upon determining that the aerosol-generating article (or the cartridge) is inauthentic, the controller 12 may interrupt the supply of power to the heater 18 and 24. Upon determining that the aerosol-generating article (or the cartridge) is authentic, the controller 12 may control (e.g., commence) the supply of power to the heater 18 and 24. In another example, the controller 12 may control the supply of power to the heater 18 and 24 differently depending on the type of the aerosol-generating article (or the cartridge). In more detail, upon determining that the aerosol-generating article (or the cartridge) is a first aerosol-generating article (or a first cartridge), the controller 12 may control the temperature of the heater 18 and 24 and/or power based on a first temperature profile (or a first power profile), and upon determining that the aerosol-generating article (or the cartridge) is a second aerosol-generating article (or a second cartridge), the controller 12 may control the temperature of the heater 18 and 24 and/or power based on a second temperature profile (or a second power profile).
According to one embodiment, the controller 12 may control the output unit 14 based on a result of detection by the sensor unit 13. For example, when the number of puffs counted using the puff sensor (e.g., the sensor unit 13) reaches a preset number, the controller 12 may control the output unit 14 to visually, haptically, and/or audibly provide information that operation of the aerosol-generating device 1 will end soon. For example, the controller 12 may control the output unit 14 to visually, haptically, and/or audibly provide information about the temperature of the heater 18 and 24.
According to one embodiment, based on occurrence of a predetermined event, the controller 12 may store a history of the corresponding event in the memory 17 and may update the history. For example, the event may include events performed in the aerosol-generating device 1, such as detection of insertion of the aerosol-generating article, commencement of heating of the aerosol-generating article, detection of puff, termination of puff, detection of overheating of the heater 18 and 24, detection of application of overvoltage to the heater 18 and 24, termination of heating of the aerosol-generating article, on/off operation of the aerosol-generating device 1, commencement of charging of the power supply 11, detection of overcharging of the power supply 11, and termination of charging of the power supply 11. For example, the history of the event may include the occurrence date and time of the event and log data corresponding to the event. For example, when the predetermined event is detection of insertion of the aerosol-generating article, the log data corresponding to the event may include data on a value detected by the insertion detection sensor (e.g., the sensor unit 13). For example, when the predetermined event is detection of overheating of the heater 18 and 24, the log data corresponding to the event may include data on the temperature of the heater 18 and 24, the voltage applied to the heater 18 and 24, and the current flowing through the heater 18 and 24.
According to one embodiment, the controller 12 may control the communication unit 16 to form a communication link with an external device such as a user's mobile terminal.
According to one embodiment, upon receiving data on authentication from an external device via the communication link, the controller 12 may release restriction on use of at least one function (e.g., a heating function) of the aerosol-generating device 1. For example, the data on authentication may include the user's birthday, an identification number uniquely identifying the user, and whether authentication is completed by the user.
According to one embodiment, the controller 12 may transmit data on the state of the aerosol-generating device 1 (e.g., remaining capacity of the power supply 11 and operation mode) to the external device via the communication link. The transmitted data may be output through a display or the like of the external device.
According to one embodiment, upon receiving a request to search for the location of the aerosol-generating device 1 from the external device via the communication link, the controller 12 may control the output unit 14 to perform an operation corresponding to location search. For example, the controller 12 may perform control such that the haptic unit generates vibration or the display outputs objects corresponding to location search and termination of search.
According to one embodiment, upon receiving firmware data from the external device via the communication link, the controller 12 may perform firmware update.
According to one embodiment, the controller 12 may transmit data on a value detected by the at least one sensor unit 13 to an external server (not shown) via the communication link, and may receive, from the server, and store a learning model generated by learning the detected value through machine learning such as deep learning. The controller 12 may perform the operation of determining the user's puff pattern and the operation of generating the temperature profile using the learning model received from the server.
Although not shown in FIG. 1, the aerosol-generating device 1 may further include a power supply protection circuit. The power supply protection circuit may include at least one switching element, and may block an electric path to the power supply 11 in response to overcharging and/or overdischarging of the power supply 11. The aerosol-generating device 1 may further include a connection interface such as a universal serial bus (USB) interface, and may be connected to other external devices through the connection interface to transmit and receive information or charge the power supply 11.
The aerosol-generating article mentioned in the present disclosure may include at least one aerosol-generating rod (e.g., a medium portion) and at least one filter rod. The heater 18 may be disposed to correspond to the at least one aerosol-generating rod, and may be designed differently depending on the arrangement order and/or positions of the aerosol-generating rod and the filter rod. The aerosol-generating rod may contain at least one of nicotine, an aerosol-generating substance, and an additive. For example, the aerosol-generating substance may include glycerin (e.g., vegetable glycerin (VG)) and/or propylene glycol (PG) and may also include various other substances. For example, the additive may include a flavoring agent and/or an organic acid and may also include various other substances. For example, the aerosol-generating rod may include an aerosol-generating substrate (e.g., a sheet) impregnated with a liquid non-tobacco substance (e.g., an aerosol-generating substance and/or nicotine) and/or may contain a solid tobacco substance (e.g., leaf tobacco and reconstituted tobacco). The tobacco substance may be contained in the aerosol-generating rod in various forms, such as shredded tobacco, granules, and powder. According to one embodiment, the additive of the aerosol-generating rod may include an alkaline substance. Based on the alkaline substance, nicotine contained in the tobacco substance in the aerosol-generating rod may have an alkaline pH (e.g., pH 7.0 or higher). In this case, freebase nicotine may be released from the aerosol-generating rod even at a low temperature. According to one embodiment, the aerosol-generating rod may include two or more aerosol-generating rods, each of which may contain a tobacco substance and/or a non-tobacco substance. Meanwhile, although not shown, the at least one aerosol-generating rod and the at least one filter rod may individually and/or integrally be wrapped by at least one wrapper. In the present disclosure, the aerosol-generating article may be referred to as a stick.
The cartridge mentioned in the present disclosure may contain an aerosol-generating substance having any one state among a liquid state, a solid state, a gaseous state, and a gel state. The aerosol-generating substance may include a liquid composition. For example, the liquid composition may be a liquid containing a tobacco-containing substance including a volatile tobacco flavor component or may be a liquid containing a non-tobacco substance. Meanwhile, the cartridge may include a storage part that contains the aerosol-generating substance and/or a liquid delivery part that is impregnated with (contains) the aerosol-generating substance. For example, the liquid delivery part may include a wick formed of, e.g., cotton fiber, ceramic fiber, glass fiber, or porous ceramic. The cartridge heater 24 may be included in the cartridge in a coil-shaped structure surrounding (or wound around) the liquid delivery part or a structure contacting one side of the liquid delivery part. Alternatively, the cartridge heater 24 may be included in the aerosol-generating device 1, which is removable from the cartridge.
