BOX ASSEMBLY, RACK ASSEMBLY FOR HOLDING BOX ASSEMBLY, AND METHOD FOR PROVIDING E-LIQUID TO AEROSOL GENERATING DEVICE IN BOX ASSEMBLY

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of U.S. application Ser. No. 18/585,947 filed Feb. 23, 2024, now pending, and claims the benefit of Chinese Patent Application No. 202511095517.8 filed Aug. 4, 2025, Chinese Patent Application No. 202521654168.4 filed Aug. 4, 2025, Chinese Patent Application No. 202511136668.3 filed Aug. 13, 2025, Chinese Patent Application No. 202521724572.4 filed Aug. 13, 2025. The contents of all of the aforementioned applications, including any intervening amendments thereto, are incorporated herein by reference. Inquiries from the public to applicants or assignees concerning this document or the related applications should be directed to: Matthias Scholl P. C., Attn.: Dr. Matthias Scholl Esq., 245 First Street, 18th Floor, Cambridge, MA 02142.

BACKGROUND

The disclosure generally relates to atomization and vaporizing devices, and more particularly to a box assembly, a rack assembly for holding the box assembly, and a method for providing e-liquid to the aerosol generating device placed in the box assembly.

Aerosol generating devices, such as electronic cigarette (also known as “E-cigarette”), or vaping, can be used to deliver nicotine, cannabis (THC, CBD), flavorings, chemicals, and other substances. These devices are known by many different names and come in many shapes, sizes and device types. These devices may also be referred to as “E-cigs”, “Vapes”, “Vape pens,” “dab pens,” “dab rigs,” “Tanks,” “Mods,” “Pod-Mods,” and the like. Use of e-cigarette, or vaping, products is sometimes referred to as “vaping.”

Typically, a conventional aerosol generating device includes several basic components: a cartridge (also referred to as a reservoir or pod), an atomizer (or atomizer core) including a heating element, a power source (e.g., a battery), and a mouthpiece. The cartridge (or reservoir or pod) can hold various substances. The cartridge may be pre-loaded with these substances, and sold with or separate from the rest of the e-cigarette device. One particular substance is a liquid solution (sometimes referred to as “e-liquid” or “e-juice”). In one particular example, the liquid solution may contain varying amounts of one or more substances including, but not limited to, nicotine, botanical oil (e.g., hemp oil, cannabis oil (e.g., THC, CBD)), flavorings, and/or other chemicals. Some conventional e-cigarette devices may not use a cartridge to hold the liquid solution. Instead, these e-cigarette devices include a reservoir built-into the device for containing the liquid solution, and into which the liquid solution can be filled. In many e-cigarette devices, puffing by a user results in an airflow entering the aerosol generating device. As the air flows into the aerosol generating device, the generated airflow will trigger an airflow sensor, and thereby activate the heating element of the atomizer. The electric heating element, disposed within an atomization channel of the atomizer core, starts to heat the e-liquid, and generate aerosol or vapor, which then flows out through the atomization channel under the drive of the airflow, and the resulting aerosol or vapor travels to the mouthpiece where the aerosol or vapor is then inhaled by the user.

To prevent conventional aerosol generating devices from leaking e-liquid during long-distance transportation or to prevent e-liquid in aerosol generating devices from deterioration, etc. (e.g., due to causes such as climate differences (e.g., temperature, humidity, air pressure, etc.) in different regions), some conventional aerosol generating devices are delivered directly to dealers or distributors after being assembled and produced by manufacturers, and then transferred to a point of sale for e-liquid filling (i.e., these conventional aerosol generating devices are not filled with e-liquid until after they are delivered to a point of sale (e.g., a smoke shop, a convenience store, a supermarket, an online retailer, etc.)). In this method of e-liquid filling, the conventional aerosol generating devices need to be removed from their packaging (e.g., boxes and the like), placed into an e-liquid filling device for e-liquid filling, and then placed back into their packaging after being filled with e-liquid. The e-liquid filling process can be cumbersome and inefficient due to aerosol generating devices needing to be removed from their packaging, the packaging placed in a location where the packaging will not be damaged while the aerosol generating devices are filled with e-liquid, and then placing the aerosol generating devices back into their packaging (without damaging the packaging in the process).

Accordingly, there is a need for an improved process for filling aerosol generating devices with e-liquid. There is a further need for an improved process for filling aerosol generating devices with e-liquid which combines packaging and e-liquid filling. There is an additional need for an improved process for filling aerosol generating devices with e-liquid such that the aerosol generating devices are packaged prior to being filled with e-liquid. There is also a need for packaging for aerosol generating devices that allows the aerosol generating devices to be filled with e-liquid while the aerosol generating devices are in their packaging. There is yet a further need for eliminating the need to remove aerosol generating devices from their packaging prior to the aerosol generating devices being filled with e-liquid and then re-package aerosol generating devices after being filled with e-liquid. There is an additional need for an improved process for filling aerosol generating devices with e-liquid that improves production efficiency. There is a further need for an improved e-liquid filling device or fixture for filling aerosol generating devices with e-liquid that is easier to manufacture, assemble, disassemble, adjust, and maintain. The disclosure satisfies these needs and provides other related advantages.

SUMMARY

The disclosure provides an improved process for filling aerosol generating devices with e-liquid. The disclosure provides an improved process for filling aerosol generating devices with e-liquid which combines packaging and e-liquid filling. The disclosure provides an improved process for filling aerosol generating devices with e-liquid such that the aerosol generating devices are packaged prior to being filled with e-liquid. The disclosure provides packaging for aerosol generating devices that allows the aerosol generating devices to be filled with e-liquid while the aerosol generating devices are in their packaging. The disclosure eliminates the need to remove aerosol generating devices from their packaging prior to the aerosol generating devices being filled with e-liquid and re-package aerosol generating devices after being filled with e-liquid. The disclosure provides an improved process for filling aerosol generating devices with e-liquid that improves production efficiency. The disclosure provides an improved e-liquid filling device or fixture for filling aerosol generating devices with e-liquid that is easier to manufacture, assemble, adjust, and maintain. In some embodiments, the aerosol generating devices may be an electronic cigarette or an atomizer (also referred to as a cartridge). The aerosol-forming substance includes, but is not limited to, e-liquid (vaping liquid), e-juice, e-paste, and combinations thereof. The disclosure satisfies these needs and provides other related advantages, including that no further packaging is required after e-liquid filling. Furthermore, scratches and collisions on an outer surface of the aerosol generating devices during e-liquid filling are also avoided, such that not only the production efficiency is improved, but also the quality of products is ensured. Improved production efficiency is achieved by optimizing the process.

In accordance with an embodiment of the disclosure, the e-liquid filling process of the aerosol generating device includes the steps of preparing a self-sealing aerosol generating device and a perforated packaging box; placing the self-sealing aerosol generating device into the perforated packaging box; placing the packaged plurality of self-sealing aerosol generating devices into limit holes of a rack assembly; and mounting the rack assembly to a position for e-liquid filling in an e-liquid filling apparatus for e-liquid filling.

In accordance with an embodiment of the disclosure, a box assembly comprises a body portion comprising a sidewall, an accommodating cavity, and a first filling port disposed on the sidewall; and a cover portion disposed over the body portion. The first filling port is configured to align and communicate with a filling port of the aerosol-generating device when the aerosol-generating device is disposed within the accommodating cavity.

In accordance with another embodiment of the disclosure, the cover portion is configured to removably engage the body portion.

In accordance with another embodiment of the disclosure, the box assembly further comprises a tray portion disposed within the accommodating cavity of the body portion; wherein the tray portion comprises a second filling port aligned with the first filling port.

In accordance with another embodiment of the disclosure, the second filling port is an open end of the tray portion.

In accordance with an additional embodiment of the disclosure, the accommodating cavity of the body portion is sized and shaped to match a size and shape of the tray portion.

In accordance with a still further embodiment of the disclosure, the tray portion comprises an interior portion sized and shaped to match a size and shape of the aerosol-generating device, and the second filling port aligns and communicates with the filling port of the aerosol-generating device when the aerosol-generating device is disposed within the accommodating cavity.

In accordance with still another embodiment of the disclosure, the accommodating cavity of the body portion is sized and shaped to match a size and shape of the aerosol-generating device.

In accordance with yet another embodiment of the disclosure, the cover portion comprises a plurality of recessed perimeter walls set back on all sides from respective side edges of the cover portion; the recessed perimeter walls extend downward from a bottom surface of the cover portion and are positioned to be received within a recessed portion of the body portion such that a portion of a bottom surface of the cover portion abuts against a top surface of the body portion.

In accordance with an embodiment of the disclosure, at least one bulge is disposed on a recessed perimeter sidewall of the cover portion, and the cover portion press-fit engages the body portion through the at least one bulge.

In accordance with another embodiment of the disclosure, a cover movable between a first position and a second position is disposed at the filling port of the aerosol-generating device; the first position is where the cover covers the filling port, and the second position is where the cover exposes the filling port.

In accordance with another embodiment of the disclosure, the cover comprises a groove or through-hole.

In another aspect, the disclosure provides a rack assembly configured for holding at least one box assembly, so as to provide an aerosol-forming substance for an aerosol-generating device having a filling port in the at least one box assembly, and the rack assembly comprising an upper cover; a lower cover; and a limit member disposed between the upper and lower covers. The limit member comprises at least one limit hole sized and shaped to engage at least a portion of the box assembly between a first end and a second end of the box assembly; and at least one of the upper cover and the lower cover comprises at least one e-liquid filling hole, and the at least one e-liquid filling hole is coaxial with the first filling port of the box assembly.

In accordance with an additional embodiment of the disclosure, the rack assembly further comprises a first support member and a second support member; wherein the first support member and the second support member engage the upper cover and the lower cover respectively.

In accordance with a further embodiment of the disclosure, the upper cover comprises at least one upper limit groove configured to receive and engage an upper portion of the at least one box assembly; and the lower cover comprises at least one lower limit groove configured to receive and engage a lower portion of the at least one box assembly.

In accordance with still another embodiment of the disclosure, provided is a method for providing e-liquid to at least one aerosol generating device having a filling port contained within a box assembly; the at least one aerosol generating device comprises a reservoir in communication with the filling port, and the box assembly comprises a body portion and a cover portion disposed over the body portion; the body portion comprises a sidewall, an accommodating cavity and a first filling port disposed on the sidewall; the first filling port is configured to align and communicate with a filling port of the aerosol-generating device when the aerosol-generating device is disposed within the accommodating cavity, and the method comprises:

• • providing an e-liquid filling apparatus comprising a workbench; an e-liquid filling assembly configured to provide e-liquid to the reservoir of the at least one aerosol generating device contained within the box assembly; a moving assembly configured to adjust a filling portion of the e-liquid filling assembly and the box assembly relative to each other; and a control assembly configured to control operation of the e-liquid filling apparatus;
  • positioning the at least one aerosol generating device in the box assembly, and placing the box assembly in a rack assembly configured to hold the box assembly;
  • operationally engaging the rack assembly with the workbench; driving, via the control assembly, to align an e-liquid filling hole of the rack assembly with an e-liquid filling head of the e-liquid filling assembly; and
  • driving, via the control assembly, a filling needle of the e-liquid filling head to sequentially pass through the e-liquid filling hole of the rack assembly, the first filling port of the box assembly, and the filling port of the aerosol-generating device, thereby injecting a predetermined amount of aerosol-forming substance into the aerosol-generating device.

This brief summary has been provided so that the nature of the invention may be understood quickly. Additional aspects and advantages of the disclosure will be given in part in the following more detailed description, taken in conjunction with the accompanying drawings, which can become apparent from the following description, which illustrate, by way of example, the principles of the invention or be understood through practice of the disclosure. Any drawings contained herein constitute a part of this specification and include exemplary embodiments of the disclosure and illustrate various objects and features thereof.

