US20260035915A1
2026-02-05
18/795,077
2024-08-05
Smart Summary: A new building system uses robotic technology to design and construct houses and other structures. It features special panels called LunarPanels, which have tube frames that hold various systems like water, electricity, and air. Robots can move and install these panels in the right places to create a complete building. The panels connect easily to each other, making the construction process fast and efficient. This approach allows for a smart and organized way to build modern structures. 🚀 TL;DR
A system and method is provided for designing and constructing a building or structure using a modular robotic building system and smart panels, referred to herein as LunarPanels, having tube frames. The system may employ a robot that can move and install interconnected modular LunarPanels, thereby installing the panels in the correct position within a design. Each LunarPanel and tube frames will accommodate many interconnected systems (subsystems) within it through its internal infrastructure to enable and transport things like water, light, electricity, air, sewage, steam, heat, audio/sound, gas, oil, refrigerant, computer networking and data. By interconnecting the LunarPanels together, preferably robotically, one can efficiently and quickly create a finished building or structure.
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E04C2/521 » CPC main
Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
E04C2/38 » CPC further
Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
E04C2002/004 » CPC further
Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels; Mechanical features of panels Panels with profiled edges, e.g. stepped, serrated
E04C2/52 IPC
Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
E04C2/00 IPC
Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
The present invention relates to a modular robotic building system for building houses and structures using smart panels for green buildings, smart buildings, cities, ships and smart space stations, to name a few, using robots and/or self-assembling systems.
Green building, also referred to as sustainable building or green construction, encompasses both the structure itself and the implementation of environmentally responsible and resource-efficient processes throughout its entire life cycle. This includes planning, design, construction, operation, maintenance, renovation, and demolition.
Typically, achieving green building standards requires close collaboration among contractors, architects, engineers, and clients at every stage of the project. The present invention aims to streamline the green building process and reduce this needed collaboration, expanding and complementing traditional building design considerations such as economy, utility, durability, and comfort. Green building practices prioritize maximum resource conservation, including energy, land, water, and materials, throughout the building's life cycle. This approach contributes to environmental protection, reduces pollution, promotes healthy and comfortable spaces, and fosters harmony with nature. Green building technology disclosed here emphasizes low consumption, high efficiency, cost-effectiveness, environmental sustainability, integration, and optimization.
As our country is proposing major investments in infrastructure, including the upgrading of buildings to be more energy-efficient, this poses a great opportunity for new inventions and systems. The primary focus is 100% clean, renewable energy sources such as wind, solar, and geothermal power to be used and part of this transition involves making buildings, homes or any structures more energy-efficient, making the present invention opportune.
The present invention relates to a modular robotic building system for building houses and structures using smart panels for green buildings, smart buildings, cities, ships and smart space stations, to name a few, using robots and/or self-assembling systems. In particular, described herein is a modular robotic building system that either employs a robot that can move (independently or traversing the rails and structure of the disclosed LunarPanel modules) and install interconnected modular smart panels called LunarPanels where the robot (or multiple robots) can move the LunarPanels and interconnect them and install them.
In one embodiment, each modular smart panel has the ability to install itself in the correct position within a design, as it has the electrical, mechanical and other needed systems and instructions (based on a computer system program or manually controlled) to do so in unison (or other method) with other LunarPanels. Smaller parts of the overall structures can be finished (and enclosed) and be livable while the larger building or structure(s) are being built out. Enclosed structures using the technology disclosed can be added on to other structures already existing as well in another embodiment.
Each LunarPanel and Tube Frames will accommodate many interconnected systems (call them the Subsystems) within it through its internal infrastructure to enable and transport things like water, light, electricity, air, sewage, steam, heat, audio/sound, gas, oil, refrigerant, computer networking and data for example or any other element, substance, material or entity thereby enabling and extending them throughout the entire structure. By robotically interconnecting the LunarPanels together (one robot or many robots working together or by using some other method), one can efficiently and quickly create a finished structure.
When the LunarPanels are connected, so too will their subsystems be connected, thereby extending the subsystems (their functionality and the entities they are transporting or connecting) throughout the entire structure. A more complete understanding of a modular robotic building system will be afforded to those skilled in the art, as well as a realization of additional advantages and objects thereof, by a consideration of the following detailed description of the preferred embodiment. Reference will be made to the appended sheets of drawings, which will first be described briefly.
FIGS. 1-8 depict interlocking aspects of a LunarPanel in accordance with one embodiment of the present invention;
FIGS. 9 and 10 illustrate LunarPanels with snap-on facades for one and two sides, respectively;
FIG. 11 illustrates a multi-story structure showing selective smart glass turned on to allow for a greenhouse effect in accordance with one embodiment of the present invention;
FIGS. 12 and 13 depicts robotic arms and how they can be used in assembling LunarPanels in accordance with one embodiment of the present invention;
FIGS. 14 and 15 provides exemplary views of a two-side tube frame of a LunarPanel in accordance with one embodiment of the present invention;
FIG. 16 illustrates an exemplary LunarPanel floor in accordance with one embodiment of the present invention;
FIG. 17 illustrates an exemplary LunarPanel floor and wall (connected) in accordance with one embodiment of the present invention;
FIG. 18 illustrates a single tube aspect of a LunarPanel in accordance with one embodiment of the present invention;
FIGS. 19-21 illustrate exemplary 10×10 LunarPanel buildings in accordance with certain embodiments of the present invention;
FIGS. 22 and 23 illustrate subsystem aspects of a LunarPanel in accordance with one embodiment of the present invention;
FIG. 24 depicts how smart glass can be used together with LunarPanels to provide privacy, sun protection, etc., in accordance with one embodiment of the present invention;
FIG. 25 illustrates further use of robotic arms in assembling LunarPanels in a accordance with one embodiment of the present invention;
FIG. 26 illustrates how appliances, fixtures, etc., can be connected to subsystems of LunarPanel structure in accordance with one embodiment of the present invention;
FIG. 27 illustrates use of solar panels and wind turbines to power a LunarPower structure in accordance with one embodiment of the present invention;
FIG. 28 illustrates interlocking aspects of LunarPanels in accordance with one embodiment of the present invention;
FIG. 29 illustrate subsystem aspects of a LunarPanel in accordance with one embodiment of the present invention;
FIG. 30 illustrates a water subsystem of a LunarPanel in accordance with one embodiment of the present invention;
FIGS. 31 and 32 illustrate interlocking aspects of LunarPanels in accordance with one embodiment of the present invention;
FIGS. 33-35 illustrate water subsystem aspects of a LunarPanel in accordance with one embodiment of the present invention; and
FIG. 36 illustrates interlocking aspects of a LunarPanel in accordance with one embodiment of the present invention.
The present invention relates to a modular robotic building system for building houses and structures using smart panels for green buildings, smart buildings, cities, ships and smart space stations, to name a few, using robots and/or self-assembling systems. Described herein are details of the present invention, provided under appropriate headings. It should be appreciated that the headings are for convenience only and are not limitations, and embodiments that use only portions disclosed herein (e.g., portions disclosed under one or more heading) are within the spirit and scope of the present invention.
Described herein are smart panels, referred to as LunarPanels. In addition to the LunarPanels having an interconnecting and interlocking system for the structure being built using the LunarPanels to accommodate the load bearing (considering both dead load and live load), the Subsystems inside or embedded within the LunarPanels or the LunarPanel Tubes will also have an interlocking system that also connects the internal Subsystems when the LunarPanels interlock and connect to other LunarPanels' subsystems delivering the functionality of the subsystems throughout the structure. Using these interlocking systems (or another system incorporating magnets to connect interlocking parts) appliances and fixtures can be attached to the LunarPanels to access the substances that are part of the functionality of the subsystems as well.
Adaptors can also be created so traditional fixtures, appliances or other objects can easily interface with the current system. In addition, solenoids can be used to start and stop the flow of the elements or substances using valves, actuators or other mechanisms or to lock and unlock the LunarPanels from one another. A manual system of lock and key can also be deployed as a backup in case the electronic system fails.
A solenoid is a type of electromechanical device that converts electrical energy into linear motion or mechanical force. It consists of a coil of wire wrapped around a magnetic core. When an electric current flows through the coil, a magnetic field is generated, causing a plunger or an armature within the solenoid to move. This movement can be used to actuate switches, valves, or other mechanical components within the subsystems of the LunarPanels (to start and stop the flow of substances, in one embodiment), making solenoids useful in various applications described within this invention. Solenoids are commonly employed to control the flow of fluids or gasses, lock or unlock mechanisms, or engage and disengage components described here. Often, they will be connected to a controller so they can be operated by a computer system within the building structures or remotely via a computer and network. The valve will be caused to open and close allowing the substances or element (fluid, gas, or anything etc. . . . ) to flow between interconnected subsystems or used for some other function. This switch, along with other possible sensors (temperature, pressure, proximity, light, humidity, motion, accelerometer, gyroscopic, magnetic, gas, laser, LIDAR, touch, infrared, ultrasonic, pH, moisture, force, Hall effect, color, current, voltage, sound, optical, speed, position, tilt, flame, vibration, smoke, image, camera, or any entity, material, substance, etc. . . . ) or systems can report their data back to an artificial intelligence computer system to continuously analyze the data in a unstructured way or against a known model to find patterns or indicators that are useful to refine the systems functionality and make it more efficient with feedback or new implementation through the connected computer system.
Various features of LunarPanels in accordance with preferred embodiments of the present invention are shown in FIGS. 1-4, with FIG. 1 showing an interlocking LunarPanel with left and right locking system of tail and tail socket with a hollow area within the frame for subsystems to connect and create an airtight structure. FIG. 2 illustrates a multi-sided interlocking LunarPanel that can accept an interlocking panel on any side as shown. Similarly, the subsystems installed within any tube can have the same interlocking system that matches the design such that when the LunarPanels interlock, so do the installed subsystems.
FIG. 3 illustrates a LunarPanel having subsystem tubing (A) inserted into LunarPanel tubing (B) where subsystem tubing (A) has its own hollow area (C) for holding or transporting (elements, materials, gasses, fiber optics, air, coolant, water, sewage or anything else, etc. . . . ) for the function of the subsystem. As shown in FIG. 4, when the subsystem tubing is inserted into the LunarPanel tubing the interlocking system in the LunarPanel tubing will be the same shape as the interlocking system in the subsystem tubing so the surfaces of both are flush, aligned, working together, joined as one shape to create a locking system where the first LunarPanel tubing and the first subsystem tubing (one embedded in another) can interlock with a second LunarPanel tubing and second subsystem tubing. Other interlocking system designs can be used as well in other embodiments using other techniques and designs described herein or are state of the art or known within the industry.
As shown in FIG. 5, a first LunarPanel subsystem tubing is inserted into first LunarPanel tubing where the shape of the first subsystem tubing adds to the first LunarPanel's shape interlocking system (100), such that a second LunarPanel and a second LunarPanel subsystem tubing (with Its own interlocking system) can Interlock with a first LunarPanel subsystem and first LunarPanel.
As shown in FIG. 6, a first LunarPanel subsystem tubing (D) inserted into first LunarPanel tubing (E) where the shape of the first subsystem tubing (D) adds to the first LunarPanel's (E) shape interlocking system (110) such that a second LunarPanel (A) and a second LunarPanel subsystem tubing (with Its own interlocking system (B)) can interlock with a first LunarPanel subsystem tubing (D) and first LunarPanel (E). This process of inserting (or embedding in another embodiment) an interlocking subsystem with its own tubing into another interlocking tubing can apply to any surface, facet or shape and can be created with any number of embedded interlocking systems (for example, a first in a second, a second in a third, etc. . . . ).
In addition, using this system one or more interlocking subsystems and their tubing can also sit adjacent to each other within one tubing system. Interlocking systems can also connect to the outside of the LunarPanels, in another embodiment, instead of going within the tubing LunarPanels, thereby adding to the structure. In this way other objects such as appliances or fixtures can be added to the LunarPanels and the structures they build and tap into the subsystems of them LunarPanels and access or integrate with them for example, water, air, gas, heat, etc. . . . Interlocking systems can also connect to the outside of the LunarPanels, in another embodiment, to add a facade to the LunarPanels instead of using the snap-on technique.
As shown in FIG. 7, another embodiment of the invention, an interlocking piece is created from the face of the LunarPanel. In this way, any number of multiple interlocking pieces can be used to create a LunarPanel. This is beneficial as multiple interlocking pieces can be used to build larger structures as well as access internal parts of the structure when needed. For example, if one needed to access a subsystem within the LunarPanel that is embedded within the tubing of the LunarPanel, after a complete structure is built, having an interlocking piece as shown above that can be removed from the LunarPanel will allow the access to the subsystem as shown without the need to deconstruct the entire structure to access one subsystem. This concept can be applied to any LunarPanel in any shape or form to build larger structures from smaller interlocking pieces and make difficult to access parts accessible through the proper placement of the interlocking systems without the need to deconstruct and reconstruct the total structure to get to one area of subsystem.
This would be advantageous in a structure where one subsystem is broken or in need of upgrade. In addition, because many of the interconnecting areas where one LunarPanel meets another have actuators, solenoids, plugs or other mechanisms that start and stop the flow of the subsystem's substance or material, the flow of these substances or materials can be stopped and started while an access area is being worked on or repaired. In addition, specially shaped interlocking pieces can be removed from the face or other area of a LunarPanel to allow access to appliances and fixtures in one embodiment of many possible embodiments to access or tap into the subsystems. For example, a sink, toilet or shower head can tap into the subsystem gaining access through a removable interlocking piece. In another embodiment this can be done through a plug, manually or other way of connecting an appliance, fixture or any other object to a system known by a person of ordinary skill in the art.
FIG. 8 illustrates an interconnectable steel beam (or other material) initiated by actuator or other mechanism to reinforce structure by protruding from one LunarPanel tube and inserted into another LunarPanel tube. Alternatively, steel beams of varying lengths can be inserted manually into the tubing of multiple LunarPanels. In another embodiment of the invention, mobile steel beams or segments can travel through the subsystem from one area to the other to strengthen different zones or areas of the structure.
Another example, an electrical system of wires that travel through the tubes of the LunarPanels that are the electrical subsystem could have interlocking plugs and receptacles (on either end of the electrical subsystem embedded within the LunarPanel and tubes) to maintain and extend the specified subsystem. In this way, when the LunarPanels are interconnected and interlocked to build the structure being built, so too will the subsystems be interconnected and interlocked thereby building the needed structure of the subsystems. One can imagine how powerful this could be as once the structure is complete by assembling, arranging, interlocking and interconnecting the LunarPanels as needed so too will all the subsystems be built; eliminating the need for the skilled professionals who specializes in installing, repairing, and maintaining the subsystems, in this case the electrician.
