US20260062924A1
2026-03-05
18/824,003
2024-09-04
Smart Summary: A baseboard element is designed with three main parts: a nose portion, a riser portion, and a groove portion. The nose portion has a bottom section and a bend at the bottom. The riser portion consists of two sections, both standing upright and perpendicular to the nose bottom section. The groove portion is attached to the riser and has bends at both the top and bottom. This design allows for various applications and configurations in building and interior design. 🚀 TL;DR
A baseboard element can include a nose portion, a riser portion coupled to the nose portion, and a groove portion coupled to and located at least partially above the riser portion. The nose portion can include a nose bottom section. The nose portion also can include a nose bottom bend coupled to the nose bottom section. The riser portion can include a first riser section approximately perpendicular to the nose bottom section. The riser portion also can include a second riser section. The second riser section can be approximately perpendicular to the nose bottom section. The groove portion can be coupled to the riser portion. The groove portion can include a groove top end located at a distal end of the groove portion away from the riser portion. The groove portion also can include a groove top bend and a groove bottom bend. Other embodiments are disclosed.
Get notified when new applications in this technology area are published.
E04F19/04 » CPC main
Other details of constructional parts for finishing work on buildings; Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
This disclosure relates generally to construction elements, and relates more particularly to baseboard elements.
In a construction environment, it is often desirous for aesthetic and functional purposes to protect an underlying bare surface, such as a wall or floor, from dirt, grime, grease, bacteria, animals, and any other deleterious elements. For example, in a commercial environment such as a restaurant, cafeteria, food stand, etc., finishing items are generally installed over a bare surface to create a finished or working surface. Generally, such finishing items cover and treat bare surfaces using various wall board, sheet rock, plaster, backsplashes, tile, wallpaper, carpeting, wood, paneling, vinyl, etc.
With the installation of these finishing items, it is typical to install construction trim elements, like baseboards, crown molding, wainscoting, etc., to cover or seal a transition from one finishing item to the other. Such construction trim elements have inherent flaws that allow or promote the above-mentioned deleterious elements. For example, almost all of these construction trim elements are installed using nails, staples, glues, caulks and the like that are ineffective to completely seal the finishing items. Moreover, such trim elements may degrade, peel, warp, etc., by using standard securing techniques. What is needed is a construction trim element that can operate to seal and/or operate as a transition from one surface finishing item to another and that also can prevent any of the aforementioned deleterious materials from contacting the underlying base surfaces.
A more complete understanding of a construction element may be derived by referring to the detailed description and claims when considered in connection with the following illustrative figures. In the following figures, like reference numbers refer to similar elements and steps throughout the figures.
FIG. 1 representatively illustrates an exemplary embodiment of a construction element;
FIG. 2 representatively illustrates a bottom section of the exemplary embodiment of the construction element;
FIG. 3 representatively illustrates a top section of the exemplary embodiment of the construction element;
FIG. 4 representatively illustrates the exemplary embodiment of the construction element as used in a particular environment;
FIG. 5 representatively illustrates the exemplary embodiment as used in an inside corner configuration;
FIG. 6 representatively illustrates the exemplary embodiment of the construction element depicting an angled nose bottom section 110;
FIG. 7 representatively illustrates the exemplary embodiment as used in an outside corner configuration;
FIG. 8 representatively illustrates a sheet, which can be folded to form the construction element of FIG. 2 or FIG. 11;
FIG. 9 representatively illustrates a sheet, which can be folded to form the construction element of FIG. 3;
FIG. 10 illustrates a flow chart for a method 1000 of providing a baseboard element, according to another embodiment;
FIG. 11 representatively illustrates a bottom section of an embodiment of the construction element; and
FIG. 12 representatively illustrates an embodiment of a construction element.
Elements and/or any steps among the figures are illustrated for simplicity and clarity and have not necessarily been rendered according to any particular sequence. For example, steps that may be performed concurrently or in different order may be illustrated in the figures to help to improve understanding of embodiments of the construction element. Moreover, elements may be constructed in various combinations and/or permutations.
For simplicity and clarity of illustration, the drawing figures illustrate the general manner of construction, and descriptions and details of well-known features and techniques may be omitted to avoid unnecessarily obscuring the present disclosure. Additionally, elements in the drawing figures are not necessarily drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of embodiments of the present disclosure. The same reference numerals in different figures denote the same elements.
The terms “first,” “second,” “third,” “fourth,” and the like in the description and in the claims, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms “include,” and “have,” and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, device, or apparatus that comprises a list of elements is not necessarily limited to those elements but may include other elements not expressly listed or inherent to such process, method, system, article, device, or apparatus.
The terms “left,” “right,” “front,” “back,” “top,” “bottom,” “over,” “under,” and the like in the description and in the claims, if any, are used for descriptive purposes and not necessarily for describing permanent relative positions. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the apparatus, methods, and/or articles of manufacture described herein are, for example, capable of operation in other orientations than those illustrated or otherwise described herein.