DETAILED DESCRIPTION OF THE DRAWINGS

The various present embodiments now will be discussed in detail with an emphasis on highlighting the advantageous features with reference to the drawings of various embodiments. The illustrated embodiments are intended to illustrate, but not to limit the invention. These drawings include the following figures, in which like numerals indicate like parts: The above and/or additional aspects and advantages of the disclosure will be apparent and easily understood from the descriptions of the embodiments with reference to the following drawings, wherein:

FIG. 1 illustrates an exploded view of a box assembly containing an aerosol generating device according to an embodiment of the disclosure;

FIG. 2A illustrates a perspective view of a box assembly containing an aerosol generating device in FIG. 1;

FIG. 2B illustrates another perspective view of a box assembly containing an aerosol generating device in FIG. 1;

FIG. 3 illustrates a front left, top perspective view of a box assembly according to an embodiment of the disclosure;

FIG. 4A illustrates an exploded view of a box assembly according to an embodiment of the disclosure;

FIG. 4B illustrates an exploded view of the box assembly of FIG. 3;

FIG. 4C illustrates a perspective view of a tray of the box assembly of FIG. 4B;

FIG. 4D illustrates a perspective view of an alternate tray for use with the box assembly of FIG. 4B;

FIG. 4E illustrates a perspective view of a box body portion and an underside of a cover portion of the box assembly of FIG. 4B that illustrates a fastening mechanism for removably engaging the cover with the box body;

FIG. 5A illustrates a perspective view of an aerosol generating device to be placed in the box assembly in FIG. 2A according to an embodiment of the disclosure;

FIG. 5B illustrates a perspective view of an aerosol generating device to be placed in the box assembly in FIG. 2B according to an embodiment of the disclosure;

FIG. 5C illustrates a perspective view of an aerosol generating device having a cross-shaped slot opening to be placed in the box assembly in FIG. 2B according to an embodiment of the disclosure;

FIG. 6 illustrates a front, right top perspective view of an aerosol generating device for use with the box assembly of FIG. 4B;

FIG. 7 illustrates a cross-sectional view of the aerosol generating device of FIG. 6 (arrows indicate the direction of air flow through the aerosol generating device during vaping);

FIG. 8 illustrates a front, right top perspective view of another aerosol generating device for use with the box assembly of FIG. 4B;

FIG. 9A illustrates a front, right top perspective view of an additional aerosol generating device for use with the box assembly of FIG. 4B;

FIG. 9B illustrates the aerosol generating device of FIG. 9A positioned within the tray of FIG. 4D;

FIG. 10 illustrates a front, right top perspective view of yet another aerosol generating device for use with the box assembly of FIG. 4B;

FIG. 11 illustrates a perspective view of an aerosol generating device disposed within the box assembly of FIG. 1 being filled with e-liquid by an e-liquid filling head (with the cover of the box assembly removed to illustrate a needle of the e-liquid filling head disposed within a filling port of the aerosol generating device);

FIG. 12 illustrates a top perspective view of a rack assembly configured to hold a plurality of box assemblies, with each box assembly configured to hold an aerosol generating device;

FIG. 13 illustrates a bottom perspective view of the rack assembly of FIG. 12 with the e-liquid filling head disposed below a leftmost filling hole on a bottom cover of the rack assembly (an arrow indicates the direction the e-liquid filling head moves from left to right during a process of filling aerosol generating devices (not shown) held by the rack assembly);

FIG. 14 illustrates a front elevation view of the rack assembly and e-liquid filling head of FIG. 13 (an arrow indicates the direction the e-liquid filling head moves from left to right during a process of filling aerosol generating devices (not shown) held by the rack assembly);

FIG. 15 illustrates an embodiment of an e-liquid filling apparatus holding the rack assembly of FIG. 14 in position during filling of the aerosol generating devices within the box assemblies held within the rack assembly; and

FIG. 16 illustrates an embodiment of a process of placing aerosol generating devices within box assemblies, placing box assemblies in a rack assembly, and positioning the rack assembly in an e-liquid filling apparatus configured to fill the aerosol generating devices held within the box assemblies held by the rack assembly with e-liquid.

DETAILED DESCRIPTION

The following description is provided to enable any person skilled in the art to make and use the invention and sets forth the best modes contemplated by the inventor of carrying out their invention. Various modifications, however, will remain readily apparent to those skilled in the art, since the general principles of the disclosure have been defined herein specifically to provide an aerosol generating device assembly. The following detailed description describes the present embodiments, with reference to the accompanying drawings. In the drawings, reference numbers label elements of the present embodiments. These reference numbers are reproduced below in connection with the discussion of the corresponding drawing features. It is to be understood that the figures and descriptions of the disclosure have been simplified to illustrate elements that are relevant for a clear understanding of the disclosure, while eliminating, for the purpose of clarity, many other elements found in, without limitation, aerosol generating device assemblies, aerosol generating device packaging, and apparatus for filling aerosol generating device assemblies with e-liquid. Those of ordinary skill in the pertinent arts may recognize that other elements and/or steps are desirable and/or required in implementing the disclosure. However, because such elements and steps are well known in the art, and because they do not facilitate a better understanding of the disclosure, a discussion of such elements and steps is not provided herein. The disclosure herein is directed to all such variations and modifications to such elements and methods known to those skilled in the pertinent arts.

Embodiments of the disclosure are described in detail hereinafter, and illustrations of the embodiments are shown in the drawings, wherein identical or similar reference numerals denote identical or similar elements or elements having the same or similar functions. The embodiments described hereinafter with reference to the drawings are exemplary and only intended to explain the disclosure, and cannot be understood as limiting the disclosure.

With reference to FIGS. 1-16, embodiments of the disclosure provide for improved packaging or box assemblies for holding aerosol generating devices (for example, electronic cigarettes or atomizers) during various stages including, without limitation, transport, filling with e-liquid, and sale.

As shown in FIGS. 1 and 4A, an embodiment of a perforated packaging box or box assembly 100 comprises: a box body or body portion 110; and a cover or cover portion 130 disposed over the body portion 110. The body portion 110 includes a first aerosol-forming substance (e.g., e-liquid) filling port or first filling port 111 provided in a first sidewall 112 of the body portion 110. The first filling port 111 is substantially racetrack/oval shaped, but may be any desired shape/size including, without limitation, circular, triangular, rectangular, square, or any polygonal shape. The body portion 110 comprises a groove or accommodating cavity (B), and the structure/shape of the groove or accommodating cavity (B) is sized/shaped to match the size and shape of an aerosol generating device (e.g., electronic cigarette or atomizer), with the aerosol generating device contained within the body portion 110. The groove or accommodating cavity (B) of the body portion 110 comprises an interior portion sized and shaped to receive the aerosol generating device 200, 300, 400, 500, 900. The first filling port 111 is positioned to align with a filling port 201, 301, 401, 501, 901 of the aerosol generating device 200, 300, 400, 500, 900 such that an e-liquid filling needle or the like may pass through the first filling port 111 and into the filling port 201, 301, 401, 501, 901 of the aerosol generating device 200, 300, 400, 500, 900. The location of the first filling port 111 may vary depending on the location of the filling port 201, 301, 401, 501, 901 of the aerosol generating device 200, 300, 400, 500, 900 to be placed within the box assembly 100. For example, the first filling port 111 may be positioned on any side of the body portion 110 of the box assembly 100 necessary such that the first filling port 111 is aligned with the filling port 201, 301, 401, 501, 901 of the aerosol generating device 200, 300, 400, 500, 900. Alternatively, in the event that the filling port 201, 301, 401, 501, 901 of the aerosol generating device 200, 300, 400, 500, 900 is located on a side of the aerosol generating device 200, 300, 400, 500, 900 directly under the cover portion 130, the cover portion 130 includes a hole aligned with the filling port of the aerosol generating device (without the need for a filling port in the body portion 110 only).

As shown in FIGS. 3 and 4B, another embodiment of a perforated packaging box or box assembly 100 includes a box body or body portion 110, a tray or tray portion 120 disposed within the body portion 110, and a cover or cover portion 130 disposed over the tray portion 120 and body portion 110. The body portion 110 includes a first e-liquid filling port or first filling port 111 located in a first sidewall 112 at one end of the body portion 110. As shown in FIGS. 4B and 4C, the tray portion 120 comprises a second e-liquid filling port or second filling port 121 located in a second sidewall 122 at one end of the tray portion 120. The second filling port 121 is aligned with, and adjacent to, the first e-liquid first filling port 111. As shown in FIG. 4B, the first and second filling ports 111, 121 may be the same shape and/or size. However, the first and second filling ports 111, 121 may be different shapes and/or sizes. As shown in FIG. 4B, the first and second filling ports 111, 121 are roughly racetrack/oval shaped but the first and second filling ports 111, 121 may be any desired shape/size including, without limitation, circular, triangular, rectangular, square, or any polygonal shape.

Alternatively, an embodiment of the tray portion 120 may be configured with an open side, as shown in FIG. 4D adjacent to and aligned with the side of the body portion 110 where the first e-liquid first filling port 111 is located (i.e., allowing e-liquid filling to be achieved with the open end of the tray portion 120 acting as the second filling port 121).

In some embodiments, the cover portion 130 is configured to removably engage the body portion 110. In other embodiments, the cover portion 130 is configured to removably engage the body portion 110. The body portion 110, the tray portion 120, and the cover portion 130 may be made from various materials including, without limitation, plastic, metal, cardboard, wood, Carbon-containing material, or the like. The body portion 110, the tray portion 120, and the cover portion 130 may be made from the same material, or the body portion 110 and the cover portion 130 may be made from a harder material than the tray portion 120. For example, the body portion 110 and the cover portion 130 may both be made from Acrylic (or Polymethyl Methacrylate (PMMA)), and the tray portion 120 may be made from Polypropylene (PP). The body portion 110, the tray portion 120, and the cover portion 130 may be transparent, translucent, or opaque, as desired. For example, in one embodiment, the tray portion 120 may be transparent while the body portion 110 and the cover portion 130 are opaque. In another embodiment, however, the tray portion 120 could be opaque while the body portion 110 and the cover portion 130 are transparent.

The tray portion 120 is formed with a groove or accommodating cavity A, and the structure/shape of the groove or accommodating cavity A is sized/shaped to match the size and shape of an aerosol generating device, such as an aerosol generating device or an atomizer. The body portion 110 is formed with a groove or accommodating cavity B, and the structure/shape of the groove or accommodating cavity B is sized/shaped to match the size and shape of the tray portion 120, with the tray portion 120 contained within the body portion 110. The groove or accommodating cavity A of the tray portion 120 comprises an interior portion sized and shaped to receive the aerosol generating device 200, 300, 400, 500, 900. The first and second filling ports 111, 121 are positioned to align with each other and with a filling port 201, 301, 401, 501, 901 and 901 of the aerosol generating device 200, 300, 400, 500, 900 such that an e-liquid filling needle or the like may pass through the first and second filling ports 111, 121 and into the filling port 201, 301, 401, 501, 901 and 901 of the aerosol generating device 200, 300, 400, 500, 900. The location of the first and second filling ports 111, 121 may vary depending on the location of the filling port 201, 301, 401, 501, 901 and 901 of the aerosol generating device 200, 300, 400, 500, 900 to be placed within the box assembly 100. For example, the aligned first and second filling ports 111, 121 may be positioned on any side of the body portion 110 and tray portion 120 of the box assembly 100 necessary such that the first and second filling ports 111, 121 are aligned with the filling port 201, 301, 401, 501, 901 and 901 of the aerosol generating device 200, 300, 400, 500, 900. Alternatively, in the event that the filling port 201, 301, 401, 501, 901 and 901 of the aerosol generating device 200, 300, 400, 500, 900 is located on a side of the aerosol generating device 200, 300, 400, 500, 900 directly under the cover portion 130, the cover portion 130 could include a filling port aligned with the filling port of the aerosol generating device (without the need for filling ports in the body portion 110 and tray portion 120).