Each tubing can house one or multiple subsystems. Along the surface of the LunarPanels (or other spots) will be sockets or other structures that can be opened, closed, accessed and used for their intended purpose to access the materials, substances, elements, etc. . . . of the subsystems. For example, if an electrical subsystem within the LunarPanels houses the wiring system for the electrical subsystem the surfaces of the LunarPanels will accommodate access to (a) service entrance, where the electrical power from the utility company enters the house or structure (usually consisting of a weatherhead, meter box, and main electrical panel), (b) outlets and switches (electrical outlets and switches are connected to the wiring and provide access to electricity for plugging in devices or controlling lighting), and/or (c) grounding system (the grounding system ensures safety by providing a path for electrical faults or surges to safely dissipate into the ground; typically including grounding wires, grounding rods, and grounding connections at outlets and electrical panels).
Among the many techniques LunarPanels will use to create heated air for the structures are an electric resistance heating subsystem to warm the air in the structure. This system employs the principles of electrical resistance to generate heat. To accomplish this, a heating element, typically made of a resistive material like nichrome wire, is located within the LunarPanel's miniaturized HVAC system in this embodiment. The HVAC subsystem which stands for Heating, Ventilation, and Air Conditioning, refers to the technology and systems used to control and regulate indoor environments of the structures for comfort and air quality. The heating component of HVAC subsystems is responsible for raising the temperature of the indoor spaces during colder periods. It can be achieved through various methods such as electric heaters or electric resistance heating subsystems.
Ventilation is the process of exchanging indoor air with fresh outdoor air to maintain air quality and remove odors, contaminants, and excessive moisture. It involves the circulation and movement of air within the structures created by the LunarPanels' building or enclosed space through mechanical systems such as miniature fans, miniature ductwork, and miniature vents found in the tubing of the LunarPanels. In addition, the facades of the LunarPanels can be controlled by motors to unseal their position from the LunarPanels to allow air to flow into the structure as needed. When the heating function is activated, an electric current flows through the element. As the current encounters resistance in the heating element, it converts electrical energy into heat energy according to Ohm's law. This heat is then transferred to the surrounding air. The subsystem ventilation system distributes the heated air throughout the structure, allowing occupants to enjoy warmth and comfort. By using this electric resistance system throughout all the interconnected subsystems, the subsystems efficiently heat the spaces. This approach enhances energy efficiency and provides more precise control over the heating process.
Similarly, LunarPanels can use an electric air conditioning (AC) subsystem to provide cooling in its spaces. LunarPanels, in one embodiment, can have an electric compressor, which is driven by the LunarPanel's electrical subsystem. The compressor plays a key role in the air conditioning process, in this embodiment. The AC subsystem can use a refrigerant, typically a substance like R134a or R1234yf, which has the property of easily changing from a gas to a liquid and vice versa at low temperatures.
The air conditioning subsystem operates on a cooling cycle. The refrigerant starts as a low-pressure gas and enters the miniature compressor. The electric miniature compressor increases the pressure and temperature of the refrigerant gas, causing it to become hot and highly pressurized. The hot, pressurized refrigerant then flows to the condenser, typically located at the front of the tubing of the LunarPanels. In the miniature condenser, the refrigerant releases heat to the surrounding air and becomes a high-pressure liquid. The high-pressure liquid refrigerant passes through an expansion valve in the subsystem or an expansion device, which causes it to rapidly expand and decrease in pressure. As the refrigerant expands, it enters the evaporator, which is located inside the LunarPanel spaces. The low-pressure refrigerant absorbs heat from the surrounding air, causing the air to cool down. The cooled air is then circulated by a miniature blower or miniature fan in the subsystem of the LunarPanel's ventilation subsystem. It is directed through the miniature vents of the subsystem into the spaces, providing a cooling effect. The refrigerant, now in a low-pressure gas form, returns to the compressor to begin the cycle again.
By utilizing an electric AC subsystem, LunarPanels can provide efficient and precise cooling in the spaces that are environmentally friendly. Although we describe heating and cooling systems as subsystems, it should be appreciated that the greenhouse effect of a structure made of LunarPanels combined with the structures improved ventilation system will reduce the need for traditional heating and cooling systems, save energy, reduce carbon emissions and bring solar and wind powered energy to the structures that are built.
LunarPanels can be varying sizes, shapes (square, triangle, octagonal, or other shapes) in order to build different shaped structures and have different functions as well as can contain multiple tubing or no tubing. Smaller sized LunarPanels can interconnect with larger ones to create different shapes and functions (for example a staircase, closet, pool, deck, balcony, observatory, etc. . . . ). For example, depending on where in a smart building or city a LunarPanel is used, it can be made of different materials (one on each side), have different computing instructions and mechanical functions and be of different sizes. LunarPanels' surfaces, tiles or facades can snap on or off (or they can be built into the LunarPanel or use another system of connection in another embodiment) or contain different materials for different functions.
They can also be double sided, so on one side they might have a solar panel (or miniature wind turbine) facing outward to the sun and the internal panel would have smart glass for example, where smart glass is defined below. The facades can snap on (or one or more of them can be built into the LunarPanels) using any electrical, mechanical or other system for connecting material items or keeping physical items close together. Adjacent facades can interlock together allowing them to create a seal to prevent other materials from passing through or penetrating the LunarPanels (good for pools, showers, roofing, etc. . . . ), with an example shown below.
FIG. 9 shows a LunarPanel with snap on facade for one side, with FIG. 10 showing a LunarPanel with snap on facade for two sides. The bolt or other locking system in the snap-on facade that snaps onto the LunarPanel can, in one embodiment, be controlled by a motorized actuator or other mechanism or system. When a lock or unlock command is initiated (either manually via the app, automatically via the main computer system, or through a voice command via a smart home hub), the command is sent to the lock. This can be through Bluetooth or Wi-Fi, depending on how the lock is set up. The smart lock's internal processor receives the command and verifies it. If the command is valid (for instance, if the correct security code has been entered), the processor sends a signal to the motor inside the lock.
Once the motor receives the signal, it turns a gear. This gear is connected to the deadbolt mechanism. As the gear turns, it either extends or retracts the deadbolt, locking or unlocking the facade onto the LunarPanels. This mechanism can be used to initiate the unlocking and locking of LunarPanels that are used as doors in doorways for the entry into a space or for any other purpose.
Smart Glass—also known as switchable glass or dynamic glass, refers to a type of glass that can change its properties based on external stimuli or user control. It is designed to provide privacy, control sunlight, enhance energy efficiency, and create interactive or futuristic displays. The most common technology used in smart glass is called electrochromism, which involves applying a thin coating of electrochromic materials to the surface of the glass. These materials can change their light transmission properties in response to an electrical voltage. When an electric current is applied, the glass can switch between transparent and opaque states, allowing control over the amount of light passing through. Transparent material can facilitate a greenhouse effect and help alter temperature and humidity needed for the spaces.
Transparent materials can capture the light and heat of the sun by allowing visible light to pass through and become absorbed by different materials and then turn to heat. For example, if glass is used it allows visible light to enter but blocks heat from leaving as it is an insulator. Switchable materials that turn transparency on and off (especially those that are computer controlled or enhanced by artificial intelligence systems and data) can help regulate overall temperature and specifically control temperature in different regions of the structure (by opening and closing ventilation for example in one of the subsystems of the Lunar Panels).
In some embodiments, PVB polyvinyl butyral will be used. It is a type of interlayer material used in laminated glass. PVB is a clear, adhesive plastic film that is sandwiched between two or more layers of glass during the lamination process. The primary function of PVB is to bond the glass layers together, creating a strong and durable composite structure. In addition to its adhesive properties, PVB also provides benefits such as improved safety by holding the glass together when shattered, increased sound insulation, and some level of UV protection. Smart Glass will be ideal to create privacy (by programming the glass to become opaque and block light from coming in when needed and turning transparent when not needed). Smart Glass can be created for specific LunarPanels, parts of LunarPanels or the entire structure (or any area selectively either manually switched on and off or programmed).
As shown in FIG. 11, a multi-story structure showcasing selective smart glass is turned on to allow for the greenhouse effect while allowing for privacy as well. The structure can selectively apply the features to any LunarPanel, a combination of LunarPanels or parts of LunarPanels or none at all depending on the need.
Smart glass can also be made using these different known different configurations based on the technology available. For example, a transparent material allows light to pass through with minimal obstruction, resulting in a clear view of objects on the other side. A translucent material, however, allows light to pass through but diffuses or scatters it, resulting in a blurred or hazy view of objects. Translucent materials transmit light but do not allow clear visibility. Examples include frosted glass and wax paper. The smart class can also be semi-transparent; a term that is often used interchangeably with translucent, referring to materials that partially allow light to pass through but hinder clear visibility. Semi-transparent materials transmit some light while also partially blocking or scattering it. Opaque smart glass is also within the spirit and scope of the present invention, where opaque material does not allow any light to pass through. It blocks or absorbs light completely, preventing any visibility on the other side. Examples include metal, wood, and thick plastic.
The following are more examples of differing LunarPanels' surfaces:
Solar LunarPanels—LunarPanels whose largest facet is a solar panel that would be used on the top and outward facing structures of the buildings or structures for the purpose of a solar panel, also known as a photo-voltaic module or PV panel which is an assembly of photovoltaic solar cells mounted in the frame. Solar panels capture sunlight as a source of radiant energy, which is converted into electric energy in the form of direct current electricity that could be stored in the batteries of each panel or converted into a current directly usable by the totality of interconnected LunarPanels for immediate electricity for each building or structure by connecting to the subsystems. A solar panel, also known as a photovoltaic (PV) panel, converts sunlight into electrical energy through a process called the photovoltaic effect. Solar cells—Solar panels are made up of multiple solar cells, which are typically made of silicon. These cells contain layers of semiconductor material that can absorb photons (particles of light) from sunlight.
Photovoltaic effect or when photons from sunlight strike the solar cells, they transfer their energy to electrons in the semiconductor material. This energy allows the electrons to break free from their atoms, creating an electric current. The solar cell is designed with an electric field, created by the arrangement of positive and negative layers within the cell. This electric field acts as a force that separates the free electrons from the positively charged “holes” left behind in the semiconductor material. The separated electrons are captured by conductive metal contacts on the solar cell, creating a flow of electrons. This flow forms a direct current (DC) of electricity. Wiring and electrical system, the DC electricity generated by the solar cells is then directed through wiring into the electrical Subsystem through the solar panel and connected to an external electrical system. In residential or commercial applications, the DC electricity is typically converted into alternating current (AC) using an inverter to match the requirements of the electrical grid or to power household appliances and devices which would be built into the tubing of the LunarPanels. Multiple solar panels installed on multiple LunarPanels can be connected in series or parallel to form a solar array. This increases the overall power generation capacity of the system, allowing for the capture of more sunlight and the production of more electricity. Integration with the grid or other LunarPanels. In grid-connected systems or interconnected structures of LunarPanels, excess electricity generated by the solar panels can be fed back into the electrical grid, often through a process called net metering. This allows for the offsetting of electricity consumption and potential financial benefits.
Flooring LunarPanels—LunarPanels whose largest facet, structure or material is made up of a material whose strength and characteristics would be suitable for the flooring of rooms, steps, hallways or other structures. Adjacent LunarPanels can interlock with a tongue and groove joint to create a smooth seamless look or by using another interlocking method. New modern techniques for creating flooring alternatives without using traditional materials include engineered flooring such as wood, which consists of a real wood (or any other material) veneer atop a plywood or fiberboard core; laminate flooring, which features high-resolution wood-like prints on a durable surface layer over a core of HDF or particleboard; and vinyl plank flooring, where high-quality photographic prints are applied to PVC or PVC-based layers for water resistance and easy installation. These alternatives provide the visual appeal of wood flooring while offering enhanced durability, moisture resistance, and cost-effectiveness compared to traditional hardwood floors. These techniques can be used for the facade panels that connect to the LunarPanels in one embodiment.
Themed Facade—A facade, refers to the front exterior face or the outward (or in this case inside) appearance of a building. It is the part of a structure that is visible from the street or public view. The facade plays a crucial role in the architectural design of a building and often showcases the style, character, and aesthetics of the structure. To create specific themed looks of the structures created by the LunarPanels larger panels, tiles, facades can cover multiple LunarPanels to create the facade of a house, barn, restaurant, store or other theme.
LCD Panels—The inside or outside of a LunarPanel can contain an electronic display (connected to the wiring and other systems of the LunarPanel) such as an LCD Panel for the display of a single pane or multiple LCD Panels connected together to create a larger display on the inside or outside of the structure for entertainment or to create a specific themed look. LCD or other display panels on the outside that are high resolution can look like real world objects and project various facades and themes of the structure. These panels can also be used for advertising (the space can be rented or sold) and can connect to an advertising system to display ads based on any factors such as time of day, geography or any other information indexed by the computer system or captured by any of the sensors in the structure of subsystem to further target the ads to proper audiences and receive user feedback to further target the ads or alter them. A wall of multiple combined LCD panels (or other display technology) can be combined to create a digital scene (still image, video, three-dimensional, holographic or using any display technology available) such as a beach, live concert, sporting event, cable channel, movie or any other displayable content.
Lighted LunarPanels—Built within certain LunarPanel's surface or structure would be a lighting system made of Incandescent, Fluorescent, Compact Fluorescent Lamp (CFL), Light Emitting Diode (LED), Halogen, High-Intensity Discharge (HID), Organic Light Emitting Diode (OLED), for example. These built-in lighting systems would allow for easy lighting of any part of the structure and could be electronically controlled through one of the subsystems.
Corner Joints can be manufactured that adjoin two LunarPanels together. In the context of construction, a joint refers to the point where two or more building elements or components meet or intersect. Here it would be two LunarPanels where the joints would interlock with each LunarPanel and accommodate the subsystems from one direction to another by extending the tubing of the subsystems through the joints (example floor to wall where the shape and angle of the joints can vary to accommodate different angles and to produce different shaped structures the LunarPanels are made of). Joints are created to allow for movement, accommodate different materials, and provide structural integrity. They are essential for maintaining the stability, functionality, and durability of a structure (structural integrity—joints are designed to transfer loads and forces between different components, ensuring the overall stability and strength of the structure), help distribute the forces evenly and prevent concentrated stress points, and provide for movement and expansion (buildings undergo thermal expansion and contraction, settling, and other forms of movement due to environmental factors). Joints accommodate these movements to prevent damage, such as cracks or deformations. Expansion joints are particularly important in large structures or those subjected to temperature variations.
