GLASS BLOCK ASSEMBLY, SYSTEM, AND METHOD OF USE THEREOF

Description

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Patent Application Ser. No. 63/685,535, filed Aug. 21, 2024; the entire specification of which is incorporated herein by reference.

TECHNICAL FIELD

This disclosure is directed to a glass block wall assembly.

BACKGROUND ART

A traditional glass block wall is an architectural feature that has been used in both residential and commercial buildings for many years. These walls are not only aesthetically pleasing, but they also offer several practical benefits such as natural light, privacy, and insulation.

The glass blocks used in these walls are typically cuboid-shaped and made from clear or colored glass. The glass used is often thick and robust, ensuring the blocks are durable and can withstand the rigors of construction and use. Some blocks may also have patterns or designs embedded in the glass, adding an extra layer of visual interest to the wall.

One exemplary step in building a conventional glass block wall is preparing the area where the wall will be erected. This involves measuring the space, marking out the dimensions of the wall, and preparing the base or footing with a sufficient amount of clearance behind the wall. The base should be level and sturdy enough to support the weight of the glass blocks and mortar. It is also beneficial in some installations to ensure that the base is waterproof to prevent any moisture damage to the wall.

The reason for maintaining a sufficient amount of clearance or space behind the wall, typically at least 2-3 feet or more, is multifaceted. Firstly, during construction, this space allows workers to easily move around the wall, enabling them to thoroughly clean off any excess mortar and make any necessary adjustments to the blocks or mortar. Secondly, this space allows for tools, such as scaffolding and other equipment to be placed in this space during construction. Thirdly, this space is also beneficial for future maintenance and repair work. Over time, the mortar may need to be repointed, or the blocks may need to be cleaned, and having this space makes these tasks much easier.

Once the base is prepared, the first course or row of glass blocks can be laid. This may involve spreading a layer of mortar on the base and placing the blocks on top. The blocks should be aligned and leveled to ensure the wall is straight and stable. Spacers may be used between the blocks to maintain consistent joints for the mortar.

After the first course is laid and the mortar has been set, additional courses can be added. This involves applying mortar to the top of the previous course and the sides of the blocks, then placing the next row of blocks. It is beneficial to check the alignment and level of each course as the wall is built to ensure it remains straight and stable.

Once all the courses have been laid and the mortar has dried, the wall needs to be finished. This involves tooling the mortar joints then cleaning off any excess mortar from both the surfaces of the blocks. A sealant may also be applied to the mortar joints to protect them from moisture and wear. The wall must be cleaned on both its front surface and its rear surface. As such, a glass block wall is typically erected with at least 2-3 feet of clearance behind the wall from any another structure, or perhaps even more clearance depending on the need for scaffolding and/or equipment.

The traditional construction of glass block walls presents a significant challenge when the desired location for the wall does not allow for the typical clearance behind the wall to execute the installation. This is a common issue in many architectural and construction scenarios where space is at a premium or the design requires the glass block wall to sit closely adjacent to an existing wall.

In situations where the glass block wall must sit closely adjacent to an existing wall, achieving the typical clearance becomes problematic. This constraint can limit the locations where glass block walls can be effectively and efficiently constructed, reducing their versatility as an architectural feature. Another reduced versality of a typical glass block wall is that they are straight and linear.

SUMMARY OF THE INVENTION

This issue highlights a clear need for an improved system or method for constructing glass block walls in constrained spaces. Various embodiments or instantiations of the present disclosure address these and other issues, such as an assembly or system that addresses the practical challenges of applying mortar, placing, and adjusting blocks, and cleaning and skimming the wall during construction without the typical clearance. Various embodiments or instantiations of the present disclosure address these and other issues, such as an assembly or system that allows for a curvature or radius to be imparted to the glass block wall. Various embodiments or instantiations of the present disclosure address these and other issues, such as an assembly or system that enables a framework to be hidden from view or otherwise obscured when the wall is fully assembly so as to provide an improved architectural aesthetic. This results in an “all glass” look which is aesthetically pleasing. The “all glass” look is accomplished by eliminating any grout lines through the use of a structural framework arranged in a grid or array.

In one aspect, an exemplary embodiment of the present disclosure may provide a glass block assembly comprising: a frame including a plurality of spaced apart horizontal rigid members and a plurality of spaced apart vertical rigid members that intersect in a grid configuration defining a plurality of cells between respective rigid member, such as plates. The frame is installed at a location within a building that offsets the frame a dimensional distance from a rear wall in the building, wherein the dimensional distance at which the frame is offset from the rear wall is less than two feet but greater than a direct connection to the rear wall. There is also a plurality of glass blocks, wherein one glass block is disposed within one cell. The dimensional distance at which the frame is offset from the rear wall may be less than twelve inches, such as six inches or less.

This exemplary embodiment or another exemplary embodiment may also include a padding material surrounding, at least partially, each glass block in the plurality of glass blocks, wherein the padding material is interposed between the glass block and the plates that define the cell. The padding material may be a medium density foam tape, similar to a weatherstrip tape or weatherstripping. The foam tape material also acts as an insulator between the metal framework and the glass block, in addition to retaining the block within a cell until a sealant is added.

This exemplary embodiment or another exemplary embodiment may also include a first side and a second side of the assembly, wherein the horizontal plates extend laterally between the first side and the second side. There may be a first radius of curvature of the horizontal plates when viewed from above that defines a slight concavity of the glass block assembly when viewed from a front elevation view. In one instantiation, the first radius of curvature is symmetric relative to the vertical center axis of the frame, and the first radius of curvature is in a range from about 100 inches to about 1000 inches. In another instantiation, the first radius of curvature is offset and asymmetric relative to the vertical center axis of the frame, and the first radius of curvature is in a range from about 100 inches to about 1000 inches. In yet another instantiation, there may be a second radius of curvature of the horizontal plates when viewed from above, wherein the second radius of curvature is less than the first radius of curvature, such that the constructed assembly has a double-bend appearance.

This exemplary embodiment or another exemplary embodiment may provide that a portion of the frame that comprises a first tubular column support defining a first side of the glass block assembly, wherein the first tubular support includes a center transverse axis and a center lateral axis, and a first angle bracket having a first leg and a second leg defining a generally L-shaped configuration, wherein the first leg is connected an exterior surface of the first tubular column support.

There may be a terminal end of the first leg on the first angle bracket, wherein the terminal end of the first leg is positioned at a location that is within +/−10% of a width of the first tubular column support from the center transverse axis of the first tubular column support. Additionally or alternatively, there may be a terminal end of the second leg on the first angle bracket, wherein the terminal end of the second leg is positioned at a location that is within +/−10% of a depth of the first tubular column support from center lateral axis of the first tubular column support.

This exemplary embodiment or another exemplary embodiment may include a spacer bracket connected to the first tubular column support and the rear wall in the building, wherein the spacer bracket is interposed between the first tubular column support and the rear wall in the building.

In another exemplary embodiment of the present disclosure may provide a method of construction for a glass block assembly comprising: constructing a frame composed of a plurality of spaced apart horizontal plates and a plurality of spaced apart vertical plates that intersect in a grid configuration defining a plurality of cells between respective plates, and the frame comprising side supports that are connected with the grid configuration; and installing the frame at a location within a building that offsets the plates a distance less than two feet from a rear wall but the plates not directly connected to the rear wall. This exemplary embodiment or another exemplary embodiment may further include surrounding at least a portion of a perimeter of a glass block with a padding material, such as the foam tape or another type of weatherstrip-like tape; inserting the glass block with padding material at least partially surrounding the perimeter into a cell of the frame; and sealing the glass block and surrounded padding material within the cell with a sealant that is free of mortar. This exemplary embodiment or another exemplary embodiment may further include constructing the plurality of spaced apart horizontal plates with a first radius of curvature that is symmetric relative to a vertical center axis of the frame, and the first radius of curvature is in a range from about 100 inches to about 1000 inches. Another exemplary embodiment may further include constructing the plurality of spaced apart horizontal plates with a first radius of curvature that is asymmetric relative to and offset from a vertical center axis of the frame, and the first radius of curvature is in a range from about 100 inches to about 1000 inches. Another exemplary embodiment may further include constructing the plurality of spaced apart horizontal plates with a first radius of curvature and a second radius of curvature, wherein the second radius of curvature is less than the first radius curvature and the second radius of curvature is asymmetric relative to and offset from a vertical center axis of the frame.

In yet another aspect, one exemplary embodiment of the present disclosure may provide a transparent or translucent block assembly comprising: a frame including a plurality of spaced apart horizontal plates and a plurality of spaced apart vertical plates that intersect in a grid configuration defining a plurality of cells between respective plates; wherein the frame further comprises: a first side and a second side, wherein the horizontal plates extend laterally between the first side and the second side; a top and a bottom, wherein the vertical plates extend vertically between the top and the bottom; a plurality of transparent or translucent blocks, wherein one transparent or translucent block is disposed within one cell; a padding material that at least partially surrounds each transparent or translucent block in the plurality of transparent or translucent blocks, wherein the padding material is interposed between the transparent or translucent block and the plates that define the cell, wherein the padding material is resiliently flexible; and a sealant that is free of mortar to seal each transparent or translucent block and padding material within each cell of the frame.

This example embodiment or another example embodiment may further include a first tubular column support defining a first side of the transparent or translucent block assembly, wherein the first tubular support includes a center transverse axis and a center lateral axis. This example embodiment or another example embodiment may further include a first angle bracket having a first leg and a second leg defining a generally L-shaped configuration, wherein the first leg is connected an exterior surface of the first tubular column support and wherein the horizontal plates are connected to the second leg; and a first radius of curvature of the horizontal plates that define a concavity of the transparent or translucent block assembly.

In yet another aspect, an example embodiment of the present disclosure may provide a transparent or translucent block assembly comprising: a frame including a plurality of spaced apart horizontal plates and a plurality of spaced apart vertical plates that intersect in a grid configuration defining a plurality of cells between respective plates, wherein the frame is installed in situ at a location within a building that offsets the plates a dimensional distance from a rear wall in the building, wherein the dimensional distance at which the plates are offset from the rear wall is less than two feet; and a plurality of transparent or translucent blocks, wherein one transparent or translucent block is disposed within one cell. This example embodiment or another example embodiment may further provide that the dimensional distance at which the frame is offset from the rear wall is less than twelve inches. This example embodiment or another example embodiment may further provide that the dimensional distance at which the frame is offset from the rear wall is less than six inches.

This example embodiment or another example embodiment may further include a padding material surrounding at least partially around each transparent or translucent block in the plurality of transparent or translucent blocks, wherein the padding material is interposed between the transparent or translucent block and the plates that define the cell. This example embodiment or another example embodiment may provide that the padding material is a medium density foam tape, wherein the padding material has a hardness value of about 40 when measured on the Shore 00 hardness scale, and wherein the padding material has a density that is about 15 lbs./cu.ft.

This example embodiment or another example embodiment may further include a first side and a second side, wherein the horizontal plates extend laterally between the first side and the second side; and a first radius of curvature of the horizontal plates when viewed from above that defines a slight concavity of the transparent or translucent block assembly. This example embodiment or another example embodiment may further include a vertical center axis of the frame, wherein the first radius of curvature is symmetric relative to the vertical center axis of the frame, and the first radius of curvature is in a range from about 100 inches to about 1000 inches. This example embodiment or another example embodiment may further include a vertical center axis of the frame, wherein the first radius of curvature is offset and asymmetric relative to the vertical center axis of the frame, and the first radius of curvature is in a range from about 100 inches to about 1000 inches. This example embodiment or another example embodiment may further include a second radius of curvature of the horizontal plates when viewed from above, wherein the second radius is located on an opposite side of a vertical center axis of the frame to define a serpentine configuration of the frame.