The cover portion 130 is removably engaged to the box body by a fastening mechanism 131 that provides for engagement of the cover portion 130 with the body portion 110 when the cover portion 130 is positioned over the body portion 110. The cover portion 130 can be separated from the body portion 110 by removing the cover portion 130 from engagement (e.g., press-fit engagement) with the body portion 110. The body portion 110 also includes at least one slot or hole 114 on the first sidewall 112 for a user to engage with a fingernail or tool to use as leverage when disengaging the cover portion 130 from the body portion 110. In one embodiment of the fastening mechanism 131, the fastening mechanism 131 includes a plurality of bulges 132 formed on at least two of the four recessed perimeter sidewalls 133 of the cover portion 130 such that when the cover portion 130 is disposed over and engaged with the body portion 110, the bulges 132 tightly engage respective sidewalls of the body portion 110. The number and location of the bulges 132 on each recessed perimeter sidewall 133 can be as desired (e.g., at least one bulge 132 may be formed on each recessed perimeter sidewall 133 of the cover portion 130). In this embodiment, the body portion 110 includes a recessed portion 113 disposed along an upper part of the interior portion of the body portion 110. The recessed perimeter walls 133 are set back on all sides from respective side edges 134 of the cover portion 130, and extends downward from a bottom surface 136 of the cover portion 130. The recessed perimeter walls 133 are positioned to be received within the recessed portion 113 of the body portion 110 such that an outer portion 135 of a bottom surface 136 of the cover portion 130 (disposed between the recessed perimeter sidewalls 133 and the side edges 134 of the cover portion 130) abuts against a top surface 115 of the sidewalls of the body portion 110. The depth of the recessed portion 113 from the top surface 115 of the sidewalls (e.g., first sidewall 112) is greater than or about equal to the distance the recessed perimeter sidewalls 133 extend downwardly from the bottom surface 136 of the cover portion 130. The height of the sidewalls (e.g., second sidewall 122) of the tray portion 120 is less than or about equal to the distance between a bottom surface 116 of the groove B and the recessed portion 113 so that the top surfaces of the sidewalls (e.g., second sidewall 122) of the tray portion 120 do not abut against bottom surfaces of the recessed perimeter sidewalls 133 of the cover portion 130 in a manner that prevents engagement of the cover portion 130 and the body portion 110. In one embodiment, two bulges 132 are illustrated on one side of the recessed perimeter sidewalls 133 of the cover portion 130 in FIG. 4E with two bulges 132 identically positioned on the recessed perimeter sidewalls 133 on an opposite end of the cover portion 130 (in this embodiment, the body portion 110 does not include the at least one slot or hole 114 on a first sidewall 112 of the body portion 110 corresponding to the location of the bulges 132). When the cover portion 130 is covered over the body portion, the bulges 132 tightly engage (i.e., press fit (or interference fit) engages) the nearest sidewall (e.g., first sidewall 112) of the body portion 110. In the alternative, various other fastening mechanisms can be used including, without limitation, snap-fit engagement, clips, magnets embedded at both ends for connection, etc. In another alternative, the cover portion 130 and the body portion 110 are fixed to each other or otherwise permanently engaged with each other but the side of the body portion 110 with the first filling port 111 can be opened/closed. For example, the side of the body portion 110 with the first filling port 111 can be, without limitation, removably attached to the body portion 110, hingedly attached to the body portion 110 so that the side can be opened/closed (securable in the closed position), or otherwise adjusted between open and closed positions in order to provide access to the interior of the body portion 110.

The structure of the box assembly 100 allows an aerosol generating device held within to be filled with e-liquid while the aerosol generating device is disposed within the box assembly 100. The aerosol generating devices may be filled with e-liquid manually, individually or in batches. The aerosol generating devices may also be filled with e-liquid by an e-liquid filling apparatus 700.

The box assembly 100 may be used with any aerosol generating device, including self-sealing aerosol generating devices, such as those described in more detail below. As shown in FIGS. 1-10, various designs of aerosol generating devices may be used in conjunction with the box assembly 100, and five embodiments of self-sealing aerosol generating devices 200, 300, 400, 500, 900 are described herein for purposes of illustration only. In this example, the self-sealing aerosol-generating device is implemented as a self-sealing electronic cigarette or a self-sealing atomizer or a “cross-seal” electronic cigarette. For purposes of illustration, and to avoid unnecessary repetition, only the structure of the aerosol generating device 200 will be described in further detail, with the other aerosol generating devices 300, 400, 500, 900 including the same/similar features. As shown in FIG. 7, the aerosol generating device 200 includes a housing 211, a mouthpiece portion 202, a self-sealing elastomer element 210, an atomizer core 230, a seal seat 240, a battery 250, a sensor bracket 260, a gas flow sensor 270, a circuit board 280, an atomization base 290, and a USB interface 291.

The mouthpiece portion 202 is arranged at one end of the housing 211, and the mouthpiece portion 202 includes a smoking port or filling port 201 which provides an outlet for vapor to exit the aerosol generating device 200 and access to an e-liquid storage cavity 220 disposed within the housing 211. The mouthpiece portion 202 is generally disposed within the mouth of a user while the user is inhaling vaporized e-liquid. An end of the e-liquid storage cavity 220 facing the filling port 201 is sealed by the self-sealing elastomer element 210. An end of the e-liquid storage cavity 220 facing away from the filling port 201 is sealed by the seal seat 240. The self-sealing elastomer element 210 comprises an e-liquid filling guide groove 212. The e-liquid filling guide groove 212 is used to facilitate an e-liquid filling needle (the e-liquid filling needle may be part of a syringe for manual filling of e-liquid, or part of an e-liquid filling head 710 such as shown in FIGS. 11 and 13) piercing the self-sealing elastomer element 210 along the e-liquid filling guide groove 212 to fill e-liquid into the e-liquid storage cavity 220. The e-liquid filling guide groove 212 is aligned with and corresponds to the filling port 201. The filling port 201 is aligned with and corresponds to the first e-liquid first filling port 111 and the second filling port 121. During e-liquid filling, the e-liquid filling needle (either part of a syringe for manual filling of e-liquid, or part of an e-liquid filling head 710 such as shown in FIGS. 11 and 13) passes through the first e-liquid first filling port 111, the filling port 201 and the e-liquid filling guide groove 212 sequentially, or the first e-liquid first filling port 111, the second e-liquid first filling port 121, the filling port 201 and the e-liquid filling guide groove 212 sequentially, and then pierces the self-sealing elastomer element 210 to fill e-liquid into the e-liquid storage cavity 220. After the e-liquid filling is completed, the e-liquid filling needle is pulled out, and the pierced part of the self-sealing elastomer element 210 automatically recovers and the puncture created by the filling needle self-seals based on the elasticity of the self-sealing elastomer element 210. The self-sealing elastomer element 210 is made from a material (including, without limitation, rubber, silicone, latex, plastic or the like) that deforms under an external force and is capable of quickly recovering to its original shape after the external force is removed.

The atomizer core 230 is arranged inside the housing 211. The atomizer core 230 includes a vapor guide tube 231, an e-liquid guide element (not shown for clarity) and a heating element (not shown for clarity). The vapor guide tube 231 comprises an e-liquid inlet hole (not shown for clarity) and a second gas flow channel 214 through which vaporized e-liquid passes towards the filling port 201. The e-liquid in the e-liquid storage cavity 220 enters the e-liquid guide element through the e-liquid inlet hole. The e-liquid guide element transfers the e-liquid entering the atomizer core 230 to the heating element for heating and atomization. One end of the vapor guide tube 231 is mounted on the seal seat 240 and the other end thereof is disposed within a bore extending through the self-sealing elastomer element 210 that opens to the filling port 201. After the e-liquid is heated, the vapor generated is discharged through the vapor guide tube 231 to the filling port 201 for the user to smoke. FIG. 8 illustrates another self-sealing aerosol generating device 300 having a mouthpiece portion 202 and a port 301. FIG. 9A illustrates a further self-sealing aerosol generating device 400 having a mouthpiece portion 202 and a port 401. The self-sealing aerosol generating device 200, 300, 400, 900 is an electronic cigarette. FIG. 10 illustrates an additional self-sealing aerosol generating device 500 having a mouthpiece portion 202 and a port 501. The self-sealing aerosol generating device 500 is an atomizer.

In another embodiment, referring to FIGS. 5A, 5B, and 5C, a ‘cross-seal’ electronic cigarette is shown. The sidewall 902 of the e-liquid storage cavity comprises a filling port 901. As shown in FIG. 5C, the filling port 901 is sealed by a sealing member 903. The sealing member 903 comprises a cross-shaped slot opening 904. In another embodiment, the slot opening 904 provided on the sealing member 903 may also be a straight-line shape. The slot opening 904 is used to facilitate a filling needle (the filling needle may be part of a syringe for manual filling of the e-liquid, or part of an e-liquid filling head 710 such as shown in FIGS. 11 and 13) piercing along the slot opening 904 to fill the e-liquid into the e-liquid storage cavity. Referring to FIGS. 2A, 2B, 5A, 5B, and 5C, a cover 905 movable between a first position C and a second position D is also disposed at the filling port 901 of the aerosol-generating device 900. The cover 905 is located outside the sealing member 903. The first position C is where the cover 905 covers the filling port 901, and the second position D is where the cover 905 exposes the filling port 901. Referring to FIGS. 5A and 5B, in the embodiment, the cover 905 is a sliding cover that slides back and forth between the first position C and the second position D: sliding upward to the second position D and sliding downward to the first position C. The cover 905 comprises a stopper (not labeled in the figures) to limit the sliding travel of the cover 905, preventing it from sliding off the aerosol-generating device 900. Furthermore, the aerosol-generating device 900 includes a mouthpiece 202 located at one longitudinal end of the aerosol-generating device. The cover 905 slides longitudinally. When the cover 905 slides upward to the second position D, the top end of the cover 905 is level with the top of the mouthpiece 202 to conform to the shape and size requirements within the box assembly. At least a portion of the cover 905 is exposed from the first filling port 111 on the body portion 110 of the box assembly 100, allowing the cover 905 to be slid to open the filling port 901 of the aerosol-generating device 900 or to close the filling port. In other embodiments, referring to FIGS. 2A and 2B, a groove or through-hole 906 is provided on the cover 905 to facilitate sliding the cover 905, for example, by inserting a robotic arm or manually into the groove or through-hole 906 to complete the sliding action. During e-liquid filling, with the box assembly in place, the cover 905 is slid to open the filling port 901 of the aerosol-generating device 900. The e-liquid filling needle (part of a syringe for manual filling of the e-liquid or part of an e-liquid filling head 710 such as shown in FIGS. 11 and 13) passes sequentially through the first filling port 111, the filling port 901, and the slot opening 904, or through the first filling port 111, the second filling port 121, the filling port 901, and the slot opening 904, to fill the e-liquid into the e-liquid storage cavity. After completing the e-liquid filling, the e-liquid filling needle is withdrawn.

The disclosure is illustrated with the aerosol generating device 200, and it should be understood that fitting between the box assembly 100 and the aerosol generating device 200 (or any aerosol generating device 300, 400, 500, 900) can be achieved by adjusting the size of the body portion 110 or the tray portion 120 or the overall size according to the size of the self-sealing aerosol generating device 200. For example, FIG. 9B illustrates the aerosol generating device 400 positioned within the tray portion 120 of FIG. 4D.

By adjusting the body portion 110 or the tray portion 120 of the box assembly 100 to a particular self-sealing aerosol generating device 200, 300, 400, 500, 900 the e-liquid filling can be achieved without removing the self-sealing aerosol generating device 200, 300, 400, 500, 900 from the box assembly 100, and the self-sealing aerosol generating device 200, 300, 400, 500, 900 and box assembly 100 act as one piece to be filled with e-liquid, which simplifies the e-liquid filling process, improves production efficiency, and also avoids scratches and collisions on an outer surface of the aerosol generating device 200, 300, 400, 500, 900 during e-liquid filling, thus ensuring the quality and condition of the product at the time of sale.