In creating LunarPanel structures, modeling software can be used to create the structure using a combination of techniques, including creating specially shaped varieties and shapes of geometric primitives of LunarPanels to work together to create different larger structures or shapes needed in the design. Parametric modeling, where the main structure or LunarPanels are created using mathematical parameters and equations can also be used. This software will then define the quantity, combination of shapes and sizes of LunarPanels needed for the structure's creation and design (in some instances to automatically comply with the local zoning and urban planning requirements). Once the structure's shape is defined, robots can apply facades and materials to the LunarPanels surface to give it a desired look and function. Robots can also be used to install subsystems or each panel can be manufactured with the subsystems already manufactured within it.
In some instances, specially modified CAD/CAM software can be used to digitally design and manufacture functionalities to streamline the process of creating structures, modifying, and producing designs for the physical LunarPanels and their larger structure. Basic geometric shapes of LunarPanels, such as squares, rectangles, triangles and polygons (either 2D or 3D) for example can be used by the CAD/CAM software. Users can create designs by combining and manipulating these LunarPanel shapes. They can adjust parameters like size, position, and orientation to form the desired structures. CAD software enables the invention to create and modify detailed 2D or 3D digital models of LunarPanels and their applied structure design. It provides a wide range of tools and features to design and visualize LunarPanels and structures, buildings, or mechanical or digital components that are part of the subsystem.
CAD software can be configured for this purpose to allow the design of precisely defined dimensions, geometries, material facades, and other properties of the LunarPanels and structures being designed. It helps in conceptualizing ideas, iterating designs, performing simulations, and generating technical drawings or documentation for manufacturing. The reconfigured CAM software focuses on the manufacturing aspect of the design process. It takes the digital model created in CAD and prepares it for production by generating toolpaths and instructions for the manufacturing and robot assembly system using CNC (Computer Numerical Control) machines or other manufacturing equipment.
CAM software analyzes the geometry, material properties, and desired manufacturing processes to determine the optimal toolpaths for cutting, drilling, milling, or additive manufacturing. It helps automate and optimize the manufacturing process, improving accuracy, efficiency, and repeatability. CAD/CAM software allows an easy path for the designers of LunarPanels and the structures they create and engineers to seamlessly transition from the design stage to the manufacturing stage, assuming the CAD/CAM software is configured specifically for the LunarPanel. In addition, artificial intelligent systems can be utilized to render and design different variations of the conceptual designs using different input systems like a command prompt, voice, or other method to offer image and design variations integrating the underlying the disclosed CAD/CAM methodology as the building blocks for its design and output or using another method in another embodiment.
LunarPanels will have a website program or App where consumers can customize their LunarPanel structures, the footprint, square footage, features, functions, design, cost, materials, build time, installation date, financing, zoning and installation date for their structure. They will also be able to schedule a date to have their foundation installed for their structure. The process will be completely automated where end users can browse through a catalog of already designed structures and order them or customize them by modifying any of their features and functions. In addition, the website, program or App will utilize software using artificial intelligence that will allow users to type into a command prompt, speak through dictation or use tools in an integrated development environment to create their proposed structures or using a graphical user interface that is tailored to this purpose.
Many App platforms and development environments have these features and functions available in their Integrated Development Software environment. In addition, new artificial intelligence software like ChatGPT, CoPilot for Github and others offer command prompts where end users can type their instructions in plain english sentences to have the mentioned services automatically produce code to carry out the functionality of instructions with high accuracy of producing the code to create the software for the features and functions mentioned. The state-of-the-art is improving rapidly during the writing of this invention such that those skilled in the art will be able to accomplish this. Unusual structures with small footprints like a “T” shape structure can be achieved using the LunarPanels because of the unique shapes that can be imagined and combined using the modular nature of LunarPanels as building blocks to achieve any imaginable shape, structure or size. Artificial Intelligence can be used to automatically create an unlimited catalog of designs and structure concepts that can be rendered and realized using the website, program or App and then compute and design the proper LunarPanels needed for the envisioned, designed and rendered structure using the Artificial Intelligence system.
According to Rocket Mortgage, the average size of a home is approximately 2,600 square feet as of the writing of this invention. The average cost per square foot to build a house ranges from $200 up depending on the location, size, and design of the home. Luxury or custom homes can cost up to $500 per square foot or more (source—HomeInsuranceKing.com, Forbes). As such a house can cost from $520,000 to $1,300,000 for 2,600 square feet.
As an example, using the present invention where each LunarPanel is 3.5 feet square, a matrix of 10×10 interconnected LunarPanels would yield 1225 square feet per floor or 2,450 square feet in a two story structure. For each two floors of square footage counted using square LunarPanels, a factor of 5 (in one example of many) additional lunar panels is needed for each LunarPanel for construction to enclose the square structure. Using this calculation, if each LunarPanel costs $200 to create, a complete house would cost only $140,000. Using another calculation, if each LunarPanel costs $400 to create, a complete house would cost only $280,000 which is a great savings. A slab foundation can add an additional $12,000. In addition, using the invention described here, a complete house can be built in a tiny fraction of the time using coordinated robots versus the one year plus (for example) that is required to build a traditional house. In addition, because of the subsystems that are built into the LunarPanels, smaller areas can be enclosed and livable immediately as they are being built what the other areas of the house or structure are being built out.
Housing is one of the most important necessities for humankind. People work their entire lives for the chance to own a house so they can live with decency. Providing a systematic cost effective, quick and easy way to provide housing for people while reducing the use of fossil fuels such as coal, oil and gas is essential to reducing global warming and ensuring the well-being of future generations. In addition, not only does the enclosed invention provide top quality, cost effective self-building green buildings and houses, the nature of the designs of large open spaces with clean lines and high-quality materials make the structures both visually and structurally among the most beautiful designs available that can be further customized to each user's needs.
Grounding is important in this invention, also known as earthing, it is the process of creating a direct connection between an electrical system or device and the earth. It ensures safety by providing a safe path for electrical currents, redirecting faults away from people and equipment. Grounding protects against electric shock, safeguards equipment from electrical faults and surges, dissipates static electricity, and promotes stable electrical system operation by reducing noise and interference. By establishing a conductive pathway to the Earth from the LunarPanels and the total structure through grounding wires or conductors, excess electrical energy can be discharged, preventing damage, injuries, and disruptions. Grounding is a vital aspect of electrical systems and this invention, ensuring the safety, protection, and proper functioning of both people and equipment.
LunarPanel can be connected together to create any of the following: they can include closets, basements, sheds, pools, hot tubs, decks, balconies, rooms, garage, bathroom, attic, laundry room, staircase, elevator, hallway, patio, porch roof, windows, doors, walls, chimney, foundation, driveway, fence, garden, water towers, etc. . . .
Elevator Structure Made of Lunar Panels—A combination of LunarPanels can be made into an elevator system. An elevator works by using a system of electrical and mechanical components in an electric traction elevator, that can be installed into the subsystems of the LunarPanels in one embodiment (or outside the subsystems in another embodiment) to move people or goods between different floors in a building or structure made by LunarPanels. The main components of an elevator include the car which is the platform in which passengers or goods are transported and can be connected to the same tracks the robots traverse or a new set of tracks specific for this purpose in another embodiment. It is designed using LunarPanels enclosing the area of the car in one embodiment. A counterweight, connected to this car by cables, helps balance the weight and reduce the amount of energy required to operate the elevator.
These can be installed in the subsystems or outside of them. The car and counterweight are connected to a system of pulleys and cables. The cables are attached to the top of the car, looped around a sheave (large wheel), and connected to a counterweight. As the motor turns the sheave, the cables move, either lifting or lowering the car, in one embodiment. In another embodiment, the cables and motors are housed in the subsystems of the LunarPanels and smaller wheels are implemented, or another mechanism, to move the car. An electric motor powers the elevator system. When activated, the motor drives the sheave, which moves the cables and causes the car to move up or down. The elevator is operated using a control system, typically located in the elevator car or on each floor. Passengers select their desired floor using buttons or a control panel, and the control system coordinates the movement of the elevator accordingly. Elevators in this system will be equipped with various safety features, including limit switches, which detect when the car has reached a specific floor or when the doors are closed, and brakes that engage in case of an emergency or power failure.
Water Towers Made of Lunar Panels—A water tower is a tall, elevated structure designed to store and distribute water that can be made from combining LunarPanels. The primary function of a water tower is to ensure a reliable water supply by maintaining a consistent water pressure in the distribution system. Water is pumped into the tower during periods of low demand, typically when demand is lower than the supply or during off-peak hours. As the water is stored at an elevated position, it creates potential energy, which allows for the distribution of water at a steady pressure even during times of high demand. The height of the water tower contributes to the pressure exerted on the water in the distribution system. The higher the tower, the greater the pressure that can be generated. This pressure helps to push water through the subsystems.
Shower Structure Made of Lunar Panels—A shower system involves multiple components working together to provide a bathing experience made out of LunarPanels. Here's an overview of how a shower works, taking into account plumbing built as a subsystem into the LunarPanels, tiling made out of the actual LunarPanels, faucets, and heating built into the tubing system and surface of the LunarPanels. The plumbing system, through the artery of tubes of each LunarPanel (and the combined LunarPanels structure) supplies water to the shower area. In addition, the subsystems of the LunarPanel's can store water that is being piped to the needed areas. Residential boilers, for example, typically have a capacity ranging from about 20 to 100 gallons.
However, some small, high-efficiency models may hold as little as 10 gallons. This water can be stored and distributed within the Tubes of the subsystems of the LunarPanels and be deployed or piped in when needed as the total volume of area available over the distributed tubes of all the LunarPanels that make up the total structure can lead to a high volume of water storable compared to a regular residential boiler, for example.
Water is typically sourced from the main water supply and routed through pipes in the subsystem of the tubes of the LunarPanels to the shower area. Cold water enters the shower system directly, while hot water is supplied from multiple portable micro water heaters built into the frame of the LunarPanels that structure the shower. The plumbing subsystem ensures a steady flow of water to the showerhead also built into the frame of the LunarPanels and available where the shower is. The shower area is typically enclosed and tiled using the actual LunarPanels (large ones or smaller ones custom made for the shower) to create a waterproof environment (interlocking LunarPanels create a seal).
In another embodiment, the invention would use a miniature electric boiler system (or it can connect to a traditional boiler in another embodiment), otherwise known as an electric water heater or electric hot water tank, where this miniature device would use electricity to heat water for the hot water of the heating subsystem in one aspect of this invention. Here's a simplified explanation of how a miniature electric boiler could work. First, a water inlet would be used where cold water enters the electric miniature boiler through a water inlet valve connected to a LunarPanel. Second, heating elements inside the miniature boiler installed in the tubing of a LunarPanel (in one embodiment of many possible embodiments) where one or more heating elements, usually made of electric resistance material, such as copper or stainless steel. These elements are submerged in the water. Each LunarPanel subsystem would have a thermostat and control system, operated by a computer system where the miniature electric boiler is equipped with a connection to the thermostat and a control system to regulate and maintain the desired water temperature. The thermostat monitors the water temperature and signals the heating elements to activate or deactivate based on the set temperature. In the event the thermostat detects that the water temperature has dropped below the desired level, it sends an electrical signal to the heating elements.
The electrical current flows through the heating elements, causing them to heat up due to electrical resistance. As a result, the water surrounding the elements starts to heat up as well. As the water gets heated, it becomes less dense and rises to the top of the miniature boiler. This process creates natural convection currents, causing the hot water to circulate within the miniature boiler within the tubing of the LunarPanels. The hot water is then drawn from the top of the boiler through a hot water outlet pipe and out of the physical LunarPanel in one embodiment. This hot water can be used for various purposes, such as supplying hot water taps within the system or circulating through any of the subsystems needed for any purpose such as for space heating. Since the control system is connected and controlled the thermostat is continuously monitored for the correct water temperature. When the desired temperature is reached, the heating elements are deactivated to maintain the water at the desired temperature level.
The LunarPanels will act as the walls and floor using waterproof facades that are interlocked and sealed. This shower system will incorporate faucets or valves to control the water flow and temperature built into the frame of the LunarPanel. There are typically separate handles or knobs for adjusting the hot and cold water mix. Modern shower systems may feature thermostatic valves that allow precise temperature control and automatic temperature regulation to prevent scalding that are connected to the main computer system. The showerhead will also be built into the LunarPanel frame and be the component from which water is discharged. It is connected to the plumbing subsystem and delivers water in a desired spray pattern. Shower Heads come in various types and can be interchanged.
Shower controls, also located on the LunarPanel structure (or controlled using computer dictation using speech recognition and connected to the main computer system) allow users to turn the water on/off and adjust the water flow and temperature. These controls can vary depending on the design and features of the shower system. Water heating is an essential aspect of a shower system. It is typically provided by a water heater, which can be a tank-based or tankless system. The miniature water heater built into the LunarPanel's tubing heats the water to the desired temperature before it reaches the shower. The heating system ensures that users can enjoy warm or hot water for a comfortable showering experience. A tankless heating system is advantageous here, also known as a tankless water heater, which heats water on demand without the need for a storage tank. It uses electric heating elements embedded in the tubing of the LunarPanel subsystems to provide hot water instantly as it passes through the unit, offering energy efficiency and a continuous supply of hot water. In a shower made of LunarPanels, drainage works by utilizing a slightly sloped facade or shower base that directs water towards a drain built into the LunarPanel frame directing water into the plumbing subsystem. The drain is typically located at the lowest point in the shower area, allowing water to flow through it and into the plumbing subsystem, effectively removing water and preventing pooling or flooding.
Batteries (or other storage systems) can be embedded in strategic areas within the LunarPanels to store excess electricity and energy generated by the solar panels or miniature wind turbines connected to the structure (or any new method for collecting energy). Batteries or other storage systems from one structure built by LunarPanels can be used to power another separate or connected structure built by LunarPanels (or not) if they are connected for this purpose, thereby creating a power grid. Power grids enable the efficient transmission and distribution of electricity over vast areas.
In this embodiment, one of many possible embodiments for heating water or any other substance, the miniature electric boilers are efficient and provide on-demand hot water without the need for a separate conventional heating source, such as a gas or oil burner making this invention, its structure and implementation environmentally friendly. This Environmentally friendly or “eco-friendly” implementation of products, practices, and services described here causes minimal harm to the environment. This efficient use of resources, where less energy and fewer raw materials are used, favoring renewable resources that naturally replenish. Additionally, these eco-friendly strategies aim to reduce pollution and waste, limiting greenhouse gas emissions and minimizing waste production. The invention reduces the release of harmful substances into the environment.
A modular robot that assembles LunarPanels where each LunarPanel is very similar to another (and all the systems for functionality are within each panel) is more efficient than a non-modular robot that has to build a structure where all the parts required to complete the structure are separate from one another, not part of a modular system and need to be installed individually in sequence based on artificial intelligence vision where each robot has to use a vision platform to install the separate parts (example, electrical, plumbing, heating, etc.)