This example embodiment or another example embodiment may further include a first tubular column support defining a first side of the transparent or translucent block assembly, wherein the first tubular support includes a center transverse axis and a center lateral axis; and a connector that connects the frame to the first tubular column support, wherein the connector extends parallel to the center transverse axis. This example embodiment or another example embodiment may further include an end plate that defines a side end of the frame, wherein the frame defines an aperture that is hidden when the transparent or translucent block is installed within the cell. This example embodiment or another example embodiment may further include an end plate that defines a side end of the frame, wherein the frame defines an aperture that is exposed when the transparent or translucent block is installed within the cell.

In yet another aspect, an exemplary embodiment of the present disclosure may provide a method of constructing a transparent or translucent block assembly comprising: constructing a frame composed of a plurality of spaced apart horizontal plates and a plurality of spaced apart vertical plates that intersect in a grid configuration defining a plurality of cells between respective plates, and the frame comprising side supports that are connected with the grid configuration; and installing the frame at a location within a building that offsets the plates a distance less than two feet from a rear wall. This example embodiment or another example embodiment may further include surrounding at least a portion of a perimeter of a transparent or translucent block with a padding material, wherein the padding material is resiliently flexible material; inserting the transparent or translucent block with padding material at least partially surrounding the perimeter into a cell of the frame; and sealing the transparent or translucent block and surrounding padding material within the cell with a sealant that is free of mortar.

This example embodiment or another example embodiment may further include constructing the plurality of spaced apart horizontal plates with a first radius of curvature that is symmetric relative to a vertical center axis of the frame, and the first radius of curvature is in a range from about 100 inches to about 1000 inches. This example embodiment or another example embodiment may further include constructing the plurality of spaced apart horizontal plates with a first radius of curvature that is asymmetric relative to and offset from a vertical center axis of the frame, and the first radius of curvature is in a range from about 100 inches to about 1000 inches. This example embodiment or another example embodiment may further include constructing the plurality of spaced apart horizontal plates with a first radius of curvature and a second radius of curvature, wherein the second radius of curvature is offset from the first radius of curvature to impart a serpentine shape to the frame.

BRIEF DESCRIPTION OF THE DRAWINGS

One or more exemplary embodiment(s) of the present disclosure is set forth in the following description, is shown in the drawings and is particularly and distinctly pointed out and set forth in the appended claims. The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate various example configurations and methods, and other example embodiments of various aspects of the invention. It will be appreciated that the illustrated element boundaries (e.g., boxes, groups of boxes, or other shapes) in the figures represent one example of the boundaries. One of ordinary skill in the art will appreciate that in some examples one element may be designed as multiple elements or that multiple elements may be designed as one element. In some examples, an element shown as an internal component of another element may be implemented as an external component and vice versa. Furthermore, elements may not be drawn to scale.

FIG. 1 is a front elevation view of a first embodiment of a glass block assembly according to the present disclosure, wherein the break lines indicate that the assembly can be of any height.

FIG. 2A is a perspective view of a glass block utilized in the glass block assembly.

FIG. 2B is a perspective view of a padding material embodied as a roll of foam tape or weatherstrip.

FIG. 2C is a perspective view of the padding material surrounding the perimeter of the glass block.

FIG. 3 is a front elevation of a frame for the glass block assembly.

FIG. 4A is an enlarged top cross section view of the frame taken along the view lines 4-4 from FIG. 3.

FIG. 4B is an enlarged top cross section view similar to that of FIG. 4A but shown with the glass blocks installed in the cells of the grid array defined by the frame.

FIG. 5A is a top plan view of one exemplary configuration of the glass block assembly depicting a symmetric curvature of the wall formed by the glass block assembly.

FIG. 5B is a top plan view of another exemplary configuration of the glass block assembly depicting a symmetric curvature of the wall formed by the glass block assembly.

FIG. 5C is a top plan view of another exemplary configuration of the glass block assembly depicting an asymmetric curvature of the wall formed by the glass block assembly.

FIG. 5D is a top plan view of another exemplary configuration of the glass block assembly depicting two differing curvatures in the wall formed by the glass block assembly.

FIG. 6 is a front elevation view of a second embodiment of a glass block assembly according to the present disclosure, wherein the break lines indicate that the assembly can be of any height.

FIG. 7A is a perspective view of a glass block utilized in the glass block assembly with a padding material surrounding a top and a bottom surface of the glass block.

FIG. 7B is a perspective view of the padding material surrounding the perimeter of the glass block.

FIG. 8 is a front elevation of a frame for the second embodiment of the glass block assembly.

FIG. 8A is a perspective view of horizontal plates and vertical plates of the frame.

FIG. 8B is a disassembled view of the horizontal plates and vertical plates of the frame.

FIG. 9 is an enlarged top cross section view of the frame taken along the view lines 9-9 from FIG. 8 showing an exemplary first connection.

FIG. 9A is an enlarged top cross section view similar to that of FIG. 9 showing an exemplary second connection.

FIG. 9B is an enlarged top cross section view similar to that of FIG. 9 showing an exemplary third connection.

FIG. 9C is an enlarged top cross section view similar to that of FIG. 9 showing an exemplary fourth connection.

FIG. 10 is an enlarged top cross section view similar to that of FIG. 9 but shown with the glass blocks installed in the cells of the grid array defined by the frame.

FIG. 11 is an enlarged top cross section view of the frame taken along the view lines 11-11 from FIG. 8 showing an exemplary fifth connection.

FIG. 11A is an enlarged top cross section view similar to that of FIG. 11 showing an exemplary sixth connection.

FIG. 12 is an enlarged top cross section view similar to that of FIG. 11 but shown with the glass blocks installed in the cells of the grid array defined by the frame.

FIG. 13A is a top plan view of one exemplary configuration of the glass block assembly depicting a symmetric curvature of the wall formed by the glass block assembly.

FIG. 13B is a top plan view of another exemplary configuration of the glass block assembly depicting a symmetric curvature of the wall formed by the glass block assembly.

FIG. 13C is a top plan view of another exemplary configuration of the glass block assembly depicting an asymmetric curvature of the wall formed by the glass block assembly.

FIG. 13D is a top plan view of another exemplary configuration of the glass block assembly depicting two similar curvatures in the wall formed by the glass block assembly.

Similar numbers refer to similar parts throughout the drawings.

DETAILED DESCRIPTION

The Figures collectively depict various embodiments of a glass block assembly. FIGS. 1-5D collectively depict a first embodiment of a glass block assembly 10 in accordance with aspects of the present disclosure. FIGS. 6-13B collectively depict a second embodiment of a glass block assembly 210 in accordance with aspects of the present disclosure. Both the first embodiment of the glass block assembly 10 and the second embodiment of the glass block assembly 210 depict various embodiments within their respective embodiments.

FIG. 1 depicts that the glass block assembly 10 may include a framework or frame structure, which may generally be referred to as frame 12, and a plurality of glass blocks or bricks, wherein each of the glass blocks or bricks may be individually referred to as block 14. It is to be understood that glass block 14 may be shaped as a cuboid block or rectangular prism despite being generally referred to as a block. Each block 14 may be wrapped with a padded material or a tape 16 (e.g., similar to a weatherstrip) and be sealed within a portion of the frame 12 with sealant 18. The glass block assembly 10 is to be constructed and installed on a floor or base 17 within a building or other structure in situ, wherein the glass block assembly 10 is connected to a wall in the building and defines a small space between the decorative wall formed by the glass block assembly 10 and the rear wall of the building/structure to which it is connected. This small space is significantly smaller than previous requirements for a conventional glass block wall that required significant space, often 2-3 feet behind the glass block wall, to allow for a construction worker to access the rear side of the glass block wall during construction. Through the use of glass block assembly 10, now a glass block wall can be constructed in a building with less than two feet of clearance, and sometime about six inches or less of clearance, between the rear surface of the glass blocks 14 and the rear wall to which the glass block assembly 10 is connected.

The glass block assembly 10 may include a top end 20 and a bottom end 22 defining a vertical direction therebetween, a first side 24 opposite a second side 26 defining a lateral direction therebetween, and a frontal surface 28 opposite a rear surface 30 (as seen in FIGS. 5A-5D) defining a transverse direction therebetween. Aspects of the glass block assembly 10 may be described relative to these directions, which are orthogonal to each other, similar to a cartesian or rectangular coordinate system. However, it is to be understood that the directions are utilized for ease of describing components relative to one another and the directions can be different if the glass block assembly is oriented differently.

FIG. 2A depicts one exemplary glass block 14 that is part of the plurality of glass blocks utilized in glass block assembly 10. The glass block 14 is a versatile and attractive building material and offers a unique combination of transparency and opacity, allowing light to pass through while optionally maintaining privacy. The typical size of a glass block varies depending on its intended use and the manufacturer's specifications. However, a standard size for many glass blocks used in construction of the glass block assembly 10 is approximately 6 inches by 6 inches by 4 inches. This size is large enough to allow a substantial amount of light to pass through, but small enough to be easily handled and installed. In one particular embodiment, the glass block 14 is 5.75 inches by 5.75 inches by 3.125 inches. In other embodiments, the glass block is approximately 8 inches by 8 inches by 4 inches.

The glass block 14 may be a cuboid, or rectangular prism. This shape is advantageous for stacking and arranging in a variety of patterns to create a glass block wall or glass block assembly 10. The edges are typically rounded to allow for safer handling and to give the block a softer, more aesthetically pleasing appearance.

Glass blocks are typically made by heating a mixture of silica sand, soda ash, and limestone to a very high temperature until it melts into a liquid. This liquid is then poured into a mold of the desired shape and size. Once the liquid cools and solidifies, the resulting block is removed from the mold and undergoes a process called annealing, which involves heating the block to a specific temperature and then slowly cooling it to remove any internal stresses and strengthen the glass. Some glass blocks may also contain small amounts of other materials, such as metal oxides, to give the glass a particular color or other desired properties.

The optical properties of the glass block 14 can vary greatly depending on its intended use. Some blocks are designed to be clear, allowing a maximum amount of light to pass through, while others may be frosted or patterned to provide a degree of privacy. Some blocks may also have a hollow core, which can be filled with a gas such as argon to improve the block's insulating properties.

The shape of the exterior perimeter of glass block 14 is usually a square or rectangle, matching the overall shape of the block. This allows the blocks to be easily stacked and arranged in a variety of patterns to create a glass block wall. In one exemplary embodiment, the glass block 14 defines a channel 32 or groove that extends around the perimeter of glass block 14. In a conventional installation, the channel 32 provides a space for the mortar to adhere to during installation. However, in glass block assembly 10, the channel 32 may not be used for this purpose, as described below.

Although the glass block 14 is referred to as being made from glass, the block 14 may be any other rigid, hard materials that are translucent or transparent. In one exemplary embodiment the block 14 may be made from a polymer. The term block 14 should be understood to encompass any type of material that is translucent or transparent even if it is referred to as a glass block 14 herein. In other words, it is to be understood that the term glass before block 14 is not limiting in nature.