FIGS. 2 and 3 are views showing aerosol-generating devices 1 according to embodiments of the present disclosure.
According to one embodiment, the aerosol-generating device 1 may include a housing 10, a power supply 11, a controller 12, a sensor unit 13, and/or a heater 182 and 183 (e.g., the heater 18 in FIG. 1). However, it will be understood by those skilled in the art related to the present embodiment that the components included in the aerosol-generating device 1 are not limited to those shown in FIG. #a or FIG. #b and that some of the components may be omitted or new components may be further included. The aerosol-generating device 1 shown in FIG. 2 may be referred to as an “internal heating-type” aerosol-generating device that heats the inner side of an aerosol-generating article 2. The aerosol-generating device 1 shown in FIG. 3 may be referred to as an “external heating-type” aerosol-generating device that heats the outer side of the aerosol-generating article 2. In the drawings below, a description of configurations identical to those shown in FIG. 1 will be omitted.
According to one embodiment, the housing 10 may provide a space that is open upwardly to allow the aerosol-generating article 2 to be inserted thereinto. In the present disclosure, the space that is open upwardly may be referred to as an insertion space. The insertion space may be formed so as to be depressed in the housing 10 to a predetermined depth so that at least a portion of the aerosol-generating article 2 may be inserted thereinto. The depth of the insertion space may be equal to or greater than the length of a region of the aerosol-generating article 2 in which an aerosol-generating substance and/or a medium is contained. The lower end of the aerosol-generating article 2 may be inserted into the housing 10, and the upper end of the aerosol-generating article 2 may protrude outside the housing 10. A user may inhale an aerosol while holding the externally exposed upper end of the aerosol-generating article 2 in the mouth.
According to one embodiment, the heater 182 and 183 may heat the aerosol-generating article 2.
Referring to FIG. 2, the heater 182 may be an internal heating-type heater.
According to one embodiment, the internal heating-type heater may be elongated upwardly in the space into which the aerosol-generating article 2 is inserted (i.e., the insertion space). For example, as shown in the drawings, the internal heating-type heater may include a rod-shaped or needle-shaped heating element. Alternatively, the internal heating-type heater may include various other heating elements, such as a tubular heating element or a plate-shaped heating element. The internal heating-type heater may be inserted through the lower portion of the aerosol-generating article 2.
According to one embodiment, the internal heating-type heater may include an electro-resistive heater and/or an induction heater.
For example, the electro-resistive heater may include an electro-resistive material, which is provided on the inner side (e.g., in the cavity or on the inner surface) or outer side (e.g., on the outer surface) thereof, and may generate heat as current flows through the electro-resistive material. In this case, the electro-resistive heater may be electrically connected to the power supply 11, and may directly generate heat using current received from the power supply 11. Meanwhile, an induction coil 181 may be omitted.
For example, in the case of an induction heater, the aerosol-generating device 1 may include an induction coil 181 surrounding at least a portion of the internal heating-type heater (e.g., disposed outside the heater so as to correspond to the length of at least a portion of the heater). In this case, a magnetic flux concentrator may be further provided outside the induction coil 181 in order to increase efficiency of induction heating. The induction heater may include a susceptor, and may generate heat based on a magnetic field generated by the induction coil 181. According to one embodiment, the induction heater (e.g., the susceptor) (or a heater module including the same) may be disposed to be removable from the housing 10.
According to one embodiment, the heater 182 may be a multi-heater. The multi-heater may include a first heater and a second heater, and may be inserted into the aerosol-generating article 2. The first heater and the second heater may be disposed side by side in the longitudinal direction. The first heater and the second heater may operate as an electro-resistive heater and/or an induction heater, and may be heated sequentially or simultaneously. In this case, the first heater and the second heater may be disposed at positions corresponding to the positions of two or more aerosol-generating rods in the longitudinal direction, respectively. Alternatively, the first heater and the second heater may be disposed at positions corresponding to the positions of a first portion and a second portion of one aerosol-generating rod in the longitudinal direction, respectively. Meanwhile, if the heater 182 is an induction heater, the aerosol-generating device 1 may include a first induction coil and a second induction coil, and the first induction coil and the second induction coil may be disposed at positions corresponding to the positions of the first heater and the second heater in the longitudinal direction, respectively. Alternatively, the first heater and the second heater may be disposed at positions corresponding to the positions of a first portion and a second portion of one heater 182 in the longitudinal direction, respectively. In addition, three or more heaters and/or three or more induction coils may be included.
According to one embodiment, the susceptor may be disposed on (or included in) the inner side (e.g., the medium portion) of the aerosol-generating article 2. The susceptor included inside the aerosol-generating article 2 may be implemented to be heated based on a magnetic field generated by the induction coil 181.
Referring to FIG. 3, the heater 183 may be an external heating-type heater.
According to one embodiment, the external heating-type heater may be elongated upwardly around the space into which the aerosol-generating article 2 is inserted (i.e., the insertion space). For example, the external heating-type heater may be disposed so as to surround at least a portion of the insertion space. In an example, the external heating-type heater may include a tube shape (e.g., a cylindrical shape) including a cavity formed therein. The external heating-type heater may alternatively include a shape including a cavity formed therein and surrounding the cavity. In this case, the external heating-type heater may be supported by a polyimide film. The heater supported by this film may be referred to as a film heater. The external heating-type heater may be disposed so as to surround at least a portion of the insertion space. The external heating-type heater may heat the outer side of the aerosol-generating article 2 inserted into the cavity.
According to one embodiment, the external heating-type heater may include an electro-resistive heater and/or an induction heater, and a description of configurations identical to those shown in FIG. 2 will be omitted. Meanwhile, in the case of an induction heater, the aerosol-generating device 1 may include an external heating-type heater implemented as a tubular susceptor and may include an induction coil 181 surrounding at least a portion of the external heating-type heater (e.g., disposed outside the heater so as to correspond to the length of at least a portion of the heater). In addition, the induction coil 181 may include a fan coil. Meanwhile, if the external heating-type heater is an electro-resistive heater, heat may be generated through current flow through the tubular electro-resistive heater (e.g., the film heater), and thus a separate induction coil 181 may be omitted. Meanwhile, a thermally insulating material may be disposed outside the external heating-type heater. Accordingly, the amount of heat emitted from the heater 183 in the radially outward direction and released outside the housing 10 may be reduced.
