US20260053264A1
2026-02-26
19/310,780
2025-08-26
Smart Summary: A height-adjustable desk features two work surfaces arranged in an L-shape, supported by a sturdy frame. The frame includes vertical supports and cross beams to keep it stable. A special mechanism allows the surfaces to move up and down smoothly while staying level and steady. The desk is designed to be easily taken apart into standard parts, making it simple to package and ship. Some versions even use a computer system to help create the best way to pack the components for transport. 🚀 TL;DR
A height-adjustable desk having an upper work surface assembly and a lower work surface assembly arranged in an L-shaped configuration and supported by a structural frame. The frame includes vertical support members, cross supports, and panel elements that provide rigidity and stability. A height adjustment mechanism, such as a track-and-pinion system with guided roller assemblies, synchronizes movement of the work surfaces to maintain a level orientation and resist vibration when under load. The modular arrangement of surfaces, supports, and panels enables stable vertical adjustment and facilitates disassembly into standardized components. The geometric relationships among these components promote strategic packaging in multiple containers with organized nesting sequences that reduce shipping volume, improve protection of mechanical and surface elements, and simplify unpacking and assembly. In some embodiments, a computer system may assist in analyzing component geometry and generating optimized packaging arrangements.
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A47B21/02 » CPC main
Tables or desks for office equipment, e.g. typewriters, keyboards with vertical adjustable parts
A47B2200/0002 » CPC further
General construction of tables or desks; Tops Corner desk
This Application claims priority to U.S. Provisional Patent Application No. 63/686,856, filed on 26 Aug. 2024, entitled “HEIGHT-ADJUSTABLE DESKS WITH SYNCHRONIZED TRACK AND PINION LIFTING MECHANISM”, the entire specification of which is incorporated herein by reference.
The disclosure relates to the field of furniture and more particularly to the field of optimizing packaging and shipping of furniture.
Traditional furniture packaging often suffers from inefficient space utilization, component damage during shipping, and complex unpacking procedures that frustrate end users. Conventional single-container or randomly sized multi-container packaging systems fail to optimize for the diverse geometric and protection requirements of different component types. Furthermore, existing packaging approaches do not consider the logical assembly sequence, leading to inefficient unpacking workflows where users must search through multiple containers to locate sequentially needed components.
Height adjustable desks (or sit stand desks) allow workers to shift easily from seated to standing positions. In recent years, they have gone from office novelty to a permanent fixture in many modern workplaces. These desks are designed to promote ergonomic working positions and allow users to alternate between sitting and standing throughout the day. They promise healthier, more comfortable and productive workspace settings for those who use them. Height adjustable desks have clear health benefits, can improve productivity, and give employees a sense of control over their working environment.
The packing of large desks may require oversized containers that waste shipping volume, increase freight costs, and provide inadequate protection for precision mechanical components. Further, existing designs of standing desks often struggle with instability under varied loads and higher positions. This results in vibrations while typing or writing, swaying of the desk, and wobbliness at higher position. Current standing desk models, including manual, single motor, and dual motor desks, often suffer from instability when fully extended. Further, motors providing lifting force to adjust the height may not be synchronized leading to uneven lifting of desk surface. This instability can lead to decreased productivity and a subpar user experience.
Hence, there is a need for better packaging strategy for furniture with large number of components with varied sizes,
According to embodiments of the present invention, a height-adjustable desk is provided that combines stable mechanical design with modular geometry enabling efficient shipping and assembly. The desk includes an upper work surface assembly and a lower work surface assembly, each forming an L-shaped configuration. These work surfaces are supported by vertical members, cross supports, and panel elements that provide rigidity, weight distribution, and stability. A height adjustment mechanism, which may include a track-and-pinion arrangement with guided roller assemblies, synchronizes movement of the work surfaces to maintain a level orientation during adjustment. The guided roller assemblies distribute loads evenly across the vertical tracks to minimize vibration, reduce sway, and resist instability at higher working positions. This arrangement allows the desk to support heavy loads, provide smooth vertical travel, and maintain stability across a wide adjustment range.
The modular arrangement of surfaces, supports, and structural elements not only enhances mechanical performance but also facilitates disassembly into standardized components. The geometric relationships among panels, uprights, and cross supports enable strategic packaging of the desk into multiple containers. Components are dimensioned and arranged to fit within defined packaging envelopes, with systematic nesting sequences that maximize space utilization and minimize wasted volume. Surfaces, structural members, and mechanical assemblies can be distributed into different containers, each tailored to the protection needs of its contents. For example, structural components may be placed in elongated containers with shallow height profiles to prevent warping, while surface components may be layered with protective separators to avoid damage. Hardware and actuator assemblies may be isolated in specialized compartments to ensure stability and simplify unpacking. These packaging strategies not only reduce shipping volume and cost but also improve component protection and facilitate efficient assembly by the end user.
In some embodiments, a computer-implemented packaging optimization system is employed to complement the mechanical design. The system analyzes the geometric and protection requirements of the desk components, identifying optimization patterns for container dimensions and nesting arrangements. Optimization algorithms may consider length distributions, width standardization opportunities, and height utilization requirements, and may apply mathematical progressions such as Fibonacci-like ratios to generate systematic container dimensions. Clustering methods may be used to group components with similar material, density, and geometric profiles, while protection scoring models may assess fragility and vibration sensitivity to determine appropriate packaging layers. The system further generates nesting sequences comprising multiple step-by-step arrangements for efficient packing and unpacking, balancing space efficiency with component security.
By integrating mechanical stability, modular geometry, and systematic packaging optimization, the invention provides a comprehensive solution that addresses both performance and logistics. The result is a height-adjustable desk that delivers ergonomic functionality and robust mechanical reliability in use, while also enabling cost-effective, protected, and organized shipping across diverse distribution channels.
The accompanying drawings illustrate several embodiments of the invention and, together with the description, serve to explain the principles of the invention according to the embodiments. It will be appreciated by one skilled in the art that the particular embodiments illustrated in the drawings are merely exemplary and are not to be considered as limiting the scope of the invention or the claims herein in any way.
FIG. 1 is a top view of a corner standing desk, in accordance with an embodiment of the invention.
FIG. 2A show back view of standing desk with center back panel and side back panels, in accordance with an embodiment of the invention.
FIG. 2B is a bottom view of the corner standing desk, in accordance with an embodiment of the invention.
FIG. 3A displays track and pinion lifting mechanism, in accordance with an embodiment of the invention.
FIG. 3B is a detailed side of the guided roller assembly, in accordance with an embodiment of the invention.
FIG. 4A is a back view of the right vertical support member connected to the horizontal moving beam, in accordance with an embodiment of the invention.
FIG. 4B is a back view of the left vertical support member connected to the horizontal moving beam, in accordance with an embodiment of the invention.
FIG. 5 is a flowchart for determining optimal container assignments for complex furniture components, in accordance with an embodiment of the invention.
FIG. 6A shows an example technical drawing of corner side back panel with dimensional specifications, in accordance with an embodiment of the invention.
FIG. 6B shows an example technical drawing of corner center back panel with dimensional specifications, in accordance with an embodiment of the invention.
FIG. 6C shows an example technical drawing of corner side front panel with dimensional specifications, in accordance with an embodiment of the invention.
FIG. 6D shows an example technical drawing of corner center front panel with integrated USB connectivity features and dimensional specifications, in accordance with an embodiment of the invention.
FIG. 6E shows an example technical drawing of leg upright with bend radius specifications and detailed dimensions, in accordance with an embodiment of the invention.
FIG. 6F shows an exemplary technical drawing of long cross support with cross-sectional details, in accordance with an embodiment of the invention, in accordance with an embodiment of the invention.
FIGS. 7A-7F shows packaging views (7A-7F) of the first container, in accordance with an embodiment of the invention.
FIGS. 8A-8E shows packaging views (8A-8E) of the second container, in accordance with an embodiment of the invention.
FIGS. 9A-9G shows packaging views (9A-9E) of the third container, in accordance with an embodiment of the invention.
FIGS. 10A-10E shows packaging views (10A-10E) of the fourth container, in accordance with an embodiment of the invention.
FIGS. 11A-11F shows packaging views (11A-11F) of the fifth container, in accordance with an embodiment of the invention.