In one embodiment, assembly robots are responsible for assembling various components of the structure, such as attaching panels together. They use grippers, suction cups, or specialized tools to pick up and position the Lunar Parts accurately. Material Handling Robots will be used for transporting components, subassemblies, and finished parts within the structure being manufactured. They will load and unload LunarPanels outside the structure being built to be attached to the structure. Additional inspection robots will be equipped with cameras, lasers, sensors, and vision systems to inspect and verify the quality of the LunarPanels. They can identify defects, measure dimensions, and ensure adherence to quality standards. Of course, on smaller structures, LunarPanels and their total structure can also be installed manually.
Modular Robot(s) Using Track System, Rails or Grooves Engraved/Carved into Side of Each LunarPanel
When robots move along a track of the LunarPanel structure (in one embodiment), they utilize a track-based or linear motion system. The track serves as a support structure, guiding the robot's movement. The drive system, consisting of motors and gears, provides power to propel the robot along the track. The robot is equipped with rollers or wheels that make contact with the track, ensuring smooth operation. A guidance system, such as guide rails or grooves, keeps the robot aligned and prevents derailment. Positioning sensors detect the robot's location and provide feedback. Power and control cables are routed through the track or LunarPanels to connect the robot to the power/control source. Additionally, a braking system may be incorporated to halt or hold the robot at specific positions.
A robotic arm designed to connect to the track system and handle heavy LunarPanels measuring for example 3.5 feet square requires specific characteristics and capabilities. Here's a description of such a robotic arm, in one embodiment used in this invention.
The robotic arm is equipped with a sturdy and robust structure to handle the weight and size of the heavy LunarPanels. It is designed with a high payload capacity, capable of lifting and manipulating objects weighing several hundred kilograms. The arm is constructed using strong materials such as steel or aluminum alloys to ensure structural integrity and durability.
To connect to the track system, the robotic arm is equipped with a specialized track interface mechanism. This mechanism allows the arm to securely attach to the track, enabling smooth and controlled movement along the predefined path. The interface may utilize a combination of brackets, locking mechanisms, or magnetic attachments to ensure a secure connection.
The arm features multiple degrees of freedom (DOF) to provide versatility and flexibility in handling various positions and orientations of the heavy parts. It typically consists of a combination of rotary joints and linear actuators, allowing precise and coordinated movement. The joints and actuators are powered by high-torque motors to handle the weight and provide the necessary strength.
The end effector or gripper of the robotic arm is specifically designed to handle large and heavy LunarPanels measuring 3.5 feet square. It may utilize mechanical clamps, vacuum suction cups, or custom-designed tooling to securely grasp and manipulate the parts. The gripper is engineered to provide a strong and reliable grip while ensuring the safety of the robot and nearby people and the integrity of the handled objects and the ability to connect one LunarPanel to another based on computer instructions coordinating the installing of multiple LunarPanels to build a total structure based on taking instructions from the software computer system that guides the process.
The arm incorporates advanced sensors and control systems to ensure accurate positioning and safe operation. Position encoders, force/torque sensors, and vision systems may be integrated to provide feedback and enable precise control of the arm's movements. The control software enables programming and customization of the arm's motion trajectories and handling operations.
Overall, this robotic arm is specifically designed to handle heavy LunarPanels measuring 3.5 feet square with strength, precision, and safety. Its robust construction, track interface mechanism, high payload capacity, multiple DOF, and specialized end effector make it suitable for demanding industrial applications where heavy lifting and manipulation tasks are required.
The invention can also use multiple robotic arms to collaborate to handle heavy parts, they can achieve increased efficiency, precision, and lifting capabilities. This collaborative effort allows for the distribution of the load, improved stability, and the ability to perform complex tasks. Here's a description of how multiple robotic arms can work together. The robotic arms are strategically positioned around the tracks and work area, each equipped with its own set of joints, actuators, and end effectors suitable for heavy part handling. They are synchronized and coordinated through a centralized control system, ensuring smooth collaboration and precise execution of tasks. To handle the heavy parts, the robotic arms employ a combination of gripping mechanisms and support structures. Each arm's end effector is designed to securely grasp a portion of the LunarPanels or other loads, distributing the weight evenly among the arms. The grippers may consist of mechanical clamps, custom-designed tooling, or a combination of different gripping technologies depending on the specific requirements of the task.
Communication and coordination between the robotic arms are crucial for efficient collaboration. The centralized control system orchestrates their movements, ensuring synchronized actions and preventing collisions or conflicts. Advanced sensing technologies such as cameras, force/torque sensors, or proximity sensors may be used to provide real-time feedback on the positions, orientations, and forces exerted by the heavy parts. The control system also facilitates task planning and optimization. It determines the optimal positioning and trajectory for each arm, taking into account factors such as weight distribution, stability, and the geometry of the parts being handled. By analyzing the task requirements and the capabilities of each arm, the control system assigns specific roles and tasks to maximize efficiency. Additionally, the control system can incorporate algorithms for force control and torque balancing. This enables the robotic arms to work together, compensating for weight variations and ensuring a balanced distribution of forces among the arms. This not only enhances stability but also prevents excessive strain on individual arms, thereby improving their longevity and reliability.
With the synchronized efforts of multiple robotic arms that traverse the tracks of the structure as needed, heavy parts can be lifted, manipulated, and moved with precision; installing the LunarPanels together and their subsystems accurately in the implementation of the total design. This collaboration also allows for more complex tasks, such as assembling or positioning large components, where the combined capabilities of the arms are utilized to overcome weight and size limitations.
In summary, when multiple robotic arms work together, they create a coordinated system capable of handling heavy parts. Through efficient communication, synchronized actions, and optimized task planning, these arms can distribute the load, enhance stability, and perform intricate operations that would be challenging for a single arm.
For example, KUKA is a company that offers a comprehensive range of industrial robots including robotic arms that can be integrated into LunarPanels for the coordinated build of the structures. They have robots in a wide range of versions with various payload capacities and reaches that can be used to build LunarPanels into structures. Their spectrum of products also includes the appropriate robot peripheral equipment for end effectors that can be interfaced with the design, structure and software that powers LunarPanels.
One of KUKA's popular robotic arms is the KR AGILUS. It is a compact six-axis robot designed for particularly high working speeds. Different versions, installation positions, reaches and payloads transform the small robot into a precision builder to integrate and build LunarPanels into larger structures while the robot or robotic arms traverse the rails or tracks built into the LunarPanels, in one embodiment. KUKA offers linear units that offer translational motion units that can be used to extend a robot's work envelope or alternatively to move workpieces or tools within the work envelopes of a number of robots. With KUKA linear units, you add a further axis to the robot, thereby considerably extending the work envelope of the robot. The linear units are controlled by the same controller as the robot. They can thus be integrated seamlessly into the work sequence—without the need for additional equipment. KUKA offers various robotic systems that can be mounted on tracks such as the ones proposed by the LunarPanels, in this particular embodiment, one of many possible embodiments to enable linear movement along the LunarPanels and the structures they build.
One common example is the KUKA omniMove (which may have to be adapted for size and functionality), which is a mobile platform designed to carry heavy payloads and KUKA robots. The movement of KUKA robots on a track system typically involves the following components and mechanisms. The track system consists of rails or tracks installed into the LunarPanels in one embodiment. These tracks provide a guided pathway for the robot's movement. The drive system is responsible for propelling the robot along the track. It usually includes motorized wheels or rollers that engage with the track and provide the necessary linear motion. The control system manages the movement of the robot on the track. It receives commands from the robot's controller or an external control interface and sends signals to the drive system to initiate and control the motion or the main software system.
Sensors and Safety Features—To ensure safe and reliable operation, track-mounted KUKA robots may incorporate sensors and safety features. These can include proximity sensors, encoders, limit switches, and emergency stop mechanisms to detect obstacles, monitor position, and ensure proper functioning. The specific configuration and operation of any of the track-mounted KUKA robots can vary depending on the model and the track system used and will have to be integrated into the invention. Some KUKA robots are designed to be easily mounted on standard track systems, while others may require customized integration.
Other robots used to move LunarPanels include mobile robots, automated guided vehicles (AGVs), conveyor systems, crane robots, forklift robots, robotic carts, and exoskeletons for people. Robotic arms provide versatility in handling heavy loads, while mobile robots and AGVs offer mobility and autonomy. Conveyor systems transport heavy parts along fixed paths, while crane robots operate in three-dimensional space. Forklift robots handle loads on pallets, and robotic carts navigate within facilities. A robotic humanoid is another advanced humanoid robot (like Optimus by Tesla) designed to resemble and mimic human movements and behavior that could assist in assembling LunarPanels. It typically has a human-like body structure with arms, legs, and a head, often equipped with sensors, cameras, and actuators. The robot's sophisticated control system enables it to perform a wide range of tasks, interact with humans, and navigate its environment (not requiring a track system or using the track system). It may incorporate artificial intelligence to learn and adapt to different situations.
Use of robotic arms can be seen in FIGS. 12 and 13, which FIG. 12 showing two robotic arms that traverse tracks of the LunarPanels, and FIG. 13 showing two robotic arms traversing the tracks of the LunarPanels with the proper end effectors to interface hold and move a new LunarPanel and connect it to an existing LunarPanel to add to the structure being built.
Using the disclosed invention, the building of a residential house would no longer involve a diverse array of professionals each contributing their unique expertise to the construction process and would save a lot of time and money. The team that would be replaced by the invention and the robotic installation typically includes an architect who designs the house and creates detailed blueprints, a general contractor who oversees the project and coordinates the work, carpenters who frame the house and install interior woodwork, electricians who install the electrical wiring and systems, and plumbers who handle water supply and waste removal pipes. Painters prepare and paint the interior and exterior of the house, while roofers install the roof ensuring proper drainage. The construction team often also includes masons who work with brick, stone, and concrete, excavators who prepare the construction site, concrete workers who handle foundations and other concrete structures, and HVAC technicians who install heating, ventilation, and air conditioning systems. Additionally, insulation installers, drywall installers, tile setters, and flooring installers contribute to the interior finishing of the house that would no longer be needed.
LunarPanels in a building or city structure can be reconfigured for other purposes based on need. For example, the robot or self-configurable LunarPanels can combine two or more rooms that were being used for a specific purpose such as a garage, den and dining room to be used for a party room. This can be seen, for example, in FIGS. 14 and 15, showing a LunarPanel with view of two side tube frame, FIG. 16, showing a LunarPanel floor, FIG. 17, showing a floor and wall of LunarPanels Connected, FIG. 18, showing a LunarPanel with singular tube, FIG. 19, showing a 10×10 LunarPanel building made of square shaped LunarPanels, FIG. 20, showing a 10×10 LunarPanel building with two floors, square shaped, and FIG. 21, showing a 10×10 LunarPanel building with two floors, staircase, and railing.
In one embodiment of the invention, each panel is configured to have the electrical, mechanical, sensing and other systems built into the frame or totality of each LunarPanel to work together with any other LunarPanel in unisom, sequentially or using another order or methodology for self-assembly. Each LunarPanel may take instructions from another LunarPanel or each LunarPanel may be controlled and operated by a central computer system for assembly.
For example, a pulley system may be used in this invention in one embodiment, which is a simple machine that employs grooved wheels and a rope to lift, lower, or move a load such as a LunarPanel. It's designed to change the direction of an applied force, transmit rotational motion, or gain a mechanical advantage in linear or rotational motion systems. Pulley systems come in three basic types—fixed pulleys, which are anchored in place and change the direction of force without providing a mechanical advantage; moveable pulleys, which are attached to the load and offer a mechanical advantage, letting the load be lifted with less force; and compound or block and tackle pulleys, which combine fixed and moveable pulleys to further increase the mechanical advantage. These systems are used in various applications, from simple tasks like hoisting a flag to complex mechanisms in cranes and elevators. The Pulleys described here can be embedded in the tubing of the LunarPanels or exist outside the LunarPanels for the aid of their assembly into larger structures.
A pulley system can also be combined with gears to influence the movement of other components inside the tubing systems of the LunarPanels or in a more complex machine outside the LunarPanels. Gears are toothed wheels that can transmit and convert rotational motion when interlocked with each other. When gears are integrated into a pulley system, the rotation of the pulley can drive a connected gear, which in turn can affect the movement of other parts of the system. The size and tooth arrangement of the gear can determine the speed, direction, and force of this movement. For instance, a small gear driving a larger gear can slow down the speed but increase the force, while a larger gear driving a smaller one can do the opposite. This combination of pulleys and gears is frequently used in machines to gain mechanical advantage and precise control over motion, such as in industrial machinery.
In another embodiment of the invention, each panel is configured to have the electrical, mechanical, sensing and other systems built into the frame or totality of each LunarPanel to work together with any other LunarPanel in unison, sequentially or using another order or methodology, assembled by a robot. In this scenario, the robot would transport each LunarPanel to its destination in the building design and install the LunarPanel by interacting with and physically connecting it to another LunarPanel. Each LunarPanel may take instructions from another LunarPanel or each LunarPanel may be controlled and operated by a central computer system.
A computer port, also known as a communication port or interface, is a physical or virtual connection point on a computer system that allows for the transfer of data (or other entity that can travel within the LunarPanels and their subsystems) or signals between the computer and external devices. It serves as a point of entry or exit for data or signals, and it can be in the form of a physical connector, such as a USB port, HDMI port, Ethernet port, or a serial port, or a virtual interface, such as a network port or a software port. The present invention and its subsystems can use ports (or another connection method in the marketplace or another method available to a person of ordinary skill in the art) to connect two or more different subsystems from two or more different LunarPanels such that when the two or more different LunarPanels are connected so will the two or more different subsystems be connected, as well as the ports, thereby extending the connection through the entire structure. In another embodiment, this is accomplished by using the interlocking systems of the LunarPanels and their subsystems as well as the ports.
Computer ports are used to connect various peripherals, devices, or networks to a computer, allowing them to communicate and interact with the computer system. For example, USB ports are commonly used to connect external devices such as keyboards, mice, printers, and storage devices to a computer, while Ethernet ports are used to connect a computer to a local area network (LAN) or the internet. The disclosed invention can accommodate all these ports, their uses and applications in the subsystems.
Each port has its own specific characteristics, such as data transfer speed, power supply, and connector type, which determine its compatibility with different devices and their functionalities. Different types of ports are used for different purposes, and they play a crucial role in enabling communication and data transfer between a controlling computer and external devices to build the structures disclosed in this invention.
A plug is a device or connector that is designed to be inserted into a corresponding socket or receptacle to establish an electrical or mechanical connection. It is typically a male connector with prongs, pins, or blades that are inserted into a female receptacle or socket to create a secure and functional connection which can be used in the LunarPanels and their subsystems. The present invention and its subsystems can use plugs (or another connection method in the marketplace or another method available to a person of ordinary skill in the art) to connect two or more different subsystems from two or more different LunarPanels such that when the two or more different LunarPanels are connected so will the two or more different subsystems be connected, as well as the plugs, thereby extending the connection through the entire structure. In another embodiment, this is accomplished by using the interlocking systems of the LunarPanels and their subsystems as well as the plugs.