FIG. 2B depicts the padded material or weatherstrip, such as tape 16, that is configured to be wrapped around the perimeter of the glass block 14 in channel 32. One exemplary tape 16 is a foam tape that has a pressure-sensitive adhesive on one side of a medium density closed cell foam (e.g., one exemplary padding material). The adhesive is exposed by removing a release liner 34. This tape 16 provides a combination of flexibility and conformability with strength and wear resistance. Tape 16 may flex to fit around the block 14 and seal within a cell within frame 12, which will be detailed further herein. The foam density of tape 16 allows for clean die cuts.

When the padding material is embodied as a foam tape 16, some exemplary physical properties of the foam tape 16 are depicted below in Table 1 that make the tape 16 a resiliently flexible padding material.

TABLE 1
EXEMPLARY TAPE PROPERTIES

	Tape 16 - Property	Value

Density

15

lbs./cu.ft.

Hardness (Shore 00)

40

Force to Compress (@25%)

7

psi

Compression Set 25% (% loss from

8%

	original height)
	Peel Adhesion	3-4	lbs.
	Tensile Strength	80	psi

	Percent Elongation	160%
	Thermal Conductivity	0.3 (K factor) (btu-in.)/
		(hr., sq. ft.)(F. °) w · mK

It is to be understood that the above properties are exemplary of the tape 16 and other physical properties of the tape 16 are possible. In one exemplary embodiment the density may be any density in a range from about 5 lbs. per cubic foot to about 25 lbs. per cubic foot. The shore hardness (00) may be any shore hardness that is within a range from about 10 to about 90. The compression force at 25% compression could be within a range from about 1 psi to about 13 psi. The compression set 25% loss from the original height may be within the range from about 1% to about 15%. Further, the peel adhesion of the tape 16 may be within a range from about 1 lb. to about 10 lbs. Additionally, the tensile strength of the tape 16 may be within a range of about 40 psi to about 120 psi. The elongation percentage prior to breakage may be within a range from about 50% to about 300%.

FIG. 2C depicts that the adhesive on tape 16 allows the tape to stick firmly to the perimeter glass block 14. More particularly, the tape 16 is disposed within the channel 32. The width of the tape 16 may have a dimension that is complementary to the width of the channel 32. Alternatively, the width of the tape may be slightly less than the width of the channel 32.

The foam tape's density and hardness (about 40 when measured on the Shore 00 scale) provide dimensional stability and resistance to wear and abrasion, which are advantageous when the blocks are handled during installation. In one embodiment, the tape 16 or other padding material fully circumscribes the perimeter of the block 14. However, it is possible to provide an embodiment in which the padding material or tape 16 is disposed on fewer than all sides of block 14.

The tape's flexibility and conformability are aspects that allow it to adapt to the shape of the glass block (as shown in FIG. 2C). Even in tough applications where the tape must flex to fit and seal, it performs well due to its ability to compress under force (7 psi at 25% compression) and its low compression set (8% loss from original height). This means the tape can effectively cushion the glass block, providing a snug fit and a seal against heavier loads. The tape's peel adhesion of 3-4 lbs. ensures it stays firmly attached to the glass block 14. Its water absorption properties (1.0% by volume) make it resistant to moisture. The tape's tensile strength (80 psi or 550 kPa) and percent elongation (160%) indicate its ability to withstand stretching and pulling forces without breaking. This is particularly useful when the tape is wrapped around the glass block 14, as it needs to maintain its integrity and not snap or tear. The tape's thermal conductivity (0.30 w·mK) suggests it can also provide some level of insulation, potentially reducing heat transfer through the glass block wall.

Although the foregoing example details a medium density foam tape, it could be possible to use either a low-density foam tape or a high-density foam tape. For example, with respect to a high-density foam tape, high-density foam tape has a higher pounds per cubic foot (lbs./cu.ft.) measurement than medium-density foam tape. This means that it has more foam material packed into the same amount of space, making it firmer and more rigid. Due to the increased density, high-density foam tape typically has a higher Shore 00 hardness rating. This means it's less compressible and provides a firmer seal. High-density foam tape requires more force to compress a certain percentage of its original height. This makes it more resistant to compression and could provide better support and insulation. High-density foam tape may have a lower compression set percentage, meaning it retains its shape better after being compressed. This could be beneficial in providing a consistent seal over time.

The increased density and firmness of high-density foam tape could affect the installation and performance of a glass block wall in several ways. High-density foam tape might be more challenging to work with during installation due to its increased firmness and lower compressibility. It might require more force to wrap around the glass block and might not conform as easily to the shape of the block or any irregularities in the surface. Once installed, high-density foam tape could provide a firmer and more durable seal due to its lower compressibility and better shape retention. This could enhance the structural integrity of the glass block wall and improve its insulation and waterproofing properties. High-density foam tape might provide a firmer cushion against heavier loads, which could be beneficial in certain applications. However, it might also be less comfortable to touch or lean against due to its increased firmness.

In another example, with respect to a low-density foam tape, low-density foam tape has a lower pounds per cubic foot (lbs./cu.ft.) measurement than medium or high-density foam tape. This means that it has less foam material packed into the same amount of space, making it softer and more flexible. Due to the decreased density, low-density foam tape typically has a lower Shore 00 hardness rating. This means it's more compressible and provides a softer seal. Low-density foam tape requires less force to compress a certain percentage of its original height. This makes it more susceptible to compression but could provide better adaptability and conformability. Low-density foam tape may have a higher compression set percentage, meaning it might not retain its shape as well after being compressed. However, this could be beneficial in applications where flexibility and adaptability are more important than shape retention.

The decreased density and softness of low-density foam tape could affect the installation and performance of a glass block wall in several ways. Low-density foam tape might be easier to work with during installation due to its increased flexibility and higher compressibility. It might require less force to wrap around the glass block and might conform more easily to the shape of the block or any irregularities in the surface. Once installed, low-density foam tape could provide a softer and more adaptable seal due to its higher compressibility and better conformability. However, it might not provide as firm or durable a seal as medium or high-density foam tape. Low-density foam tape might provide a softer cushion against heavier loads, which could be beneficial in certain applications. It might also be more comfortable to touch or lean against due to its increased softness.

FIG. 3 is a front elevation view of frame 12, shown prior to the installation of the glass blocks 14 having tape 16 wound or wrapped therearound. Prior to further describing the frame 12, it shall be understood that some portions of the frame 12 are symmetric or have similar components on each respective side of an imaginary vertical center plane or axis 36 (as seen in FIG. 5A-5D). For brevity, some parts of the frame 12 will be discussed with respect to only one side of the glass block assembly 10 or frame 12. Some reference numerals utilized herein and depicted in the Figures that correspond to components of frame 12 are provided with either of the suffixes “A” or “B”. The reference numeral suffixes that end with the letter “A” shall be understood to correspond with those parts/components on the first side 24 of the frame 12 or glass block assembly 10 and the reference numeral suffixes that end with the letter “B” shall be understood to correspond with those parts/components on the second side 26 of the frame 12 or glass block assembly 10. Further, to extent that any reference element with a suffix is shown in the Figures but not specifically discussed herein, it is to be understood that the undiscussed component/part is the same as the component/part that is discussed herein with the other suffix. Stated otherwise, for brevity some portions of this specification may only discuss parts/components with the suffix “A” that correspond to the first side of the frame 12 or glass block assembly 10 and not the components/parts with the suffix “B” that correspond to the second side. In those instances, it shall be understood that those components with the suffix “B” are the same as those components described with the suffix “A” and are mirror images of one another.

FIG. 3 and FIGS. 4A-4B depict that frame 12 includes a first tube column support 38A on the first side of frame 12 and a second tube column support 38B (not shown) on the second side of frame 12. Frame 12 may include a first angle bracket 40A on the first side of frame 12 and a second angle bracket 40B (not shown) on the second side of frame 12. Frame 12 may include a first spacer bracket 42A on the first side of frame 12 and a second spacer bracket 42B (not shown) on the second side of frame 12. Frame 12 may include a decorative metal wrap or flashing 44A on the first side of frame 12 and a second metal wrap or flashing 44B on the second side of frame 12. Frame 12 additionally includes a plurality of horizontally elongated plates 46 that are spaced vertically from one another and each of the plates 46 extend in the lateral direction between the first side 24 of frame 12 and the second side 26 of frame 12. A plurality of vertically aligned plates 48 extend in the vertical direction and are spaced laterally relative to each other between the first side 24 of frame 12 and the second side 26 of frame 12. The horizontal plates 46 and the vertical plates 48 are arranged in a grid or an array configuration that define individual cells 50 therein. Each cell 50 is defined and shaped in a manner that is configured to receive one glass block 14 having tape 16 extending around the perimeter thereof. As will be described in greater detail below, once the glass block 14 is inserted into one of the cells 50, it may be sealed with the sealant 18.

Frame 12 shall be assembled in situ such that it is connected to a rear wall 52 within the structure or building. A dimension 54 (see FIG. 4A), which is oriented in the transverse direction, is defined between the rear wall 52 and an exterior surface of the first tube column support 38A. The dimension 54 may be based on the offset distance or length of the spacer bracket 42A measured in the transverse direction. In one particular embodiment, the dimension 54 is a range from about 2 inches to about 8 inches. This is significantly less than the conventional offset distance from the rear wall structure 52 in a conventional glass block wall that is constructed utilizing mortar that requires about 2-3 feet or more of clearance between the blocks and another wall in the building. A second dimension 56 (see FIG. 4B) is defined between the rear wall 52 and the rear surface 30 on the wall portion of the glass blocks 14. The dimension 56 is greater than the dimension 54. The dimension 56 may range from about 6 inches up to about 24 inches.

Tube column support 38A is a vertically elongated rigid member that includes a first end wall 58 and a second end wall 60 that are spaced apart parallel to each other and extend in both the vertical direction and the lateral direction. Tube column support 38A further includes a first side wall 62 and a second side wall 64 that are spaced apart parallel to each other and extend between the end walls 58, 60. The first and second side walls 62, 64 extend vertically and in the transverse direction. A transverse axis 66 extends centrally between the first side wall 62 and the second side wall 64. The transverse axis 66 extends orthogonally through the first end wall 58 and the second end wall 60. The end walls 58, 60 and the side walls 62, 64 are rigidly connected and collectively define an exterior surface 68 and an interior surface 70. The exterior surface may form rounded corners and each location where two of the four walls of support 38A meet at a right angle. The interior surface 70 of the tube column support 38A collectively defines a hollow bore 72 extending vertically through the tube column support 38A. Tube column support 38A further includes a lateral axis 67 that extends centrally between the first end wall 58 and the second end wall 60. The lateral axis 67 extends orthogonally through the first side wall 62 and the second side wall 64. Lateral axis 67 orthogonally intersects the transverse axis 66 at the center point 74 of the hollow bore 72.

As a vertically elongated member, support 38A has an upper first end and a lower second end with a rigid elongated body extending between the respective ends. In one particular embodiment, the support is aligned directly vertical. However, it could be possible for the support 38A to be inclined or aligned horizontally for other installations without departing from scope of the present disclosure.