FIG. 12 is a block diagram illustrating an exemplary hardware architecture of a computing device used in an embodiment of the invention
One or more different inventions may be described in the present application. Further, for one or more of the inventions described herein, numerous alternative embodiments may be described; it should be appreciated that these are presented for illustrative purposes only and are not limiting the inventions contained herein or the claims presented herein in any way. One or more of the inventions may be widely applicable to numerous embodiments, as may be readily apparent from the disclosure. In general, embodiments are described in sufficient detail to enable those skilled in the art to practice one or more of the inventions, and it should be appreciated that other embodiments may be utilized and that structural, logical, software, electrical and other changes may be made without departing from the scope of the particular inventions. Accordingly, one skilled in the art will recognize that one or more of the inventions may be practiced with various modifications and alterations. Particular features of one or more of the inventions described herein may be described with reference to one or more particular embodiments or figures that form a part of the present disclosure, and in which are shown, by way of illustration, specific embodiments of one or more of the inventions. It should be appreciated, however, that such features are not limited to usage in the one or more particular embodiments or figures with reference to which they are described. The present disclosure is neither a literal description of all embodiments of one or more of the inventions nor a listing of features of one or more of the inventions that must be present in all embodiments.
The headings of sections provided in this patent application, and the title of this patent application are for convenience only and are not to be taken as limiting the disclosure in any way.
Devices that are in communication with each other need not be in continuous communication with each other, unless expressly specified otherwise. In addition, devices that are in communication with each other may communicate directly or indirectly through one or more communication means or intermediaries, logical or physical.
A description of an embodiment with several components in communication with each other does not imply that all such components are required. To the contrary, a variety of optional components may be described to illustrate a wide variety of possible embodiments of one or more of the inventions and in order to more fully illustrate one or more aspects of the inventions. Similarly, although process steps, method steps, algorithms or the like may be described in a sequential order, such processes, methods and algorithms may generally be configured to work in alternate orders, unless specifically stated to the contrary. In other words, any sequence or order of steps that may be described in this patent application does not, in and of itself, indicate a requirement that the steps be performed in that order. The steps of the processes described may be performed in any practical order. Further, some steps may be performed simultaneously despite being described or implied as occurring non-simultaneously (e.g., because one step is described after the other step). Moreover, the illustration of a process by its depiction in a drawing does not imply that the illustrated process is exclusive of other variations and modifications thereto, does not imply that the illustrated process or any of its steps are necessary to one or more of the inventions(s), and does not imply that the illustrated process is preferred. Also, steps are generally described once per embodiment, but this does not mean they must occur once, or that they may only occur once each time a process, method, or algorithm is carried out or executed. Some steps may be omitted in some embodiments or some occurrences, or some steps may be executed more than once in a given embodiment or occurrence.
When a single device or article is described herein, it will be readily apparent that more than one device or article may be used in place of a single device or article. Similarly, where more than one device or article is described herein, it will be readily apparent that a single device or article may be used in place of the more than one device or article.
The functionality or the features of a device may be alternatively embodied by one or more other devices that are not explicitly described as having such functionality or features. Thus, other embodiments of one or more of the inventions need not include the device itself.
Techniques and mechanisms described or referenced herein will sometimes be described in singular form for clarity. However, it should be appreciated that particular embodiments may include multiple iterations of a technique or multiple instantiations of a mechanism unless noted otherwise. Process descriptions or blocks in figures should be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps in the process. Alternate implementations are included within the scope of embodiments of the present invention in which, for example, functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those having ordinary skill in the art.
FIG. 1 is a top view of a corner standing desk 100, in accordance with an embodiment of the invention. This figure shows a top-down view of what appears to be a corner desk 100 or corner standing desk 100. Corner desk 100 has an L-shaped design. This design suggests a flexible, modular approach to desk construction, allowing for customization and potentially easy assembly or reconfiguration. The L-shape and central cutout make it well-suited for modern office environments where cable management and ergonomic design are important considerations. The desk has two main sections forming an L-shape, suitable for corner placement in a room.
Standing desk 100 has a two-tier desk. The two tiers may be made of thick solid bamboo or any other wood or other composite or natural material. In some cases, tiers may be made of other materials including but not limited to laminate, metal, and glass. Upper tier is used for mounting monitors. Upper tier includes upper center surface 102C and two upper side surfaces 102S. Several pre-drilled grommet holes or mounting points are visible along the edges and in various locations across the surface of top-tier for connecting monitors. In an embodiment, there may be nine pre-drilled grommet holes to easily mount more than four monitors. The incorporation of grommet holes allows users to maximize desk space by efficiently utilizing monitor arms and other accessories, thereby enhancing the desk's functionality and user convenience.
Lower tier is a working space on which the user can keep his laptop, books, and any other items. Lower tier includes lower center surface 106C and two lower side surfaces 106S. Standing desk 100 may also include a keyboard tray 108C. Although FIG. 1, shows keyboard tray 108C, in many cases keyboard tray 108C may not be part of the standing desk 100.
In an embodiment, a small graphical user interface (GUI) 103 may be present in the lower side shelf 106S. GUI 103 may include but is not limited to a digital height display, memory settings, and integrated child lock. In an embodiment, standing desk 100 is fully controllable via a Bluetooth remote App. The Application allows users to schedule lift times.
At the outer corners of standing desk 100, there are connectors 104 for attaching vertical support members (not seen in FIG. 1). Although only two connectors are seen in FIG. 1, there may be multiple connectors with multiple vertical support members. Further rolling casters 105 make it easy to move and relocate anywhere in the room to shape your workspace. Extra-large heavy-duty five-inch casters may be used to support high loads and uneven flooring.
In some embodiments, standing desk 100 integrated with a built in LED lighting offers a cozy and warm lighting solution, improving the visual experience and helping users relax while using standing desk 100. In some embodiments, a built-in cable management system is included to help users organize cables more efficiently, reducing clutter and enhancing the overall desk aesthetic.
FIG. 2A shows back view of standing desk 100 with center back panel 202C and side back panels 202S.
The complete back assembly includes center back panel 202C positioned between two side back panels 202S. The back panels are connected to two vertical corner pillars 204 positioned at the outer edges of the side panels. Rolling casters 105 attached to the bottom of each corner pillar for mobility. The center back panel is indicated with a red arrow pointing to component 202C
Referring now to FIG. 2B, a bottom view of the corner standing desk 100, in accordance with an embodiment of the invention. Several components described in FIG. 1 can be seen in FIG. 2. Horizontal beams 201 may be connected between vertical support members to provide more stability to standing desk 100.
FIG. 3A displays a track and pinion lifting mechanism, in accordance with an embodiment of the invention. There are two vertical support members (leg uprights), a moving vertical support member 302 which is a solid column that provides the structural support, and a stationary vertical support member 204. A toothed vertical track (not shown) may be integrated into the stationary vertical support member 204.
In an embodiment, a horizontal moving beam 308 serves as the central beam that connects to the lower tier of standing desk 100 and transfers the lifting force to raise or lower it. Horizontal moving beam 308 is connected from to one end to the first moving vertical support member 302 and upper side surfaces 102S. Horizontal moving beam 308 connects to lower side surfaces 102S and transfers the lifting force to raise upper side surfaces 102S or lower side surfaces 102S. The holes visible on the main beam may be mounting points 420, that allow guided roller assembly 310 to be securely attached to the horizontal movable beam 308.
It must be understood that a similar arrangement is present on both the side back panel 202S and connected to moving vertical support members 302 that is fixed to stationary vertical support member 204. A centralized moving beam (not shown) is connected to the center back panel 202C. Motors and actuators (not fully visible) drive the pinion gears to provide the lifting force for precise height adjustment, with the central beam serving as the primary load bearing and force-transfer component. GUI 103 controls the coordinated movement, ensuring that the central beam and all connected moving beams 308 operate in perfect synchronization to maintain level desk surfaces regardless of load distribution.
A guided roller assembly 310 is used for the lifting mechanism. Rollers (pinion gears) 306 are attached to movable vertical support member 302 and rollers 306 engage with the track on the stationary vertical support member to provide vertical movement. As the pinion gears rotate, they “climb” the toothed track, raising or lowering the moving beam.
A motor (not seen) may be used to drive the pinion gears to provide the lifting force for precise height adjustment. GUI 103 may include buttons or a touchpad for height adjustment. A coordinated pinion gear rotation on both ends of horizontal moving beam 308 along with synchronized operation of respective motors ensures that all the tiers of the desk move simultaneously and remain level. Synchronizing actuators via a control container, ensuring uniform movement. This feature advantageously allows the desk to maintain an even level regardless of weight distribution, providing a smooth and reliable height adjustment.