Plugs are commonly used in electrical and electronic systems to connect various devices and equipment to power sources or other devices. They come in various shapes, sizes, and configurations depending on the application, region, and standard. For example, common types of plugs include electrical plugs used for household appliances, power cords for electronic devices like computers and televisions, audio/video plugs for connecting audio and video equipment, and network plugs for connecting Ethernet cables in computer networks. Plugs are designed to ensure proper alignment and connection of devices, and they may also have additional features such as grounding prongs, locking mechanisms, or polarization to ensure safety, functionality, and compatibility with specific devices or systems.
There are many approaches to making buildings using LunarPanels. Buildings are a significant source of energy consumption and greenhouse gas emissions. Retrofitting existing buildings to improve energy efficiency is very costly versus building new smart buildings. Upgrading insulation, windows, heating, ventilation, and air conditioning (HVAC) systems to reduce energy usage and to lower carbon emissions is extremely complex. Instead, LunarPanels buildings can incorporate renewable energy technologies, such as solar panels or geothermal systems, to generate clean energy on-site and reduce reliance on fossil fuel-based energy.
Shifting away from fossil fuel-based systems is another benefit of LunarPanels as the subsystems will rely on the electrification of buildings built which is a big transition from gas-powered heating and electric heat pumps. This helps reduce greenhouse gas emissions and aligns with the goal of a clean energy transition. LunarPanels will prioritize the use of sustainable materials and sustainable design principles. This includes selecting environmentally friendly materials, optimizing natural lighting through the facades of the LunarPanels and easy ventilation built into the subsystems, and incorporating green spaces or rooftop gardens to enhance energy efficiency and promote occupant well-being.
The present invention and its subsystems described herein solves the problems of green gas emissions by replacing inefficient heating and cooling systems, resulting in lower energy consumption and lower greenhouse gas emissions traditionally used in fossil fuel-based sources. Previously described “T” shaped structures with a small footprint can be built as well without the need to clear a lot of land.
The construction of houses typically often involves clearing land, which can lead to habitat destruction and loss of biodiversity. A rainwater collection system, or rainwater harvesting system, is a sustainable method for gathering and storing rainwater from a building's roof for later use (and can be pumped into the water tower disclosed in this invention). In the present invention, this can be accomplished by designing special facades on the LunarPanels (for example, on one embodiment shaped as tubs, pan, basin, etc.) on the roof that gather and store water. The subsystems in the LunarPanels will then guide the rainwater to a storage area in the tubing or other special water tower, rain barrel, and sometimes a first flush diverter that diverts the initial flow of potentially contaminated rainwater away from the storage tank. If the collected rainwater is intended for potable uses, a treatment system is included (available in the marketplace which can be connected to the subsystem) to remove contaminants through filtration and disinfection methods such as UV light or chlorination.
The stored rainwater can then be distributed for a variety of purposes, from watering plants and flushing toilets to, if appropriately treated, drinking and cooking. This system, by reducing reliance on municipal water supplies, plays a significant role in water conservation and is a key feature of making this invention environmentally friendly. Improved lighting design (many of the Lunar Panels will allow light in during the day) built into the subsystems of the LunarPanels and the use of efficient lighting technologies will contribute to energy savings not found in traditional buildings.
Reimagined appliances, such as refrigerators, dishwashers, and washing machines that integrate with the subsystems here will consume less energy than their energy-consuming counterparts (or existing appliances can be used in the interim as well). Improved insulation using the LunarPanels (taking advantage of the greenhouse effect as the entire structure can be transparent in one embodiment letting light in) that replace walls, roofs, and windows will lead to significant energy savings through heat transfer and containment, solar panels and ventilation (every LunarPanel on the walls and roof can offer free ventilation by allowing air from outside in through its subsystems when the temperatures are appropriate) which will require less energy for heating and cooling. In addition, more efficient electrical based water heating systems that do not use fossil fuel-based water heating technologies will be used by the subsystems of LunarPanels.
The concept of an all-electric home (or mostly electric) in the present invention poses zero risk of carbon monoxide poisoning and gas explosions among its many benefits. It also reduces the home's carbon footprint. It's safer for indoor use and great for the environment. By being fully electric in one embodiment, meaning the LunarPanels and its subsystems run on electricity rather than burning fossil fuels reduces the home's carbon footprint.
A robot is a mechanical or virtual device that is designed to perform tasks autonomously or semi-autonomously. Robots can come in various forms, including physical machines with mechanical components, software-based systems, or a combination of both. They can be programmed to perform a wide range of tasks, from simple repetitive actions to complex operations that require decision-making and problem-solving abilities.
Robots are commonly used in industries such as manufacturing, logistics, healthcare, and agriculture, as well as in areas like space exploration, household chores, and entertainment. They can be controlled remotely or operate autonomously using sensors, actuators, and computer algorithms. Some robots are designed to mimic human movements and interactions, while others may have unique forms and functions optimized for specific tasks.
Robots can be classified into various types based on their capabilities and applications, such as industrial robots, collaborative robots (or cobots), mobile robots, humanoid robots, service robots, and many others. They continue to advance in their capabilities, with ongoing developments in artificial intelligence, machine learning, and robotics technologies, which are driving innovation and expanding their potential uses in diverse fields.
The construction process for building a house typically involves several stages, which can vary depending on factors such as the type of house, location, and local building codes. Here is a general overview of the steps involved in constructing a house showing how the disclosed invention saves during every step.
Design and Planning—The first step in building a house is the design and planning stage. This involves working with an architect or a designer to create a blueprint or construction plan that includes the layout, dimensions, and specifications of the house. This plan will serve as the guide for the entire construction process. In the invention, software is used to set the requirements of the structure and design using LunarPanels.
Site Preparation—Once the design is finalized, the construction site needs to be prepared. This may involve clearing the land, leveling the ground, and obtaining necessary permits and approvals from local authorities. Software can be used to input the constraints and requirements for the permits to ensure codes and rules are being met.
Foundation—The next step is to lay the foundation, which is the base of the house that provides support and stability. The foundation can be made of various materials such as concrete, masonry, or steel, and may be a slab-on-grade, crawl space, or basement foundation, depending on the design and local building codes. Although the invention discloses an alternative foundation system using a steel rooting system (or other material) the invention will rely on traditional foundation processes.
Framing—After the foundation is complete, the framing stage begins. This involves constructing the structural framework of the house, including walls, floors, and roof systems. Framing is typically done using wood or steel framing materials and includes installing windows, doors, and roof trusses. In the present invention, the collective of LunarPanels act as the framing for the structures, being able to be reinforced using different materials or subsystems.
Plumbing, Electrical, and HVAC—Once the framing is complete, the rough-in installation for plumbing, electrical, and heating, ventilation, and air conditioning (HVAC) systems takes place. This includes installing pipes, wires, and ductwork according to the design plans, and getting them ready for connections later in the construction process. In the present invention, the plumbing, electrical and HVAC are built into the Lunar Panels as disclosed in one embodiment.
Insulation and Drywall—After the rough-in installations, insulation is installed to provide energy efficiency and soundproofing. Then, drywall is hung and finished to create interior walls and ceilings. This process is replaced with the LunarPanels, their structure and their collective ability to control the internal environment.
Interior Finishes—Following the drywall installation, interior finishes are added. This includes flooring, painting, trim work, and installing fixtures such as cabinets, countertops, and appliances. Using facades disclosed, many of these steps are eliminated in the invention. Traditional fixtures, cabinets, countertops and appliances can interface with the subsystems of the LunarPanels to work and design the structures and offer the necessary functionality the appliances and fixtures offer.
Exterior Finishes—The exterior of the house is then finished, which may involve installing siding, roofing, windows, and doors. This process is replaced with the invention. Landscaping, grading, and driveway installation may also take place during this stage and can be used using traditional methods.
Final Inspections and Approvals—Before the house or structure is considered complete, it must undergo final inspections by local building inspectors to ensure that it meets all building codes and regulations. Since the building of structures in the invention is modular, changes are easy to be made to comply with codes and regulations. Once the structures pass the inspections and receive approvals, it is ready for occupancy.
In construction and engineering, “load bearing” refers to the ability of a structural component or element to carry the weight or load of the building or structure above it and transfer that load to the foundation or supporting structure below it. Collectively, the LunarPanels and their structure (including the steel reinforcements within the tubing previously illustrated) will create the load bearing structure where the size, weight, design and other elements regarding the load bearing can be altered based on the load bearing requirements or other design inputs. The load bearing elements in the LunarPanels are designed and constructed to withstand the vertical loads, such as the weight of walls, floors, roofs, and other structural components, as well as any additional loads imposed on them, such as live loads (e.g., people, furniture) and environmental loads (e.g., snow, wind).
Load bearing elements typically include load bearing walls, columns, beams, and foundations, however in this invention the combined totality of the LunarPanels, their structure and reinforcements will replace the columns and beams. Load bearing walls made by combining LunarPanels, for example, are walls that are designed to carry the vertical loads of the structure above and transfer them to the foundation or other supporting elements. Load bearing columns and beams, which will be replaced by reinforcements in the LunarPanel tubing, will be designed to support the weight of the building or structure and transfer the loads to the foundation. Foundations, whether they are shallow foundations (such as footings) or deep foundations (such as piles or caissons), are responsible for transferring the loads of the building to the ground. It's important to ensure that load bearing elements are designed, constructed, and maintained correctly to ensure the structural integrity and safety of the building or structure.
Modular in Construction—In the context of construction and building, “modular” refers to a method of construction where building components or units are manufactured off-site in a factory, and then transported to the construction site for assembly either manually or by robots. These prefabricated modules are typically designed to fit together in a standardized and efficient manner, allowing for faster construction times and demonstrated lower costs. Examples of modular construction can include modular homes, modular offices, modular buildings, modular cities disclosed here in the invention.
Modular in Technology—In the context of technology, “modular” refers to a system or design that is made up of individual, self-contained LunarPanel components or modules that can be combined or interchanged in a standardized way to create a larger system or product. These modules are typically designed to be interchangeable and can be easily added, removed, or upgraded without affecting the overall system. Other examples of modular technology can include modular smartphones, modular computer systems, and modular data centers.
Modular in Design—In the context of design, “modular” refers to a design approach that uses a modular or modularized concept, where a design is broken down into smaller, independent components, such as the subsystems, or modules that can be combined or rearranged to create different configurations or variations. This approach allows for flexibility and customization in design, as well as ease of assembly, disassembly, or modification.
In general, “modular” refers to a system, design, or construction approach that is characterized by standardized components or units that can be combined, interchanged, or rearranged in a flexible and efficient manner to create a larger system, product, or design.
A joint is a connection or junction between two or more objects, components, or parts that allows them to move or function together. Joints are commonly used in various fields such as anatomy, engineering, construction, and woodworking, among others. Examples of joints in different contexts that the present invention can borrow to enhance the way its parts connect in the LunarPanels and its subsystems.
Anatomy—In the human body, a joint is a point where two or more bones meet, allowing for movement and flexibility. Examples of joints in the human body include ball-and-socket joints (such as the hip joint), hinge joints (such as the knee joint), and pivot joints (such as the joint between the first and second vertebrae of the neck).
Engineering and Construction—In engineering and construction, a joint is a connection between two or more structural components or elements that allows them to transmit loads, accommodate movement, or function together as a cohesive system. Examples of joints in engineering and construction can include welded joints, bolted joints, glued joints, and mechanical joints used in structures such as buildings, bridges, and machines.
Woodworking—In woodworking, a joint is a connection between two or more pieces of wood that allows them to be securely joined together. Examples of joints used in woodworking include dovetail joints, mortise and tenon joints, butt joints, and lap joints, among others.
Joints are essential in various applications where connections between objects or components are required to enable movement, flexibility, stability, or functionality. The type of joint used depends on the specific context and requirements of the application, and proper joint design and construction are crucial for ensuring the integrity and performance of the overall system or structure.
There are several types of joints that are commonly used in the construction of a house, depending on the specific application and requirements that can be incorporated into the way LunarPanels connect. Some examples of joints used in house construction include:
Framing Joints—Framing joints are used in the construction of the structural framework of a house, typically made of wood or steel. Common framing joints include butt joints, lap joints, and mitre joints, which are used to join framing members such as studs, beams, and joists together to form the skeletal structure of the house.
Mortise and Tenon Joints—Mortise and tenon joints are used in woodworking to join two pieces of wood at right angles, typically used in doors, windows, and furniture construction. The mortise is a slot or cavity cut into one piece of wood, and the tenon is a projecting piece that fits into the mortise, creating a strong and durable joint.
Dovetail Joints—Dovetail joints are commonly used in furniture and cabinetry construction, where two pieces of wood are joined together at right angles. Dovetail joints are known for their strength and resistance to pulling apart, and are often used in drawers, cabinets, and furniture corners.
Tongue and Groove Joints—Tongue and groove joints are used to join floorboards, wall panels, and ceiling panels together. The tongue is a protruding edge on one piece of wood that fits into a corresponding groove on another piece of wood, creating a tight and stable joint.
Rabbet Joints—Rabbet joints are used in cabinetry, furniture, and trim work, where one piece of wood is cut to overlap another piece of wood, creating a recess or groove for the other piece to fit into. Rabbet joints are commonly used in the construction of shelves, cabinets, and picture frames.
Metal Joints—In addition to wood joints, there are various types of metal joints used in house construction, such as welded joints, bolted joints, and bracket joints. These types of joints are used in structural connections, fastening of metal components, and other applications where metal materials are used.
There are several different types of metal joints that are commonly used in construction that can be incorporated into the way LunarPanels and their parts and subsystems connect, including:
Welded Joints—Welded joints involve fusing two or more metal components together using heat and pressure. This creates a strong and durable joint that can be used in a variety of applications, such as connecting steel beams, columns, and other structural members in steel construction.
Bolted Joints—Bolted joints use bolts and nuts to fasten metal components together. Bolts are inserted through holes in the metal pieces, and nuts are tightened onto the threaded ends of the bolts to create a secure connection. Bolted joints are commonly used in steel and metal construction, as well as in equipment and machinery assembly.
Riveted Joints—Riveted joints involve using metal rivets to connect two or more metal components together. Rivets are inserted through holes in the metal pieces, and then the ends of the rivets are deformed or hammered to create a permanent connection. Riveted joints were commonly used in older structures but are less common in modern construction due to the prevalence of welding and bolted joints.
Bracket Joints—Bracket joints involve using metal brackets or angle brackets to connect metal components together. Brackets are typically L-shaped or U-shaped metal pieces that are bolted or welded to the metal components to provide additional support and reinforcement.