The operating principle of the aerosol generating device (for example, aerosol generating device 200) is described below in combination with the direction of a gas flow (seen in arrows in FIG. 7). The gas flow enters the aerosol generating device 200 from the atomization base 290, sequentially flows along a gap between the battery 250 and the housing 211, the seal seat 240 and a first gas flow channel 213 within a lower part of the atomizer core 230, carries the atomized e-liquid in the second gas flow channel 214 of the smoke guide tube 231, and finally is inhaled at the filling port 201 by the user. When the gas flow passes through the gas flow sensor 270, the gas flow sensor 270 senses a gas pressure difference to control the heating of the heating element within the atomizer core 230.

As shown in FIGS. 12-14, an e-liquid filling fixture or rack assembly 600 is illustrated. The rack assembly 600 includes an upper cover 610, a limit member 620, a lower cover 630, a first support column (or first support member) 641, and a second support column (or second support member) 642 (the first and second support columns 641, 642 may be identical in shape and size; as illustrated, the first and second support columns 641, 642 are generally cylindrical in shape). The upper cover 610 has a pair of upper support holes 613, with each support hole 613 respectively sized and shaped to engage an upper portion of one of the first and second support columns 641, 642, and the lower cover 630 has a pair of lower support holes 633 with each support hole 633 respectively sized and shaped to engage a lower portion of one of the first and second support columns 641, 642. The upper cover 610 includes a plurality of first limit grooves (not shown), with each first limit groove sized and shaped to receive and engage a portion of a respective box assembly 100 at a first end of the respective box assembly 100 (e.g., for purposes of illustration, there are sixteen box assemblies 100 shown in FIG. 14, and therefore sixteen first limit grooves would be present. Likewise, the lower cover 630 includes a plurality of second limit grooves 631, with each second limit groove 631 sized and shaped to receive and engage a portion of a respective box assembly 100 (e.g., for purposes of illustration, there are sixteen box assemblies 100 shown in FIG. 14, and therefore sixteen second limit grooves 631 are illustrated in FIG. 12). The first and second limit grooves 611, 631 may be sized and shaped to specifically match the respective shapes of the first and second ends of a particular design of box assembly. While the illustrated rack assembly 600 shows a plurality of identically shaped box assemblies 100 (e.g., sixteen box assemblies 100 shown in FIG. 14), the rack assembly 600 may be designed to hold any number of box assemblies 100. While the rack assembly 600 is seen holding box assemblies 100 of identical shape and size, the rack assembly 600 may be designed to hold a mix of box assemblies 100 of different shapes and sizes. The limit member 620 comprises a plurality of limit holes 621 sized and shaped to engage at least a portion of the box assembly 100 between the first and second ends of the box assembly 100 (again, for purposes of illustration, sixteen limit holes 621 are illustrated in FIG. 14 in conjunction with the sixteen box assemblies 100 shown in FIG. 14). The limit holes 621 are configured to limit the movement of each box assembly 100 in a horizontal direction (with the dimensions of the limiting holes 621 also able to be adjusted to provide a press-fit between each box assembly 100 and each limiting hole 621 to reduce relative vertical movement therebetween). The upper cover 610 and the lower cover 630 are configured to limit the movement of each box assembly 100 in a vertical direction. The limit member 620 may engage each box assembly 100 at a portion of the box assembly 100 generally mid-section (e.g., extending both sides of the mid-point of the box assembly 100 between the first and second ends of the box assembly 100). In the alternative, the limit member 620 may engage each box assembly 100 at a portion of the box assembly 100 anywhere between the first end and the mid-section of the box assembly 100, or the limit member 620 may engage each box assembly 100 at a portion of the box assembly 100 anywhere between the second end and the mid-section of the box assembly 100. Alternatively, more than one limit member 620 may be used (e.g., one limit member 620 between the first end and the mid-section of a box assembly 100 and another limit member 620 between the second end and the mid-section of the box assembly 100). The first limit groove, the second limit groove 631, and the limit holes 621 are used for fixing the box assembly 100, to avoid shifting, shaking, etc. of the box assembly 100 during an e-liquid filling process. Each limit hole 621 is aligned with a particular first limit groove and a particular second limit groove 631 when the rack assembly 600 is assembled. Each support column 641, 642 has an upper end inserted into one of the upper support holes 613 and a lower end inserted into one of the lower support holes 633. The rack assembly 600 can be assembled in various orders. For example, the box assemblies 100 may be inserted into their respective second limit grooves 631, with the first and second support columns 641, 642 then inserted into their respective lower support holes 633. A lower end of each support column 641, 642 is disposed within a respective lower support hole 633. The limit member 620 can then be lowered around the box assemblies 100 such that an upper end of each box assembly 100 passes through a particular one of the limit holes 621 with the box assembly 100 held within the limit hole 621. Each first limit groove of the upper cover 610 can be aligned with a first end of each box assembly 100, and the upper cover 610 lowered downward such that the first end of each box assembly 100 enters a respective one of the first limit grooves, and an upper end of each support column 641, 642 enters into a respective upper support hole 613. The foregoing is merely illustrative and can be adjusted as desired. For example, the process of assembling the rack assembly 600 can start with each box assembly 100 being inserted into a respective one of the limit holes 621, with the box assembly 100 now being aligned for subsequent engagement with the upper cover 610 and the lower cover 630. The support columns 641, 642 may be fixedly connected with the lower cover 630 and detachably connected with the upper cover 610. Alternatively, the support columns 641, 642 may be detachably connected with both the upper cover 610 and the lower cover 630. The upper cover 610, the lower cover 630 and the support columns 641 642 may be made from various materials including, without limitation, plastic (e.g., PMMA (acrylic), metal (e.g., stainless steel), wood, or the like. The limit member 620 may be made from various materials including, without limitation, plastic (e.g., Expanded Polyethylene (EPE), Polystyrene (PS), biodegradable foam), metal, wood, or the like.

When an e-liquid filling needle (either part of a syringe for manual filling of e-liquid, or part of an e-liquid filling head 710 such as shown in FIGS. 11 and 13) fills the e-liquid upwards with the box assemblies 100 disposed above the e-liquid filling needle (as shown in FIGS. 13-15, the lower cover 630 includes plurality of e-liquid filling holes 632 through which at least a portion of the e-liquid filling needle (either part of a syringe for manual filling of e-liquid, or part of an e-liquid filling head 710 such as shown in FIGS. 11 and 13) passes to inject e-liquid into one or more box assemblies 100. The number of e-liquid filling holes 632 depends on the number of box assemblies 100 the rack assembly 600 is designed to hold. An e-liquid filling hole 632 is located at a bottom of each second limit groove 631 and extends between the bottom of the lower cover 630 and the bottom of the second limit groove 631. The location of the e-liquid filling hole 632 is designed such that the e-liquid filling hole 632 aligns with the first and second filling ports 111, 121 of the box assemblies 100 (and the filling port 201, 301, 401, 501, 901 of the aerosol generating device 200, 300, 400, 500, 900 disposed within the box assemblies 100) when the second (or bottom) end of the box assembly 100 is inserted into the second limit groove 631. When the e-liquid filling needle (either part of a syringe for manual filling of e-liquid, or part of an e-liquid filling head 710 such as shown in FIGS. 11 and 13) is oriented such that the e-liquid filling needle is designed to fill the e-liquid downwards with the box assemblies 100 disposed below the e-liquid filling needle (as shown in FIG. 8), the e-liquid filling needle is located above the rack assembly 600, and the e-liquid filling holes 632 are located on the upper cover 610 and correspond to the first limit grooves. Again, at least a portion of the e-liquid filling needle passes through the e-liquid filling hole 632 to inject e-liquid into one or more box assemblies 100. An e-liquid filling hole 632 is located at a top of each first limit groove and extends between the top of the upper cover 610 and the top of the first limit groove. The location of the e-liquid filling hole 632 is designed such that the e-liquid filling hole 632 aligns with the first and second filling ports 111, 121 of the box assemblies 100 (and the filling port 201, 301, 401, 501, 901 of the aerosol generating device 200, 300, 400, 500, 900 disposed within the box assemblies 100) when the first (or top) end of the box assembly 100 is inserted into the first limit groove. No matter how the box assembly 100 itself is oriented, the e-liquid filling ports 632 are aligned with and arranged opposite the first e-liquid first filling port 111 and the second filling port 121. Thus, it is to be understood that the e-liquid filling ports 631 may be provided on one side of the upper cover 610 or the lower cover 630, that is, the e-liquid filling ports 631 may be provided at an upper end or at a lower end, and the e-liquid filling direction of the e-liquid filling needle (either part of a syringe for manual filling of e-liquid, or part of an e-liquid filling head 710 such as shown in FIGS. 11 and 13) adjusted accordingly.

As shown in FIG. 15, the rack assembly 600 may be placed in an e-liquid filling apparatus 700. The e-liquid filling apparatus 700 includes a housing that supports or contains the rest of the e-liquid filling apparatus 700. The e-liquid filling apparatus 700 further includes an e-liquid filling assembly that includes e-liquid filling head 710, a moving assembly 720, a control assembly (or controller) 750, and a rack clamping assembly 730 (configured to hold the rack assembly 600). The e-liquid filling apparatus 700 is connected through a power cord (not shown) to an external power supply (e.g., a 110 volt power supply such as an electrical socket in a wall or the like). The power cord may be separate from, and configured to engage, the e-liquid filling apparatus 700, and the e-liquid filling apparatus 700 includes an electrical connector (not shown) for removably engaging the power cord (with the power cord having a plug for removably engaging the power supply). In the alternative, the power cord may be fixedly connected to the e-liquid filling apparatus 700. The e-liquid filling apparatus 700 may include a battery as a back-up power supply (e.g., the battery may be a rechargeable battery charged when the e-liquid filling apparatus 700 is connected to the power supply). One or more foot pads 800 are provided at the bottom of the e-liquid filling apparatus 700, and can be adjusted in height to maintain the balance of the e-liquid filling apparatus 700.

The control assembly 750 includes a user interface or display 751 that may be positioned anywhere desired on the housing of the apparatus 700 for ergonomics and convenience of the user. The display 751 can be configured as an input device. The controller or control assembly 750 controls the direction and distance of movement of the moving assembly 720. The controller or control assembly 750 also controls the temperature of each part of a heat generating system or heating system by inputting instructions via the display 751. The display 751 may be visible to an operator or user of the e-liquid filling apparatus 700. The control assembly 750 also includes various electronics including a micro-controller unit (MCU) (e.g., the MCU including a processor, at least one memory module, at least one communication interface, peripherals, etc.) configured to allow a user to operate the e-liquid filling apparatus 700 by the display 751 providing a user interface, such as graphical user interface (GUI), to a user for operation of the e-liquid filling apparatus 700 and indicators on the display 751 to inform a user about various conditions of the e-liquid filling apparatus 700. As mentioned, the e-liquid filling apparatus 700 may have a processor and/or memory configured to effect one or more steps or providing instructions for one or more steps to be performed by the e-liquid filling apparatus 700, and/or the processor and/or memory may be capable of storing one or more instructions. In supplement to or alternative to the display 751, the control assembly 750 may also include buttons/switches and various indicators (e.g., colored light emitting diodes associated with particular indicia on the housing that indicate a particular condition (e.g., power on, error, or the like)). For example, to prevent unauthorized use of the apparatus 700, the control assembly 750 may include a pin entry assembly providing four buttons/switches for entry of a four-digit personal identification number (PIN) to enable/disable operation of the apparatus 700. Alternatively, the PIN may be entered through the GUI of the display 751. In another example, an indicator (e.g., a red LED) could be used for indicating a “disabled” or “locked” condition of the apparatus 100, and another indicator (e.g., a green LED) for indicating an “enabled” or “unlocked” condition of the apparatus 700. Likewise, the control assembly 750 may include an on/start or “power” button/switch to power on the apparatus 700. Other indicators may be displayed on the GUI or on the control assembly 750 including an error condition, power status, or the like. The control assembly 750 is connected to at least one pump (not shown), temperature sensors (not shown), the display 751, and various other electrical machinery (e.g., drive motors within a Y-axis movement module and a Z-axis movement module, at least one heater, etc.).