The terms “couple,” “coupled,” “couples,” “coupling,” and the like should be broadly understood and refer to connecting two or more elements mechanically and/or otherwise.
Two or more mechanical elements may be mechanically coupled together, but not be electrically or otherwise coupled together. Coupling may be for any length of time, e.g., permanent or semi-permanent or only for an instant. “Mechanical coupling” and the like should be broadly understood and include mechanical coupling of all types.
The absence of the word “removably,” “removable,” and the like near the word “coupled,” and the like does not mean that the coupling, etc. in question is or is not removable.
As defined herein, two or more elements are “integral” if they are comprised of the same piece of material. As defined herein, two or more elements are “non-integral” if each is comprised of a different piece of material.
As defined herein, “approximately” can, in some embodiments, mean within plus or minus ten percent of the stated value. In other embodiments, “approximately” can mean within plus or minus five percent of the stated value. In further embodiments, “approximately” can mean within plus or minus three percent of the stated value. In yet other embodiments, “approximately” can mean within plus or minus one percent of the stated value. In some embodiments, “approximately” can mean within plus or minus ten degrees of the stated value. In other embodiments, “approximately” can mean within plus or minus five degrees of the stated value. In yet other embodiments, “approximately” can mean within plus or minus one degree of the stated value.
Before any aspects of the disclosure are explained in detail, it will be understood that the disclosure is not limited in its application to the details of the construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other aspects and of being practiced or of being carried out in various ways. Also, it will be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereafter and equivalents thereof as well as additional items. All numbers expressing measurements and so forth used in the specification and claims are to be understood as being modified in all instanced by the term “approximately.” A number of embodiments include a baseboard element. The baseboard element can include a nose portion including a nose bottom end, a nose bottom bend, and a nose bottom section extending from the nose bottom end to the nose bottom bend. The baseboard element also can include a riser portion comprising a first riser section extending approximately perpendicular to the nose bottom section, a riser top bend extending from the first riser section to form a first groove opening, a second riser bottom section coupled to the riser top bend at a riser overlap portion, and a second riser section extending upward from the second riser bottom section in a direction that is approximately perpendicular to the nose bottom section. The baseboard section additionally can include a groove portion comprising a groove top bend at the top of the second riser section that extends downward toward the nose bottom section, a groove back section that extends downward from the groove top bend and overlaps the second riser section, a groove bottom bend that extends upward from the groove back section, a second groove opening into the groove bottom bend, a groove top section that extends upward from the groove bottom bend, and a groove top end at an edge of the groove top section that is distal from the nose bottom section.
Some embodiments can include a baseboard element. The baseboard element can include a nose portion. The nose portion can include a nose bottom section. The nose portion also can include a nose bottom bend coupled to the nose bottom section. The nose portion further can include a nose bottom end coupled to the nose bottom section. The baseboard element also can include a riser portion. The riser portion can be coupled to the nose portion. The riser portion also can include a first riser section approximately perpendicular to the nose bottom section. The first riser section can be coupled between the nose bottom bend and a riser top bend. The riser portion also can include a second riser section. The second riser section can be approximately perpendicular to the nose bottom section. The second riser section can be located at least partially above the first riser section. The second riser section can be approximately parallel to the first riser section. The riser portion further can include a second riser bottom section. The second riser bottom section can be coupled between the second riser section and the riser top bend. The second riser bottom section also can form a first groove opening. The first groove opening can be toward the nose portion. The baseboard element further can include a groove portion. The groove portion can be coupled to and located at least partially above the riser portion. The groove portion can include a groove top end located at a distal end of the groove portion away from the riser portion. The groove portion also can include a groove top bend. The groove top bend can be coupled to the second riser section. The groove portion further can include a groove bottom bend. The groove bottom bend can be coupled between the groove top bend and the groove top end. The groove bottom bend further can form a second groove opening away from the nose portion of the baseboard element. The second groove opening can be located on top of, or over, the groove bottom bend. The groove portion also can include a groove back section. The groove back section can be between the groove top bend and the groove bottom bend. The groove back section can overlap a riser portion of the baseboard element. The groove portion also can include a groove top section. The groove top section can be between the groove top end and the groove bottom bend. The groove top section can be approximately parallel to the first riser section. The groove back section can be approximately parallel to the first riser section.