According to one embodiment, the heater 183 may be a multi-heater, and the first heater and the second heater may be disposed side by side in the longitudinal direction so as to surround at least a portion of the insertion space. The first heater and the second heater may operate as an electro-resistive heater and/or an induction heater, and may be heated sequentially or simultaneously. Meanwhile, if the heater 183 is an induction heater, the aerosol-generating device 1 may include a first induction coil and a second induction coil. The first induction coil and the second induction coil may be disposed at positions corresponding to the positions of the first heater and the second heater in the longitudinal direction, respectively. Alternatively, the first heater and the second heater may be disposed at positions corresponding to the positions of a first portion and a second portion of one heater 183 in the longitudinal direction, respectively.
Unlike the configuration shown in FIG. 2 or FIG. 3, both the heater 182 in FIG. 2 and the heater 183 in FIG. 3 may be included in the aerosol-generating device 1. In this case, the heater 182 may heat the inner side of the aerosol-generating article 2, and the heater 183 may heat the outer side of the aerosol-generating article 2.
According to one embodiment, the aerosol-generating device 1 may be provided with an airflow channel through which air flows. For example, the housing 10 may include a structure (e.g., a hole) through which outside air may be introduced into the housing 10. The air introduced into the housing 10 may be introduced into the aerosol-generating article 2 through the lower end (i.e., upstream side) of the aerosol-generating article 2. An aerosol generated based on heating of the aerosol-generating article 2 may be inhaled into the user's oral cavity together with the introduced air through the upper end (i.e., downstream side) of the aerosol-generating article 2.
FIG. 4 is a front perspective view of an aerosol-generating device according to one embodiment of the present disclosure.
Referring to FIG. 4, a body 10 (e.g., the housing 10 in FIGS. 2 and 3) may include side walls 101 and 102 that extend lengthwise, a cover 103 that forms one end of the body 10, a base 104 that forms the other end of the body 10, and a door 110 that opens and close an insertion space 43. The body 10 may have a cylindrical shape that extends in one direction.
The body 10 may include the side walls 101 and 102 that form the outer surface of the body 10. The side walls 101 and 102 may include a curved surface extending in the circumferential direction of the body 10.
The side walls 101 and 102 may include a first side wall 101. The first side wall 101 may extend in the circumferential direction of the body 10. The first side wall 101 may be bent in the circumferential direction of the body 10 and form a space therein. The first side wall 101 may have one side that is opened. The cross-section of the first side wall 101 may have a loop shape with one side that is opened.
The side walls 101 and 102 may include a second side wall 102. The second side wall 102 may extend in the longitudinal direction of the body 10. The second side wall 102 may be coupled to the first side wall 101. The second side wall 102 may be located between both ends of the first side wall 101 in the circumferential direction, and form a surface that is continuous with the first side wall 101. The second side wall 102 may cover one side of the first side wall 101 that is opened laterally.
The body 10 may include the cover 103 that forms one end of the body 10 in the longitudinal direction. The cover 103 may be coupled to one end of the first side wall 101 in the longitudinal direction and one end of the second side wall 102 in the longitudinal direction.
The body 10 may include the door 110. The door 110 may be coupled to the cover 103. The door 110 may open and close the insertion space 43 (see FIGS. 2 and 3) in a sliding manner. A rail 105 may be formed on the cover 103. The door 110 may slide along the rail 105.
The body 10 may include the base 104 that forms the other end of the body 10 in the longitudinal direction. The base 104 may be coupled to the other end of the first side wall 101 in the longitudinal direction and the other end of the second side wall 102 in the longitudinal direction.
A button 106 (e.g., the input unit 15 in FIG. 1) may be provided on the body 10. The button 106 may be inserted into a hole formed in one side of the second side wall 102.
FIG. 5 shows a stick according to one embodiment of the present disclosure.
Referring to FIG. 5, the stick 2 may include an aerosol base portion 510. The stick 2 may include a medium portion 520. The aerosol base portion 510 and the medium portion 520 may be referred to as a tobacco rod. The stick 2 may include a cooling portion 530. The stick 2 may include a filter portion 540. The stick 2 may be referred to an aerosol-generating article 2. The stick 2 may include a wrapper 550 that surrounds the aerosol base portion 510, the medium portion 520, the cooling portion 530 and/or the filter portion 540. In FIG. 5, the wrapper 550 may include individual wrappers that surround the aerosol base portion 510, the medium portion 520, and the filter portion 540, respectively, and/or an outer shell that surrounds the aerosol base portion 510, the medium portion 520, and the filter portion 540, which are surrounded by the individual wrappers, in one piece.
The aerosol base portion 510 may be a portion formed in a preset shape by containing a moisturizer in pulp-based paper. The moisturizer (a base material) contained in the aerosol base portion 510 may include propylene glycol and glycerin. For example, the moisturizer of the aerosol base portion 510 may include propylene glycol and glycerin having a certain weight ratio to the weight of base paper. When the stick 2 is inserted into the aerosol-generating device 1 and is heated to a temperature above a predetermined level by the heater 18, moisturizer vapor may be generated from the aerosol base portion 510.
The medium portion 520 may include at least one of a sheet, a strand, or pipe tobacco formed of tiny bits of a shredded tobacco sheet. The medium portion 520 may be a portion that generates nicotine in order to provide a smoking experience to a user. When the temperature of the medium contained in the medium portion 520 rises to a predetermined temperature or higher, nicotine vapor may be generated from the medium portion 520. When the stick 2 is inserted into the aerosol-generating device 1, at least part of the aerosol base portion 510 and at least part of the medium portion 520 may face the heater 18. For example, a part of the upstream side or the downstream side of the aerosol base portion 510 and a part of the downstream side or the upstream side of the medium portion 520 may face the heater 18.
The length of the part of the medium portion 520 that faces the heater 18 may be greater than the length of the part of the aerosol base portion 510 that faces the heater 18. The length of the part of the aerosol base portion 510 that faces the heater 18 may be greater than or equal to half the overall length of the aerosol base portion 510. The length of the part of the medium portion 520 that faces the heater 18 may be greater than or equal to half the overall length of the medium portion 520.