The housing includes a workbench assembly or workbench 740 configured for holding the rack assembly 600 in position for filing at least one box assembly 100 (containing an aerosol generating device) with e-liquid. The workbench 740 includes the rack clamp assembly (or clamp assembly) 730 configured for clamping the rack assembly 600 in position on the workbench 740 in order to fill the at least one box assembly 100 (containing an aerosol generating device) held by the rack assembly 600 with e-liquid. The clamp assembly 730 includes a pair of guides 761, a compression member 762, and a pair of knobs 763. As illustrated, the knobs 763 have star-shaped heads but the shape of the head can be any desired shape (e.g., round, square, knurled, or the like). The clamp assembly 730 may include a number of fixing seats (not shown for clarity) configured to hold the rack assembly 600 in position on the workbench 740. For example, the fixing seats define a limit area for placement of the rack assembly 600 on the workbench 740. The limit area defined by the fixing seats define the bounds for placement of the lower cover 630 such that the fixing seats are configured to engage three (3) sides of the lower cover 630. When the rack assembly 600 is put on the workbench 740, three (3) sides of the lower cover 630 come into contact with the fixing seats. The rack assembly 600 can be easily removed from the workbench 740, or can be easily installed on the workbench 740.

When it is necessary to fill at least one box assembly 100 (containing an aerosol generating device) with e-liquid, the at least one box assembly 100 (containing an aerosol generating device) is placed into the rack assembly 600, and then the rack assembly 600 is placed in the limit area defined by the fixing seats. The workbench 740 includes a strip-shaped (e.g., generally rectangular) through-hole or hollowed-out area (not shown) in the portion 765 of the workbench 740 on which the rack assembly 600 is placed. When filling at least one box assembly 100 (containing an aerosol generating device) with e-liquid, the e-liquid filling needle of the e-liquid filling head 710 is moved from the bottom up from the hollowed-out area to fill the aerosol generating device held within the box assembly 100 fixed within the rack assembly 600. The workbench 740 is designed so that all or a portion of the rack assembly 600 can be replaced as needed in order to secure various different-shaped box assemblies 100 (each containing an aerosol generating device) for filling with a desired e-liquid. As noted above, the rack assembly 600 can be used in a situation where the e-liquid filing head 710 fills the e-liquid upwards, and in a situation where the e-liquid filing head 710 fills the e-liquid downwards.

When the e-liquid filing head 710 fills the e-liquid upwards, the structure of the rack assembly 600 includes the upper cover 610, the limit member 620, the lower cover 630, the first support column 641 and the second support column 642. The first support column 641 and the second support column 642 is mounted (e.g., removably or fixedly) on the clamp lower cover 630, the upper cover 610 is mounted (e.g., removably) on the upper end of the first support column 641 and the second support column 642. The plurality of first limit grooves is provided on the upper cover 610, and the plurality of second limit grooves 631 is provided on the lower cover 630 for positioning the ends of the box assemblies 100. As previously discussed, the limit member 620 comprises a plurality of limit holes 621 which are sized and shape to engage with the box assemblies 100. The box assemblies 100 may be “inverted” in the limit holes 621 (as well as “inverted” in the first and second limit grooves 611, 631) if the e-liquid filling port of the aerosol generating device(s) (or atomizers) contained within the box assemblies 100 is normally oriented “up” since the e-liquid filling head 710 is coming from “below” the aerosol generating device(s) (or atomizer(s)) held within the box assemblies 100. Again, the number of the first limit grooves, the second limit grooves 631 and the limit holes 621 are the same, and the first limit grooves, the second limit grooves 631, and the limit holes 621 cooperate to “fix” the box assemblies 100 in position for filling the aerosol generating devices (held within the box assemblies 100) with e-liquid. Again, each of the second limit grooves 631 includes an e-liquid filling hole 632 for the needle of the e-liquid filling head 710 to pass through and into the e-liquid filling port 201, 301, 401, 501, 901 of the aerosol generating device(s) (or atomizer(s)) to fill the aerosol generating device(s) (or atomizer(s)) 200, 300, 400, 500, 900 with e-liquid. When the e-liquid filing head 710 fills the box assemblies 100 (each containing an aerosol generating device) with e-liquid downwards, the main modification of the rack assembly 600 is: the e-liquid filing holes 632 are provided on the upper cover 610 corresponding to the bottom wall of the first limit grooves, and the box assemblies 100 (each containing an aerosol generating device (or atomizer) are mounted “upright” in the limit holes 621 of the limit member 620 if the e-liquid filling port 201, 301, 401, 501, 901 of the aerosol generating device(s) (or atomizers) 200, 300, 400, 500, 900 is normally oriented “up”. The guide bars 761 may be made from various materials including, but not limited to, metal (e.g., iron, steel, aluminum, or the like). The compression member 762 can be made from various material including, but not limited to, metal (e.g., iron, steel, aluminum, or the like). The star-shaped heads or knobs 763 can be made from various material including, but not limited to, plastic, metal (e.g., iron, steel, aluminum, or the like), or the like. The pair of guides 761 are fixed to the workbench 730. The guides 761 may be in various shapes including, without limitation, rods, bars, and the like (for purposes of illustration, the guides 761 are shown in the form of rods). The compression member 762 is sleeved onto the guides 761, with each guide 761 passing through a particular through-hole in the compression member 762. The compression member 762 is configured to be moved up or down along the guides 761 by turning the knobs 763 either clockwise or counterclockwise. When the rack assembly 600 is placed on the workbench 740, a user adapts the compression member 762 to the upper end of the rack assembly 600 (i.e., the upper cover 610) by moving the compression member 762 up or down using the knobs 763 so as to allow the rack assembly 600 to be positioned in the limit area of the workbench 740 by the user with a bottom surface of the compression member 762 being above a top surface of the upper cover 610, and the user then adjusting the compression member 762 downwards until the bottom surface of the compression member 762 contacts the top surface of the upper cover 610 to sufficiently hold the rack assembly 600 in position in the limit area. The knob 763 includes a bolt with a handle. The bolt portion of each knob 763 extends into a through-hole in a respective side of the compression member 762 that intercepts the through-hole in the compression member 762 through which a respective one of the guides 761 extends such that an end of the bolt portion of the knob 763 is configured to frictionally engage the exterior of the guide 761, and hold the compression member 764 in a “fixed” vertical position. When it is necessary to “fix” the compression member 762 in a certain vertical position along the guides 761 (generally, when the bottom surface of the compression member 762 contacts the top surface of the upper cover 610 to sufficiently hold the rack assembly 600 in position in the limit area), the knobs 763 are rotated to make their respective bolt portions firmly abut against a respective guide 761, and “fix” the compression member 762 in the desired position Each fixing seat comprises a threaded hole (not shown) and is fixed to the workbench 740. When replacement of one or more components of the clamp fixing member assembly 730 is needed to accommodate the shape of a particular box assembly 100, the knobs 763 are loosened such that the compression member 762 can be removed from engagement with the guides 761, and the one or more components of the clamp fixing member assembly 730 (including the compression member 762) can be replaced.

The e-liquid filling assembly also includes an e-liquid storage container (not shown), the e-liquid filling head (including a hollow needle or filling portion) 710, and an e-liquid delivery pipeline (not shown) providing fluidic communication between the e-liquid storage container and the e-liquid filling head 710 so that e-liquid can move from the e-liquid storage container to the e-liquid filling head 710. The e-liquid storage container may come in various forms including, without limitation, a tank-shaped container having an e-liquid filling hole (not shown) formed in an upper portion thereof with the e-liquid filling hole used for adding e-liquid into the e-liquid storage container to replenish the amount of e-liquid in the e-liquid storage container (also referred to as an e-liquid storage tank or e-liquid storage reservoir). The volume of the e-liquid storage container can be any desired amount. For example, the container may be sized to hold 2000 milliliters (or 2 liters) of e-liquid, with the container usually filled with 1500 milliliters (or 1.5 liters of e-liquid. The e-liquid is poured into the storage container for different periods of time depending on the operator's physical strength, ranging from 1 minute to 5 minutes. A valve, lid, or the like is disposed over the e-liquid filling hole of the e-liquid storage container to provide a seal between the interior of the storage container and the outside environment that is gas-impermeable and liquid-impermeable. An e-liquid (e.g., oil) pump is disposed between the storage container and the e-liquid filling head 710. The pump is configured to pressurize the e-liquid, and the e-liquid is transported along the e-liquid delivery pipeline (along which the e-liquid passes through the pump) to the e-liquid filling head 710. The pump can come in various forms selected to meet the function of the pump including, without limitation, a gear pump, a centrifugal pump, etc.). The e-liquid filling apparatus 700 further includes a heating system (not shown) for heating the e-liquid to reduce the concentration of the e-liquid so as to ensure smoothness during e-liquid filling. The heating system includes a first heating unit, a second heating unit, and a third heating unit. The first heating unit is used for heating the e-liquid storage container. The first heating unit is provided in the e-liquid storage container, and is in direct or indirect contact with the e-liquid. The first heating unit can come in various forms including, without limitation, a thermal resistance type heat source. The second heating unit is used for heating the e-liquid filling head 710. Like the first heating unit, the second heating unit can also come in various forms including, without limitation, a thermal resistance type heat source. The second heating unit is provided in the e-liquid filling head 710, and is in direct or indirect contact with the e-liquid. The third heating unit is used for heating the e-liquid delivery pipeline. Like the first and second heating units, the third heating unit can also come in various forms including, without limitation, a thermal resistance type heat source. In particular, the third heating unit can be in the form of a thermal resistance wire spirally wound around the e-liquid delivery pipeline. The temperature of the heating system (including at least one of the first heating unit, the second heating unit, and the third heating unit) can be adjusted by a controller of the control assembly 750 to ensure that the e-liquid is always maintained at a suitable concentration during the e-liquid filling in order to reduce and/or prevent the e-liquid delivery pipeline from being blocked due to solidification of the e-liquid therewithin. The first, second, and third heating units of the heating system are connected to, and controlled by, the control assembly 750. Control of the heating system (including the first, second, and third heating units) can be accessed through the display 751. The storage container, the e-liquid filling pump, and the e-liquid filling head 710 are provided with temperature sensors to control/monitor the temperature of the storage container, the e-liquid filling pump, and the e-liquid filling head 710. For example, the display 751 can list the temperature of the e-liquid pouring into the storage container, the temperature of the e-liquid at the storage container, the temperature of the e-liquid at the filling pump, and the temperature of the e-liquid at the filling head 710. For each of the foregoing, the display 751 can list the current temperature of the e-liquid, and the temperature that the e-liquid is supposed to be. The user can adjust the settings for what the temperature of the e-liquid is supposed to be in the container, at the pump, and at the filling head 710.