In one particular embodiment, each support 38A, 38B is a Hollow Structural Section (HSS) tube column support (HSS support). One exemplary HSS support is a HSS 6″×3″×⅜″ tube column support, which is beneficial for its high strength-to-weight ratio and flexibility. The dimensions 6″×3″×⅜″ refer to the depth (e.g., measured in the transverse direction), width (e.g., measure in the lateral direction), and wall thickness (t) of the tube support 38A or 38B, respectively. In this case, the depth is 6 inches, the width is 3 inches, and the wall thickness is ⅜ inches. However, it is to be appreciated that these dimensions are not limiting and may vary depending on the installation specific requirements of the glass block assembly 10 of the present disclosure. The shape of the HSS support 38A or 38B is typically rectangular or square in cross section, however other embodiments may be circular. The HSS support 38A or 38B may be constructed or fabricated from carbon steel, stainless steel, or any other rigid metal or non-metal, which is known for its durability and strength. Each support 38A or 38B includes the area moment of inertia (I), the elastic section modulus(S), the plastic section modulus (Z), the torsional stiffness of the cross section (J), and the torsional shear constant of the cross section.

With continued reference to FIGS. 4A-4B, the angle bracket 40A is a generally L-shaped rigid member having a first leg 76 that extends between a terminal end 78 and a corner 80. A second leg 82 extends from corner 80 to a terminal end 84. The first leg 76 includes a first or frontal surface 86 and a rear or second surface 88. The rear surface 88 of the first leg 76 may be directly connected to the exterior surface 68 of the tube column 38A. Particularly, the first leg 76 is connected to the first end wall 58 of the tube column support 38A. When the first leg 76 is connected to the first end wall 58 of the tube column support 38A, the terminal end 78 of the first leg 76 is aligned approximately equal along the transverse axis 66, such as within +/−10%. In one embodiment, the terminal end 78 of the first leg terminates exactly at the transverse axis 66. In the shown embodiment, the leg extends toward the second side of the glass block assembly from the center transverse axis 66 of the tube column support 38A. As such, the second leg 82, which extends in the transverse direction rearward towards the rear wall 52 from the forwardly positioned corner 80, is offset inwardly from the exterior surface 68 on the second side wall 64. The second leg 82 on the angle bracket 40A may extend to the terminal end 84 that is located approximately equal, such as +/−10%, with the center lateral plane or axis 67 of the tube column support 38A. In one embodiment, the terminal end 84 of the second leg 82 terminates exactly at the lateral axis 67. As used herein, the term “+/−10%” as used to describe the distance where the terminal end is located refers to the total lateral width of the support 38A. So, if the width of the tube support 38A is three inches, then the terminal end 78 of the first leg 76 would be +/−0.3 inches from the center transverse axis 66, and if the depth of the tube support 38 is six inches, then the terminal end 84 of the second leg would be +/−0.6 inches from the center lateral axis 67.

The second leg 82 includes a first surface 90 and a second surface 92. The second surface 92 on the second leg 82 is spaced apart from the exterior surface 68 on the second side wall 64 to define a gap 94 therebetween. The gap 64 has a dimension 96 measured in the lateral direction that is in a range from about 0.5″ to 1.5″. In one particular embodiment, the gap 94 has a dimension 96 that is about 0.75″ to about 1″. Collectively, the second surface 92 on the second leg 82 and the second surface 88 on the first leg 76 may be joined at the corner 80 via a rounded fillet 98.

With continued reference to FIG. 3 and FIGS. 4A-4B, the wrap or flashing 44A may extend around the exterior of the tube column support 38A and the angle bracket 40A. The metal wrap or flashing 44A may be fabricated from a thin metal that provides a decorative aesthetic finish to conceal the structural elements that support the grid or array configuration of the metal plates 46, 48. More particularly, the wrap or flashing 44A may include a frontal section or segment 100 that wraps around corner 80 of the angle bracket 40A with a short transverse segment 102. A side segment 104 extends rearward from one end of the frontal segment 100 of the wrap or flashing 44A. Side segment 104 extends rearward from the frontal segment 100 along the exterior surface 68 of the first side wall 62 of the tube column support 38A. The side segment 104 extends rearward past the exterior surface 68 on the second end wall 60 of the tube column support 38A. A rear segment 106 of the wrap or flashing 44A extends in the lateral direction from the side segment 104 to a terminal end that is beyond the center transverse axis 66 relative to the side segment 104. Stated otherwise, the lateral width of the rear segment 106, when measured in the lateral direction, is greater than at least one half the width of the of the tube column support 38A.

With continued reference to FIG. 3 and FIGS. 4A-4B, the spacer bracket 42A is a generally rigid member which extends in the transverse direction from a first end 108 to a second end 110. The first end 108 may be rigidly connected with the flashing 44A. More particularly, the first end 108 of the spacer bracket 42A may be rigidly connected with the corner defined between the side segment 104 and the rear segment 106 of the flashing 44A. A majority of the exterior facing side surface 112 may be positioned substantially coplanar with the exterior surface of the side segment 104 of the flashing 44A. This positions the exterior side surface 112 of the spacer bracket 42A on an opposite side of the central transverse axis 66 than the angle bracket 40A. The second end 110 of the spacer bracket 42A may be physically connected to the rear wall 52 within the building or structure. There may be smaller angle brackets 114 positioned on the inner surface of the space bracket 42A. The angle brackets in the shown embodiment do not extend beyond the central transverse axis 66. Stated otherwise, brackets 114 are entirely offset from the axis 66. The spacer bracket 42A may additionally include a support flange 116 that extends inwardly from the inner surface of the spacer bracket 42A to a terminal end that is disposed on an opposite side of the center transverse axis 66 relative to the exterior surface 112.

FIG. 3 and FIGS. 4A-4B further depict that the horizontal plates 46 extend laterally across the width of the glass block assembly 10. A first end 118 of the horizontal plate 46 is rigidly connected with the first surface 90 on the second leg 82 of the angle bracket 40A. A second end 120 is rigidly connected with the corresponding surface on the angle bracket 40B that is connected with the second tube column support 38B on the second side of the glass block assembly 10. Accordingly, the horizontal plates 46 extend laterally across the central vertical axis 36 of the glass block assembly 10. The number of horizontal plates may vary depending on the desired number of grid cells 50 that are to be defined within the frame 12 and are configured to be filled with the glass blocks 14. Similarly, the number of vertical plates 48 that extend through the grid assembly of the frame 12 may vary depending on the number of cells 50 that are to be defined by the overall structure of the frame 12. In one exemplary embodiment, the dimensions of the cells 50 should be slightly larger than the glass black that is received within each cell. Thus, when the glass block is 5.75 inches×5.75 inches×3.125 inches, then each cell 50 would have a corresponding height of about 6″ and a corresponding width of about 6″. However, it is envisioned that the transversely aligned depth of each cell 50 is less than that of the glass block 14. Thus, when the glass block 14 has a depth of about 3.125 inches, the width of both the horizontal plate 46 and the vertical plate 48 will be less than the depth of the glass block. For example, the width of the horizontal plate 46 and the vertical plate 48 may be about 2.5 inches. Thus, a ratio of (1) the width of the plates 46 or 48 to (2) the depth of the glass block 14 may be established. The ratio of 1 to 2 may be in a range from about 1:3 to about 9:10. In the shown embodiment, the ratio of 1 to 2 is 2.5:3.125. In some instances, there may be some criticality to the described ranges. Particularly, by causing the width of the plates 46 or 48 to be less than the depth of the glass block 14 causes the cell 50 to have an open front and an open back to allow the glass block to be inserted into the cell 50 and retain therein to allow light to fully shine through the glass block installed within the grid array of frame 12.

With the glass block installed within each cell 50, the sealant 18 may be applied to cover the vertical plates 48 between adjacent glass blocks and seal the same, as indicated in FIG. 4B. Sealant 18 may be any type of sealant capable of sealing perimeter of each block 14 to the plates 46 or 48 into each respective cell 50. For example, sealant 18 may be a glass block specific silicone adhesive sealant that is specifically formulated to work with glass blocks. Alternatively, sealant 18 may be a polymer that has exceptional bond strength, making it suitable for sealing the joints or seams in a glass block wall. It would remain flexible but not too flexible, ensuring a durable and effective seal. Further, sealant 18 may generally be a multipurpose clear silicone or a waterproof clear sealant.

The symbolic break line 122 (see FIG. 1) extending through the frame 12 indicates that the vertical height of frame 12 and the lateral width of frame 12 may be any dimension based on the application specific requirements of the glass block assembly 10. For example, some glass block assemblies may have a height of over 20′ tall and a width of 9′ or more. The length of the horizontal plates 46 measured in the lateral direction would be lengthened to meet the various width possibilities. Similarly, the height of the vertical plates 48 would be varied to meet the height dimensional requirements, as necessary. Alternatively, two frames could be stacked on top of each other to reach far greater heights than one frame alone.

FIG. 5A is a top plan view of the glass block assembly 10 that shows that the blocks 14 and the horizontal plates extend laterally between the first side 24 and the second side 26. When the wall of glass blocks 14 are installed in the frame 12, a first radius of curvature R1 of the horizontal plates when viewed from above that define a slight concavity of the wall of the glass block assembly when viewed from a front elevation view. Recall, the vertical center axis 36 of the frame 12 extends centrally between the first side 24 and the second side 26. FIG. 5A depicts that the first radius of curvature R1 is symmetric relative to the vertical center axis 36 of the frame 12, and the first radius of curvature R1 is in a range from about 100 inches to about 1000 inches. FIG. 5A depicts the shape of the glass block assembly 10 when the first radius of curvature is approximately 600 inches. FIG. 5B depicts that the first radius of curvature R1 is symmetric relative to the vertical center axis 36 of the frame 12, however in this embodiment, the first radius of curvature R1 is approximately 175 inches, which results in a great concave appearance to the assembly 10.

FIG. 5C depicts that the first radius of curvature R1 is asymmetric relative to and offset from the vertical center axis 36 of the frame 12. Still in this embodiment, the first radius of curvature R1 is in a range from about 100 inches to about 1000 inches. FIG. 5C depicts the shape of the glass block assembly 10 when the first radius of curvature is approximately 200 inches and offset toward the second side 26 of the glass block assembly from the center vertical axis 36.

FIG. 5D depicts that the glass block assembly can have two differing radiuses of curvature in one assembly 10 that results in a double-bend in the assembly 10. Particularly, there is a first radius of curvature R1 of the horizontal plates when viewed from above that define a slight concavity of the wall of the glass block assembly when viewed from a front elevation view and a second radius of curvature R2 of the horizontal plates when viewed from above that define a greater concavity of the wall of the glass block assembly when viewed from a front elevation view. The greater concavity of the second radius of curvature R2 is because the second radius of curvature R2 is less than the first radius of curvature R1. In the shown embodiment, the first radius of curvature R1 is approximately 100 inches and the second radius of curvature R2 is approximately 50 inches.

Having thus described some exemplary configurations of the glass block assembly 10, reference is now made to the second embodiment of the glass block assembly 210.