Flanged Joints—Flanged joints involve connecting metal components with flanges, which are flat or raised rims on the edges of metal pieces. Flanges are bolted or welded together, creating a strong and rigid joint that is commonly used in piping systems and other applications where a leak-proof connection is required.
Soldered Joints—Soldered joints involve using solder, a low-melting-point metal alloy, to join metal components together. Solder is melted and applied to the joint, creating a bond when it solidifies. Soldered joints are commonly used in electrical and electronic applications, as well as in plumbing and HVAC systems.
There are several types of interlocking metal joints design systems that can be strong and provide stability in certain applications of LunarPanels. Some examples include:
Mortise and Tenon Joints—This is a traditional woodworking joint that can also be adapted for metal construction. It involves cutting a slot (mortise) in one piece of metal and a corresponding projection (tenon) on another piece of metal that fits into the slot. The tenon is typically secured in the mortise with welding, bolts, or other fasteners, creating a strong and stable joint.
Tongue and Groove Joints—This is a type of joint where one piece of metal has a projecting tongue that fits into a corresponding groove in another piece of metal. The tongue and groove can be welded, bolted, or otherwise fastened together, creating a strong and interlocking connection.
Interlocking Tabs and Slots—This type of joint involves metal components with tabs or projections that fit into corresponding slots or notches in other components. The tabs and slots can be designed to interlock and provide stability when assembled, and they can be welded, bolted, or otherwise fastened together to create a strong joint.
Interlocking Lapped Joints—In this type of joint, one piece of metal overlaps another piece of metal, creating an interlocking connection. The overlapping portions can be welded, bolted, or otherwise fastened together, providing strength and stability.
Dovetail Joints—Dovetail joints are commonly used in woodworking, but they can also be adapted for metal construction. They involve cutting interlocking projections (dovetails) on one piece of metal that fit into corresponding recesses on another piece of metal. Dovetail joints can be welded, bolted, or otherwise fastened together to create a strong joint. These joints can create a waterproof seal needed for roofs, showers and pools. Additional caulking, gluing or the use of gaskets or sealants could be added to enforce the seal.
A self-locking thread insert can also be used to connect LunarPanels, also known as a self-locking threaded insert or prevailing torque thread insert, is a type of fastener that is used to create a threaded connection in a metal component that resists loosening due to vibration, shock, or other external forces. It is designed to prevent the threaded connection from self-unscrewing or backing out over time, providing increased reliability and security in applications where vibration or other dynamic forces are present.
Self-locking thread inserts typically have a specialized design that includes features such as a segmented or serrated external surface, a locking element, or a pre-applied adhesive or coating that creates additional friction or resistance to rotation. These features help to prevent the insert from rotating or backing out under external forces, ensuring that the threaded connection remains secure.
Self-locking thread inserts are commonly used in a variety of applications where threaded connections need to remain tight and secure, such as aerospace, automotive, industrial machinery, and electronics. They are available in various materials, including stainless steel, brass, and aluminum, and can be used with different thread sizes and types, such as metric or inch threads. Proper installation techniques and torque values should be followed to ensure optimal performance of self-locking thread inserts, and consulting with a qualified engineer or fastening expert is recommended for specific application requirements.
In another embodiment of the invention, steel beams can be inserted into the tubular cavities among LunarPanels to enforce live load and dead load strength.
The load-bearing capacity of a steel beam can be calculated using structural engineering principles and formulas to insure the building's integrity. The calculation typically involves considering various factors such as the beam's dimensions, material properties, and the applied loads. Here are the general steps for calculating the load-bearing capacity of steel beams used in LunarPanels. Determine the dimensions of the steel beam, including its depth (D), width (B), and length (L), as well as the material properties such as the steel's yield strength (Fy) and modulus of elasticity (E). This information can typically be obtained from the beam's specifications or structural design documents. Identify and quantify the loads that will be applied to the steel beam, including dead loads (e.g., the weight of the beam itself) and live loads (e.g., the weight of the structure or objects supported by the beam). These loads can be obtained from structural design loads, building codes, or other relevant sources. The moment of inertia (I) is a measure of the beam's resistance to bending. It depends on the beam's shape and dimensions and is typically calculated using standard formulas or software tools. The LunarPanels and the structures they build will be bound to these calculations to ensure they are structurally sound. Each calculator will be based on the structure's design.
For example, for a rectangular beam, the moment of inertia can be calculated as I=(B*D{circumflex over ( )}3)/12, where B is the width and D is the depth of the beam. The maximum bending stress (σ) in the steel beam can be calculated using the formula σ=(M*L)/(4*I), where M is the maximum bending moment at the location of interest and L is the span length of the beam. The bending moment can be calculated based on the applied loads and the beam's structural configuration. Compare the calculated maximum bending stress with the allowable stress for the steel material being used. The allowable stress is typically specified by design codes or standards that will be abided by, and it represents the maximum stress that the steel or other material can withstand without permanent deformation or failure. If the calculated maximum bending stress is lower than the allowable stress, then the steel beam of the LunarPanel design is considered to be structurally adequate and capable of carrying the applied loads for the intended overall design of the structure.
The calculation for determining the load-bearing capacity of an aluminum beam follows similar principles as for steel beams, but with consideration for the different material properties of aluminum. Here are the general steps for calculating the load-bearing capacity of an aluminum beam. Determine the dimensions of the aluminum beam, including its depth (D), width (B), and length (L), as well as the material properties such as the aluminum's yield strength (Fy) and modulus of elasticity (E). This information can typically be obtained from the beam's specifications or structural design documents.
Aluminum has different material properties compared to steel, so it's crucial to use the appropriate values for aluminum in the calculations. Identify and quantify the loads that will be applied to the aluminum beam, including dead loads (e.g., the weight of the beam itself) and live loads (e.g., the weight of the structure or objects supported by the beam). These loads can be obtained from structural design loads, building codes, or other relevant sources. The moment of inertia (I) is a measure of the beam's resistance to bending and depends on the beam's shape and dimensions. The calculation for moment of inertia for an aluminum beam is similar to that of a steel beam and can be calculated using standard formulas or software tools.
The maximum bending stress (σ) in the aluminum beam can be calculated using the formula σ=(M*L)/(4*I), where M is the maximum bending moment at the location of interest and L is the span length of the beam. The bending moment can be calculated based on the applied loads and the beam's structural configuration. Compare the calculated maximum bending stress with the allowable stress for the aluminum material being used. The allowable stress is typically specified by design codes or standards for aluminum structures and represents the maximum stress that the aluminum can withstand without permanent deformation or failure. If the calculated maximum bending stress is lower than the allowable stress, then the aluminum beam is considered to be structurally adequate and capable of carrying the applied loads.
In general, steel is stronger than aluminum in terms of yield strength and tensile strength. Yield strength refers to the amount of stress a material can withstand before it starts to deform permanently, while tensile strength refers to the maximum amount of stress a material can withstand before it fractures. Steel typically has higher yield strength and tensile strength compared to aluminum, making it stronger in terms of mechanical properties.
However, when it comes to weight or density, aluminum is lighter than steel. Aluminum has a lower density compared to steel, which means that a given volume of aluminum weighs less than the same volume of steel. This makes aluminum a popular choice for applications where weight is a critical factor.
The choice between steel and aluminum for a particular LunarPanel depends on various factors, including the specific requirements of the project, such as the structural design, load-bearing capacity, durability, cost, and weight considerations. Steel is often preferred in applications that require higher strength and durability, while aluminum is often chosen for design parts where weight is a significant concern. The cost of steel and aluminum can vary depending on several factors, including the current market conditions, availability, production processes, and specific grades or alloys of the materials. In general, steel is often less expensive than aluminum on a per-pound basis. However, the overall cost of a project or application can also depend on other factors, such as the design requirements, fabrication processes, and installation methods.
Steel is a widely used and well-established material with mature production processes, which can make it more cost-effective in many applications in this invention. Steel is also abundant and has a wide range of grades and types available, which can offer flexibility in terms of cost options. On the other hand, aluminum is typically more expensive than steel on a per-pound basis due to its lower density and higher production costs.
Both steel and aluminum are commonly used materials in various manufacturing processes, and each has its own advantages and challenges. In regard to LunarPanels and the structures, this invention can use one, the other or a combination of both or a combination of any mix of materials in one LunarPanel or among multiple LunarPanels. Steel is a well-established material with mature manufacturing processes. It has a high melting point and can be easily formed, shaped, and welded, making it relatively straightforward to manufacture using conventional methods such as casting, forging, rolling, and welding. Steel also has a wide range of available grades and types, providing flexibility in material selection for different applications. Aluminum, on the other hand, has a lower melting point compared to steel and requires specialized manufacturing processes due to its unique properties. Aluminum is typically manufactured using techniques such as casting, extrusion, and forging, which require careful consideration of factors such as alloy selection, temperature control, and cooling rates to achieve the desired properties and performance. Additionally, aluminum has lower thermal conductivity compared to steel, which can affect the manufacturing processes that rely on heat transfer.
In some cases, aluminum may require more specialized equipment and expertise compared to steel, which can impact manufacturing costs and complexity. However, aluminum's lightweight nature and excellent corrosion resistance properties can also offer advantages for certain structures in certain geographical areas.
The selected materials go through stamping and forming processes to shape them into the desired frame components for the LunarPanels. This may involve using hydraulic or mechanical presses to shape large sheets of aluminum or steel into the structural components in one embodiment. Joining the LunarPanel components together can be done by welding, adhesive bonding, or a combination of both, 3D printing (scintering) or other state of the art technique. Some LunarPanels may undergo heat treatment or tempering processes to enhance its strength and durability. This can involve heating the metal and then cooling it in a controlled manner to modify its properties.
Many buildings are constructed using steel as the primary structural material. Steel offers several advantages for building construction, including its high strength-to-weight ratio, durability, versatility, and cost-effectiveness. Buildings constructed primarily using steel are often referred to as “steel-framed” or “steel-structured” buildings which is one of the embodiments in this invention. Steel-framed buildings can range from low-rise structures, such as warehouses, industrial buildings, and commercial buildings, to high-rise buildings, such as skyscrapers, office buildings, and residential towers.
Steel-framed buildings offer several benefits, including (a) strength and durability (steel has a high strength-to-weight ratio, allowing for efficient and cost-effective structural designs that can withstand heavy loads and resist environmental factors such as wind, earthquakes, and corrosion), (b) versatility (steel can be fabricated into various shapes and sizes, allowing for flexibility in architectural design and structural configurations; steel can also be easily modified or expanded, making it suitable for future renovations or modifications); (c) speed of construction (LunarPanels made of steel are typically prefabricated off-site, allowing for faster construction times using robots and shorter project durations compared to traditional construction methods), (d) sustainability (steel is a recyclable material, and many steel-framed buildings incorporate recycled steel, making them environmentally friendly and sustainable, and (e) cost-effectiveness (steel is generally cost-effective for building construction, with competitive material costs and potential savings in labor and construction time due to its prefabrication and ease of assembly).
While aluminum is not commonly used as the primary structural material for buildings due to its lower strength-to-weight ratio compared to steel and other traditional building materials, it can be used in specific parts of LunarPanels or as part of specialized structures.
One example of aluminum being used in building construction is in the design of lightweight structures, such as tensile structures, canopies, and lightweight roofs. Aluminum's lightweight nature, high corrosion resistance, and ability to be easily shaped and formed make it suitable for these applications where weight reduction and aesthetics are important factors.
It's important to note that the use of aluminum as a primary structural material in buildings is relatively rare compared to steel and other traditional building materials and will be used selectively in the invention. The selection of building materials in the present invention depends on various factors, including structural requirements, design considerations, local building codes and regulations, cost considerations, and availability of materials.
There are a number of ways to make large steel or other material parts for the LunarPanels. Some of the most common methods include the following. Molten steel is poured into a mold of the main LunarPanel part or multiple parts, where it cools and hardens into the desired shape. Casting is a versatile process that can be used to make a wide variety of large steel parts needed here. However, it can be difficult to control the quality of the finished product, and it can be a relatively expensive process. Hot steel is hammered or pressed into the desired shape. Forging is a more precise process than casting, and it can produce parts with superior strength and durability. However, forging is also a more labor-intensive process, and it can be more difficult to scale up for mass production.
A large steel part can be machined from a solid block of steel. This process is very precise, and it can be used to produce parts with complex shapes and tight tolerances. However, machining can be a time-consuming and expensive process, and it is not well-suited for mass production. Steel or other materials needed to create LunarPanels can now also be 3D printed, which allows for the creation of complex parts with intricate details. 3D printing is a relatively new process, and it is still evolving. However, it has the potential to revolutionize the way that large steel parts are made.
Forged steel is generally stronger than cast steel and can be used for structures that require it in the building of LunarPanels. This is because the forging process aligns the grain structure of the steel, making it more resistant to stress and strain. Cast steel, on the other hand, has a more random grain structure, which makes it weaker.
In the creation of some LunarPanels, a hybrid of different materials can be used (for example, in one embodiment) where for example a LunarPanel is made mostly of aluminum to keep its weight low where other strategic parts of the LunarPanel are, for example, made of carbon steel where strategically adjoined LunarPanels can line up their stronger parts to create larger stronger areas or structures using multiple strategically aligned LunarPanels. The hybrid of different metals can be made using interlocking pieces, creating hybrid metals, insert casting, cast in place, forging, cladding, or any other system or method to combine any materials together.
If needed, the structures of the LunarPanels can be arranged to create a Faraday box, also known as a Faraday cage or Faraday shield, which is an enclosure or structure designed to block or shield electromagnetic fields. It is named after the English scientist Michael Faraday, who discovered the principles of electromagnetic induction and electrostatic shielding.
A Faraday box is typically constructed using conductive materials, such as metal or conductive mesh, which create a barrier that prevents the entry or escape of electromagnetic radiation. The conductive material used in the construction of the box through the LunarPanel in this case, in one embodiment, and its overall larger structure redistributes the electric charges and cancels out the external electromagnetic fields, effectively isolating the interior of the box or structure that the LunarPanels are made of from electromagnetic interference (EMI) or electromagnetic pulses (EMP). The primary purpose of a Faraday box is to provide electromagnetic shielding and protect sensitive electronic devices or equipment from external electromagnetic radiation. It can be used to safeguard electronics from interference or to secure sensitive information by preventing electromagnetic signals from being transmitted or received by devices within the box.
There are many applications and benefits to Faraday Cages where the structures that LunarPanels create could also benefit from. Faraday boxes and cages are used in laboratories and testing facilities to isolate electronic devices from external electromagnetic interference (EMI). This ensures accurate and reliable testing results and helps in the development of sensitive electronic equipment. Structures built with LunarPanels using this technology would also benefit from this application. Faraday boxes are employed to protect electronic devices from unauthorized access or data interception. They can prevent wireless signals like NFC (near-field communication) or RFID (radio-frequency identification) from being transmitted or received, ensuring data privacy and security.