The e-liquid filling head 710 includes a hollow needle or filling portion through which the e-liquid passes, and an e-liquid filling valve in which a valve core is provided for controlling on/off of the e-liquid filling head 21 (i.e., controlling e-liquid moving into the needle or filling portion). The moving assembly 720 is provided on the housing, and is configured to move the e-liquid filling head 710 so as to align the e-liquid filling head 710 with the first and second filling ports 111, 121 of the box assemblies 100 and the e-liquid filling hole 201, 301, 401, 501, 901 of the aerosol generating device (or atomizer) 200, 300, 400, 500, 900 to be filled with the e-liquid. The moving assembly includes a Y-axis movement module for controlling a transverse movement of the e-liquid filling head 710 (or the workbench 740 and clamp fixing member assembly 730). The illustrated apparatus 700 does not require an X-axis movement module configured for controlling a longitudinal movement of the e-liquid filling head 710 but an alternative embodiment may include an X-axis movement module including structure configured to control movement of the workbench 740 in the X direction. In the alternative, the moving assembly 720 can be used for moving the clamp fixing member assembly 730 (and rack assembly 600) instead of the e-liquid filling head 710. The Y-axis movement module comprises a Y-axis track and a Y-axis driving motor, and the Z-axis movement module includes a Z-axis track and a Z-axis driving motor. The Z-axis movement module is configured to control longitudinal (vertical) movement of the workbench 740 and the clamp fixing member assembly 730.

It can be understood that the control assembly 750 controls the Y-axis, and Z-axis movement modules that, in turn, control a movement of the e-liquid filling head 710 toward the box assemblies 100) and, alternatively, a movement of the workbench 740 and clamp fixing member assembly 730 (and rack assembly 600) toward the e-liquid filling head 710 with the purpose of aligning the e-liquid filling head 710 with the first and second filling ports 111, 121 (and e-liquid filling ports 201, 301, 401, 501, 901 of the aerosol generating device 200, 300, 400, 500, 900 to be filled with the e-liquid that are held within the box assemblies 100. In the alternative, the control assembly 750 may be connected to sensors that can detect if there are less than a full rack assembly 600 of box assemblies 100 (e.g., less than sixteen box assemblies 100 where the rack assembly 600 can hold a maximum of sixteen box assemblies 100 for filling), and the control assembly 50 moves the e-liquid filling head 710 only to those locations in the rack assembly 600 where a box assembly 100 is detected.

As the control assembly 750 controls movement of the e-liquid filing head 710, a user enters a preset number of box assemblies 100 for filling in the control assembly 750 (e.g., via user interface on the display 751) (each aerosol generating device is filled with a preset amount of e-liquid, with the preset amount selected or entered via the control assembly 750). The control assembly 750 will control the e-liquid filling head 710 to fill the preset number of box assemblies 100 (i.e., fill the aerosol generating devices 200, 300, 400, 500, 900 held within the box assemblies 100). The e-liquid filling head 710 may be configured with sensors (operatively connected to the control assembly 750) to determine if the e-liquid filling head 710 is engaging a filling hole 201, 301, 401, 501, 901 of an aerosol generating device 200, 300, 400, 500, 900. The control assembly 750 is programmed with an initial (or start) position of the e-liquid filling head 710, the moving direction and the moving distances of the e-liquid filling head 710 to the positions along the rack assembly 600 where each individual box assembly 100 would be located, so as to ensure that the e-liquid filling head 710 accurately engages the filling port 201, 301, 401, 501, 901 of each aerosol generating device 200, 300, 400, 500, 900 (through the first and second filling ports 111, 121 of the box assemblies 100) during actual operation. The moving assembly 720 includes a Y-axis movement module provided on the housing of the apparatus 700. The Y-axis movement module includes a Y-axis track and a Y-axis driving motor. An e-liquid filling head 710 is provided on a sliding block of the Y-axis track such that the e-liquid filling head 710 is configured to move back and forth along the Y-axis. That is, the longitudinal (vertical) up and down movement of the workbench 740 moves a box assembly 100 from top to bottom, and the e-liquid filling head 710 (longitudinally stationary) fills the box assemblies 100 with e-liquid from bottom to top.

The workbench 740 is provided directly above the e-liquid filling head 710, and the hollowed-out area is provided on a top surface of a portion 765 of the workbench 740. The hollowed-out area is used for avoiding blockage between an e-liquid filling port 201, 301, 401, 501, 901 of the aerosol generating device(s) (or atomizer(s)) 200, 300, 400, 500, 900 and the e-liquid filling head 710. The moving assembly 720 also includes a Z-axis movement module on the back of the workbench 740, and the Z-axis movement module controls, by means of a guide shaft, the relative distance between the box assemblies 100 to be filled with the e-liquid to perform a reciprocating movement in a Z-axis direction. The Z-axis movement module is used for moving the workbench 740 to and from a position where a needle of the e-liquid filling head 710 is inserted within an e-liquid filling port 201, 301, 401, 501, 901 of an aerosol generating device (or atomizer) 200, 300, 400, 500, 900 held within a box assembly 100 held by the rack assembly 600. By means of the cooperation of the Y-axis movement module and the Z-axis movement module, the e-liquid filling head 710 can sequentially perform e-liquid filling of the aerosol generating device (or atomizer) 200, 300, 400, 500, 900 held within a box assembly 100 held by the rack assembly 600 that are to be filled with an e-liquid. Operation of the moving assembly 720 is controlled by the control assembly 750. A servomotor of the moving assembly 720 controls an actuating arm to drive the e-liquid filling needle 710 to move in the Y-axis direction, move back and forth along the Z-axis at each e-liquid filling port 632 and perform e-liquid filling at the highest point, and then return to an initial position.

In use, as shown in FIGS. 11-16, a number of aerosol generating devices (e.g., aerosol generating device 200) are selected and prepared to be packaged and a matching number of box assemblies 100 compatible with the aerosol generating device are selected and prepared for receiving aerosol generating devices. As shown in FIG. 16, up to sixteen aerosol generating devices (and a matching number of box assemblies 100) may be selected as that is the illustrated capacity that can be held by the limit member 620 of the rack assembly 600. The number of box assemblies 100 that can be held by the limit member 620 is limited only by the size of the limit area of the e-liquid filling apparatus 700 which, in turn, limits the dimensions of the rack assembly 600 which, in turn, limits the dimensions of the limit member 620, and thereby limits the number of box assemblies 100 that can be held by the limit member 620 due to the dimensions of the individual box assemblies 100. Again, it is only for purposes of illustration that the limit member 620 is shown holding only sixteen box assemblies 100. The type of tray portion 120 (e.g., FIG. 4C or FIG. 4D) used in the box assembly 100 depends on the shape of the aerosol generating device selected for packaging. As shown in FIG. 13, the aerosol generating device 200 is placed within the tray portion 120 of the box assembly 100, and the tray portion 120 is placed within the body portion 110. The cover 130 is then removably engaged with the body portion 110. Each box assembly 100 containing a self-sealing aerosol generating device 200 is then placed in a limit hole 621 in the limit member 620 of the e-liquid filling fixture or rack assembly 600. If the needle of the e-liquid filling head 710 is positioned below the lower cover 630, and filling the e-liquid into the aerosol generating devices upwards, then the box assemblies 100 are “inverted” such that the first and second filling ports 111, 121 (and the filling ports of the aerosol generating devices (e.g., filling port 201 of aerosol generating device 200)) are facing downward. For illustration purposes, the limit holes 621 are filled from left to right (as the e-liquid liquid filling head 710 moves from left to right, as indicated by the arrows shown in FIGS. 13-14). The e-liquid filling apparatus 700 can be programmed so the e-liquid filling head 710 fills the aerosol generating devices in any desired order, and to even skip limit holes 621 if, for example, a user desires to place less than sixteen aerosol generating devices by placing an aerosol generating device in every other limit hole 621, leave at least two empty limit holes 621 between placements of aerosol generating devices, etc. Once the aerosol generating devices have been placed within the limit member 620, a user then assembles the rack assembly 600 (as described above).

As shown in FIG. 16, the rack assembly 600 is moved into position on the workbench 740 such that the lower cover 630 contacts the fixing seats, as described above, and the rack assembly 600 is disposed within the limit area with the filling holes 632 of the lower cover 630 disposed over the strip-shaped through-hole or hollowed-out area on the portion 765 of the workbench 740, and the e-liquid filling head 710 (as shown in FIG. 12). The vertical height of the compression member 762 is then adjusted downward along the guides 761 by loosening the knobs 763 to disengage the respective bolt portion of the knobs 763 from contact with respective guides 761. The compression member 762 is moved downward until the bottom surface of the compression member 762 contacts the upper surface of the upper cover 610. The compression member 762 is pressed against the upper cover 610 with sufficient force to keep the rack assembly 600 pressed against the portion 765 of the workbench 740, and fixed in place in the limit area of the workbench 740 so as to prevent the rack assembly 600 from moving out of the limit area of the workbench 740. The knobs 763 are tightened to engage the bolt portions of the knobs 763 with respective guides 762 in order to maintain engagement of the compression member 762 with the rack assembly 600 and hold the rack assembly 600 in position in the limit area, as shown in FIGS. 15 and 16.

Once the rack assembly 600 is in position, the user can start operation of the e-liquid filling apparatus 700. By accessing the control assembly 750 (e.g., via the graphical user interface (GUI) on the display 751), the user can commence the filling operation. As shown in FIGS. 13-16, the e-liquid filing head 710 is designed to fill the e-liquid upwards. The box assemblies 100 are inverted (such that the filling ports 111,121 face in a downward direction), and the e-liquid filing head 710 fills the e-liquid upwards into the box assemblies 100. The control assembly 750 of the e-liquid filling apparatus 700 aligns the e-liquid filling head 710 with the first and second filling ports 111, 121 of the left-most box assembly 100 held by the rack assembly 600. The control assembly 750 of the e-liquid filling device 700 uses the servo motor to control an actuating arm 711 (part of the Y-axis movement module) to drive the e-liquid filling needle 710 to move in the Y-axis direction. In this manner, the Y-axis movement module drives the e-liquid filing head 710 to move along the length direction of the rack assembly 600 (e.g., from left to right, for purposes of illustration), so that the e-liquid filing needle on the e-liquid filing head 710 is aligned with the e-liquid filing holes 632 of the lower cover 630. The Z-axis movement module drives the workbench 740 to move up and down along the Z-axis, and when the needle of the e-liquid filling head 710 is aligned with a box assembly 100 containing an aerosol generating device (or atomizer) (e.g., aerosol generating device 200) to be filled, the workbench 740 moves up and down along the Z axis and then drives the rack assembly 600 up and down to realize the needle of the e-liquid filing head 710 being inserted into the box assembly 100 (and aerosol generating device (or atomizer) contained therein) to fill the aerosol generating device (or atomizer) (e.g., aerosol generating device 200) with e-liquid. The Y-axis movement module sequentially moves the e-liquid filling needle 710 under each e-liquid filling port 632 along the Y-axis while the Z-axis movement module moves the e-liquid filling head 710 up and down to complete e-liquid filling of each box assembly 100 through the first e-liquid first filling port 111, the second filling port 121 and the e-liquid filling port 632. When all the aerosol generating devices have been filled with e-liquid (each aerosol generating device is filled with a pre-determined amount of e-liquid), the rack assembly 600 is removed from the e-liquid filling apparatus 700, and the box assemblies 100 removed from the rack assembly 600. The box assemblies 100 may then be further packaged for shipment directly after being removed from the rack assembly 600 by an operator.