This track and pinion mechanism with three different moving beams (central moving beam and side moving beams) allows for more precise height control, better stability under heavy loads, and provides resistance to unwanted movement (the desk won't sink under the weight when locked in position). Hence, standing desk 100 is suitable for heavier duty standing desks or foundry benches.
FIG. 3B is a side view of guided roller assembly 310, in accordance with an embodiment of the invention. The guided roller assembly consists of strategically positioned groups of roller bearings 306A, 306B, 306C, 306D, 306T, and 306B. Each group includes four roller bearings, and the entire guided roller assembly includes, for example, thirty-two roller bearings. These roller bearings are constructed using a steel carriage configuration designed for extra smooth travel and enhanced load capacity. Two of these roller assemblies may be connected to horizontal moving beam 308 via respective moving vertical support members 302.
Guided roller assembly 310 connects to horizontal moving beam 308 via mounting point 420, which provides a secure and precise attachment interface. This mounting point 420 ensures proper alignment and force transfer between roller assembly 310 and the moving beam system, enabling synchronized movement across the entire desk structure.
Further, the placement of roller bearings at the top 306T, bottom 306B, and sides 306A, 306C, 306D of moving vertical support members 302 ensures that the horizontal beam is moved by both vertical support members in a synchronized manner. The multiple roller groups work in concert to distribute loads evenly across the track length, significantly increasing the weight handling capacity to 350 pounds while maintaining smooth operation.
This mechanical system is powered by DC low voltage heavy-duty commercial grade linear track actuators that deliver substantial lifting force, typically 600 newtons of force per actuator, enabling the mechanism to handle significant loads while maintaining smooth operation across the full height adjustment range from minimum to maximum positions, typically spanning a 20-inch vertical travel range from 30 inches to 50 inches in height. The pinion gears rotate in coordinated fashion as they “climb” the toothed tracks, with the mechanical advantage provided by the gear ratio ensuring that relatively small motor inputs translate into substantial lifting forces, while the guided roller assembly system distributes loads evenly across the track length to prevent binding, minimize wear, and ensure consistent performance over extended operational cycles, thereby creating a height adjustment mechanism that combines precision control with robust mechanical reliability suitable for heavy-duty applications and frequent adjustment cycles.
The combination of robust mechanical design utilizing thirty-two roller bearings per assembly, advanced steel carriage materials, and smart adjustment systems via mounting points 420 creates a standing desk 100 that remains stable and reliable throughout its range of motion and over extended periods of use. This innovative roller bearing distribution system provides the foundation for the desk's ability to handle heavy-duty applications while maintaining precise height adjustment capabilities.
Guided roller assembly 310 is powered by DC low voltage heavy-duty commercial grade linear track actuators that deliver 600 newtons of force, providing robust and reliable lifting capability for demanding applications. This sophisticated actuation system enables a substantial height adjustment may range from 30 inches to 50 inches, offering users a full 20-inch span of vertical travel to accommodate various working positions and ergonomic requirements. The precision-engineered roller assembly facilitates this significant range of smooth vertical movement, ensuring consistent performance throughout the entire adjustment spectrum while maintaining the desk's stability and load-bearing capacity at any height within the operational range.
FIG. 4A shows a back view of left vertical support member 302L connected to horizontal moving beam 308 with its left guided roller assembly 310L. FIG. 4B shows a back view of right vertical support member 302R connected to horizontal moving beam 308 with its right guided roller assembly 310R.
Right vertical support member 302R and left vertical support member 302L include right guided roller assembly 310R and left guided roller assembly 310L. The track and pinion mechanism created by the guided rolling assemblies on both ends of the horizontal moving beam 308 ensures that the desk remains level and stable during height adjustments.
The synchronized movement of guided roller assemblies allows for smooth and stable movement even when the desk is loaded with equipment. There are sixty-four roller bearings in right-guided roller assembly 310R and left-guided roller assembly 310L. The use of so many roller assemblies increase the weight handling capacity of standing desk 100 as the roller bearings distribute the load evenly across the length of the track. This design described above combines the principles of load distribution, precision movement, and adjustability to provide a stable height adjustment operation for a standing desk.
FIG. 5 is a flowchart describing a method of optimal container assignments for complex furniture components.
At step 502, method 500 begins with comprehensive component analysis where all furniture elements are measured and characterized.
For standing desk 100, this includes measuring critical components such as side back panels 202S at 49.92 inches in length, center back panel 202C at 26.815 inches width, moving beams 806 with integrated actuators, center beam 906 representing the most complex mechanical assembly, leg uprights 204 at 48.000 inches length, and desktop surface components including upper center surface 102C and lower center surface 106C with their respective side surfaces 102S and 106S.
At step 504, dimensional measurement phase captures length, width, height, and weight characteristics for each component, establishing the geometric constraints that drive container selection.
A multi-dimensional optimization analysis may be performed.
GCI(i)=(L(i)/W(i))×(Surface_Irregularity_Factor) Geometric Complexity Index (GCI):
SC ( i ) = f ( surface_flatness , corner_radius , protrusions )
NCM [ i , j ] = compatibility score between components i and j
MST ( i ) = maximum_load _before _deformation
Pattern recognition algorithm may identify component families with similar geometric signatures and group components by Material-Density-Size clusters using K-means algorithm—
PDP ( i ) = V ( actual ) / V ( bounding _ box )
For standing desk 100, furniture elements are dimensionally characterized may include side back panels 202S (49.92″ length×1.25″ cross-section), center back panel 202C (26.815″×11.750″), moving beams 806 with integrated actuator assemblies, center beam 906 representing the master actuator assembly, leg uprights 204 (48.000″ length), and desktop surfaces 102C, 102S, 106C, 106S.
At step 506, protection needs of each component are computed. The protection needs assessment could include evaluating mechanical sensitivity, surface protection requirements, vibration isolation needs for precision components, and fragility scoring for each component.
The system employs a comprehensive multi-criteria protection optimization approach that evaluates each component through a sophisticated
Damage Risk Matrix DRM(i)=f(vibration_sensitivity,impact_resistance,temp_sensitivity)
PCF(i)=material_cost+space_cost+handling_complexity
Additionally, the system performs Critical Surface Mapping CSM(i), which systematically identifies and catalogs high-value surfaces requiring premium protection, such as finished wood surfaces, glass panels, electronic components, or precision-machined interfaces that are critical to the furniture's final functionality and aesthetic appeal.
An adaptive protection algorithm dynamically optimizes protective measures through intelligent scaling algorithms that adjust protection levels based on real-world shipping parameters, including transportation distance, shipping method selection (ground, air, or ocean freight), expected handling intensity, and environmental conditions anticipated during transit. The system performs comprehensive component interaction analysis to identify potential damage scenarios where components within the same container or across different containers could cause mutual damage through contact, vibration transmission, or load redistribution during transport. This analysis enables the algorithm to implement strategic component separation, specialized cushioning placement, and optimized load distribution to prevent inter-component damage. The protection optimization engine operates under the primary objective of minimizing total protection volume while rigorously meeting all safety requirements, thereby achieving the optimal balance between space efficiency and component security through mathematical optimization that considers protection material costs, container volume constraints, and damage probability distributions across all shipping scenarios.
At step 508, an optimization pattern is computed based on length analysis of components, height standardization outcomes and height optimization.
A pattern classification engine performs comprehensive Length Distribution Analysis to identify natural breakpoints in component lengths, utilizing statistical clustering algorithms that recognize inherent groupings in the component size spectrum and establishing optimal threshold boundaries for container assignment decisions. At step 501, length sequence optimization prioritizes accommodation of the maximum length of components. At step 503, width standardization maintains consistent cross-sectional compatibility. At step 505, height optimization maximizes vertical space utilization for complex mechanical assemblies.
The system conducts volume clustering by grouping components into volume ranges using phi-based intervals, ensuring that the natural mathematical relationships inherent in the golden ratio are preserved throughout the optimization process while maximizing space utilization efficiency. An optimization pattern detection algorithm systematically analyzes component distributions to identify four primary organizational patterns: linear patterns where components follow arithmetic progression indicating uniform size scaling, exponential patterns where components follow geometric progression suggesting rapid size variation, Fibonacci Patterns where components follow phi-based progression demonstrating natural optimization potential, and hybrid patterns representing combinations of the above patterns that require sophisticated algorithmic handling to achieve optimal container assignment and packing efficiency.