FIG. 6 depicts that the glass block assembly 210 may include a framework or frame structure, which may generally be referred to as frame 212, and a plurality of glass blocks or bricks, wherein each of the glass blocks or bricks may be individually referred to as block 214. It is to be understood that glass block 214 may be a glass brick even if the specification refers to a block. Further, block 214 may have the shape shown in FIG. 7A-FIG. 7B, or block 214 may have the same shape as block 14, previously discussed. Each block 214 may be wrapped with a padded material or a tape 216 (e.g., similar to a weatherstrip) and be sealed within a portion of the frame 212 with sealant 218. The glass block assembly 210 is to be constructed and installed on a floor or base 217 within a building or other structure in situ, wherein the glass block assembly 210 is connected to a wall in the building and defines a small space between the decorative wall formed by the glass block assembly 210 and the rear wall of the building/structure to which it is connected. This small space is significantly smaller than previous requirements for a conventional glass block wall that requires significant space, often 2-3 feet behind the glass block wall, to allow for a construction worker to access the rear side of the glass block wall during construction. Through the use of glass block assembly 210, now a glass block wall can be constructed in a building with less than two feet of clearance, and sometime about six inches or less of clearance, between the rear surface of the glass blocks 214 and the rear wall to which the glass block assembly 210 is connected.

The glass block assembly 210 may include a top end 220 and a bottom end 222 defining a vertical direction therebetween, a first side 224 opposite a second side 226 defining a lateral direction therebetween, and a frontal surface 228 opposite a rear surface 230 (as seen in FIGS. 13A-13D) defining a transverse direction therebetween. Aspects of the glass block assembly 210 may be described relative to these directions, which are orthogonal to each other, similar to a cartesian or rectangular coordinate system. However, it is to be understood that the directions are utilized for ease of describing components relative to one another and the directions can be different if the glass block assembly is oriented differently.

FIG. 7A depicts one exemplary glass brick or block 214 that could be one of the plurality of glass blocks utilized in glass block assembly 210. Alternatively, block 14 could be used in assembly 210 as well in lieu of block 214. Still further, a combination of blocks 14 and 214 could be utilized in either assembly 10 or assembly 210. The glass block 214 is a versatile and attractive building material and offers a unique combination of transparency and opacity, allowing light to pass through while optionally maintaining privacy. The typical size of a glass block varies depending on its intended use and the manufacturer's specifications. However, a standard size for many glass blocks or bricks used in construction of the glass block assembly 210 is approximately 6 inches by 6 inches by 4 inches. This size is large enough to allow a substantial amount of light to pass through, but small enough to be easily handled and installed. In one particular embodiment, the glass block 214 is 5.75 inches by 5.75 inches by 3.125 inches. In other embodiments, the glass block is approximately 8 inches by 8 inches by 4 inches. In other embodiments, the glass block is approximately 4 inches by 8 inches by 4 inches. In other embodiments, the glass block 214 is about 9.5 inches by 4.6 inches by 2.1 inches.

Regardless of the example dimensions provided above, it is envisioned that the glass block 214 may be a cuboid or a rectangular prism. This shape is advantageous for stacking and arranging in a variety of patterns to create a glass block wall or glass block assembly 210. The edges are typically rounded to allow for safer handling and to give the block a softer, more aesthetically pleasing appearance.

Glass bricks or blocks 214 are typically made by heating a mixture of silica sand, soda ash, and limestone to a very high temperature until it melts into a liquid. This liquid is then poured into a mold of the desired shape and size. Once the liquid cools and solidifies, the resulting block is removed from the mold and undergoes a process called annealing, which involves heating the block to a specific temperature and then slowly cooling it to remove any internal stresses and strengthen the glass. Some glass blocks may also contain small amounts of other materials, such as metal oxides, to give the glass a particular color or other desired properties.

The optical properties of the glass block 214 can vary greatly depending on its intended use. Some blocks are designed to be clear, allowing a maximum amount of light to pass through, while others may be frosted or patterned to provide a degree of privacy. Some blocks may also have a hollow core, which can be filled with a gas such as argon to improve the block's insulating properties.

The shape of the exterior perimeter of glass block 214 is usually a square or rectangle, matching the overall shape of the block. This allows the blocks to be easily stacked and arranged in a variety of patterns to create a glass block wall. In one exemplary embodiment as referenced above there may be a channel, but in another exemplary embodiment there may be no channel and the tape 216 may extend outwardly from the body of the block 214.

Although the brick or block 214 has been referred to as a glass block, the block 214 may be other rigid, hard materials that are translucent or transparent. In one exemplary embodiment, the block 214 may be a polymer block where the polymer block is used in place of the glass block as described above. The term block 214 should be understood to encompass any type of material that is translucent or transparent even if it is referred to as a glass block 214 herein. In other words, it is to be understood that the term transparent or translucent brick or block 214 is not limiting in nature and includes any material, such as glass or polymer or the like, that is transparent or translucent.

FIGS. 7A-7B depict the padded material or weatherstrip, such as tape 216, that is configured to be wrapped around the perimeter of the glass block 214. In this exemplary embodiment, the tape 216 may wrap around the perimeter of the block 214 by surrounding the transverse and lateral walls while remaining at a relatively stationary vertical position, as shown in FIG. 7A, or wrap around the perimeter of the glass block 214 by surrounding the top and bottom surfaces while remaining at a relatively stationary transverse position, as shown in FIG. 7B. Stated otherwise, the tape 216 may wrap around the length of the block 214 either around the perimeter or around a top surface 232 of block 214 and a bottom surface 234 of block 214. One exemplary tape 216 is a foam tape that has a pressure-sensitive adhesive on one side of a medium density closed cell foam (e.g., one exemplary padding material). The adhesive is exposed by removing a release liner that is not shown in this embodiment but is to be understood to be the same liner 34 as referenced above. This tape 216 provides a combination of flexibility and conformability with strength and wear resistance. Tape 216 may flex to fit around the block 214 and seal within a cell within frame 212, which will be detailed further herein. The foam density of tape 216 allows for clean die cuts. Tape 216 can have the same resiliently flexible properties as tape 16, previously discussed.

With continued reference to FIGS. 7A-7B, adhesive on tape 216 allows the tape to stick firmly to the perimeter glass block 214. The foam tape's density and hardness (about 40 when measured on the Shore 00 scale) provide dimensional stability and resistance to wear and abrasion, which are advantageous when the blocks are handled during installation. In one embodiment, the tape 216 or other padding material fully circumscribes the perimeter of the block 214. However, it is possible to provide an embodiment in which the padding material or tape 216 is disposed on fewer than all sides of block 214.

The tape's flexibility and conformability are aspects that allow it to adapt to the shape of the glass block (as shown in FIGS. 7A-7B). Even in tough applications where the tape must flex to fit and seal, it performs well due to its ability to compress under force (7 psi at 25% compression) and its low compression set (8% loss from original height). This means the tape 216 can effectively cushion the glass block, providing a snug fit and a seal against heavier loads. The tape's peel adhesion of 3-4 lbs. ensures it stays firmly attached to the glass block 214. Its water absorption properties (1.0% by volume) make it resistant to moisture. The tape's tensile strength (80 psi or 550 kPa) and percent elongation (160%) indicate its ability to withstand stretching and pulling forces without breaking. This is particularly useful when the tape is wrapped around the glass block 214, as it needs to maintain its integrity and not snap or tear. The tape's thermal conductivity (0.30 w·mK) suggests it can also provide some level of insulation, potentially reducing heat transfer through the glass block wall.

Although the foregoing example details a medium density foam tape 216, it could be possible to use either a low-density foam tape or a high-density foam tape. For example, with respect to a high-density foam tape, high-density foam tape has a higher pounds per cubic foot (lbs./cu.ft.) measurement than medium-density foam tape. This means that it has more foam material packed into the same amount of space, making it firmer and more rigid. Due to the increased density, high-density foam tape typically has a higher Shore 00 hardness rating. This means it's less compressible and provides a firmer seal. High-density foam tape requires more force to compress a certain percentage of its original height. This makes it more resistant to compression and could provide better support and insulation. High-density foam tape may have a lower compression set percentage, meaning it retains its shape better after being compressed. This could be beneficial in providing a consistent seal over time.

The increased density and firmness of high-density foam tape could affect the installation and performance of a glass block wall in several ways. High-density foam tape might be more challenging to work with during installation due to its increased firmness and lower compressibility. It might require more force to wrap around the glass block and might not conform as easily to the shape of the block or any irregularities in the surface. Once installed, high-density foam tape could provide a firmer and more durable seal due to its lower compressibility and better shape retention. This could enhance the structural integrity of the glass block wall and improve its insulation and waterproofing properties. High-density foam tape might provide a firmer cushion against heavier loads, which could be beneficial in certain applications. However, it might also be less comfortable to touch or lean against due to its increased firmness.

In another example, with respect to a low-density foam tape, low-density foam tape has a lower pounds per cubic foot (lbs./cu.ft.) measurement than medium or high-density foam tape. This means that it has less foam material packed into the same amount of space, making it softer and more flexible. Due to the decreased density, low-density foam tape typically has a lower Shore 00 hardness rating. This means it's more compressible and provides a softer seal. Low-density foam tape requires less force to compress a certain percentage of its original height. This makes it more susceptible to compression but could provide better adaptability and conformability. Low-density foam tape may have a higher compression set percentage, meaning it might not retain its shape as well after being compressed. However, this could be beneficial in applications where flexibility and adaptability are more important than shape retention.

The decreased density and softness of low-density foam tape could affect the installation and performance of a glass block wall in several ways. Low-density foam tape might be easier to work with during installation due to its increased flexibility and higher compressibility. It might require less force to wrap around the glass block and might conform more easily to the shape of the block or any irregularities in the surface. Once installed, low-density foam tape could provide a softer and more adaptable seal due to its higher compressibility and better conformability. However, it might not provide as firm or durable a seal as medium or high-density foam tape. Low-density foam tape might provide a softer cushion against heavier loads, which could be beneficial in certain applications. It might also be more comfortable to touch or lean against due to its increased softness.

FIG. 8 is a front elevation view of frame 212, shown prior to the installation of the glass blocks 214 having tape 216 wound or wrapped therearound. Prior to further describing the frame 212, it shall be understood that some portions of the frame 212 are symmetric or have similar components on each respective side of an imaginary vertical center plane or axis 236 (as seen in FIG. 13A-13D). For brevity, some parts of the frame 212 will be discussed with respect to only one side of the glass block assembly 210 or frame 212. Some reference numerals utilized herein and depicted in the Figures that correspond to components of frame 212 are provided with either of the suffixes “A” or “B”. The reference numeral suffixes that end with the letter “A” shall be understood to correspond with those parts/components on the first side 224 of the frame 212 or glass block assembly 210 and the reference numeral suffixes that end with the letter “B” shall be understood to correspond with those parts/components on the second side 226 of the frame 212 or glass block assembly 210. Further, to extent that any reference element with a suffix is shown in the Figures but not specifically discussed herein, it is to be understood that the undiscussed component/part is the same as the component/part that is discussed herein with the other suffix. Stated otherwise, for brevity some portions of this specification may only discuss parts/components with the suffix “A” that correspond to the first side of the frame 212 or glass block assembly 210 and not the components/parts with the suffix “B” that correspond to the second side. In those instances, it shall be understood that those components with the suffix “B” are the same as those components described with the suffix “A” and are mirror images of one another.