The part of the aerosol base portion 510 and the part of the medium portion 520 that face the heater 18 may be heated by the heater 18. Because at least part of the aerosol base portion 510 containing the moisturizer is heated by the heater 18, moisturizer vapor may be generated. Because at least part of the medium portion 520 containing the medium is heated by the heater 18, nicotine vapor may be generated. As the stick 2 is disposed so as to vary a ratio of the length of the part of the aerosol base portion 510 that faces the heater 18 to the length of the part of the medium portion 520 that faces the heater 18, a ratio of the amount of moisturizer vapor generated to the amount of nicotine vapor generated may be appropriately adjusted.
In an embodiment, although the stick 2 is inserted into the aerosol-generating device 1, the medium portion 520 may not be directly heated by the heater 18. The medium portion 520 may be indirectly heated from the aerosol base portion 510 and the medium-portion wrapper (or the wrapper) surrounding the medium portion 520 through conduction, convection, and radiation. After the aerosol base portion 510 is heated through the heater 18, the temperature of the medium portion 520 may be indirectly increased.
The cooling portion 530 may be manufactured as a tube filter containing a predetermined weight of plasticizer. The moisturizer vapor and the nicotine vapor generated from the aerosol base portion 510 and the medium portion 520 may be mixed with each other to be aerosolized, and may be cooled while passing through the cooling portion 530. According to an embodiment, the cooling portion 530 may not be surrounded by the individual wrapper, unlike the aerosol base portion 510, the medium portion 520, and the filter portion 540.
The filter portion 540 may be a cellulose acetate filter. Meanwhile, there is no limitation on the shape of the filter portion 540. The filter portion 540 may be a cylindrical-type rod or may be of a tube type including a cavity formed therein. For example, when the filter portion 540 is composed of a plurality of segments, at least one of the plurality of segments may be manufactured in a different shape. The filter portion 540 may be manufactured so as to generate a flavor. In an example, a flavoring agent may be sprayed to the filter portion 540, or a separate fiber coated with a flavoring agent may be inserted into the filter portion 540.
In addition, the filter portion 540 may include at least one capsule. Here, the capsule may perform a function of generating a flavor. For example, the capsule may be a structure that encapsulates a liquid containing a flavoring agent with a film, and may have a spherical or cylindrical shape. However, the disclosure is not limited thereto.
FIG. 6 is a cross-sectional view of the aerosol-generating device according to one embodiment of the present disclosure, seen from one side, and FIG. 7 is a cross-sectional view of the aerosol-generating device according to one embodiment of the present disclosure, seen from above. FIG. 6 is a cross-sectional view of the body taken along line A-A of FIG. 4, and FIG. 7 is a cross-sectional view of the body taken along line B-B of FIG. 4.
Referring to FIGS. 6 and 7, the aerosol-generating device 1 may include at least one of the heater 18, a first sensor 131, or the controller 12.
The insertion space 43 may be provided in the body 10. The insertion space 43 may extend in one direction (for example, in the z-axis direction). The heater 18 may surround the insertion space 43. The heater 18 may have a cylindrical shape having a hollow therein. At least a part of the insertion space 43 may be formed in the heater 18.
The heater 18 may be accommodated in a body casing 111 disposed in the body 10. The body casing 111 within the body 10 may support the body 10. At least a part of the body casing 111 may be coupled to or in contact with the inner surface of the body 10.
The heater 18 may be coupled to heater casings 241 and 242. The heater 18 and the heater casings 241 and 242 may be accommodated in the inner space of the body casing 111. The heater casings 241 and 242 may surround the outside of the heater 18. The heater casings 241 and 242 may include a first heater casing 241 and a second heater casing 242. The first heater casing 241 may surround a part of the side surface of the heater 18. The second heater casing 242 may surround the remainder of the side surface of the heater 18. For example, the first heater casing 241 may surround the upper part of the side surface of the heater 18, and the second heater casing 242 may surround the lower part of the side surface of the heater 18.
The heater 18 may include a susceptor 210 and an electrically conductive track 220. The susceptor 210 may have a cylindrical shape and surround at least a part of the insertion space 43. The electrically conductive track 220 may surround at least a part of the susceptor 210. The electrically conductive track 220 may receive power from a power supply 11 and generate heat. The electrically conductive track 220 may be connected to the power supply 11 through a flexible heater substrate 260. The electrically conductive track 220 may be referred to as a heating element. Heat generated by the electrically conductive track 220 may heat the medium and/or moisturizer of the stick 2 (see FIGS. 2 and 3) inserted into the insertion space 43, thereby generating an aerosol.
The heater 18 may include a support tube 230. The support tube 230 may surround at least a part of the outside of the electrically conductive track 220 and be in close contact with the outside of the electrically conductive track 220 to support the susceptor 220 and the electrically conducive track 220.
The first sensor 131 may be disposed within the body 10. The first sensor 131 may detect insertion and/or removal of the stick 2. For example, the first sensor 131 may be a capacitive sensor. The first sensor 131 may be disposed adjacent to the lower end of the insertion space 43. The first sensor 131 may be disposed to surround at least a portion of the lower part of the heater 18. The first sensor 131 may be disposed at the lower part of the susceptor 210 and/or the electrically conductive track 220 of the heater 18 in the longitudinal direction of the insertion space 43. The first sensor 131 may be spaced apart from the susceptor 210 and/or the electrically conductive track 220 in the longitudinal direction of the insertion space 43.
Accordingly, transfer of heat, generated by the susceptor 210 and the electrically conductive track 220, to the first sensor 131 may be minimized. In addition, accuracy of detection of the stick 2 by the first sensor 131 may be increased.
The stick 2 may be inserted into the insertion space 43. The stick 2 may be inserted up to an engaging protrusion 2421 formed at the lower end of the insertion space 43. The stick 2 may be inserted into the insertion space 43 from one end of the aerosol base portion 510. In the state in which the stick 2 is inserted into the insertion space 43, the aerosol base portion 510, the medium portion 520, the cooling portion 530, and the filter portion 540 may be sequentially arranged in the insertion space 43 from the lower side or the upstream side.
The first sensor 131 may be disposed at a position corresponding to the aerosol base portion 510 of the stick 2 inserted into the insertion space 43, which includes the moisturizer.
If the stick 2 has been exposed to a humid environment or the stick 2 has been used by a user, a designated level or more of moisture may exist in the stick 2. At this time, a relatively largest amount of moisture may exist in the aerosol base portion 510 of the stick 2.