Structures built with LunarPanels using this technology would also benefit from this application. Faraday boxes or cages are utilized in aerospace and defense industries to shield sensitive electronic components, communication systems, and navigation devices from electromagnetic interference (EMI) or electromagnetic pulses (EMP) generated by external sources or potential threats. Structures built with LunarPanels using this technology would also benefit from this application. Faraday boxes are employed in medical facilities and research laboratories to shield sensitive medical equipment, prevent interference with medical devices, and ensure accurate diagnostic results.
Structures built with LunarPanels using this technology would also benefit from this application. Faraday boxes and cages are used during electromagnetic compatibility testing to isolate devices or components being tested from external electromagnetic interference. This helps assess the device's performance and compliance with electromagnetic standards. Structures built with LunarPanels using this technology would also benefit from this application. Faraday boxes are utilized in secure facilities, such as government agencies, research institutions, or military installations, to protect classified information and prevent unauthorized electronic communication or surveillance. Structures built with LunarPanels using this technology would also benefit from this application. Faraday boxes or cages can be utilized in power grid substations or sensitive control rooms to shield sensitive equipment and systems from external electromagnetic disturbances and prevent potential interference. Structures built with LunarPanels using this technology would also benefit from this application. Faraday boxes are employed in radio and broadcast industries for testing equipment, ensuring signal isolation, and preventing interference with sensitive radio frequency (RF) devices. Structures built with LunarPanels using this technology would also benefit from this application.
To create a basic Faraday cage using LunarPanels and the total structure involves these general steps. Choose a structure or enclosure of the LunarPanels that is made of conductive material. Ensure that the chosen material has good conductivity, such as copper, aluminum, or galvanized steel. Remove any non-conductive materials or coatings from the interior surface of the enclosure, as these can weaken the shielding effectiveness. The interior surface should be clean, smooth, and free from any gaps or openings. Assemble or construct the enclosure of LunarPanels to fully enclose the desired space. Ensure that the enclosure is adequately sized to fit the intended items or equipment that need electromagnetic shielding.
To enhance the effectiveness of the Faraday cage all parts of the conductive enclosure are electrically connected through the LunarPanels and its subsystems. This can be achieved by using conductive adhesive, soldering, or welding or using the connectivity of the subsystems described within this invention, in one particular embodiment.
Additionally, grounding the enclosure is crucial to divert any accumulated charges or to provide a path for potential electromagnetic interference to dissipate safely. Quality control would be important to seal any openings, seams, or gaps in the enclosure to prevent electromagnetic leakage. This would ensure that the enclosure is completely sealed to block external electromagnetic fields from entering the protected space that the LunarPanels create. To verify the shielding effectiveness of the Faraday cage, the invention can perform tests using appropriate equipment to ensure that the cage provides the desired level of protection against electromagnetic interference. Because of the protections and features the invention offers, it would be advantageous to provide networking, internet, cable, tv, radio and other electronic services to the customers of the LunarPanels so they could enjoy them within the structures supplied by the LunarPanel subsystems.
Creating a foundation for a building (for smart buildings and cities where ships designed for water would be built on a hull or keel or other method) typically involves several steps, which may vary depending on factors such as the type of building, soil conditions, local building codes and regulations, and the expertise of the professionals involved. The following is a general overview of the process.
Site preparation—The first step in creating a foundation is preparing the site where the building will be constructed. This may involve clearing the land of vegetation, grading the soil to ensure it is level and stable, and removing any debris or obstacles that may interfere with the foundation construction process.
Soil investigation—Soil investigation is typically conducted to assess the properties of the soil at the site. This may involve conducting soil tests to determine the bearing capacity, settlement potential, and other relevant soil properties. This information helps engineers design a foundation that is appropriate for the specific soil conditions at the site.
Foundation design—Based on the soil investigation results, building design requirements, and local building codes and regulations, a foundation design is prepared by a qualified structural engineer or geotechnical engineer. The foundation design includes specifications for the type of foundation, its dimensions, reinforcement details, and any necessary construction techniques.
Excavation—Once the foundation design is finalized, excavation is carried out to create the foundation footprint. This involves digging into the soil to create a hole or trench that will accommodate the foundation elements.
Foundation construction—The actual construction of the foundation typically involves forming and pouring concrete, which may be reinforced with steel bars (rebar) as per the design requirements. Various types of foundations may be used, such as shallow foundations (e.g., strip footings, pad footings) or deep foundations (e.g., piles, caissons) depending on the building design and soil conditions.
Curing and testing—After the foundation is constructed, the concrete is allowed to cure, which involves maintaining favorable temperature and moisture conditions for the concrete to gain strength. Once the concrete has cured it may be tested for its strength and integrity to ensure it meets the design requirements and local building codes.
Backfilling and site preparation—After the foundation has been tested and approved, the excavated soil may be backfilled around the foundation to provide additional support and stability. Site preparation may continue with the installation of utilities, drainage systems, and other necessary infrastructure, depending on the building design.
It's important to note that foundation construction is a critical part of the building process and requires expertise in geotechnical engineering, structural engineering, and construction techniques. It should be carried out by qualified professionals in compliance with local building codes and regulations to ensure the safety and stability of the building.
A green building, also known as a sustainable building or eco-friendly building, is a structure that is designed, constructed, operated, and maintained in an environmentally responsible and resource-efficient manner. Green buildings aim to reduce the environmental impact of the built environment and enhance the well-being of the occupants.
Green buildings typically incorporate a range of sustainable design strategies and features, such as (a) energy efficiency (green buildings use less energy than conventional buildings by incorporating features such as high-efficiency lighting, heating, and cooling systems, insulation, and energy-efficient windows and doors), (b) water conservation (green buildings reduce water consumption by incorporating features such as low-flow toilets, faucets, and showerheads, as well as rainwater harvesting systems and greywater recycling), (c) sustainable materials (green buildings use environmentally friendly and sustainable materials, such as recycled content, rapidly renewable materials, and materials with low embodied energy), (d) indoor environmental quality (green buildings prioritize the health and well-being of occupants by incorporating features such as natural daylight, proper ventilation, and the use of non-toxic building materials), (e) site sustainability (green buildings consider the environmental impact of the site and aim to minimize negative effects on ecosystems, by using techniques such as green roofs, permeable paving, and rain gardens), and (f) green building certification programs, such as LEED (Leadership in Energy and Environmental Design), provide a framework for measuring and verifying the sustainability of buildings, and help promote the adoption of sustainable design practices.
To create a functional house, you will typically need the following systems. The present invention incorporates these systems into the subsystems of the LunarPanels in one embodiment. In another embodiment, they can connect to the systems described below using products and fixtures available in the marketplace. In another embodiment those available products can connect to the subsystems of the invention.
Structural System—This includes the foundation, walls, floors, and roof that form the basic structure of the house. Here the LunarPanels combine together to create the structural system.
HVAC System—HVAC stands for heating, ventilation, and air conditioning. It includes heating equipment (e.g., furnace, boiler), cooling equipment (e.g., air conditioner), ventilation (e.g., ductwork), and controls to maintain a comfortable temperature and air quality inside the house. The LunarPanels will have subsystems to accomplish this.
Plumbing System—The plumbing system brings in freshwater and removes wastewater from the house. It consists of pipes, fixtures (e.g., sinks, toilets, showers), water supply lines, drains, and a sewage system. The LunarPanels will have subsystems to accomplish this found within its tubing.
Electrical System—The electrical system provides power to the house for lighting, appliances, and other electrical devices. It includes a main service panel, wiring, outlets, switches, and circuit breakers. The LunarPanels will have subsystems to accomplish this. However, in one embodiment the main service panel will be distributed within the tubing of many dispersed LunarPanels.
Water Supply System—This system ensures a reliable supply of clean water for domestic use. It involves connecting the structure to a municipal water supply or a well, water storage tanks (if applicable), pumps, and pressure regulators.
Waste Management System—It includes a septic system made of connected LunarPanels or a connection to a public sewer system for proper disposal of wastewater and sewage from the house.
Insulation and Weatherproofing—Insulation is essential for energy efficiency and maintaining comfortable indoor temperatures. Weatherproofing measures such as sealing gaps and installing weatherstripping help prevent air and moisture infiltration.
Lighting System—This includes a combination of natural lighting provided by the LunarPanels (windows, skylights) and artificial lighting (light fixtures, lamps installed to the LunarPanels) to illuminate the structure.
Communication and Networking System—This system includes wiring, outlets, and connections for telephone, internet, cable TV, and other communication services built into the LunarPanels.
Fire Protection System—This involves smoke detector sensors, fire alarm sensors, fire extinguishers, and repurposing the shower system in the LunarPanels as a sprinkler system to ensure the safety of the occupants.
Security System—Each LunarPanel will have a security system which will include alarms, surveillance cameras, lasers, LIDAR, motion sensors, and entryway access control systems.
In addition, the base or foundation on which cruise ships are built is commonly referred to as the “keel.” The keel is a large structural beam or plate that runs along the length of the ship's bottom, serving as the primary backbone of the vessel. It provides strength and stability to the ship's hull and is typically the first part of the ship to be constructed during the shipbuilding process. The LunarPanel's can also be built on the keel to create a hull out of LunarPanels. The hull of a ship is the outer shell that encloses the internal spaces and supports the entire vessel, providing buoyancy and stability in water. It is constructed using strong materials such as steel or fiberglass to withstand the forces of the sea. Comprising various compartments, the hull contributes to the ship's structure, functionality, and ability to navigate through water effectively. This can be the structure for which the LunarPanel's are built on in another embodiment.
In one embodiment of the present invention, the foundation of any created building is connected to a structural base that supports the entire structure. It is typically constructed below ground level and distributes the weight of the building to the underlying soil or rock. The foundation provides stability, prevents settling or shifting, and ensures the safety and integrity of the entire building. The process of laying a foundation involves several key steps. First, the site is prepared by excavating the soil to the required depth and shape. Next, a layer of compacted gravel or crushed stone called the sub-base is laid to provide a stable surface. Finally, concrete forms or trenches are constructed, and reinforced steel bars (rebar) are positioned before pouring the concrete to create the foundation slab or walls. In one embodiment of the present invention, a frame or joints are installed into the foundation to ready the installation of the LunarPanels and to accommodate the robots that will install the LunarPanels to create the final structure.
In another embodiment of the invention, other structures are created that can detach from a foundation and the framing and joints that are connected to it. In this embodiment, a propulsion system is the mechanism responsible for generating the necessary thrust to propel the structure through the air.
For example, a large quantity of miniature jet engines can be used in the LunarPanels (that are specifically lightweight) in strategic external locations of the structure. They work by sucking in air, compressing it, adding fuel, and igniting it to create a high-velocity jet of exhaust gasses. The reaction force generated by expelling these gasses backward propels the structure forward. The fuel can flow through one of the subsystems of the LunarPanels.
In addition, with the advancement of electric propulsion technology, these systems can use electric motors powered by batteries or other energy stores in the LunarPanels' subsystems to generate thrust. Alternatively, electric motors used in propulsion work based on the principles of electromagnetism. A large quantity of miniature electric motors (in one embodiment of many possible embodiments) are powered by an electric current, typically from a battery or power source installed into the LunarPanels in strategic locations. The current flows through coils of wire known as the motor's windings. When the current flows through the windings, it creates a magnetic field around the wire. This magnetic field can be either a permanent magnet or induced by an external power source, such as another coil of wire. Within the motor, there is a rotor or armature that contains one or more permanent magnets or electromagnets. These magnets interact with the magnetic field created by the windings.
According to the Lorentz force, when a magnetic field interacts with a current-carrying wire, a force is exerted on the wire. The interaction between the magnetic field and the rotor causes a force that results in rotational motion. The rotor begins to spin, driven by the magnetic forces acting on it. In the miniature propulsion system, the spinning rotor is connected to a propeller or fan. As the rotor spins, it transfers its rotational motion to the propeller, which generates thrust by pushing air backward. The speed and direction of the electric motors can be controlled by varying the current flowing through the windings. This allows for precise control over the thrust produced by the large quantity of miniature motors. Electric motors are known for their high efficiency and responsiveness, making them increasingly attractive for propulsion systems.
The present invention can install any propulsion system into its design as technology or scientific discoveries are found to improve the subsystems for propulsion for LunarPanels, subsystems and the structures they create. The propulsion systems described here are meant as an example of how they could work. Ideally, they could be applied to smaller structures created using LunarPanels but they could also be used for very large structures created by LunarPanels if the science and technology is created to make this advancement possible.
In the context of a robotic system installation described herein, a “bin” typically refers to a container or storage unit used for organizing and holding LunarPanels. It is a physical compartment or receptacle where items can be placed, retrieved, or sorted by the robot or as part of the robotic system's operation. Bins are commonly used in various robotic applications described here for easy access of the LunarPanels. They provide a structured and organized way to store and handle LunarPanels and other objects needed, making it easier for the robotic installation system to interact with them in one embodiment. The design and characteristics of the bins can vary depending on the specific robotic system used and the sizes of the LunarPanels and its intended structure. Bins can range from simple open containers (in some embodiments attached to trucks) to more sophisticated units equipped with sensors, dividers, or mechanisms for automated sorting or retrieval of the LunarPanels or other items by robots.
Robots can utilize suction cups as a gripping mechanism to hold and manipulate objects and to traverse the LunarPanel or the larger structure when installed on their feet or other structural components. These suction cups, made of flexible and airtight materials like silicone or rubber, are connected to a vacuum system within the robot. When pressed against an object, the suction cup's negative pressure creates a secure adhesion, allowing the robot to manipulate an object or to traverse a structure by coordinating the cup's movement with its robotic arm or feet. The vacuum system maintains the suction force, ensuring a firm grip, and when needed, the robot can release the object by stopping the vacuum supply or introducing positive pressure to break the seal. Suction cups are versatile and reliable, particularly for gripping smooth, non-porous surfaces, making them valuable in lifting, handling and installing LunarPanels into larger structures and being able to traverse the overall structure to move around to new locations. Robots have the capability to utilize either suction cups or magnetic feet as gripping mechanisms when operating on steel rails. In the case of suction cups, these airtight and flexible cups are connected to a vacuum system within the robot, creating a negative pressure to securely adhere to the rail.
Alternatively, magnetic feet can be employed, which generate a magnetic field to firmly attach to a steel rail of the structure or of the LunarPanels. Both methods allow the robot to navigate and perform tasks with stability and control, enhancing their versatility. Other methods include adhesive-based techniques utilizing gripping pads or suction cups, magnetic systems that employ strong magnets to adhere to ferromagnetic surfaces, vacuum-based systems creating a negative pressure for sticking to walls, grippers and claws for grasping onto wall irregularities, tread-based mechanisms with specialized surfaces for traction, gecko-inspired microstructured surfaces utilizing van der Waals forces, and actuated limbs such as robotic arms or legs for anchoring and climbing.