At step 510, based on the optimization patterns determine the number of container and size of containers. Container quantity determination algorithm implements a Fibonacci-like dimensional relationship.
In a demonstrated embodiment, height-adjustable desk components (depicted in FIGS. 6-11) are shipped using five shipping containers with dimensions (51″×14″×6″, 40″×14″×5″, 31″×14″×9″, 48″×12″×3″, and 39″×20″×3″) achieving container length ratios of 1.65:1.55:1.29:1.26:1.00. The system delivers shipping volume reduction compared to conventional single-container approaches while preventing component damage through category-specific protective arrangements. The invention addresses the critical furniture industry challenge of efficiently shipping complex multi-component products, providing measurable cost savings and improved logistics performance across various furniture categories including office furniture, modular systems, and multi-piece assemblies.
For standing desk 100, the Fibonacci relationship results in systematically assigned five shipping containers. First container with dimensions (51″×14″×6″) for structural frame components, a second container with dimensions (40″×14″×5″) for mechanical assemblies with vibration protection, a third container with dimensions (31″×14″×9″) for central actuator mechanisms requiring maximum height, a fourth container (48″×12″×3″) for flat panels with anti-warping profile, and a fifth container (39″×20″×3″) for Desktop surfaces with foam protection layers.
The lengths (51″→48″→40″→39″→31″) of containers are selected for the standing desk has an optimization pattern that follows progressive Fibonacci-like sequence. 14″ width is shared by three of the five containers. Height optimization includes 3″ for flat components (warping prevention), 5-9″ for mechanical/structural components.
The container lengths in descending order maintain ratios that optimize shipping volume utilization while accommodating components of systematically decreasing length requirements.
At step 512, dimensional compatibility verification ensures each component fits within assigned containers with adequate protective clearance, targeting volume efficiency through systematic nesting sequences.
It should be appreciated that the container dimensions, nesting sequences, and component arrangements illustrated in FIGS. 6-11 are preferred embodiments for the standing desk 100 system described herein. In alternative embodiments, the container dimensions may be scaled proportionally to accommodate different furniture sizes while maintaining the progressive dimensional relationships disclosed. The number of nesting steps, protective materials, and specific component arrangements may vary based on the particular furniture configuration, component fragility requirements, or shipping constraints, without departing from the scope of the present invention. The systematic approach to multi-container packaging optimization remains applicable across various dimensional scales and furniture types.
FIG. 6A shows an example technical drawing of corner side back panels 202S with dimensional specifications, in accordance with an embodiment of the invention.
Corner side back panels 202S include an elongated structural panel component measuring 11.75″×49.92″ with standardized cross-sectional dimensions (0.50″×1.25″) and may have precise mounting provisions for corner assembly integration.
FIG. 6B shows an example technical drawing of corner center back panel 202C with dimensional specifications, in accordance with an embodiment of the invention.
Corner center back panel 202C includes a rectangular panel component measuring 26.815″×11.750″ with mounting provisions and precise dimensional tolerances for structural support.
FIG. 6C shows an example technical drawing of corner side front panel with dimensional specifications, in accordance with an embodiment of the invention.
Corner side front panel includes vertical structural member measuring 39.375″ in height with precise bend radius specifications (UP 90° R 0.03, DOWN 90° R 0.03) and standardized cross-sectional dimensions (1.500″×1.560″).
FIG. 6D shows an example technical drawing of corner center front panel with integrated USB connectivity features and dimensional specifications, in accordance with an embodiment of the invention.
Center front panel is a multi-functional panel component with integrated USB connectivity measuring 22.991″×2.153″ featuring complex bend geometry (UP 45° R 0.03, UP 90° R 0.03, DOWN 90° R 0.03) and detailed cross-sectional specifications with 0.825″ mounting provisions.
FIG. 6E shows an example technical drawing of leg upright 204 with bend radius specifications and detailed dimensions, in accordance with an embodiment of the invention.
Robust structural leg component measuring 13.750″×48.000″×2.000″ with flush mounting specifications and precise dimensional tolerances including 7.650″ and 12.049″ critical spacing measurements.
FIG. 6F shows an example technical drawing of long cross support 201 with cross-sectional details, in accordance with an embodiment of the invention, in accordance with an embodiment of the invention. Long cross support 201 includes a linear structural support beam measuring 37.97″ in length with standardized cross-sectional dimensions (0.42″×1.50″) and precise mounting specifications for cross-bracing applications.
The standing desk 100 components are strategically distributed across five optimally dimensioned shipping containers 700, 800, 900, 1000, 1100 to maximize shipping efficiency, component protection, and assembly workflow optimization. This innovative packaging approach addresses the unique geometric and protection requirements of different component categories while minimizing total shipping volume and costs.
The five-container system employs a sophisticated dimensional optimization strategy where container dimensions are precisely calculated based on the longest component in each category, with systematic nesting sequences that achieve maximum space utilization. Container 700 accommodates the longest structural components at 51″ length, while progressively smaller containers 800 (40″), 900 (31″), 1000 (48″), and 1100 (39″) house components optimized for their respective dimensional requirements.
Each container incorporates component-specific nesting sequences ranging from four to six systematic placement steps, ensuring optimal protection through strategic layering of protective materials 1002 between components, while maintaining accessibility for efficient unpacking. The system achieves superior space efficiency compared to conventional single-box packaging, reducing shipping volume while providing enhanced component protection through category-specific packaging strategies.
FIGS. 7A-7F shows packaging views (7A-7F) of the first container 700, in accordance with an embodiment of the invention.
First container 700 represents the longest packaging unit in the standing desk 100 system, measuring 1.2954×0.3556×0.1524 meters (51″×14″×6″). This elongated, shallow-profile container is specifically engineered to accommodate the system's longest structural components while preventing warping or damage during transportation. First container 700 serves as the primary housing for the side back panel assembly and leg uprights, components that form the foundational framework of the standing desk system.
FIG. 7A presents the complete sealed shipping container 700 in its final distribution state. The closed container displays the optimized external dimensions designed to accommodate the longest single component—the 49.92-inch Side Back Panel—while maintaining efficient shipping and handling characteristics. The heavy-duty corrugated construction features reinforced edges and corners to protect the valuable structural components during transit. This configuration represents the containers it would appear in warehouse storage and during shipping operations, with all internal components completely secured and protected from environmental factors.
FIG. 7B shows the comprehensive exploded view of all components housed within the first container 700, showing the systematic arrangement from top to bottom. The components include a cardboard container lid 701L, a first side back panel 202S featuring the distinctive “Foundry Bench” branding that serves as both identification and orientation reference. The middle layer contains the hardware components 706, consisting of multiple small cubic compartments organized by component type and assembly sequence. Two leg uprights 706, measuring approximately 48″ inches in length and 3.750″ inches in width, occupy the central structural position within the container, arranged parallel to the container length for optimal protection and space utilization. A second side back panel 202S forms the lower component layer, and the entire assembly rests on the reinforced cardboard container base 701B designed to support the substantial weight of the structural steel components.
FIGS. 7C-7E—shows a progressive nesting sequence of the components in container 700. FIGS. 7C-7E demonstrate the complete five-step nesting sequence.
In FIG. 7C, nesting steps 720 and 730 are shown. At step 720, one of side back panel 202S is placed at the base 701B of container 700. At step 730, leg uprights 706 are added to the side back panel in the container 700. A protective internal framework prevents component movement while providing structural integrity to the overall package.
In FIG. 7D, nesting steps 740 and 750 are shown. At step 740, hardware components 706 are strategically positioned in dedicated slots designed to prevent shifting during transport, while leg uprights 706 are arranged to create maximum stability within the packaging framework. The internal component layout shows all components positioned in their final shipping arrangement, with hardware compartments 706 secured in center positions to create balanced weight distribution throughout the container.
At nesting step 750, the second side back panel 202S is added to the container 700, demonstrating how the space-efficient packing methodology achieves optimal protection while minimizing wasted volume. The ready-for-closure configuration displays the “Foundry Bench” branding as the top reference point, confirming that all components are properly nested and secured. This stage represents the final verification point before lid application, ensuring optimal component positioning and protection.