According to one embodiment of the present disclosure, the first sensor 131 may be disposed to correspond to the part of the stick 2 including the moisturizer, thereby accurately detecting an overmoist stick.
The aerosol-generating device 1 may include an heat-insulating member 400. The heat-insulating member 400 may be disposed in the body 10. The heat-insulating member 400 may surround the outside of the heater 18 within the body 10. The heat-insulating member 400 may insulate the heater 18. The heat-insulating member 400 may have an open top. The heat-insulating member 400 may have a bottom formed on the lower end thereof, and a hole may be formed in a part of the bottom. The heat-insulating member 400 may be disposed to surround the side part and the lower part of the heater 18. The heat-insulating member 400 may include two layers. An inner layer and an outer layer may be spaced apart from each other and form a space VS therebetween. The space VS formed by the layers of the heat-insulating member 400 may be sealed from the outside. The space VS formed by the layers of the heat-insulating member 400 may be in a vacuum state. The heat-insulating member 400 may be referred to as a vacuum tube. The heat-insulating member 400 may be formed of a metal material.
Accordingly, transfer of heat generated by the heater 18 to the outer circumferential surface of the body 10 may be minimized by the heat-insulating member 400. Even if the heater 18 is heated to a high temperature, transfer of high temperature heat to the body of a user who holds the body 10 may be prevented by the heat-insulating member 400.
The first sensor 131 may be disposed in the heat-insulating member 400 in the radial direction of the insertion space 43. The first sensor 131 and the insertion space 43 may be disposed in the heat-insulating member 400.
Accordingly, influence on the first sensor 131 by movement of an object outside the heat-insulating member 400 and/or the aerosol-generating device 1, and sensing noise of the first sensor 131 due to an external environment may be eliminated.
Inflow paths P1 and P2 may be formed within the body casing 111. The inflow paths P1 and P2 may communicate with the outside of the body 10 and the insertion space 43. The inflow paths P1 and P2 may communicate with the insertion space 43 through an inflow hole 2424 formed in the second heater casing 242.
The inflow paths P1 and P2 may include a first inflow path P1 and a second inflow path P2. The second inflow path P2 may communicate with the insertion space 43. The second inflow path P2 may extend in a direction intersecting the longitudinal direction of the insertion space 43, at the lower part of the insertion space 43. The first inflow path P1 may communicate with the second inflow path P2. The first inflow path P1 may extend in the longitudinal direction of the insertion space 43 from one end of the second inflow path P2. The first inflow path P1 may communicate with the outside of the body casing 111. Air outside the aerosol-generating device 1 may be introduced into the body 10 through a gap provided in the body 10, pass through the first inflow path P1 and the second inflow path P2, and then flow into the insertion space 43 through the inflow hole 2424. In other words, a direction from the lower part to the upper part of the insertion space 43 may be defined as a direction from an upstream side to a downstream side.
A second sensor 132 may be disposed on one side of the inflow paths P1 and P2. The second sensor 132 may output a signal corresponding to the internal pressure or the internal pressure change of the inflow paths P1 and P2. The second sensor 132 may be referred to as a puff sensor. The puff sensor 132 may output a signal corresponding to a user's puff. The puff sensor 132 may communicate with the inflow paths P1 and P2 and the insertion space 43. The puff sensor 132 may be disposed to face the inflow paths P1 and P2. The puff sensor 132 may be disposed outside the heat-insulating member 400 in the radial direction of the insertion space 43.
The inflow paths P1 and P2 may be disposed adjacent to the heater 18 within the body casing 111. The first inflow path P1 may be disposed in the heater casings 241 and 242. At least a part of the inflow paths P1 and P2 may be disposed inside the heat-insulating member 400. The heat-insulating member 400 may surround at least a part of the outside of the inflow paths P1 and P2.
External air introduced through the inflow paths P1 and P2 may be heated by the heat generated by the heater 18. The external air heated in the inflow paths P1 and P2 may flow into the insertion space 43, and flow to the inside of the stick 2 through one end of the stick 2 accommodated in the insertion space 43.
In this way, the inflow paths P1 and P2 may be disposed in the heat-insulating member 400, thereby enabling the external air flowing into the insertion space 43 to be effectively heated.
The controller 12 may detect an object inserted into the insertion space 43 based on a signal output from the first sensor 131. For example, the controller 12 may determine whether the stick 2 is inserted into or removed from the insertion space 43, the type of the stick 2 inserted into the insertion space 43, etc. based on the signal output from the first sensor 131.
FIG. 8 is a perspective view illustrating the heater and the sensor of the aerosol-generating device according to one embodiment of the present disclosure, and FIG. 9 is a view illustrating the sensor of the aerosol-generating device according to one embodiment of the present disclosure.
Referring to FIGS. 8 and 9, the first sensor 131 may include sensing electrodes 1311 and 1312 and an insulator 1313. The sensing electrodes 1311 and 1312 may include a first electrode 1311 and a second electrode 1312.
The first electrode 1311 may extend in the longitudinal direction of the insertion space 43, and extend along the circumference of the insertion space 43. The first electrode 1311 may be accommodated in a sensor accommodation part 2425 formed outside the second heater casing 242. The sensor accommodation part 2425 may be recessed into the second heater casing 242, and be formed to have a curved surface therein. The first electrode 1311 may surround the curved surface inside the sensor accommodation part 2425 and come into contact with the curved surface. The first electrode 1311 may be bent or have a bent shape to correspond to the shape of the curved shape inside the sensor accommodation part 2425. The first electrode 1311 may be referred to as a first antenna or a first channel.
The second electrode 1312 may have a shape corresponding to the first electrode 1311. The second electrode 1312 may extend in the longitudinal direction of the insertion space 43, and extend along the circumference of the insertion space 43. The second electrode 1312 may be spaced apart from the first electrode 1311 in the radial direction of the insertion space 43. The second electrode 1312 may surround the outside of the first electrode 1311. The second electrode 1312 may be referred to as a second antenna or a second channel.