In use, if an operator adds a certain amount (e.g., five hundred milliliters (500 mL)) of e-liquid (e.g., any liquid solution may contain varying amounts of one or more substances including, but not limited to, nicotine, botanical oil (e.g., hemp oil, cannabis oil (e.g., THC, CBD)), flavorings, and/or other chemicals) into the e-liquid storage container 22, the operator enters “500” in the “filling amount” on the GUI of the touchscreen display 751. There are temperature sensors in the storage container, e-liquid pump, and e-liquid filling head 710 to detect the e-liquid temperature of the current position. If the e-liquid is very thick and the fluidity is not good, the operator can pre-heat the e-liquid and then pour the e-liquid into the storage tank. The operator enters the e-liquid temperature into the storage tank in the GUI of the touchscreen display 751. The amount of e-liquid to be injected in a single time (i.e., into a single aerosol generating device cartridge or atomizer cartridge) needs to be set in “remaining oil” (e.g., 1 milliliter, 1.5 milliliter, etc.), and the controller calculates the volume of each e-liquid injection by controlling the injection pump when executed. The e-liquid filling needle is mounted on the needle valve and the needle holder of the e-liquid filling head 710 must be perpendicular to the rack clamp assembly 730. The operator adjusts the initial position of the e-liquid filing head 710 via the GUI interface on the display 751 by: (1) pressing the descending arrow on the Z axis of the e-liquid filling assembly to adjust the distance between the needle tip and the atomizer clamp to facilitate the observation of the needle tip position; (2) the e-liquid filling assembly 700 is located to the starting position in the transverse direction (Y-axis) (in the GUI of the display 751, the operator clicks the forward or backward button several times in the Y-axis until the e-liquid filling needle is aimed at the center of the first hole (located on either the bottom of the rack assembly 600 in the case of an e-liquid filling apparatus 700 where the aerosol generating device contained within each box assembly is filled from the bottom, or the top of the rack assembly 600, In the case of an e-liquid filling machine where the aerosol generating device contained within each box assembly is filled from the top), and if this position is exceeded, the forward or backward button can be clicked several times until it moves to the desired position. And (3) the value is entered in the box after the current “position” of the X axis into the box after the “start position” and press the ENT key in the GUI of the display 751 to confirm. The initial position of the e-liquid filling head 710 is successfully corrected. The distance traveled along the Y-axis after each e-liquid filling and the number of box assemblies 100 can also be set accordingly.

The e-liquid filling apparatus 700 may be capable of communicating with an external device (not shown) through a communication module contained within the apparatus 700 that provides wired or wireless communication with the external device. In this manner, the apparatus 700 may be remotely controlled (e.g., via an app, website interface, or the like), a user provided with real-time updates, etc. The external device may be a cellphone, a desktop computer, a notebook computer, a personal aerosol generating device, or the like that is located near the apparatus 700 or remote from the apparatus 700.

A number of various different types of sensors may be employed by the apparatus 700 before, during, and/or after operation. Various types of temperature sensors may include, without limitation, thermocouples, infra-red (IR) sensors, thermometers, and the like. A temperature sensor may or may not be in contact with the item whose temperature is to be sensed. Various types of sensors for electrical properties may include sensors that can detect or measure impedance, resistance, conductivity, voltage level, current level, and the like. A sensor may be triggered before, during, and/or after operation. according to a detected and/or scheduled event(s). A sensor may be triggered when it receives instructions from a controller. Likewise, any one or more of the sensors may be continuously sensing for the presence of a particular condition(s) and/or may indicate when a particular condition(s) is sensed. A controller may receive signals provided to the controller by one or more sensors where the signals indicate a measured property or properties. The sensor(s) may provide signal(s) to the same controller or to different controllers. The controller may be implemented in some embodiments as a hardware and/or software module which may process sensor signal(s) to interpret the sensor signal(s) for the controller. The signal(s) may be provided to the controller or control assembly 750 via a wired connection, or may be provided wirelessly. The controller or controller assembly 750 may be provided on a systemwide level, group of device level, device level, module level, or component of module level, or any other level as described elsewhere herein. The controller or control assembly 750 may, based on the signals from the sensors, effect a change in a component or maintain the state of a unit. For example, the controller or controller assembly 750 may change the temperature of a thermal control unit, reposition a component, move a box assembly and/or e-liquid filling 710, and the like. In some embodiments, based on the signal(s) from the sensor(s), the controller or controller assembly 750 may maintain one or more condition of the e-liquid filling apparatus 700. Signal(s) from the sensor(s) may also permit the controller(s) or control assembly 750 to determine the current state of the e-liquid filling apparatus 700 and track what actions have occurred, or are in progress. This may or may not affect the future actions to be performed by the e-liquid filling apparatus 700. In some instances, the sensor(s) may be useful for detecting conditions that may include errors or malfunctions of the e-liquid filling apparatus 700. The sensor(s) may detect conditions that may lead to an error or malfunction. Sensor(s) may be useful in providing feedback in trying to correct a detected error or malfunction. One or more signal(s) from a single sensor may be considered for particular actions or conditions of the e-liquid filling device. Alternatively, one or more signal(s) from a plurality of sensors may be considered for particular actions or conditions of the e-liquid filling apparatus 700. The one or more signals may be assessed based on the moment they are provided. Alternatively, the one or more signals may be assessed based on information collected over time. In some embodiments, the controller or control assembly 750 may have a hardware and/or software module which may process one more sensor signals in a mutually-dependent or independent manner to interpret the signals for the controller or control assembly 750. In some embodiments, multiple types of sensors or detection units may be useful for measuring the same property. In some instances, multiple types of sensors or detection units may be used for measuring the same property and may provide a way of verifying a measured property or as a coarse first measurement which can then be used to refine the second measurement. The controller may also provide information to an external device. For example, the controller or control assembly 750 may provide a status update to an external device. The controller or control assembly 750 may provide the signals provided by the sensors to the external device. The controller or control assembly 750 may pass on such data as raw data as collected from the sensors. Alternatively, the controller or control assembly 750 may process and/or pre-process the signals from the sensors before providing them to the external device. The controller or control assembly 750 may or may not perform any analysis on the signals received from the sensors. In one example the controller or control assembly 750 may put the signals into a desired format without performing any analysis.

A Homepage screen may appear on GUI of the display 751 of the e-liquid filling apparatus 700 for controlling and monitoring various aspects of the operation of the e-liquid filling apparatus 700, and a settings page may appearing on the GUI of the display 751 of the e-liquid filling apparatus 700 for controlling and monitoring various aspects of the operation of the e-liquid filling apparatus 700, including the positioning, and movement of the e-liquid filling needle of the filling head 710. The GUI on the display 751 provides touchscreen control. When on the settings page (or any other “page” of the GUI), the user can return to the Homepage screen by touching a “Home” icon at the lower right corner of the GUI of the display 751 and on other screens of the GUI of the display 751.

The Homepage and settings page include temperature setting controls for oil, reservoir, pump, pipe, and valve (e.g., the touchscreen capability allows a user to input temperature settings, to adjust temperature settings up or down), and current temperature outputs for current oil temperature, reservoir temperature, pump temperature, pipe temperature, and valve temperature. The Homepage also includes “buttons” for heating on/off, heating lamp on/off, needle position reset, oil filling start, oil filling stop, oil draining/cleaning, exhausting, hint bar (e.g., system failure, etc.), progress tracking, oil (e.g., e-liquid) filling setting, filling motor, guide motor, Z-axis setting, Y-axis setting, Alarm oil, Up delay, Filling enable (debugging mode), Filling value, Reservoir valve, Cleaning, and Exhausting. A “cog” icon or settings icon appearing on the Homepage brings the user to the settings screen or “page” 800 of the GUI when touched by the user. The progress tracking includes Status (e.g., idle, running, working, fault, and other states), Output, and Time. The “idle” state refers to the state where there are no faults and no operations. The “emergency stop” state is where the controller does not issue a command when the emergency stop button is pressed; causing the e-liquid filling device to pause operation. The “operation” state is where the e-liquid filling device normal injects oil and displays information. The “fault” state refers to the state where the controller cannot receive feedback signals from sensor(s) to display. The Output measures filling the e-cigarette or atomizer contained with the box assembly 100 with the preset amount of e-liquid (e.g., botanical oil). The e-liquid storage tank usually stores about two liters of e-liquid, and the total amount of e-liquid filling will be calculated during the e-liquid filling process. When the remaining amount of e-liquid in the storage tank is a certain amount (e.g., about one half (0.5) liter), an alarm indicates that e-liquid needs to be added to the storage tank. With regard to Time setting on the GUI, each e-cigarette or atomizer contained within a box assembly 100 takes about five seconds to be filled with e-liquid. Every time sixteen e-cigarettes or atomizers (each contained within a box assembly (i.e., there are sixteen box assemblies 100 with each one containing an e-cigarette or atomizer)) are to be filled with e-liquid, one by one, about eighty seconds are needed. The oil filling setting includes Current Cart (i.e., indicating which e-cigarette/atomizer is currently being filled (e.g., 1/10, 5 of 16)), Remaining Oil, and Filling Amount. The total number of aerosol generating device cartridges or atomizer cartridges to be filled (i.e., the number of box assemblies 100 (each containing an aerosol generating device or atomizer) to be placed in the rack assembly for filling) is inputted into the e-liquid filling apparatus 700, before the e-liquid (e.g., botanical oil) injection operation through the GUI of the touchscreen display 751. For the purposes of illustration, as a rack assembly 600, is illustrated that is capable of holding sixteen box assemblies 100, with a default value of sixteen. If necessary, the number of aerosol generating devices or atomizers (each contained within a box assembly 100) to be filled could be adjusted. That is, when the remaining aerosol generating devices or atomizers to be filled are less than sixteen, the rack assembly 600 is installed on the e-liquid filling apparatus 700, and then the number sixteen is modified to the quantity to be filled through the GUI of the touchscreen display 751. The quantity of e-liquid is roughly estimated. For example, if 1500 milliliters is initially poured into the storage container, the operator sets a reminder to end the e-liquid injection when there is only 500 milliliters left (at this moment, there may not be only 500 milliliters left in the pump, but the display 751 only indicates that 1000 milliliters of e-liquid has been used). The 1500 milliliters is obtained by multiplying the e-liquid injection volume of the valve core each time by the number of e-liquid injection times. At each e-liquid injection, the total amount of 1500 milliliters minus the amount of a single oil injection. The total amount is manually output by the operator, and there is a scale mark inside the pump that can be observed. There may be errors, and e-liquid injection will not be carried out after the e-liquid is completely used, to prevent the occurrence of empty injection.

When touched by a user, a “WI-FI” icon appearing on the Homepage can bring the user to a screen or “page” (not shown) of the GUI where Link settings, such as wide area network (WAN) settings, WI-FI settings, 4G settings, and basic information regarding connectivity can be found. For example, touching the “Basic Info” “button” on the touchscreen GUI brings the user to the Internet settings page where the GUI can display various information, such as whether the e-liquid filling apparatus 700 is online or offline, the internet mode (e.g. Ethernet, 4G, WiFi, etc.), persistent identifier (PID), device serial number, password, firmware, kernal, BOOT, File System, Server, and the like. In another example, touching the “WAN Setting” “button” on the touchscreen GUI brings the user to the WAN setting page where the GUI can display if the WAN interface is configured to obtain an IP address from the Internet Service Provider (ISP) by using Dynamic Host Configuration Protocol (DHCP) or uses a Static Internet Protocol (IP) address, identifies the IP address, primary and secondary DNS servers, Local Area Network (LAN) IP, WAN MAC address, and the like. In another example, touching the Wi-Fi settings “button” on the touchscreen of the GUI brings the user to the Wi-Fi settings page where the GUI can display a service set identifier (SSID), enter a password for the SSID in order to access the SSID, press a WIFI scanning “button” on the touchscreen to identify all WIFI networks that can be detected in the immediate area. In an additional example, touching the 4G settings “button” on the touchscreen of the GUI brings the user to the 4G settings page where the GUI can display the connection between 2G and 4G signals, and remote maintenance can be carried out through WLAN, WIFI, 2G, and 4G signals. For example, for some manufacturers that require customized customization, OTA could be updated remotely. If necessary, machine operating parameters could be remotely monitored. An “IO” icon (representing “Input Output”) appearing on the Homepage can bring the user to an IO Signal screen or “page” of the GUI where Input and Output signals are displayed as either working or not working. The “Input” signals refers to inputting parameters to the controller, and the “Output” signals refer to outputting it to other sensors through the controller. The “Input” signals can include, without limitation, e-liquid injection motor origin, Y-axis motor origin, Z-axis motor origin, start, and emergency stop. The “Output” signals can include, without limitation, Y-axis pulse signal, Z-axis pulse signal, Y-axis movement direction, Z-axis movement direction, pump heating, barrel heating, oil injection valve, pipe heating, and valve heating. The foregoing Input signals and Output signals can be referenced and adjusted. The e-liquid filling apparatus 700 can be controlled through the above input/output IO signals to realize the normal operation of the e-liquid filling apparatus 700 and ensure the correct and safe operation of the e-liquid filling apparatus 700.