Step 760 (shown in FIG. 7E) is completed shipping configuration representing first container 700 in its fully sealed state ready for distribution. The clean exterior profile facilitates efficient palletizing and standard freight handling, while the standardized dimensions optimize shipping costs and warehouse storage. All internal components are completely protected from environmental factors and physical impacts that may occur during the distribution process. This configuration demonstrates how the systematic nesting process results in a compact, secure package that maintains component integrity from manufacturing through final delivery.
FIG. 7F provides comprehensive technical specifications through multiple engineering views. An isometric perspective 735 offers a three-dimensional view of the internal component arrangement, clearly showing how the “Foundry Bench” branding serves as both identification and positioning reference while demonstrating the nesting efficiency and protection strategy. The front elevation view 790 reveals the component stacking methodology, providing width constraint compliance verification and height clearance confirmation within the 6-inch profile limit. The side profile and end views 780 and 785 illustrate length utilization optimization within the 51-inch capacity, confirming height clearance within the 6-inch maximum while providing end-loading accessibility assessment for efficient unpacking procedures.
First container 700 employs a sophisticated packaging strategy that prioritizes protection of the system's longest and most critical structural components while maintaining exceptional space efficiency. The shallow 6-inch height profile is specifically engineered to prevent warping of the large side back panels during shipping and storage, while the 51-inch length accommodates the longest components with minimal clearance waste. The systematic nesting sequence ensures that hardware components 706 are positioned to prevent shifting during transport, while leg uprights 705 are placed between the side panels and along with hardware components 706. The organized arrangement facilitates easy unpacking and component identification during assembly, with the prominent “Foundry Bench” branding serving as both orientation reference and quality verification. This packaging approach demonstrates how systematic nesting procedures can achieve optimal balance between economic shipping efficiency and comprehensive component protection, ensuring that all structural elements arrive at their destination in perfect condition for assembly into the final standing desk 100 system.
FIGS. 8A-8E shows packaging views (8A-8E) of the second container 800, in accordance with an embodiment of the invention.
FIG. 8A shows the completely sealed second shipping container 800 in its final distribution state. Second container 800 is a medium-length packaging unit in the standing desk 100 system, measuring 1.016×0.3556×0.1270 meters (40″×14″×5″). This moderately-sized, shallow-profile container is specifically engineered to accommodate the system's moving beams and precision mechanical components while maintaining optimal protection during transportation. Second container 800 serves as the primary housing for the moving beam assemblies, side front panels, and roller hardware components 706 that form the height-adjustment mechanism of the standing desk system.
FIG. 8B shows the comprehensive exploded view of all components housed within the second container 800, showing the systematic arrangement from top to bottom. The components include cardboard lid 801L, hardware components 808, side front panels 807, moving beams 806 with actuator, long cross supports 805, and cardboard base 801B. The moving beams 806 are similar to the moving beams 308 described in FIG. 3A.
Hardware components 808 may include small cubic compartments containing roller assemblies, pinion gears, and guided roller components that attach to the moving vertical members. Moving beams 806 with actuator slide on leg uprights and feature actuator mounting points designed to accommodate CPU holder attachments. Moving beams 806 represent the core height-adjustment mechanism components, engineered to interface seamlessly with the vertical leg uprights through the roller assembly system. Side front panels 807, measuring 39.375 inches in length by 2.435 inches in width, occupy the lower structural position within the container, arranged to take maximum advantage of the 40-inch internal length while maintaining protective spacing. Long cross supports 805 measuring 37.97 inches in length are present in a middle layer with side front panels 807. The entire assembly rests on the reinforced cardboard base 801B designed to support the combined weight of the mechanical components and structural panels. The 40-inch length is precisely calculated to accommodate the 39.375-inch Side Front Panels with minimal clearance waste, while the shallow 5-inch height profile prevents component damage and optimizes shipping efficiency.
FIGS. 8C and 8D shows a progressive nesting sequence of the components in second container 800. FIGS. 8C and 8D demonstrate a complete four-step nesting sequence.
At nesting step 820, long cross supports 805 are placed at one corner in the base 801B of the second container. At nesting step 830, moving beam assemblies are positioned within the upper portion of the container 800, showing how the 37.97-inch steel structural components are arranged parallel to the container length alongside the precision mechanical components to prevent interference while maintaining access for unpacking operations. The side front panels with the structural and mechanical assemblies, demonstrating how the 39.375-inch panels are positioned to utilize nearly the full 40-inch container length while maintaining protective clearances from the steel cross supports. This arrangement ensures that the flat panel surfaces never make direct contact with either the cylindrical moving beam components or the angular steel cross supports, preventing potential surface damage while optimizing space utilization throughout the packaging volume.
At nesting step 840, roller assemblies and hardware components 808 are strategically positioned to prevent shifting during transport, with protective spacing maintained between all steel and mechanical surfaces. The internal component layout shows all components positioned in their final shipping arrangement, with particular attention to the precise positioning of long cross supports 805, moving beam assemblies, and their associated roller hardware. The steel structural components are secured to prevent movement while maintaining separation from the precision mechanical assemblies, ensuring that both the structural integrity of the cross supports and the factory-calibrated relationships of the moving beam systems are preserved throughout the shipping process.
The ready-for-closure configuration (shown in nesting step 850) displays the clean upper surface preparation, confirming that all structural and mechanical components are properly nested within the 5-inch height constraint while maintaining optimal protection for both steel and precision mechanical elements. This stage represents the final verification point before lid application, with special attention given to ensuring that no structural or mechanical components extend beyond the designated height limits that could compromise the packaging integrity.
FIG. 8E provides comprehensive technical specifications through multiple engineering views. Isometric perspective 895 offers a three-dimensional view of the internal component arrangement, clearly illustrating how long cross supports 805, moving beams 806, roller assemblies, and side front panels 807 are systematically organized within the compact container volume. This view demonstrates the sophisticated nesting methodology that allows steel structural components, precision mechanical assemblies, and structural panels to coexist within the same packaging unit without compromising protection or accessibility. Front elevation view 890 reveals the component stacking methodology and provides width constraint compliance verification, showing how the 14-inch container width accommodates the various component widths including the 3.44-inch width of the cross supports while maintaining protective spacing. The side profile and end views 880 and 885 illustrate length utilization optimization within the 40-inch capacity, confirming that both the 39.375-inch side front panels and the 37.97-inch-long cross supports 805 achieve near-perfect fit efficiency while the shorter moving beam assemblies are positioned to take advantage of the remaining space. These technical views also demonstrate the height utilization within the 5-inch maximum, showing how steel structural components, mechanical assemblies, and flat panels can be efficiently layered without exceeding dimensional constraints.
Second container 800 employs a sophisticated packaging strategy that balances the protection requirements of steel structural components, precision mechanical assemblies, and structural panels within a unified shipping solution. Long cross supports 805, measuring 37.97 inches in length, represent the primary structural framework elements and are positioned to prevent contact with other components while maintaining their dimensional integrity throughout shipping. The moving beam assemblies, representing the most complex mechanical elements in this package, are positioned to prevent any contact with the steel structural components while maintaining their factory-calibrated roller assembly relationships. The shallow 5-inch height profile prevents crushing damage to the moving beam mechanisms while ensuring that both the steel cross supports and the side front panels remain perfectly aligned throughout the shipping process. The 40-inch length provides optimal accommodation for both the 39.375-inch side front panels and the 37.97-inch cross supports with minimal waste, while the remaining space efficiently houses the shorter moving beam assemblies and associated hardware. The systematic nesting sequence ensures that hardware components are isolated to prevent rattling, steel components are protected from impact damage and moving beams 806 maintain their precision tolerances. This packaging approach demonstrates how diverse component types including steel structural elements, precision mechanical assemblies, and finished panels can be efficiently combined in a single shipping unit, achieving both economic efficiency and comprehensive component protection while ensuring that all elements arrive ready for immediate assembly into the complete desk framework system.