The first electrode 1311 and the second electrode 1312 may be connected to a sensor driving circuit (not shown). The sensor driving circuit may be a component included in the first sensor 131, or may be provided separately from the first sensor 131 and connected to the first sensor 131. A set voltage may be applied to the first electrode 1311 and the second electrode 1312 by the sensor driving circuit. If the set voltage is applied, current may flow through the first electrode 1311 and the second electrode 1312. The current flowing through the first electrode 1311 and the current flowing through the second electrode 1312 may vary depending on whether an object exists around the first sensor 131, the type of the object existing around the first sensor 131, etc. A difference between the current flowing through the first electrode 1311 and the current flowing through the second electrode 1312 may change in response to the type of the object existing around the first sensor 131.
The insulator 1313 may be disposed between the first electrode 1311 and the second electrode 1312. The inner surface of the insulator 1313 may be in contact with the first electrode 1311, and the outer surface of the insulator 1313 may be in contact with the second electrode 1312. The insulator 1313 may be bent together with the first electrode 1311 and the second electrode 1312, or may have a bent shape.
A sensor cover 250 may be disposed on the outer side of the first sensor 131. The sensor cover 250 may be coupled to the second heater casing 242. The sensor cover 250 may support or fix the first sensor 131 accommodated in the accommodation part of the second heater casing 242 from the outside.
The first electrode 1311 and the second electrode 1312 may include a metal material. For example, the first electrode 1311 and the second electrode 1312 may include copper. However, the material of the sensing electrodes 1311 and 1312 is not limited thereto, and the sensing electrodes 1311 and 1312 may include other metals or metal mixtures having electrical conductivity.
The insulator 1313 may include an insulating material. For example, the insulator 1313 may include polyimide. However, the material of the insulator 1313 is not limited thereto, and the insulator 1313 may include other materials having elasticity, heat resistance, and electrical insulation.
The insulator 1313 may have a thickness T1 within a specific range. For example, the thickness T1 of the insulator 1313 may be 40 to 60 μm. For example, the thickness T1 of the insulator 1313 may be 45 to 55 μm.
If the thickness T1 of the insulator 1313 is less than 40 μm, even though a moisture content included in an object located adjacent to the first sensor 131 changes, a change in the difference between the current flowing through the first electrode 1311 and the current flowing through the second electrode 1312 may be small. In other words, the state of the object located adjacent to the first sensor 131 may not be accurately detected from the difference between the current flowing through the first electrode 1311 and the current flowing through the second electrode 1312.
If the thickness T1 of the insulator 1313 is greater than 60 μm, sensitivity of the first sensor 131 may be lowered. In other words, insertion and/or removal of the surrounding object may not be accurately detected by the first sensor 131.
The characteristics of the first sensor 131 depending on the thickness of the insulator 113 will be described in detail later with reference to FIGS. 10 to 13.
FIG. 10 is a flowchart illustrating stick insertion detection and type identification control of the aerosol-generating device according to one embodiment of the present disclosure, and FIGS. 11 to 13 are graphs representing results of sensing of overmoist sticks depending on the thickness of an insulator of the sensor of the aerosol-generating device according to one embodiment of the present disclosure.
Referring to FIG. 10, the controller 12 may determine whether a stick 2 is inserted into the insertion space 43 and the type of the inserted stick 2 based on a signal output from the first sensor 131.
The controller 12 may activate the first sensor 131 (S1010). The controller 12 may activate the first sensor 131 by controlling a voltage for driving to be applied to the first sensor 131 or controlling a signal for activating the first sensor 131 to be applied thereto.
The controller 12 may receive a signal output from the first sensor 131 (S1020). The signal output from the first sensor 131 may include a first output corresponding to a current flowing through the first electrode 1311 and a second output corresponding to a current flowing through the second electrode 1312.
The controller 12 may determine a difference between the first output and the second output based on the signal output from the first sensor 131. The controller 12 may compare the determined output difference with a first threshold Th1.
The controller 12 may determine that the stick 2 is not inserted into the insertion space 43 (S1040), if the determined output difference is less than the first threshold Th1 (“Y” in S1030). Here, the first threshold Th1 may correspond to a value determined based on statistics obtained by accumulating signals output from the first sensor 131 when the stick 2 used in the aerosol-generating device 1 is inserted into the insertion space 43 through experiments, etc. For example, the first threshold Th1 may be a value corresponding to a raw count signal output from the first sensor 131, and be a value between 5000 and 6000.
The controller 12 may determine that the stick 2 is inserted into the insertion space 43 and then determine the overmoist state of the inserted stick 2, if the determined output difference is greater than or equal to the first threshold Th1 (“N” in S1030). The controller 12 may compare the determined output difference with a second threshold Th2 (S1050). Here, the second threshold Th2 may correspond to a value determined based on statistics obtained by accumulating signals output from the first sensor 131 through experiments, etc., so as to distinguish whether the stick 2 inserted into the insertion space 43 is a normal stick or an overmoist stick. The second threshold Th2 may be a value located at the boundary between signals output from the first sensor 131 when a plurality of normal sticks is inserted and signals output from the first sensor 131 when a plurality of overmoist sticks are inserted. For example, the second threshold Th2 may be a value corresponding to a raw count signal output from the first sensor 131, and be a value between 7500 and 7900.
Sticks 2 may be broadly divided into first sticks 2A and second sticks 2B. The moisture content inside the sticks 2 may vary depending on the surrounding environment, the condition of the sticks 2, and other factors. Based on the moisture content inside, the sticks 2 may be classified as either the first sticks 2A or the second sticks 2B. The first stick 2A may include less than a designated percentage of moisture, and be referred to a non-overmoist stick or a normal stick. The second stick 2B may include the designated percentage or more of moisture, and be referred to an overmoist stick. For example, the first stick 2A may be defined as a stick in which the medium portion 520 includes less than about 15 wt % of moisture with respect to the total weight of the medium portion 520, or a stick in which the aerosol base portion 510 includes less than about 15 wt % of moisture with respect to the total weight of the aerosol base portion 510. For example, the second stick 2B may be defined as a stick in which the medium portion 520 includes about 15 wt % or more of moisture with respect to the total weight of the medium portion 520, or a stick in which the aerosol base portion 510 includes about 15 wt % or more of moisture with respect to the total weight of the aerosol base portion 510. However, the criterion for distinguishing between the first stick 2A and the second stick 2B is not limited thereto, and may vary depending on the type of the aerosol-generating device 1 or the type of the stick 2.
The controller 12 may determine that the first stick 2A is inserted into the insertion space 43 (S1060), if the determined output difference is less than the second threshold Th2 (“Y” in S1050). The controller 12 may set a heating profile or a power profile based on insertion of the first stick 2A into the insertion space 43. The controller 12 may control power to be supplied to the heater 18 based on the set profile.