FIGS. 8-8B further depict that the horizontal plates 246 extend laterally across the width of the glass block assembly 210. A first end 318 of the horizontal plate 246 is rigidly connected with an interior surface 276 of a plate 240A, which may be made from a steel or another structurally rigid material. Thus, although plate 240A may be referred to as a steel plate 240A throughout this specification, the material is of steel is not to be considered limiting. A second end 320 is rigidly connected with the corresponding surface on a steel plate 240B that is connected on the second side of the glass block assembly 210. In other words, the steel plate 240A, 240B forms both ends of frame 212. Accordingly, the horizontal plates 246 extend laterally across the central vertical axis 236 of the glass block assembly 210. The number of horizontal plates may vary depending on the desired number of grid cells 250 that are to be defined within the frame 212 and are configured to be filled with the glass blocks 214. Similarly, the number of vertical plates 248 that extend through the grid assembly of the frame 212 may vary depending on the number of cells 250 that are to be defined by the overall structure of the frame 212. In one exemplary embodiment, the dimensions of the cells 250 should be slightly larger than the glass block that is received within each cell. Thus, when the glass block is 5.75 inches×5.75 inches×3.125 inches, then each cell 250 would have a corresponding height of about 6″ and a corresponding width of about 6″. However, it is envisioned that the transversely aligned depth of each cell 250 is less than that of the glass block 214. Thus, when the glass block 214 has a depth of about 3.125 inches, the width of both the horizontal plate 246 and the vertical plate 248 will be less than the depth of the glass block. For example, the width of the horizontal plate 246 and the vertical plate 248 may be about 2.5 inches. Thus, a ratio of (1) the width of the plates 246 or 248 to (2) the depth of the glass block 214 may be established. The ratio of 1 to 2 may be in a range from about 1:3 to about 9:10. In the shown embodiment, the ratio of 1 to 2 is 2.5:3.125. In some instances, there may some criticality to the described ranges. Particularly, by causing the width of the plates 246 or 248 to be less than the depth of the glass block 214 causes the cell 250 to have an open front and an open back to allow the glass block to be inserted into the cell 250 and retain therein to allow light to fully shine through the glass block installed within the grid array of frame 212. In other exemplary embodiments the width of the horizontal plate 246 and vertical plate 248 may be greater than the glass block 214.

FIGS. 9-9C depict that frame 212 includes a first tube column support 238A on the first side of frame 212 and there should be a second tube column support 238B on the second side of frame 212. Frame 212 may include a first steel plate 240A on the first side of frame 212 and a steel plate 240B (not shown) on the second side of frame 212. Frame 212 may include a connection point 242, wherein the connection point 242 is defined by the thickness of steel plates 240A. Frame 212 may include a decorative wrap or flashing 244A on the first side of frame 212 and a second wrap or flashing 244B on the second side of frame 212.

Horizontal plates 246 may further include a receiving slot 247 wherein the receiving slot 247 is located near the center of the horizontal plate 246 and wherein the receiving slot 247 extending partially through the horizontal plate 246. A plurality of vertically aligned plates 248 extend in the vertical direction and are spaced laterally relative to each other between the first side 224 of frame 212 and the second side 226 of frame 212. The vertical plates 248 may further include a receiving slot 249, wherein the receiving slot 249 is located near the center of the vertical plate 248, and wherein the receiving slot 249 extends partially through the vertical plate 248. The horizontal plates 246 and the vertical plates 248 are arranged in a grid or an array configuration that define individual cells 250 therein. The horizontal plates 246 and vertical plates 248 are connected by the receiving slots 247, 249 to create a slidable connection. In other words, the horizontal plates 246 and the vertical plates 248 may be connected by a grid interlocking intersection. Further, the horizontal plates 246 and the vertical plates 248 may spot welded to one another approximately every 10″ to 20″. Each cell 250 is defined and shaped in a manner that is configured to receive one transparent or translucent block 214 having tape 216 surrounding the perimeter thereof. It is to be understood that the horizontal plate that directly contacts the base 217 will not have the receiving slots 247 as the vertical plates 248 may be welded to the bottom plate and not interlock. As will be described in greater detail below, once the transparent or translucent block 214 is inserted into one of the cells 250, it may be sealed with the sealant 218.

Frame 212 shall be assembled in the same manner as the frame 12 wherein frame 212 shall be assembled in situ such that it is connected to a rear wall such as the rear wall 52 as shown in the prior embodiment within the structure or building. The second dimension 56 (see FIG. 4B) is defined between the rear wall 52 and the rear surface 30, 230 on the wall portion of the glass blocks 14, 214. The dimension 56 is greater than the dimension 54. The dimension 56 may range from about 6 inches up to about 24 inches.

Within continued reference to FIGS. 9-9C, tube column support 238A is a vertically elongated rigid member that includes a first end wall 258 and a second end wall 260 that are spaced apart parallel to each other and extend in both the vertical direction and the lateral direction. Tube column support 238A further includes a first side wall 262 and a second side wall 264 that are spaced apart parallel to each other and extend between the end walls 258, 260. The first and second side walls 262, 264 extend vertically and in the transverse direction. A transverse axis 266 extends centrally between the first side wall 262 and the second side wall 264. The transverse axis 266 extends orthogonally through the first end wall 258 and the second end wall 260. The end walls 258, 260 and the side walls 262, 264 are rigidly connected and collectively define an exterior surface 268 and an interior surface 270. The exterior surface may form rounded corners and each location where two of the four walls of support 238A meet at a right angle. The interior surface 270 of the tube column support 238A collectively defines a hollow bore 272 extending vertically through the tube column support 238A. Tube column support 238A further includes a lateral axis 267 that extends centrally between the first end wall 258 and the second end wall 260. The lateral axis 267 extends orthogonally through the first side wall 262 and the second side wall 264. Lateral axis 267 orthogonally intersects the transverse axis 266 at the center point 274 of the hollow bore 272.

As a vertically elongated member, support 238A has an upper first end and a lower second end with a rigid elongated body extending between the respective ends. In one particular embodiment, the support is aligned directly vertical. However, it could be possible for the support 238A to be inclined or aligned horizontally for other installations without departing from scope of the present disclosure.

In one particular embodiment, each support 238A, 238B is a Hollow Structural Section (HSS) tube column support (HSS support). One exemplary HSS support is a HSS 6″×3″×⅜″ tube column support, which is beneficial for its high strength-to-weight ratio and flexibility. The dimensions 6″×3″×⅜″ refer to the depth (e.g., measured in the transverse direction), width (e.g., measure in the lateral direction), and wall thickness (t) of the tube support 38A or 38B, respectively. In this case, the depth is 6 inches, the width is 3 inches, and the wall thickness is ⅜ inches. However, it is to be appreciated that these dimensions are not limiting and may vary depending on the installation specific requirements of the glass block assembly 10 of the present disclosure. The shape of the HSS support 238A or 238B is typically rectangular or square in cross section, however other embodiments may be circular. The HSS support 238A or 238B may be constructed or fabricated from carbon steel, stainless steel, or any other rigid metal or non-metal, which is known for its durability and strength. Each support 238A or 238B includes the area moment of inertia (I), the elastic section modulus(S), the plastic section modulus (Z), the torsional stiffness of the cross section (J), and the torsional shear constant of the cross section.

With continued reference to FIGS. 9-9C, the steel plate 240A may further include an interior surface 276 and an exterior surface 278. The interior surface 276 of the steel plate 240A defines the end or side of frame 212, and wherein the exterior surface 278 connects to the support 238A. The steel plate 240A may further include the connection point 242, wherein in one exemplary embodiment the connection point is plug welded to connect the steel plate 240A to the support 238A, as best seen in FIG. 9. The connection point 242 may be a hidden connection, as shown in FIG. 9 (e.g., the connection point may be located transversely between the forward edge and the rear edge of the horizontal or lateral plates 246), or an exposed connection point 242, as shown in FIG. 9A (e.g., the connection point may be located rearward from the rear edge of the horizontal or lateral plates 246). In another exemplary embodiment, the connection point 242 may include a counter sunk aperture where the steel plate 240A may be connected to the support 238A by a fastener 252, as shown in FIG. 9B. The connection point 242 may be a hidden connection with the mechanical fastener, as seen in FIG. 9B, or it may be an exposed mechanical connection, as shown in FIG. 9C. It is to be understood that there may be other means of connecting the steel plate 240A to the column 238A such as any other mechanical or chemical methods. In another exemplary embodiment the steel plate 240A may connect to the vertical plates 248 and the column 238A.

With continued reference to FIGS. 9-9C and FIG. 10, the wrap or flashing 244A may extend around the exterior of the tube column support 238A and the steel plate 240A. The wrap or flashing 244A may be fabricated from a thin metal that provides a decorative aesthetic finish to conceal the structural elements that support the grid or array configuration of the metal plates 246, 248. More particularly, the wrap or flashing 244A may include a frontal section or segment 300 that wraps around corner of the column 238A with a short transverse segment 302. It is to be understood a side segment extends rearward from one end of the frontal segment 300 of the wrap or flashing 244A. The side segment may extend rearward from the frontal segment 300 along the exterior surface 268 of the first side wall 262 of the tube column support 238A. The side segment may extend rearward past the exterior surface 268 on the second end wall 60 of the tube column support 238A. There may be a rear segment of the wrap or flashing 244A extends in the lateral direction from the side segment to a terminal end.

In another example, the wrap 244A is made from a different material, such as wood or drywall, but still retain a similar structure with the front segment 300 and the transverse segment 302. The purpose remains the same as a wood or drywall wrap functions as a fascia covering to decoratively cover the support column support 238A.

FIGS. 11-12 depict another exemplary embodiment that may not include the column support 238A, 238B. Rather, the steel plate 240A may connect directly to a wall (of any material) or other masonry 254. The interior surface 276 of the steel plate 240A is the end of the frame 212, and the exterior surface 278 may connect to the wall or other masonry 254. In an exemplary embodiment, the interior surface 276 of steel plate 240A may connect directly to the glass block 214 or may directly connected to the tape 216 that is wrapped around the transparent or translucent block 214. In another exemplary embodiment, the connection point 242 may include a counter sunk aperture where the steel plate 240A may be connected to the wall or other masonry 254 by a fastener 252, as shown in FIG. 11. The connection point 242 may be a hidden connection with the mechanical fastener, as shown in FIG. 11, or it may be an exposed mechanical connection, as shown in FIG. 11A. In another exemplary embodiment, the steel plate 240A may further include the connection point 242, wherein in one exemplary embodiment, the connection point permanently connects the steel plate 240A to the wall or other masonry 254. It is to be understood that there may be other means of connecting the steel plate 240A to the wall or other masonry 254 such as any other mechanical connection, chemical connection, or non-mechanical and non-chemical connections.

With the transparent or translucent block 216 installed within each cell 250, the sealant 218 may be applied to cover the vertical plates 248 between adjacent glass blocks and seal the same, as indicated in FIG. 10 and FIG. 12. Sealant 218 may be any type of sealant capable of sealing perimeter of each block 214 to the plates 246 or 248 into each respective cell 250. For example, sealant 218 may be a glass block specific silicone adhesive sealant that is specifically formulated to work with glass blocks. Alternatively, sealant 218 may be a polymer that has exceptional bond strength, making it suitable for sealing the joints or seams in a glass block wall. It would remain flexible but not too flexible, ensuring a durable and effective seal. Further, sealant 218 may generally be a multipurpose clear silicone or a waterproof clear sealant. As indicated previously, the use of the sealant 218 together with the tape 216 around the transparent or translucent blocks 214 enables the assembly 210 to be constructed in situ without the use of mortar that was typically required in glass block wall construction.