FIG. 8E provides comprehensive technical specifications through multiple engineering views. Isometric perspective 895 offers a three-dimensional view of the internal component arrangement, clearly illustrating how long cross supports 805, moving beams 806, roller assemblies, and side front panels 807 are systematically organized within the compact container volume. This view demonstrates the sophisticated nesting methodology that allows steel structural components, precision mechanical assemblies, and structural panels to coexist within the same packaging unit without compromising protection or accessibility. Front elevation view 890 reveals the component stacking methodology and provides width constraint compliance verification, showing how the 14-inch container width accommodates the various component widths including the 3.44-inch width of the cross supports while maintaining protective spacing. The side profile and end views 880 and 885 illustrate length utilization optimization within the 40-inch capacity, confirming that both the 39.375-inch side front panels and the 37.97-inch-long cross supports 805 achieve near-perfect fit efficiency while the shorter moving beam assemblies are positioned to take advantage of the remaining space. These technical views also demonstrate the height utilization within the 5-inch maximum, showing how steel structural components, mechanical assemblies, and flat panels can be efficiently layered without exceeding dimensional constraints.
FIGS. 9A-9F shows packaging views (9A-9E) of the third container 900, in accordance with an embodiment of the invention. FIG. 9A shows third container 900 representing the highest and most structurally complex packaging unit in standing desk system 100, measuring 0.7874×0.3556×0.2286 meters (31″×14″×9″). FIG. 9A presents the complete sealed shipping container 900 in its final distribution state.
FIG. 9B shows an exploded view of components present in the fourth container 900. Fourth container 900 includes center front panel with USB functionality 904, center back panel 902, center beam with integrated actuator 906, short cross support 908 and associated protective elements 1002 that together form the complete upper-tier assembly for monitor mounting with pre-drilled grommet holes.
Exploded view shows the cardboard lid 901L, followed immediately by the hardware components 910 consisting of multiple small cubic compartments containing specialized bolts, fasteners, brackets and assembly hardware organized by component type and installation sequence. Center front panel with USB functionality 904, measuring 22.991 inches in length by 2.153 inches in width, occupies the upper structural position and features integrated USB-A and USB-C ports for device connectivity. Center back panel 902, measuring 26.815 inches in width by 11.750 inches in height, forms the primary mounting surface with six knockout holes for actuator and component attachment. Center beam 906 with integrated actuator represents the most critical component in the entire system, serving as both the primary structural backbone and housing the master actuator that coordinates the height adjustment mechanism. Short cross support 908 is configured in a folded arrangement to fit within the 31-inch container length constraint, demonstrating sophisticated engineering that allows full-size structural components to be efficiently packaged in compact dimensions. The entire assembly rests on the reinforced cardboard base 901B specifically designed to support the substantial combined weight of the steel structural members, integrated actuator system, and electronic components.
FIGS. 9C-9F shows the systematic layering of the exploded components in the third container 900. FIGS. 9C-9F demonstrate the complete four-step nesting sequence.
In FIG. 9C steps 920 and 930 are described. At step 920, shows protective material arranges in base 901B of container 900. At step 930, center back panel 902 is strategically positioned to create protective barriers around the mechanical components.
In FIG. 9D steps 940 and 950 are described. At step 940, shows folded short cross support 908 is positioned in its compact folded state to utilize the available 31-inch length while maintaining protective clearances from the center beam assembly. At step 950, a protective barrier is placed on top of folded short cross support 908.
In FIG. 9E steps 960 and 970 are described. At step 960, center beam 906 with integrated actuator is positioned within the upper portion of container 900. At step 970, center front panels with the USB-equipped front panel and hardware components 910 are placed on the protective barrier
FIG. 9E shows a completed shipping configuration (at step 980), representing container 920 in its fully sealed state ready for distribution. The compact exterior profile facilitates efficient palletizing and specialized freight handling requirements for electronic and mechanical assemblies, while the reinforced dimensions optimize shipping costs and warehouse storage for the heaviest system components. All internal structural assemblies, electronic components, and mechanical systems are completely protected from environmental factors and physical impacts that may occur during the distribution process. This configuration demonstrates how the systematic nesting process results in the most structurally robust package that maintains component integrity for the most critical system elements from manufacturing through final delivery, with special attention to protecting the integrated actuator mechanism that serves as the master control for the entire height adjustment system.
FIG. 9E provides comprehensive technical specifications through multiple engineering views. Isometric perspective 955 offers a three-dimensional view of the internal component arrangement, clearly illustrating how the center beam with integrated actuator, center panel with USB functionality, and folded short cross support are systematically organized within the compact container volume. This view demonstrates the sophisticated nesting methodology that allows the system's most complex structural and electronic components to coexist within the smallest container footprint without compromising protection or accessibility. Front elevation view 990 reveals the component stacking methodology and provides width constraint compliance verification, showing how the 14-inch container width accommodates the center back panel and other components while maintaining protective spacing around the integrated actuator mechanism. The side profile views (980 and 985) illustrate height utilization optimization within the 9-inch maximum, confirming that the center beam assembly, panels, and folded structural components achieve efficient vertical stacking while the substantial height accommodates the most critical system elements without dimensional compromise.
Container 900 employs the most sophisticated packaging strategy in the entire system, balancing the protection requirements of integrated mechanical assemblies, electronic components, and structural elements within the most compact shipping solution. Center beam 906 with integrated actuator represents the most complex and valuable component in the entire standing desk 100 system, requiring specialized protective measures that prevent damage to both the structural steel and the precision actuator mechanism while maintaining factory calibration throughout the shipping process. The 9-inch height profile provides crucial vertical space for the proper stacking of heavy components while preventing crushing damage to the integrated actuator system and ensuring that the center panels with USB functionality 904 remain perfectly aligned and undamaged. The 31-inch length provides optimal accommodation for the center panel and folded short cross support 908 with minimal waste, while the compact footprint efficiently utilizes shipping space without compromising protection for the most critical system elements.
FIGS. 10A-10E shows packaging views (1A-10E) of the fourth container 1000, in accordance with an embodiment of the invention. FIG. 10A shows the dimension of the fourth container. FIG. 10A is a dimensional drawing showing the external measurements of the fourth container 1000 packaging (48″×12″×3″ or 1.2192 m×0.3048 m×0.0762 m).
FIG. 10B shows an exploded view 1000 of components present in the fourth container 1000. Fourth the fourth container 1000 contains upper tier center surface 102C, two upper side surfaces 102S, base of container 1000, and associated protective elements 1002 that together form the complete upper-tier assembly for monitor mounting with pre-drilled grommet holes.
Upper center surface 102C serves as the primary bamboo component of the two-tier desk system and features multiple pre-drilled grommet holes specifically designed for monitor mounting and cable management. This L-shaped corner piece functions as the monitor mounting tier with distinctive circular cutouts for ergonomic monitor arm positioning and comprehensive cable routing solutions. The component is constructed from solid three-fourth inch thick natural bamboo and represents the focal point of the upper tier assembly. The two upper side surfaces 102S complete the L-shaped upper tier configuration by connecting to the center surface to form the complete monitor mounting level. These side pieces feature strategically positioned grommet holes for accessories and monitor arms while matching the 102C center surface in both material composition and thickness specifications.
The base of container 1000 includes protective material 1002 that combines structural support with cushioning protection for the entire container assembly. This component serves dual purposes by providing both a rigid base for stacking components and protective cushioning for the bottom bamboo surface during shipping and handling operations. The protective system 1002 ensures that the valuable monitor mounting surfaces with their precision-drilled grommet holes remain undamaged throughout the transportation and storage process.
The components stack in a specific protective arrangement beginning with the protective base 1002 at the bottom, followed by systematic layering of the bamboo surfaces 102S, and culminating with upper center surface 102C positioned for optimal protection. The container dimensions of 1.2192×0.3048×0.0762 meters (48″×12″×3″) demonstrate the efficient space utilization achieved through this systematic nesting process. This layering ensures maximum protection for each bamboo component while maintaining the compact profile necessary for efficient shipping and storage operations.
These components combine to form the complete upper-tier assembly of the standing desk's 100 two-tier system, specifically engineered for monitor mounting and display management applications. When assembled, they create the uppermost work surface that features multiple pre-drilled grommet holes for ergonomic monitor arm positioning and comprehensive cable routing solutions. The monitor mounting capability distinguishes this tier from the lower working surface tier, providing users with optimal viewing angles and workspace organization. The protective elements serve exclusively as packaging protection and should be removed and discarded during the assembly process, as they do not contribute to the functional desk structure but are essential for preserving the integrity of the precision-manufactured bamboo surfaces during distribution.
FIGS. 10C-D shows the systematic layering of upper tier surface components in container 1000. FIGS. 10C-D demonstrate the complete four-step nesting sequence.