In use, a user prepares the e-liquid filling apparatus 700 for use. A user connects a power cable (not shown) to a power inlet (not shown) located on the housing of the apparatus 700, and connects an air inlet pipe (not shown) to an air inlet (not shown) on the housing. The user then installs a fresh needle in the e-liquid filling head 710. The e-liquid storage container is checked to see if any e-liquid remains from previous uses of the apparatus 700 by removing the valve over the e-liquid filling hole. If the storage container contains e-liquid from a prior filling, the storage container is emptied and cleaned. If the storage container is empty and clean, a pre-measured and heated e-liquid formulation is transferred into the storage container, and the valve re-positioned over the e-liquid filling hole. The apparatus 700 is started by pressing a power button (not shown) on the housing. When the apparatus 700 is powered on, the control assembly 750 carries out preprogrammed steps and the GUI appears on the display 751. The user checks the current temperature and temperature settings on the Homepage screen, and makes any necessary adjustments to the temperature settings. On the Homepage screen, the user touches the “Heater ON/OFF” “button” (which is then reading “Heater OFF” and the button background may be a particular color (e.g., blue)) for heating to start. The button will then say “Heater ON” during the heating process (with the button background being a particular color (e.g., orange) during the heating process) and heating continues until the set temperature is reached, and the heater ON/OFF button reading “Heating ON” (with the button background changing to a different color (e.g., green)) which means heating has finished. The discharge of air from the pipeline between the pump and the e-liquid injection head 710 to prevent inaccurate e-liquid injection is referred to as “exhausting”. It can also be cleaned through the exhaust function by pouring alcohol into the pump. Through the exhaust function, e-liquid in the pipeline is cleaned out between filling different batches of aerosol generating devices or atomizers held within box assemblies 100 to prevent cross odors as different types of e-liquid (having different odors) may be used in different batches. If successive batches of aerosol generating devices or atomizers held within box assemblies 100 are to be filled with e-liquid are to use the same type of e-liquid, then the pipeline does not have to be cleaned between batch fillings.

Once the exhausting has been completed, and the needle re-installed on the needle head 710, the needle position is re-set by pressing the “Reset” until “Reset” is replaced by “Ready” on the display 751, and the apparatus 700 is ready for product loading.

The rack assembly is then secured in the rack clamp assembly 730 of the apparatus 700. The user presses a start button on the housing of the apparatus 700 to start the filling process (which had previously been set or programmed using the GUI of the control assembly 750 via the touchscreen display 751). Prior to touching the start button, the user can check the parameter settings on the display 751 (e.g., to ensure the Filling Amount is set correctly to the tank size of the apparatus 700).

Any of the embodiments described with reference to the figures may be implemented, in part, using software, firmware, hardware (e.g., fixed logic circuitry), manual processing, or a combination of these implementations. The terms “logic,” “module,” “component,” “system” and “functionality,” as used herein, generally represent software, firmware, hardware, or a combination of these elements. For instance, in the case of a software implementation, the terms “logic,” “module,” “component,” “system,” and “functionality” represent program code that performs specified tasks when executed on a processing device or devices (e.g., MCU, CPU or CPUs). The program code can be stored in one or more computer readable memory devices. More generally, the illustrated separation of logic, modules, components, systems, and functionality into distinct units may reflect an actual physical grouping and allocation of software, firmware, and/or hardware, or can correspond to a conceptual allocation of different tasks performed by a single software program, firmware program, and/or hardware unit. The illustrated logic, modules, components, systems, and functionality may be located at a single site (e.g., as implemented by a processing device), or may be distributed over a plurality of locations.

In addition, the claimed invention is not limited in size and may be constructed in various sizes in which the same or similar principles of operation as described above would apply. Furthermore, the figures (and various components shown therein) of the specification are not to be construed as drawn to scale.

The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. Throughout this specification the word “comprise”, or variations such as “comprises” or “comprising”, will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps. In other words, unless explicitly stated to the contrary, embodiments “comprising” or “having” an element or a plurality of elements having a particular property can include additional elements not having that property. In other words, the terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. In other words, the use of “including,” “comprising,” “having,” “containing,” “involving,” and variations thereof, is meant to encompass the items listed thereafter and additional items. Further, references to “one embodiment” or “one implementation” are not intended to be interpreted as excluding the existence of additional embodiments or implementations that also incorporate the recited features. The term “exemplary” is intended to mean “an example of”.

As used herein, the singular forms “a”, “an” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. In other words, an element or step recited in the singular and preceded by the word “a” or “an” should be understood as not necessarily excluding the plural of the elements or steps. Further, references to “one embodiment” or “one implementation” are not intended to be interpreted as excluding the existence of additional embodiments or implementations that also incorporate the recited features. Thus, when introducing elements of aspects of the disclosure or the examples thereof, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. In other words, the indefinite articles “a”, “an”, “the”, and “said” as used in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.” The use of the expression “at least” or “at least one” suggests the use of one or more elements or ingredients or quantities, as the use may be in the embodiment of the disclosure to achieve one or more of the desired objects or results.

The numerical values mentioned for the various physical parameters, dimensions or quantities are only approximations and it is envisaged that the values higher/lower than the numerical values assigned to the parameters, dimensions or quantities fall within the scope of the disclosure, unless there is a statement in the specification specific to the contrary. Any range or value given herein can be extended or altered without losing the effect sought, as will be apparent to the skilled person. When an element or layer is referred to as being “on”, “engaged to”, “connected to” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to”, “directly connected to” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.

In the description of the disclosure, several means one or more, a plurality of means more than two, greater than, less than, more than, and the like are understood as not including this number, while above, below, within, and the like are understood as including this number. If there are the descriptions of first and second, it is only for the purpose of distinguishing technical features, and should not be understood as indicating or implying relative importance, implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

In the description of the disclosure, it should be noted that the terms “installation”, “connected” and “connection” if any shall be understood in a broad sense unless otherwise specified and defined. For example, they may be fixed connection, removable connection or integrated connection; may be mechanical connection or electrical connection; and may be direct connection, or indirect connection through an intermediate medium, and connection inside two elements. The specific meanings of the above terms in the disclosure can be understood in a specific case by those of ordinary skills in the art.

While various spatial and directional terms, such as “up”, “down”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “upper,” “lower,” and the like are used to describe embodiments and implementations of the disclosure, it is understood that such terms are merely used with respect to the orientations shown in the drawings. The orientations can be inverted, rotated, or otherwise changed, such that a top side becomes a bottom side if the structure is flipped 180 degrees, becomes a left side or a right side if the structure is pivoted 90°, and the like. In other words, spatially relative terms, such as “inner,” “outer,” “beneath”, “below”, “above”, “lateral”, “longitudinal” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

In the description of the disclosure, it should be understood that the orientation or position relationship indicated by the terms is based on the orientation or position relationship shown in the accompanying drawings, it is only for the convenience of description of the disclosure and simplification of the description, and it is not to indicate or imply that the indicated device or element must have a specific orientation, and be constructed and operated in a specific orientation. Therefore, the terms shall not be understood as limiting the disclosure.

As used herein, a structure, limitation, or element that is “configured to” perform a task or operation is particularly structurally formed, constructed, or adapted in a manner corresponding to the task or operation. For purposes of clarity and the avoidance of doubt, an object that is merely capable of being modified to perform the task or operation is not “configured to” perform the task or operation as used herein.

Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.

It will be understood that the benefits and advantages described above can relate to one embodiment or can relate to several embodiments. The embodiments are not limited to those that solve any or all of the stated problems or those that have any or all of the stated benefits and advantages. It will further be understood that reference to ‘an’ item refers to one or more of those items.

The order of execution or performance of the operations in examples of the disclosure illustrated and described herein is not essential, unless otherwise specified. That is, the operations can be performed in any order, unless otherwise specified, and examples of the disclosure can include additional or fewer operations than those disclosed herein. For example, it is contemplated that executing or performing a particular operation before, contemporaneously with, or after another operation (e.g., different steps, etc.) is within the scope of aspects and implementations of the disclosure. In other words, the method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.

The phrase “one or more of the following: A, B, and C” means “at least one of A and/or at least one of B and/or at least one of C.” The phrase “and/or”, as used in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.

As used in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used shall only be interpreted as indicating exclusive alternatives (i.e., “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of” “only one of” or “exactly one of.” “Consisting essentially of,” when used in the claims, shall have its ordinary meaning as used in the field of patent law.

As briefly discussed above, as used in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.

Use of ordinal terms such as “first,” “second,” “third,” etc., in the claims to modify a claim element does not by itself connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed. Ordinal terms are used merely as labels to distinguish one claim element having a certain name from another element having a same name (but for use of the ordinal term), to distinguish the claim elements.

Having described aspects of the disclosure in detail, it will be apparent that modifications and variations are possible without departing from the scope of aspects of the disclosure as defined in the appended claims. As various changes could be made in the above constructions, products, and methods without departing from the scope of aspects of the disclosure, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.

It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) can be used in combination with each other. In addition, many modifications can be made to adapt a particular situation or material to the teachings of the various embodiments of the disclosure without departing from their scope. While the dimensions and types of materials described herein are intended to define the parameters of the various embodiments of the disclosure, the embodiments are by no means limiting and are example embodiments. Many other embodiments will be apparent to those of ordinary skill in the art upon reviewing the above description. The scope of the various embodiments of the disclosure should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. § 112(f), unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.

This written description uses examples to disclose the various embodiments of the disclosure, including the best mode, and also to enable any person of ordinary skill in the art to practice the various embodiments of the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the various embodiments of the disclosure is defined by the claims, and can include other examples that occur to those persons of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if the examples have structural elements that do not differ from the literal language of the claims, or if the examples include equivalent structural elements with insubstantial differences from the literal language of the claims.

The above description presents the best mode contemplated for carrying out the disclosure, and of the manner and process of making and using it, in such full, clear, concise, and exact terms as to enable any person skilled in the art to which it pertains to make and use this invention. This invention is, however, susceptible to modifications and alternate constructions from that discussed above that are fully equivalent. Moreover, features described in connection with one embodiment of the invention may be used in conjunction with other embodiments, even if not explicitly stated above. Consequently, this invention is not limited to the particular embodiments disclosed. On the contrary, this invention covers all modifications and alternate constructions coming within the spirit and scope of the invention as generally expressed by the following claims, which particularly point out and distinctly claim the subject matter of the invention.

The following claims are thus to be understood to include what is specifically illustrated and described above, what is conceptually equivalent, what can be obviously substituted and also what essentially incorporates the essential idea of the invention. Those skilled in the art will appreciate that various adaptations and modifications of the just-described preferred embodiment can be configured without departing from the scope of the invention. The illustrated embodiment has been set forth only for the purposes of example and that should not be taken as limiting the invention. Therefore, it is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described herein.

Various technical features of the above embodiments may be combined randomly, and in order to simplify the description, possible combinations of various technical features in the above embodiments are not all described. However, as long as the combinations of these technical features have no contradiction, the combinations of these technical features should be considered as falling into the scope recorded by the specification.

Although the embodiments of the disclosure have been shown and described, those of ordinary skills in the art may understand that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principle and purpose of the disclosure, and the scope of the disclosure is defined by the claims and their equivalents.

The following claims are thus to be understood to include what is specifically illustrated and described above, what is conceptually equivalent, what can be obviously substituted and also what incorporates the essential idea of the invention. Those skilled in the art will appreciate that various adaptations and modifications of the just-described preferred embodiment can be configured without departing from the scope of the invention. The illustrated embodiment has been set forth only for the purposes of example and that should not be taken as limiting the invention. Therefore, it is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described herein.