The controller 12 may determine that the second stick 2A is inserted into the insertion space 43 (S1070), if the determined output difference is greater than or equal to the second threshold Th2 (“N” in S1050). The controller 12 may set a corresponding heating profile or power profile based on insertion of the second stick 2B into the insertion space 43. The controller 12 may control power to be supplied to the heater 18 based on the set profile. Alternatively, the controller 12 may control power supplied to the heater 18 to be cut off based on insertion of the second stick 2B into the insertion space 43.
Accordingly, the power supplied to the heater 18 may be controlled differently or the power supplied to the heater 18 may be cut off depending on the overmoist state of the stick 2 inserted into the insertion space 43, thereby being capable of not heating the overmoist stack 2B or appropriately heating the overmoist stick 2B with a different profile from the normal stick 2A.
FIG. 11 shows results of sensing of overmoist sticks if the thickness of the insulator is 50 μm. In FIG. 11, ovals represent differences between first outputs and second outputs when first sticks 2A are inserted, and squares represent differences between first outputs and second outputs when second sticks 2B are inserted.
Referring to FIG. 11 together with FIG. 10, if the thickness of the insulator 1313 of the first sensor is 50 μm, when the first sticks 2A are inserted, the differences between the first outputs and the second outputs are distributed between the minimum value of 6200 and the maximum value of 7300, and have an average avg1 or median of about 6800. In contrast, it may be confirmed that, when the second sticks 2B are inserted, the differences between the first outputs and the second outputs are distributed between the minimum value of 7950 and the maximum value of 9400, and have an average avg2 or median of about 8650.
In this case, the maximum value Ns_max of the differences between the first outputs and the second outputs when the first sticks 2A are inserted, and the minimum value Hs_min of the differences between the first outputs and the second outputs when the second sticks 2B are inserted has a gap G1 of about 650.
According to one embodiment of the present disclosure the second threshold Th2 may correspond to a range of 86 to 92% of the average avg2 of the differences corresponding to the second stick 2B. The second threshold Th2 may be a value corresponding to about 91% of the average avg2 of the differences corresponding to the second stick 2B. The second threshold Th2 may correspond to a range of 110 to 116% of the average avg1 of the differences corresponding to the first stick 2A. The second threshold Th2 may be a value corresponding to about 116% of the average avg1 of the differences corresponding to the first stick 2A. The second threshold Th2 may be a value that is greater than the maximum value Ns_max of the differences corresponding to the first stick 2A by about 7% or more.
For example, the second threshold Th2 may be a value between 7500 and 7900. For example, the second threshold Th2 may be 7900.
FIG. 12 shows results of sensing of overmoist sticks if the thickness of the insulator is 37.5 μm, and FIG. 13 shows results of sensing of overmoist sticks if the thickness of the insulator is 25 μm. In FIGS. 12 and 13, ovals represent differences between first outputs and second outputs when first sticks 2A are inserted, and squares represent differences between first outputs and second outputs when second sticks 2B are inserted.
Referring to FIGS. 12 and 13 together with FIG. 11, if the thickness of the insulator 1313 of the first sensor is 37.5 μm, when the first sticks 2A are inserted, the differences between the first outputs and the second outputs are distributed between the minimum value of 6500 and the maximum value of 7450, and have an average or median of about 7000. In contrast, it may be confirmed that, when the second sticks 2B are inserted, the differences between the first outputs and the second outputs are distributed between the minimum value of 7600 and the maximum value of 9650, and have an average or median of about 8650.
If the thickness of the insulator 1313 of the first sensor is 25 μm, when the first sticks 2A are inserted, the differences between the first outputs and the second outputs are distributed between the minimum value of 6500 and the maximum value of 8450, and have an average or median of about 7500. In contrast, it may be confirmed that, when the second sticks 2B are inserted, the differences between the first outputs and the second outputs are distributed between the minimum value of 8050 and the maximum value of 10550, and have an average or median of about 9300.
If the thickness of the insulator 1313 of the first sensor is 37.5 μm, the maximum value Ns_max of the differences between the first outputs and the second outputs when the first sticks 2A are inserted, and the minimum value Hs_min of the differences between the first outputs and the second outputs when the second sticks 2B are inserted has a gap G1 of about 150. If the thickness of the insulator 1313 of the first sensor is 25 μm, the maximum value Ns_max of the differences between the first outputs and the second outputs when the first sticks 2A are inserted, and the minimum value Hs_min of the differences between the first outputs and the second outputs when the second sticks 2B are inserted has a gap G1 of about −400.
If the thickness of the insulator 1313 of the first sensor is 37.5 μm, the output data when the first sticks 2A are inserted and the output data when the second sticks 2B are inserted are separated from each other, but the gap therebetween is very small, such as about 150, and therefore, it may be difficult to accurately detect the first sticks 2A and the second sticks 2B even if the second threshold Th2 is set to be within the gap G1. In addition, if the thickness of the insulator 1313 of the first sensor is 25 μm, the output data when the first sticks 2A are inserted and the output data when the second sticks 2B are inserted are not separated from each other, and therefore, it is impossible to detect the first sticks 2A and the second sticks 2B.
As such, according to one embodiment of the present disclosure, the insulator 1313 of the first sensor 131 may have a thickness in the range of 40 to 60 μm, or a thickness in the range of 45 to 55 μm, thereby being capable of minimizing interference between the electrodes provided in the sensor and accurately distinguishing between an overmoist stick and a normal stick.
As described above, according to at least one of the embodiments of the present disclosure, an insulator provided in a capacitive sensor may have a thickness within a specific range, thereby being capable of minimizing interference between electrodes provided in the sensor and accurately distinguishing between an overmoist stick and a normal stick.
According to at least one of the embodiments of the present disclosure, accuracy of stick sensing may be increased by detecting an object based on a difference between current values of two electrodes provided in a capacitive sensor.
According to at least one of the embodiments of the present disclosure, a capacitive sensor may be configured to be disposed to correspond to a part of a stick including a moisturizer, thereby being capable of accurately detecting an overmoist stick.
According to at least one of the embodiments of the present disclosure, a capacitive sensor may be configured to be disposed in within an heat-insulating member, thereby being capable of eliminating sensing noise caused by an external environment.