In FIG. 10C steps 1020 and 1030 are described. Steps 1020 and 1030 introduce upper side surfaces 102S into the packaging sequence through carefully orchestrated placement procedures. These steps demonstrate the systematic approach to positioning each bamboo component to maximize both protection and space efficiency within the container. Upper side surfaces 102S components are positioned to take advantage of the protective base 1002 while preparing the foundation for the final center component, with their pre-drilled grommet holes oriented to prevent any potential damage during transportation.
In FIG. 10D steps 1040 and 1050 are described. Step 1040 completes the component placement process by introducing the upper center surface 102C as the topmost functional element in the packaging arrangement. This L-shaped corner piece with its multiple precision-drilled grommet holes requires the highest level of protection due to its central role in monitor mounting functionality. The systematic layering ensures that this critical component receives comprehensive protection while maintaining accessibility for efficient unpacking during the assembly process.
Step 1050 completes the nesting sequence by securing the entire assembly within the container 1000 structure. This final step ensures that all components are completely encapsulated within protective materials and that the packaging system can withstand the rigors of shipping, handling, and storage without compromising the integrity of any bamboo surfaces. The completed assembly represents an optimized balance between space efficiency and component protection, demonstrating how systematic nesting procedures can achieve both economic and quality objectives in product packaging and distribution.
FIG. 10E presents multiple packaged views of the fourth container 1000 from various angles, providing complete visual documentation of the final packaging configuration and dimensional relationships. The isometric view 1095 shows the three-dimensional perspective of the completed container assembly, illustrating how the systematic nesting sequence results in the compact 48″×12″×3″ package that efficiently contains all upper tier components while maintaining structural integrity throughout distribution.
The top view 1090 reveals the internal organization and spatial arrangement of components as viewed from above, clearly showing the positioning of the grommet holes and demonstrating how the upper tier surface components are efficiently nested within the elongated container boundaries. The side elevation views 1180 and 1185 provide critical dimensional information and demonstrate the vertical stacking arrangement within the slim 3-inch height profile. These orthographic projections illustrate the remarkable space efficiency achieved through the systematic nesting process, showing how multiple bamboo surfaces with precision-drilled features can be contained within minimal vertical space while maintaining complete protection for all monitor mounting functionality.
FIGS. 11A-11F shows packaging views (11A-11F) of the fifth container 1100, in accordance with an embodiment of the invention. FIG. 11A shows dimension of the fifth container 1100. FIG. 11A is a dimensional drawing showing the external measurements of the fifth container 1100 packaging (39″×20″×3″ or 0.9906 m×0.5080 m×0.0762 m).
FIG. 11B shows an exploded view of components present in the fifth container 1110. A layered arrangement of the lower side bamboo surfaces 202S with protective foam separators stacked on a protective base platform, representing the complete monitor mounting level components of the standing desk system. The fifth container 1100 contains lower center surface 106C, two lower side surfaces 106S, and protective foam layers 1102 that are packed together to form the complete lower-tier assembly
1102 shows protective foam layers consist of cushioning material strategically placed between the bamboo surfaces to prevent scratching, denting, or other damage during transportation. These foam separators maintain proper spacing between components and ensure that the bamboo surfaces never make direct contact that could result in cosmetic damage. Both the base of the fifth container 1100 and foam layers represent protective packaging elements that should be discarded during assembly rather than incorporated into the functional desk structure.
The components stack in a specific protective arrangement beginning with the base platform at the bottom, followed by alternating layers of protective foam 1102 and the bamboo surfaces 106S, and culminating with lower center surface 106C at the top of the stack. This systematic layering ensures maximum protection for each bamboo component while maintaining efficient space utilization within the compact container dimensions.
These components combine to form the complete lower-tier assembly of the standing desk's 100 two-tier system, specifically designed as the main working surface for daily office activities. When assembled, they create the primary work surface where users place laptops, documents, and other work materials.
FIGS. 11C-E shows the systematic layering of lower tier surface components in container 1100. FIGS. 11C-E demonstrate the complete five-step nesting sequence.
The nesting sequence for container 1100 demonstrates a systematic five-step protective packaging arrangement designed to maximize space efficiency while ensuring complete protection for all bamboo surface components.
In FIG. 11C steps 1120 and 1130 are described. Step 1120 begins the assembly process by establishing the foundational layer with base of container 1100 and initial foam separator 1102, creating a stable foundation for the subsequent component layers. This initial step ensures that the bottom bamboo surface will be completely protected from any potential damage during shipping and handling operations.
At step 1130 the first bamboo component is introduced into the packaging sequence by carefully placing the lower side surface 106S onto the prepared protective foundation. The component is positioned with its pre-drilled mounting holes visible, demonstrating the precision manufacturing and quality control that ensures proper alignment during the final desk assembly process. The protective foam layer 1102 maintains the component in its optimal position while preventing any movement that could result in surface scratches or other cosmetic damage during transportation.
In FIG. 11D, steps 1140 and 1150 are described. At step 1120 the systematic layering process is continued by adding the second lower side surface 106S component to the packaging arrangement. This step maintains the same protective protocols established in the previous steps, with the bamboo surface positioned to take advantage of the existing protective foam barriers while preparing the foundation for the final component layer. The consistent spacing and protection methodology ensures that each bamboo component receives identical protection regardless of its position within the overall packaging stack.
Step 1140 represents the culmination of the component placement process by introducing lower center surface 106C as the topmost functional component in the packaging sequence. This L-shaped corner piece serves as the primary working surface component and requires the highest level of protection due to its central role in the final desk assembly. The component's distinctive shape and larger surface area make it particularly susceptible to damage, necessitating the comprehensive protective layering system that has been established through the previous nesting steps.
Step 1160 (shown in FIG. 11E) completes the nesting sequence by adding the final protective elements and securing the entire assembly within the container 1110 structure. This final step ensures that all components are completely encapsulated within protective materials and that the packaging system can withstand the rigors of shipping, handling, and storage without compromising the integrity of any bamboo surfaces. The completed assembly represents an optimized balance between space efficiency and component protection, demonstrating how systematic nesting procedures can achieve both economic and quality objectives in product packaging and distribution.
FIG. 11F presents comprehensive packaged views of container 1100 from multiple angles, providing a complete visual understanding of the final packaging configuration and dimensional relationships. Isometric view 1195 shows the three-dimensional perspective of the completed container assembly, illustrating how the systematic nesting sequence results in a compact, efficient package that maximizes space utilization while maintaining structural integrity throughout the shipping and handling process.
Top view 1190 reveals the internal organization and spatial arrangement of components as seen from above. This perspective allows for clear visualization of the L-shaped configuration of the bamboo surfaces and shows how the protective elements create organized separation between each component layer. The top view is particularly valuable for understanding the packing efficiency and ensuring that all components fit properly within the designated container dimensions.
Side elevation views 1185 shown in the lower portion of the figure provide critical dimensional information and demonstrate the vertical stacking arrangement of all components within the container. These orthographic projections illustrate the compact 3-inch height profile that results from the systematic nesting process, showing how multiple bamboo surfaces and protective elements can be efficiently contained within minimal vertical space. The side views also reveal the structural relationship between the protective base platform and the stacked surface components.
Front elevation view 1180 complements the side perspectives by showing the container assembly from the primary access direction, illustrating how the packaging facilitates easy removal of components during the unpacking process. This view demonstrates the accessibility of individual components and shows how the protective packaging system allows for systematic removal without disturbing other components or compromising the protection of remaining surfaces.
Together, these multiple packaged views provide a comprehensive documentation of the Container 1100 assembly, enabling clear understanding of spatial relationships, dimensional constraints, and accessibility considerations that are essential for both manufacturing efficiency and end-user experience during the unpacking and assembly process.
Referring now to FIG. 12, there is shown a block diagram depicting exemplary computing device 10 suitable for implementing at least a portion of the features or functionalities disclosed herein. Computing device 10 may be, for example, any one of the computing machines listed in the previous paragraph, or indeed any other electronic device capable of executing software- or hardware-based instructions according to one or more programs stored in memory. Computing device 10 may be adapted to communicate with a plurality of other computing devices, such as clients or servers, over communications networks such as a wide area network a metropolitan area network, a local area network, a wireless network, the Internet, or any other network, using known protocols for such communication, whether wireless or wired.