The symbolic break line 322 (see FIG. 6) extending through the frame 212 indicates that the vertical height of frame 212 and the lateral width of frame 212 may be any dimension based on the application specific requirements of the glass block assembly 210. For example, some glass block assemblies may have a height of over 20′ tall and a width of 9′ or more. The length of the horizontal plates 246 measured in the lateral direction would be lengthened to meet the various width possibilities. Similarly, the height of the vertical plates 248 would be varied to meet the height dimensional requirements, as necessary. Alternatively, two frames could be stacked on top of each other to reach far greater heights than one frame alone.

FIG. 13A is a top plan view of the glass block assembly 210 that shows that the blocks 214 and the horizontal plates extend laterally between the first side 224 and the second side 226. When the wall of glass blocks 214 are installed in the frame 212, the horizontal plates when viewed from above define a straight wall of the glass block assembly 210. In this exemplary embodiment there may be no curvature to the glass block assembly 210. The exemplary embodiment shown in FIG. 13A may also be referred to as a straight embodiment.

FIG. 13B depicts a first radius of curvature R1, where R1 is symmetric relative to the vertical center axis 236 of frame 212. The first radius of curvature R1 of the horizontal plates, when viewed from above, defines a slight concavity of the wall on the rear side of the glass block assembly. Recall, the vertical center axis 236 of the frame 212 extends centrally between the first side 224 and the second side 226. FIG. 13B depicts that the first radius of curvature R1 is symmetric relative to the vertical center axis 236 of the frame 212, and the first radius of curvature R1 is in a range from about 100 inches to about 1000 inches. FIG. 13B depicts that the first radius of curvature R1 is symmetric relative to the vertical center axis 236 of the frame 212, however in this embodiment, the first radius of curvature R1 is approximately 175 inches, which results in a convex appearance to the assembly 210 when viewed from the front. The exemplary embodiment shown in FIG. 13B may also be referred to as a curved embodiment.

FIG. 13C depicts that the first radius of curvature R1 is asymmetric relative to and offset from the vertical center axis 236 of the frame 212. Still in this embodiment, the first radius of curvature R1 is in a range from about 100 inches to about 1000 inches. FIG. 13C depicts the shape of the glass block assembly 210 when the first radius of curvature is approximately 200 inches and offset toward the second side 226 of the glass block assembly from the center vertical axis 236. It is to be understood, in another exemplary embodiment, that this same curvature may apply and be present on only the first side 224. The exemplary embodiment shown in FIG. 13C may also be referred to as a straight with a curve configuration.

FIG. 13D depicts that the glass block assembly can have two similar radiuses of curvature in one assembly 210 that results in a double-bend or serpentine configuration in the assembly 210. Particularly, there is a first radius of curvature R1 of the horizontal plates when viewed from above that define a concavity of the wall of the glass block assembly when viewed from a front elevation view and a second radius of curvature R2 of the horizontal plates when viewed from above that define a similar convex configuration of the wall of the glass block assembly when viewed from a front elevation view. Both radiuses of curvature may be approximately 50 inches. It is to be understood that the first radius of curvature R1 and the second radius of curvature R2 may be different than one another or may be the same. The exemplary embodiment shown may also be referred to as a serpentine configuration.

Having thus described some exemplary configurations of the glass block assembly 10, 210 reference is now made to other operative systems and features of the present disclosure. It is to be understood that the first embodiment 10 and the second embodiment 210 may be interchangeable. In other words, parts from the first embodiment may be used in the second embodiment and vice versa. All parts of the first embodiment of the glass block assembly 10 and the second embodiment of the glass block assembly 210 may be used as one skilled in the art would understand them to be used in connection with one another. For example, horizontal plates 246 and vertical plates 248 may be used instead of horizontal plates 46 and vertical plates 48 while the remainder of the parts of the first embodiment 10 remain the same.

As referenced previously, the frame 12, 212 may be installed in situ at a location within a building that offsets the frame 12, 212 a dimensional distance (e.g., dimension 54 or dimension 56) from the rear wall 52 in the building, wherein the dimensional distance at which the frame is offset from the rear wall is less than two feet but greater than a direct connection to the rear wall. One exemplary advantage of the reduced dimensional offset is due to the glass block assembly 10, 210 eliminating the need for conventional mortar to seal the blocks 14, 214 within the cells 50, 250. By eliminating the mortar and instead using the padding material, such as the foam tape 16, 216, the frame 12, 212 is able to place the glass blocks closer to (but not directly connected with) the rear wall 52 since a construction worker need not access the rear space between the rear of the block and the rear wall 52 to clean the mortar from the glass block during construction and/or installation. Instead, the padding material surrounds the blocks 14, 214 and retains the block 14, 214 within the cell. The blocks 14, 214 may then be sealed in place via sealant 18, 218.

As discussed previously, it is envisioned that the frame 12, 212 may be constructed in situ within the building. However, it is entirely possible to prefabricate the frame 12, 212 and then install the prefabricated frame and install the frame in the building. In either instance, the spaced apart offset from the rear wall 52 is retained.

Although the space between the rear of the glass block 14, 214 and the rear wall 52 is reduced compared to prior techniques, the spaced apart (i.e., offset) construction still permits lighting to be installed behind the wall for aesthetic purposes. For example, incorporating lighting effects, such as the use of LED lights, behind a glass block 14, 214 but forward of the rear wall 52 can create vibrant aesthetic displays. This can be achieved by placing LED lights behind the glass blocks 14, 214, which then shine through the blocks to create a beautiful, glowing effect. The lights can be static or dynamic, and they can be programmed to display different colors and patterns, adding an extra layer of visual interest to the wall.

In some instances, the LED lights may be connected sensors, such as sensors located on the exterior of the building. These sensors can detect various environmental conditions, such as sunlight, rain, or lightning, and adjust the lighting display accordingly. For example, if the sensors detect sunlight, the LED lights could display a warm, yellow light to mimic the sunlight. If the sensors detect rain, the lights could display a cool, blue light to mimic the rain. And if the sensors detect lightning, the lights could flash white to mimic the lightning. This creates a dynamic lighting display that not only enhances the aesthetic appeal of the glass block wall but also reflects the changing environmental conditions outside the building.

Another example of how the lighting effects can be manipulated is by programming the LED lights to change according to the time of day. For example, the lights could display a soft, warm glow at sunrise, a bright, white light during the day, a warm, orange light at sunset, and a cool, blue light at night. This not only creates a visually appealing display but also helps to create a certain mood or atmosphere in the space around the glass block wall.

The system begins with the setup of a microcontroller, such as an Arduino. This microcontroller is connected to a light sensor and programmable LED lights. The light sensor is used to detect the level of light in the environment, and the LED lights are used to create the lighting display behind the glass block wall.

The microcontroller may continuously read the value from the light sensor. Based on the light level detected by the sensor, the microcontroller adjusts the color of the LED lights. For instance, if the sensor detects a low level of light, indicating it's dark outside (perhaps at night or during a storm), the microcontroller instructs the LED lights to display a cool blue color. If the sensor detects a medium level of light, suggesting it's cloudy or rainy, the microcontroller changes the LED lights to display a warm yellow color. If the sensor detects a high level of light, indicating it's sunny, the microcontroller adjusts the LED lights to display a bright white color.

This process creates a dynamic lighting display that changes based on the exterior environmental conditions. The continuous interaction between the light sensor and the LED lights, managed by the microcontroller, allows the lighting behind the glass block wall to reflect the changing environmental conditions outside the building.

There are several types of sensors that could be used to enhance the dynamic display of the LEDs for the glass block assembly 10, 210. For example, (1) temperature sensors could adjust the color of the lights based on the temperature outside (e.g., cool colors could be used for colder temperatures and warm colors for hotter temperatures; (2) humidity sensors could change the lighting effects based on the level of humidity (e.g., a sparkling effect could be used to mimic the shimmering heat of a humid day; (3) motion sensors could trigger different lighting effects when movement is detected near the wall; (4) sound sensors could change the lighting in response to the level of ambient noise or specific sounds (e.g., the lights could pulse in time with music or create a visual representation of environmental sounds); (5) air quality sensors could adjust the lighting based on the quality of the air (e.g., the lights could change to a specific color when the air quality is poor, serving as a visual indicator for air quality).

If sensors are utilized to gather data relating to the surrounding environment for the lights to shine through blocks 14, 214, then sensed data may be evaluated and processed with artificial intelligence (AI). Analyzing data gathered from sensors using artificial intelligence involves the process of extracting meaningful insights and patterns from raw sensor data to produce refined and actionable results. Raw data is gathered from various sensors, for example those which have been identified herein or others, capturing relevant information based on the intended analysis. This data is then preprocessed to clean, organize, and structure it for effective analysis. Features that represent key characteristics or attributes of the data are extracted. These features serve as inputs for AI algorithms, encapsulating relevant information essential for the analysis. A suitable AI model, such as machine learning or deep learning (regardless of whether it is supervised or unsupervised), is chosen based on the nature of the data and the desired analysis outcome. The model is then trained using labeled or unlabeled data to learn the underlying patterns and relationships. The model is fine-tuned and optimized to enhance its performance and accuracy. This process involves adjusting parameters, architectures, and algorithms to achieve better results. The trained model is used to make predictions or inferences on new, unseen data. The model processes the extracted features and generates refined output based on the patterns it has learned during training. The results produced by the AI model are refined through post-processing techniques to ensure accuracy and relevance. These refined results are then interpreted to extract meaningful insights and derive actionable conclusions. Feedback from the refined results is used to improve the AI model iteratively. The process involves incorporating new data, adjusting the model, and enhancing the analysis based on real-world feedback and evolving requirements. Further, AI results can be used to alter the operation of the device, assembly, or system of the present disclosure based on feedback. For example, AI feedback can be used to improve the efficiency of the device, assembly, or system of the present disclosure by responding to predicted changes in the environment or predicted changes to the device, assembly, or system of the present disclosure more quickly than if only sensed by one or more of the sensors.

The microcontroller that controls the lights may include wireless communication logic coupled to the sensors. The sensors gather data and provide the data to the wireless communication logic. Then, the wireless communication logic may transmit the data gathered from the sensors to a remote device. Thus, the wireless communication logic may be part of a broader communication system, in which one or several devices, assemblies, or systems of the present disclosure may be networked together to report alerts and, more generally, to be accessed and controlled remotely. Depending on the types of transceivers installed in the device, assembly, or system of the present disclosure, the system may use a variety of protocols (e.g., Wi-Fi®, ZigBee®, MIWI, BLUETOOTH®) for communication. In one example, each of the devices, assemblies, or systems of the present disclosure may have its own IP address and may communicate directly with a router or gateway. This would typically be the case if the communication protocol is Wi-Fi®. (Wi-Fi® is a registered trademark of Wi-Fi Alliance of Austin, TX, USA; ZigBee® is a registered trademark of ZigBee Alliance of Davis, CA, USA; and BLUETOOTH® is a registered trademark of Bluetooth Sig, Inc. of Kirkland, WA, USA).

As described herein, aspects of the present disclosure may include one or more electrical or other similar secondary components and/or systems therein. The present disclosure is therefore contemplated and will be understood to include any necessary operational components thereof. For example, electrical components will be understood to include any suitable and necessary wiring, fuses, or the like for normal operation thereof. It will be further understood that any connections between various components not explicitly described herein may be made through any suitable means including mechanical fasteners, or more permanent attachment means, such as welding or the like. Alternatively, where feasible and/or desirable, various components of the present disclosure may be integrally formed as a single unit.