Referring to FIGS. 1 to 13, an aerosol-generating device 1 according to one aspect of the present disclosures may include a body 10 providing an insertion space 43 extending lengthwise, and a sensor 131 disposed adjacent to the insertion space 43 to detect an object inserted into the insertion space 43, the sensor 131 may include sensing electrodes 1311 and 1312, and an insulator 1313 supporting the sensing electrodes 1311 and 1312, and a thickness of the insulator 1313 may be 40 to 60 μm.
In addition, according to another aspect of the present disclosure, the thickness of the insulator 1313 may be 45 to 55 μm.
In addition, according to another aspect of the present disclosure, the sensing electrodes 1311 and 1312 may include a first electrode 1311 extending in a longitudinal direction of the insertion space 43, and a second electrode 1312 extending in a longitudinal direction of the insertion space 43 and spaced apart from the first electrode 1311 in a radial direction of the insertion direction 43, and the insulator 1313 may be disposed between the first electrode 1311 and the second electrode 1312.
In addition, according to another aspect of the present disclosure, the aerosol-generating device 1 may further include a controller 12 configured to detect the object inserted into the insertion space 43 based on a difference between a first output corresponding to a current flowing through the first electrode 1311 and a second output corresponding to a current flowing through the second electrode 1312.
In addition, according to another aspect of the present disclosure, the controller 12 may be configured to compare the difference with a first threshold Th1, and determine that a stick 2 is inserted into the insertion space 43 based on the difference being greater than or equal to the first threshold Th1.
In addition, according to another aspect of the present disclosure, the stick 2 may include a first stick 2A containing less than a designated percentage of moisture or a second stick 2B containing the designated percentage or more of moisture, and the controller 12 may be configured to compare the difference with a second threshold Th2 greater than the first threshold Th1, and determine that the second stick 2B is inserted into the insertion space 43 based on the difference being greater than or equal to the second threshold Th2.
In addition, according to another aspect of the present disclosure, the second threshold Th2 may correspond to a range of 86 to 92% of an average of differences between the first output and the second output when the second stick 2B is inserted into the insertion space.
In addition, according to another aspect of the present disclosure, the second threshold Th2 may correspond to a range of 110 to 116% of an average of differences between the first output and the second output when the first stick 2A is inserted into the insertion space.
In addition, according to another aspect of the present disclosure, the second threshold Th2 is set to be greater by 7% or more than a maximum value of difference between the first output and the second output when the first stick 2A is inserted into the insertion space.
In addition, according to another aspect of the present disclosure, the sensor 131 may be disposed at a position corresponding to an aerosol base portion 510 of the stick 2 inserted into the insertion space 43, including a moisturizer.
In addition, according to another aspect of the present disclosure, the aerosol-generating device may further include a heater 18 surrounding at least a part of the insertion space 43 and configured to heat the insertion space 43, and an heat-insulating member 400 surrounding at least a part of the insertion space 43 and the heater 18, and the sensor 131 may be disposed inner side of the heat-insulating member 400 in a radial direction of the insertion space 43.
In addition, according to another aspect of the present disclosure, the sensing electrodes 1311 and 1312 may include copper, and the insulator 1313 may include polyimide.
Certain embodiments or other embodiments of the disclosure described above are not mutually exclusive or distinct from each other. Any or all elements of the embodiments of the disclosure described above may be used in combination with each other or combined with each other in configuration or function.
For example, a configuration “A” described in one embodiment of the disclosure and the drawings and a configuration “B” described in another embodiment of the disclosure and the drawings may be combined with each other. Namely, although the combination between the configurations is not directly described, the combination is possible except in the case where it is described that the combination is impossible.
The above detailed description should not be construed as restrictive in all respects but should be considered as illustrative. The scope of the present disclosure should be determined by reasonable interpretation of the appended claims, and all changes within the equivalent scope of the present disclosure are embraced within the scope of the present disclosure.
1. An aerosol-generating device comprising:
a body providing an insertion space extending lengthwise; and
a sensor disposed adjacent to the insertion space to detect an object inserted into the insertion space,
wherein the sensor comprises:
sensing electrodes; and
an insulator supporting the sensing electrodes,
wherein a thickness of the insulator is 40 to 60 μm.
2. The aerosol-generating device according to claim 1, wherein the thickness of the insulator is 45 to 55 μm.
3. The aerosol-generating device according to claim 1, wherein:
the sensing electrodes comprise:
a first electrode extending in a longitudinal direction of the insertion space; and
a second electrode extending in a longitudinal direction of the insertion space and spaced apart from the first electrode in a radial direction of the insertion direction,
wherein the insulator is disposed between the first electrode and the second electrode.
4. The aerosol-generating device according to claim 3, further comprising a controller configured to detect the object inserted into the insertion space based on a difference between a first output corresponding to a current flowing through the first electrode and a second output corresponding to a current flowing through the second electrode.
5. The aerosol-generating device according to claim 4, wherein the controller is configured to:
compare the difference with a first threshold; and
determine that a stick is inserted into the insertion space based on the difference being greater than or equal to the first threshold.
6. The aerosol-generating device according to claim 5, wherein:
the stick comprises a first stick containing less than a designated percentage of moisture or a second stick containing the designated percentage or more of moisture; and
the controller is configured to:
compare the difference with a second threshold greater than the first threshold; and
determine that the second stick is inserted into the insertion space based on the difference being greater than or equal to the second threshold.
7. The aerosol-generating device according to claim 6, wherein the second threshold corresponds to a range of 86 to 92% of an average of differences between the first output and the second output when the second stick is inserted into the insertion space.
8. The aerosol-generating device according to claim 6, wherein the second threshold corresponds to a range of 110 to 116% of an average of differences between the first output and the second output when the first stick is inserted into the insertion space.
9. The aerosol-generating device according to claim 6, wherein the second threshold is set to be greater by 7% or more than a maximum value of difference between the first output and the second output when the first stick is inserted into the insertion space.
10. The aerosol-generating device according to claim 1, wherein the sensor is disposed at a position corresponding to an aerosol base portion of the stick inserted into the insertion space, the aerosol base portion comprising a moisturizer.
11. The aerosol-generating device according to claim 1, further comprising:
a heater surrounding at least a part of the insertion space and configured to heat the insertion space; and
a heat-insulating member surrounding at least a part of the insertion space and the heater,
wherein the sensor is disposed inner side of the heat-insulating member in a radial direction of the insertion space.
12. The aerosol-generating device according to claim 1, wherein:
the sensing electrodes comprise copper; and
the insulator comprises polyimide.