CPU 11 is connected to bus, memory 13, non-volatile memory (NVM) 14, display 17, I/O unit 19, and Interfaces 5. I/O unit 19 may, typically, be connected to keyboard 09, pointing device 18, hard disk 12, and real-time clock (RTC) 17. Interfaces are designed to connect to a network, which may be the Internet or a local network, which may or may not have connections to the Internet. Also shown as part of computing device 10 is power supply unit 15 connected, in this example, to ac supply 16.
I/O unit 19 may include input and out devices. Input devices may be of any type suitable for receiving user input, including for example a keyboard, touchscreen, microphone (for example, for voice input), mouse, touchpad, trackball, or any combination thereof. Output devices may be of any type suitable for providing output to one or more users and may include for example one or more screens for visual output, speakers, printers, or any combination thereof.
Memory 13 may be random-access memory having any structure and architecture known in the art, for use by processors, for example to run software. In a specific embodiment, memory 13 (such as non-volatile random-access memory (RAM) and/or read-only memory (ROM), including for example one or more levels of cached memory) may also form part of CPU 11. However, there are many different ways in which memory 13 may be coupled to computing device 10. Memory 13 may be used for a variety of purposes such as, for example, caching and/or storing data, programming instructions, and the like.
In one embodiment, computing device 10 includes one or more central processing units (CPU) 11, one or more interfaces 05, and one or more bus 18 (such as a peripheral component interconnect (PCI) bus). When acting under the control of appropriate software or firmware, CPU 11 may be responsible for implementing specific functions associated with the functions of a specifically configured computing device or machine. In at least one embodiment, CPU 11 may be caused to perform one or more of the different types of functions and/or operations under the control of software modules or components, which for example, may include an operating system and any appropriate applications software, drivers, and the like.
CPU 11 may include one or more processors such as, for example, a processor from one of the Intel, ARM, Qualcomm, and AMD families of microprocessors. In some embodiments, processors may include specially designed hardware such as application-specific integrated circuits (ASICs), electrically erasable programmable read-only memories (EEPROMs), field-programmable gate arrays (FPGAs), and so forth, for controlling operations of computing device 10. It should be further appreciated that CPU 11 may be one of a variety of system-on-a-chip (SOC) type hardware that may include additional hardware such as memory or graphics processing chips, such as a Qualcomm SNAPDRAGON™ or Samsung EXYNOS™ CPU or AMD Ryzen™ processor or Intel Xeon™ processor or others as are becoming increasingly common in the art, such as for use in mobile devices or integrated devices. As used herein, the term “processor” is not limited merely to those integrated circuits referred to in the art as a processor, a mobile processor, or a microprocessor, but broadly refers to a microcontroller, a microcomputer, a programmable logic controller, an application-specific integrated circuit, and any other programmable circuit. Processors may carry out computing instructions under control of an operating system such as, for example, a version of Microsoft's WINDOWS™ operating system, Apple's Mac OS/X or iOS operating systems, some variety of the Linux operating system, Google's ANDROID™ operating system, or the like stored in memory.
In one embodiment, interfaces 05 enable wired or wireless communication between computing device 10 and another device via a network. Interfaces 05 are provided as network interface cards (NICs). Generally, NICs control the sending and receiving of data packets over a computer network; other types of interfaces 05 may for example support other peripherals used with computing device 10. Among the interfaces that may be provided are Ethernet interfaces, frame relay interfaces, cable interfaces, DSL interfaces, token ring interfaces, graphics interfaces, and the like. In addition, various types of interfaces may be provided such as, for example, universal serial bus (USB), Serial, Ethernet, FIREWIRE™, THUNDERBOLT™, PCI, parallel, radio frequency (RF), BLUETOOTH™, near-field communications (e.g., using near-field magnetics), 802.11 (Wi-Fi), frame relay, TCP/IP, ISDN, fast Ethernet interfaces, Gigabit Ethernet interfaces, Serial ATA (SATA) or external SATA (ESATA) interfaces, high-definition multimedia interface (HDMI), digital visual interface (DVI), analog or digital audio interfaces, asynchronous transfer mode (ATM) interfaces, high-speed serial interface (HSSI) interfaces, Point of Sale (POS) interfaces, fiber data distributed interfaces (FDDIs), and the like. Generally, such interfaces may include physical ports appropriate for communication with appropriate media. In some cases, they may also include an independent processor (such as a dedicated audio or video processor, as is common in the art for high-fidelity A/V hardware interfaces) and, in some instances, volatile and/or non-volatile memory (e.g., RAM).
Although the system shown in FIG. 12 illustrates one specific architecture for a computing device 10 for implementing one or more of the inventions described herein, it is by no means the only device architecture on which at least a portion of the features and techniques described herein may be implemented. For example, architectures having one or any number of processors may be used, and such processors may be present in a single device or distributed among any number of devices. In one embodiment, a single processor handles communications as well as routing computations, while in other embodiments a separate dedicated communications processor may be provided. In various embodiments, different types of features or functionalities may be implemented in a system according to the invention that includes a client device (such as a tablet device or smartphone running client software) and server systems (such as a server system described in more detail below).
Regardless of network device configuration, the computing device 10 the present invention may employ one or more memories or memory modules (such as, for example, remote memory block and local memory) configured to store data, program instructions for the general-purpose network operations, or other information relating to the functionality of the embodiments described herein (or any combinations of the above). Program instructions may control execution of or comprise an operating system and/or one or more applications, for example. Memory 13 may also be configured to store operating systems, data structures, configuration data, encryption data, historical system operations information, or any other specific or generic non-program information described herein. Because such information and program instructions may be employed to implement one or more systems or methods described herein, at least some network device embodiments may include non-transitory machine-readable storage media, which, for example, may be configured or designed to store program instructions, state information, and the like for performing various operations described herein. Examples of such non-transitory machine-readable storage media include, but are not limited to, magnetic media such as hard disks 12, floppy disks, and magnetic tape; optical media such as CD-ROM disks; magneto-optical media such as optical disks, and hardware devices that are specially configured to store and perform program instructions, such as read-only memory devices (ROM), flash memory (as is common in mobile devices and integrated systems), solid state drives (SSD) and “hybrid SSD” storage drives that may combine physical components of solid state and hard disk drives in a single hardware device (as are becoming increasingly common in the art with regard to personal computers), memristor memory, random access memory (RAM), and the like. It should be appreciated that such storage means may be integral and non-removable (such as RAM hardware modules that may be soldered onto a motherboard or otherwise integrated into an electronic device), or they may be removable such as swappable flash memory modules (such as “thumb drives” or other removable media designed for rapidly exchanging physical storage devices), “hot-swappable” hard disk drives or solid state drives, removable optical storage discs, or other such removable media, and that such integral and removable storage media may be utilized interchangeably. Examples of program instructions include both object code, such as may be produced by a compiler, machine code, such as may be produced by an assembler or a linker, byte code, such as may be generated by for example a Java™ compiler and may be executed using a Java virtual machine or equivalent, or files containing higher level code that may be executed by the computer using an interpreter (for example, scripts written in Python, Perl, Ruby, Groovy, or any other scripting language).
Computing device 10 includes processors that may run software that carry out one or more functions or applications of embodiments of the invention, such as for example a client application. In many cases, one or more shared services may be operable in computing device 10, and may be useful for providing common services to client applications. Services may for example be WINDOWS™ services, user-space common services in a Linux environment, or any other type of common service architecture used with operating system.
Not shown are batteries that could be present, and many other devices and modifications that are well known but are not applicable to the specific novel functions of the current system and method disclosed herein. It should be appreciated that some or all components illustrated may be combined, such as in various integrated applications (for example, Qualcomm or Samsung SOC-based devices), or whenever it may be appropriate to combine multiple capabilities or functions into a single hardware device (for instance, in mobile devices such as smartphones, video game consoles, in-vehicle computer systems such as navigation or multimedia systems in automobiles, or other integrated hardware devices).
The skilled person will be aware of a range of possible modifications of the various embodiments described above. Accordingly, the present invention is defined by the claims and their equivalents.
1. A height-adjustable desk comprising:
an upper work surface assembly comprising a center portion and at least one side portion, the upper work surface assembly forming an L-shaped configuration;
a lower work surface assembly comprising a center portion and at least one side portion, the lower work surface assembly forming an L-shaped configuration positioned below the upper work surface assembly;
a support structure comprising a plurality of vertical members and cross supports, the support structure supporting the upper and lower work surface assemblies; and
a height adjustment mechanism operatively coupled to the support structure and configured to move the upper and lower work surface assemblies together over a vertical adjustment range.