Smart Speakers & Sound Zones Built into LunarPanels
Smart speakers are devices that utilize voice recognition, natural language processing, and speech synthesis to carry out tasks and provide services based on voice commands that connect to the main computer system where each LunarPanel can have one smart speaker or multiple smart speakers. They operate by passively listening for a wake word or phrase, then recording your voice and sending this data to a server for interpretation through voice recognition and natural language processing algorithms. Once the server identifies the request, it executes the appropriate action, which could range from internet searches to controlling other connected smart devices. The server then generates a response that is relayed back to the user through the smart speaker.
Multiple smart speakers can be interconnected to create a multi-room or multi-zone audio system, providing a seamless audio experience throughout a home or structure built by LunarPanels. These systems work by connecting smart speakers over a home network, often via Wi-Fi, allowing them to communicate and synchronize with each other. Using a compatible app or voice command, one can choose to play the same audio on all speakers for a whole-home audio experience or play different audio in different “zones” for more localized control. This means you could have music playing in the living room, a podcast in the kitchen, and ambient sounds in the bedroom, all at the same time, controlled by the main computer system and embedded as a subsystem in the LunarPanels. Furthermore, many smart speakers can calibrate their sound based on the acoustics of the room they're in, ensuring optimal sound quality in each zone.
Plumbing is a complex system that facilitates the transport of water and waste within buildings. It operates through a network of pipes, valves, fixtures, and fittings that will now be embedded in the LunarPanels and its subsystems. The process begins with a water supply line connected to the main source, such as a municipal water system or a well. This water is then distributed through a series of pipes in the subsystems, which may branch off into various directions through connected LunarPanels, delivering water to faucets, showers, toilets, and other fixtures connected to the LunarPanels. Drainage pipes collect and carry waste and wastewater away from the building to a sewage system or a septic tank using this same method. The plumbing system also incorporates traps and vents to prevent the backflow of gasses and ensure proper drainage which will be embedded in the subsystems.
Overall, plumbing functions through a combination of gravity, pressure, and valves to provide clean water supply and efficient waste disposal within a building. Water travels up to higher floors against the force of gravity through a mechanism called a water pump or a booster pump which will be connected to a LunarPanel. In multi-story buildings, the water supply from the main source, such as a municipal water system or a well, is typically delivered to a ground-level storage tank or a water reservoir. From there, a pump is used to create pressure within the plumbing system installed in the LunarPanels. The pump pressurizes the water, allowing it to flow upward against gravity and reach the higher floors. The pressure created by the pump is maintained throughout the plumbing system, ensuring a consistent and adequate supply of water on all floors. The pump is often located in a basement or a designated pump room within the building. In one environment of the present invention the pump will be installed in a sub e system of the Lunar Panel. This process of pressurization and pumping enables water to overcome gravity and reach higher levels, providing water supply to upper floors. An interlocking hose system can also be used to connect hose, piping and tubes within LunarPanels to other LunarPanels, or thread connector systems can be used to run tubes throughout LunarPanel tubing.
A root system can be used to connect to the structure and the LunarPanels to aid in the foundation and to secure the structure as well as to expel gray water and sewage outside of the structure into a soil absorption field. This root system can be connected to the subsystems of the LunarPanels. The threading on a root screw is commonly referred to as the screw thread. The screw thread is the helical structure that wraps around the root screw's shank or body. It allows the screw to be driven into the ground by rotating it, creating a secure fastening where tubing through the screw can allow materials to flow and be expelled through an opening in the end of the screw.
The profile or shape of the screw thread can vary depending on the type of screw. Some common types of screw threads include v-thread which is a standard thread profile with a V-shaped groove that is widely used for general-purpose screws. An Acme thread is a trapezoidal-shaped thread commonly used in power transmission applications, such as lead screws. Another option is the buttress thread that has one side with a square profile and the other side with a slanted profile, creating a thread that resists axial force in one direction. It is commonly used in applications where large forces need to be withstood, such as vices and presses. A square thread type of thread has a square-shaped profile and is used in applications requiring high load capacity and efficient power transmission. All of these systems can be used for the root system to connect to the subsystem of the LunarPanels.
Artificial Intelligence (AI) refers to the capability of a computer or a machine to imitate intelligent human behavior. It involves the development of computer systems that can perform tasks that typically require human intelligence, such as visual perception, speech recognition, decision making, language translation, and problem solving. The sensors of the computer systems in the disclosed invention and their data can be connected and used as input by a person of ordinary skill in the art to interface with the AI system. AI systems are designed to analyze data, learn from experience, and adapt to new information, making them capable of performing complex tasks without explicit programming which would be beneficial in operating the smart structures built using the LunarPanels
AI technologies find applications in a wide range of fields, including self-driving cars, virtual assistants, recommendation systems, fraud detection, medical diagnosis, and more. Here we expand the use cases for self-building houses or self-building structures. AI can also be classified into various subfields, including machine learning, natural language processing, computer vision, robotics, and cognitive computing. Machine learning, a subset of AI, focuses on developing algorithms and statistical models that allow computers to learn from data and make predictions or decisions without explicit programming. This would be ideal to manage the subsystems in the invention and the goals and requirements of them. In essence, machine learning enables computers to learn from experience and enhance their performance over time, making the built structures more energy efficient.
AI encompasses a wide array of technologies, methodologies, and approaches that empower computers or machines to undertake tasks typically requiring human intelligence, such as visual perception, natural language processing, decision-making, and problem-solving. All these growing and advanced technologies can be implemented using the technologies and platforms in the marketplace by a person of ordinary skill in the art to enhance the functioning of the invention.
In another embodiment of the invention a biodome can be created out of LunarPanels and the structures they make where biodome is short for “biological dome,” which is a controlled environment facilitated by the computer system and subsystem's ability to regulate conditions within the structures designed to simulate and support the living conditions necessary for various plants, animals, and ecosystems to thrive. It is typically a large, enclosed structure that provides a self-contained habitat for a wide range of organisms. Biodomes are created to mimic specific environmental conditions, such as temperature, humidity, light, and atmospheric composition, to create a sustainable ecosystem all measurable and controllable by the computer system. The primary purpose of a biodome is to sustain life and living conditions in regular or challenging environments. Inside a biodome, different ecosystems can be replicated, such as tropical rainforests, deserts, or even aquatic environments. The careful control of environmental factors through the subsystems allows the computer to create the environment.
In addition to the foregoing features, other aspects of the LunarPanels and/or subsystems included therein will now be described in conjunction with certain attached figures. It should be appreciated that, as before, these features are optional and only present in certain embodiments of the present invention, and therefore should not be considered limitations of the present invention unless otherwise stated.
FIG. 22 shows an exemplary LunarPanel that allows you to build structures by interconnecting these panels as shown and described herein. Engineered and hidden inside each LunarPanel are subsystems as shown. The subsystems have everything you need to operate and build a structure, including electricity, networking, steel beams, plumbing, ventilation, lighting, window, heating, ventilation, camera, speakers, locks, rechargeable batteries and clean water. The interior subsystems are seamlessly connected when the LunarPanels are interconnected because they extend the inner steel beams, plumbing, networking, electricity, and everything else throughout the structure without the need for any construction or contractors.
FIG. 23 illustrates that engineered and hidden inside each LunarPanel are subsystems as shown. Subsystems have everything you need to operate and build a structure including: (1) electricity, (2) networking, (3) steel beams with high tensile strength, (4) plumbing, (5) ventilation and clean water, for example. All of the foregoing are located inside each green panel.
FIG. 24 illustrates the use of smart glass, also known as switchable glass or dynamic glass, which refers to a type of glass that can change its properties based on external stimuli or user control. It is designed to provide privacy, control sunlight, enhance energy efficiency, and create interactive or futuristic displays. The most common technology used in smart glass is called electrochromism for example, which involves applying a thin coating of electrochromic materials to the surface of the glass. These materials can change their light transmission properties in response to an electrical voltage as shown in the figure.
FIG. 25 illustrates further use of robotic arms, which traverse tracks of Lunar Panels. With the synchronized efforts of multiple robotic arms that traverse the tracks of the LunarPanels' structure as needed, heavy parts such as a second LunarPanel can be lifted, manipulated, and moved with precision; installing the LunarPanels together and their subsystems accurately in the implementation of the total design.
FIG. 26 depicts the use of interlocking systems, appliances and fixtures, which can be attached to the LunarPanels to access any internal substances that are part of the functionality of each subsystems.
FIG. 27 depicts the use of solar panel cells and wind turbines, which may snap onto the panels to power the house as shown.
FIG. 28 illustrates how dovetail joints of the subsystems can be automatically connected when the LunarPanels interconnect making everything accessible to everywhere in the house including structural support.
FIG. 29 illustrates aspects of a LunarPanel that allow one to build structures by interconnecting these panels as shown. Engineered and hidden inside each LunarPanel are subsystems as shown. The subsystems have everything you need to operate and build a structure, including electricity, networking, steel beams, plumbing, ventilation, lighting, window, heating, ventilation, camera, speakers, locks, rechargeable batteries and clean water. The interior subsystems are seamlessly connected when the LunarPanels are interconnected because they extend the inner steel beams, plumbing, networking, electricity, and everything else throughout the structure without the need for any construction or contractors.
FIG. 30 illustrates a water or plumbing subsystem, which may have a protruding (connector) threaded pipe at one end which, as shown would screw into (external threads) the (connecting) inner second subsystem's inner cylinder which would have internal threads to receive the pipe. The pipe could have a washer as well to make it watertight.
Other aspects of the water or plumbing subsystem are illustrated in FIGS. 33-35, with FIG. 33 showing that each water or plumbing subsystem could have a protruding (connector) threaded pipe at one end of a water subsystem, FIG. 34 illustrates that in one embodiment, to connect water or plumbing subsystems together to make them watertight, a gear connected to the outside of a threaded pipe that can be automatically turned by gear motors or other methods are shown. A robotic arm and its end effector or gripper could also replace the motor to turn the pipe as well. In one embodiment, the gear motor is activated and deactivated by switches. For example, a switch indicative that a first LunarPanel has been attached to a second LunarPanel, may activate the gear motor, connecting the water subsystem of the first LunarPanel to the water subsystem of the second LunarPanel. Similar switches and/or motors (or robotic arms) can be used to connect other subsystems of attached panels.
The foregoing gear is further illustrated in FIG. 35, where each water or plumbing subsystem would have a gear connected to the outside of a threaded pipe that can be automatically turned by gear motors or other method as shown. After two or more LunarPanels are interconnected (and the water subsystems interconnected with dovetail joints) the gear motors would turn, resulting in the threaded pipe turning. The protruding (connector) threaded pipe at one end of a water subsystem shown would screw into (external threads) the (connecting) inner second subsystem's inner cylinder which would have internal threads to receive the pipe.
FIG. 36 shows interconnect aspects of the LunarPanel, where an interlocking top tail locking system of tail and tail socket as well as another tail locking system perpendicular to it, that intersects it, to allow for two LunarPanels to be connected at a right angle from one another. In this way, any surface of the LunarPanel can have a tail (or other shape) that connects to a tail socket (or other shape) to form any larger structure making it airtight.
As shown in FIG. 31, an interconnectable steel beam (or other material) initiated by actuator or other mechanism to reinforce structure by protruding from one LunarPanel tube and Inserted into another LunarPanel tube. Alternatively, steel beams of varying lengths can be inserted manually into the tubing of multiple LunarPanels. FIG. 32 provides an image of a right tail locking system of tail and tail socket.
It should be appreciated that the foregoing description of the invention, and various aspects thereof, are exemplary and those skilled in the art will understand that various modifications and implementations are within the spirit and scope of the present invention. For example, a structure may be constructed using identical LunarPanels (e.g., in forming a longer or taller wall) and/or different LunarPanels (e.g., one functioning as a wall and one functioning as a roof or floor). As such, LunarPanels may be constructed (individually) for connection to an adjacent LunarPanel to the left, right, top, and/or bottom, planar or non-planar (e.g., at right angles). For example, a LunarPanel may have tails on the left and top and tail sockets on the right and bottom. This would allow, for example, two LunarPanels to be mated vertically or horizontally, depending on the application.
It should also be appreciated that while a tail and tail socket is described herein, the present invention is not so limited, and any male/female connection means (or shape, e.g., trapezoidal, etc.) is within the spirit and scope of the present invention. In other words, a panel that includes a male attachment means (preferably two, e.g., on a first side and the top) configured to mate with a female attachment means (preferably two, e.g., on a second side and the bottom) is within the spirit and scope of the present invention.
It should also be appreciated that the subsystems, or channels associated therewith, e.g., for fluid, gas, or energy (power, internet, data, etc.), may run vertically and/or horizontally, depending on the design and/or application. As such, for example, water can run from the first floor to the second floor (vertically) and/or from one end of the house to the other (horizontally). It should further be appreciated that, in one embodiment of the present invention, the subsystems (or its outer housing, e.g., forming the channel) should also include male and/or female connections means that correspond to the panel. That way when two adjacent panels are being mated together, so too are adjacent subsystems (at least structurally). Mating of the electrical, fluid, and/or gas lines located therein should preferably be done after the panels are fully connected together (mechanically). As discussed above, this may be accomplished using a motor gear combination, a robotic arm, or other means generally known to those skilled in the art.
The foregoing description of a modular robotic building system has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed, and many modifications and variations are possible in light of the above teachings. Those skilled in the art will appreciate that there are a number of ways to implement the foregoing features, and that the present invention it not limited to any particular way of implementing these features. The invention is solely defined by the following claims.
1. A modular system used in the construction of a structure comprising a first smart panel and a second smart panel that are configured to mate with one another, wherein said first smart panel is identical to said second smart panel and comprises:
a first end having a tail extending horizontally from a first side of said first smart panel to a second side of said first smart panel;
a second end having a tail socket extending horizontally from said first side of said first smart panel to said second side said first smart panel, wherein said first end is opposite said second end and said tail is configured to mate with said tail socket, thereby allowing said first smart panel to mate with said second smart panel by aligning a beginning of said tail on said first smart panel with a beginning of said tail socket on said second smart panel and moving the two horizontally in relation to one another;
a switch that activated when said first smart panel is fully mated with said second smart panel;
a substructure within said first smart panel extending vertically from said first end to said second end, said substructure having a conduit for the transfer of fluid, said conduit comprising a first end configured to mate with a second end via a rotational fitting; and
a motorized gear configured to rotate said rotational fitting in response to said activation of said switch, thereby mating a first end of said conduit in said first smart panel with a second end of said conduit in said second smart panel.