Unless explicitly stated that a particular shape or configuration of a component is mandatory, any of the elements, components, or structures discussed herein may take the form of any shape. Thus, although the figures depict the various elements, components, or structures of the present disclosure according to one or more exemplary embodiments, it is to be understood that any other geometric configuration of that element, component, or structure is entirely possible. For example, instead of the support 38A, 238A being rectangular, the support 38A, 238A can be semi-circular, triangular, pentagonal, hexagonal, heptagonal, octagonal, decagonal, dodecagonal, diamond shaped or another parallelogram, trapezoidal, star-shaped, oval, ovoid, lines or lined, teardrop-shaped, cross-shaped, donut-shaped, heart-shaped, arrow-shaped, crescent-shaped, any letter shape (i.e., A-shaped, B-shaped, C-shaped, D-shaped, E-shaped, F-shaped, G-shaped, H-shaped, I-shaped, J-shaped, K-shaped, L-shaped, M-shaped, N-shaped, O-shaped, P-shaped, Q-shaped, R-shaped, S-shaped, T-shaped, U-shaped, V-shaped, W-shaped, X-shaped, Y-shaped, or Z-shaped), or any other type of regular or irregular, symmetrical or asymmetrical configuration.

In another example, instead of the angle bracket 40A being L-shaped, the angle bracket 40A can be semi-circular, triangular, rectangular or square, pentagonal, hexagonal, heptagonal, octagonal, decagonal, dodecagonal, diamond shaped or another parallelogram, trapezoidal, star-shaped, oval, ovoid, lines or lined, teardrop-shaped, cross-shaped, donut-shaped, heart-shaped, arrow-shaped, crescent-shaped, any letter shape (i.e., A-shaped, B-shaped, C-shaped, D-shaped, E-shaped, F-shaped, G-shaped, H-shaped, I-shaped, J-shaped, K-shaped, M-shaped, N-shaped, O-shaped, P-shaped, Q-shaped, R-shaped, S-shaped, T-shaped, U-shaped, V-shaped, W-shaped, X-shaped, Y-shaped, or Z-shaped), or any other type of regular or irregular, symmetrical or asymmetrical configuration.

In another example, instead of the cells 50, 250 being rectangular or square, the cells 50, 250 can be semi-circular, triangular, pentagonal, hexagonal, heptagonal, octagonal, decagonal, dodecagonal, diamond shaped or another parallelogram, trapezoidal, star-shaped, oval, ovoid, lines or lined, teardrop-shaped, cross-shaped, donut-shaped, heart-shaped, arrow-shaped, crescent-shaped, any letter shape (i.e., A-shaped, B-shaped, C-shaped, D-shaped, E-shaped, F-shaped, G-shaped, H-shaped, I-shaped, J-shaped, K-shaped, L-shaped, M-shaped, N-shaped, O-shaped, P-shaped, Q-shaped, R-shaped, S-shaped, T-shaped, U-shaped, V-shaped, W-shaped, X-shaped, Y-shaped, or Z-shaped), or any other type of regular or irregular, symmetrical or asymmetrical configuration.

Various inventive concepts may be embodied as one or more methods, of which an example has been provided. The acts performed as part of the method may be ordered in any suitable way. Accordingly, embodiments may be constructed in which acts are performed in an order different than illustrated, which may include performing some acts simultaneously, even though shown as sequential acts in illustrative embodiments.

Any flowchart and/or block diagrams in the Figures illustrate some exemplary architecture, functionality, and operation of possible implementations of systems, methods, and computer program products according to various embodiments of the present disclosure. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of instructions, which comprises one or more executable instructions for implementing the specified logical function(s). In some alternative implementations, the functions noted in the blocks may occur out of the order noted in the Figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts or carry out combinations of special purpose hardware and computer instructions.

While various inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure. Thus, it is to be clearly understood that present disclosure, including the Figures, describes various features, embodiments, and aspects or instances of inventive matter. It is to be understood that any feature, component, step, or characteristic disclosed in this specification, or Figures may be combined with any other disclosed feature to form alternative embodiments, unless explicitly stated otherwise. Individual features should not be viewed as being limited to their originally disclosed embodiments but may be freely combined or rearranged with other features as appropriate to define the scope of the claimed subject matter. Further, the various features, configurations, components, and functionalities discussed herein are intended to provide a “disclosure reservoir” from which any claim language may be derived. To illustrate the flexibility intended by this disclosure reservoir, a first feature, originally described with a second feature, may alternatively be implemented with a third feature, a fourth feature, or both third and fourth features. Similarly, functional components may be substituted or combined in any logical arrangement without departing from the scope of the present disclosure.

For example, although the glass block assembly 10, 210 of the present disclosure is described as a complete unit within the present disclosure, it is to be understood that some of the components or features detailed herein can be supplied as a retrofit kit. This approach enables the provision of only certain parts necessary to upgrade a legacy device to the specifications of glass block assembly 10, 210 of the present disclosure. Essentially, instead of requiring the replacement of the entire device, the retrofit kit allows for the selective enhancement of specific components. This could allow a user or operator to efficiently upgrade its/their existing legacy devices, systems, or assemblies to achieve the performance and functionality of the glass block assembly 10, 210 of the present disclosure without a full replacement. In the event that a component or portion of the glass block assembly 10, 210 of the present disclosure is provided as part of a retrofit kit, those components may be integrated into legacy devices, systems, or assemblies to upgrade the same. By facilitating partial upgrades, it addresses the need for continuous improvement and adaptation in dynamic environments where complete replacement might be neither feasible nor necessary. As a result, a user or operator would be able to make an enhancement, thereby extending the lifecycle, optimizing, or improving those legacy devices, systems, or assemblies.

All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.

The articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.” The phrase “and/or,” as used herein in the specification and in the claims (if at all), should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc. As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e. “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of.” “Consisting essentially of,” when used in the claims, shall have its ordinary meaning as used in the field of patent law.

As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc. As another example, “at least one of: A, B, or B” is intended to cover A, B, C, A-B, A-C, B-C, and A-B-C, as well as any combination with multiple of the same item.

While components of the present disclosure are described herein in relation to each other, it is possible for one of the components disclosed herein to include inventive subject matter, if claimed alone or used alone. In keeping with the above example, if the disclosed embodiments teach the features of A and B, then there may be inventive subject matter in the combination of A and B, A alone, or B alone, unless otherwise stated herein.

As used herein in the specification and in the claims, the term “effecting” or a phrase or claim element beginning with the term “effecting” should be understood to mean to cause something to happen or to bring something about. For example, effecting an event to occur may be caused by actions of a first party even though a second party actually performed the event or had the event occur to the second party. Stated otherwise, effecting refers to one party giving another party the tools, objects, or resources to cause an event to occur. Thus, in this example a claim element of “effecting an event to occur” would mean that a first party is giving a second party the tools or resources needed for the second party to perform the event, however the affirmative single action is the responsibility of the first party to provide the tools or resources to cause said event to occur.

When a feature or element is herein referred to as being “on” another feature or element, it can be directly on the other feature or element or intervening features and/or elements may also be present. In contrast, when a feature or element is referred to as being “directly on” another feature or element, there are no intervening features or elements present. It will also be understood that, when a feature or element is referred to as being “connected”, “attached” or “coupled” to another feature or element, it can be directly connected, attached or coupled to the other feature or element or intervening features or elements may be present. In contrast, when a feature or element is referred to as being “directly connected,” “directly attached” or “directly coupled” to another feature or element, there are no intervening features or elements present. Although described or shown with respect to one embodiment, the features and elements so described or shown can apply to other embodiments. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed “adjacent” another feature may have portions that overlap or underlie the adjacent feature.

Spatially relative terms, such as “under”, “below”, “lower”, “over”, “upper”, “above”, “behind”, “in front of”, and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is inverted, elements described as “under” or “beneath” other elements or features would then be oriented “over” the other elements or features. Thus, the exemplary term “under” can encompass both an orientation of over and under. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Similarly, the terms “upwardly”, “downwardly”, “vertical”, “horizontal”, “lateral”, “transverse”, “longitudinal”, and the like are used herein for the purpose of explanation only unless specifically indicated otherwise.

Although the terms “first” and “second” may be used herein to describe various features/elements, these features/elements should not be limited by these terms, unless the context indicates otherwise. These terms may be used to distinguish one feature/element from another feature/element. Thus, a first feature/element discussed herein could be termed a second feature/element, and similarly, a second feature/element discussed herein could be termed a first feature/element without departing from the teachings of the present disclosure.

An embodiment is an implementation or example of the present disclosure. Reference in the specification to “an embodiment,” “one embodiment,” “some embodiments,” “one particular embodiment,” “an exemplary embodiment,” or “other embodiments,” or the like, means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least some embodiments, but not necessarily all embodiments, of the invention. The various appearances “an embodiment,” “one embodiment,” “some embodiments,” “one particular embodiment,” “an exemplary embodiment,” or “other embodiments,” or the like, are not necessarily all referring to the same embodiments. Furthermore, the use of any and all examples or exemplary language (“e.g.,” “such as,” or the like) is intended merely to better illustrate or illuminate the embodiments and does not pose a limitation on the scope of that or those embodiments. No language in this specification should be construed as indicating any unclaimed element as essential to the practice of the disclosed embodiment.

If this specification states a component, feature, structure, or characteristic “may”, “might”, or “could” be included, that particular component, feature, structure, or characteristic is not required to be included. If the specification or claim refers to “a” or “an” element, that does not mean there is only one of the element. If the specification or claims refer to “an additional” element or “another” element, that does not preclude there being more than one of the additional element or the another element.

As used herein in the specification and claims, including as used in the examples and unless otherwise expressly specified, all numbers may be read as if prefaced by the word “about” or “approximately,” even if the term does not expressly appear. The phrase “about” or “approximately” may be used when describing magnitude and/or position to indicate that the value and/or position described is within a reasonable expected range of values and/or positions. For example, a numeric value may have a value that is +/−0.1% of the stated value (or range of values), +/−1% of the stated value (or range of values), +/−2% of the stated value (or range of values), +/−5% of the stated value (or range of values), +/−10% of the stated value (or range of values), etc. Any numerical range recited herein is intended to include all sub-ranges subsumed therein. Further, recitation of ranges of values herein are not intended to be limiting, referring instead individually to any and all values falling within that range, unless otherwise indicated herein, and each separate value within such range is incorporated into the specification as if it were individually recited herein.

Additionally, the method of performing the present disclosure may occur in a sequence different than those described herein. Accordingly, no sequence of the method should be read as a limitation unless explicitly stated. It is recognizable that performing some of the steps of the method in a different order could achieve a similar result.

In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of” shall be closed or semi-closed transitional phrases, respectively.

To the extent that the present disclosure has utilized the term “invention” in various titles or sections of this specification, or in the context of those sections, this term has been included as required by the formatting requirements of word document submissions (i.e., docx submissions) pursuant the guidelines/requirements of the United States Patent and Trademark Office and shall not, in any manner, be considered a disavowal of any subject matter.

In the foregoing description, certain terms have been used for brevity, clearness, and understanding. No unnecessary limitations are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed.

Moreover, the description and illustration of various embodiments of the disclosure are examples and the disclosure is not limited to the exact details shown or described.