In further embodiments, a baseboard element can include a nose portion comprising a nose bottom section and a nose bottom bend coupled to the nose bottom section. The baseboard element also can include a riser portion coupled to the nose portion. The riser portion can include a first riser section approximately perpendicular to the nose bottom section, wherein the first riser section is coupled between the nose bottom bend and a riser top bend. The riser portion also can include a second riser section approximately perpendicular to the nose bottom section, wherein the second riser section is located at least partially above the first riser section and a second riser bottom section is coupled between the second riser section and the riser top bend to form a first groove opening toward the nose portion. The baseboard element further can include a groove portion coupled to and located at least partially above the riser portion. The groove portion can include a groove top end located at a distal end of the groove portion away from the riser portion. The groove portion also can include a groove top bend coupled to the second riser section, and a groove bottom bend coupled between the groove top bend and the groove top end to form a second groove opening away from the nose portion.
Additional embodiments can include a method of providing a baseboard element. The method can include: (a) forming a nose portion; (b) forming a riser portion; and (c) forming a groove portion. Forming the nose portion can include providing a nose bottom section. Forming the nose portion also can include folding a nose bottom bend coupled to the nose bottom section. The riser portion, as formed, can be coupled to the nose portion. In some embodiments, the nose portion, riser portion, and groove portion of the baseboard element can be formed as one integral piece. In other embodiments, the nose portion, riser portion, and groove portion of the baseboard element can be formed as one or more separate pieces and coupled together. Forming the riser portion can include providing a first riser section approximately perpendicular to the nose bottom section. The first riser section can be coupled between the nose bottom bend and a riser top bend. The riser top bend can be formed by folding a top portion of the first riser section in a downward direction toward the nose bottom section. The forming the riser portion also can include providing a second riser section. The second riser section can be approximately perpendicular to the nose bottom section. The second riser section can be located at least partially above the first riser section. A second riser bottom section can be coupled between the second riser section and the riser top bend to form a first groove opening. The first groove opening can open toward the nose portion. The groove portion, as formed, can be coupled to and located at least partially above the riser portion. The forming the groove portion can include providing a groove top end located at a distal end of the groove portion away from the riser portion. The forming the groove portion also can include folding a groove top bend coupled to the second riser section. The forming the groove portion further can include folding a groove bottom bend coupled between the groove top bend and the groove top end to form a second groove opening. The second groove opening can be away from the nose portion. The forming the groove portion further can include providing a groove top section between the groove bottom bend and the groove top end. The forming the groove portion further can include providing a groove back section between the groove top bend and the groove bottom bend.
In further embodiments, a method of providing a baseboard element includes forming a nose portion. Forming the nose portion can include providing a nose bottom section and folding a nose bottom bend coupled to the nose bottom section. The method also can include forming a riser portion coupled to the nose portion. Forming the rise portion can include providing a first riser section approximately perpendicular to the nose bottom section wherein the first riser section is coupled between the nose bottom bend and a riser top bend. Forming the first rise portion also can include providing a second riser section approximately perpendicular to the nose bottom section, wherein the second riser section is located at least partially above the first riser section and wherein a second riser bottom section is coupled between the second riser section and the riser top bend to form a first groove opening toward the nose portion. The method further can include forming a groove portion coupled to and located at least partially above the riser portion. Forming the groove portion can include providing a groove top end located at a distal end of the groove portion away from the riser portion, and folding a groove top bend coupled to the second riser section. Forming the groove portion also can include folding a groove bottom bend coupled between the groove top bend and the groove top end to form a second groove opening away from the nose portion.
A construction element may be described herein by terms of various functional elements and various method steps. Such functional elements may be realized by any number of hardware components adapted to perform generalized or specific functions to achieve various results. For example, the construction element may employ various construction element components, e.g., various materials, such as stainless steel, standard steel grades, aluminum, copper, various alloy combinations, vinyl, and any other natural and/or synthetic materials whether now known or developed in the future. Moreover, the construction element may comprise various structural configurations, for example, tongue and grooves, slots, laps, welds, snaps, latches, wells, and the like, which may carry out a variety of functions. And each structural configuration may comprise any number or permutations of configurations; for example, various scale, gauge, finish, size, geometry, surface texture, and the like may be employed.
Those skilled in the art will understand that the construction element may be practiced as part of any variety of construction element and/or finishing applications, whether for commercial, industrial, and/or residential, purpose; and any particular system, method, and/or purpose described is merely exemplary for the construction element. Those skilled in the art will further understand that the construction element may be practiced by any number of other applications and environments, whether now known or developed in the future. Finally, those skilled in the art will understand that the construction element may employ any number of conventional techniques for manufacturing, installing, packaging, marketing, distributing, and/or selling the construction element.
Among various representative embodiments, a construction (trim) element may comprise a span of continuous sheet material, generally stainless steel, having a nose bottom bend folded up to form a first riser section. The construction element may further comprise a riser top bend folded in a downward direction to from the first riser section. The first riser section can extend away from the nose bottom section. A riser top bend can be formed at an end of the first riser section that is distal to the nose portion and can have a first groove opening. The riser top bend can accept an edge of a floor material within the first groove opening. The construction element may further comprise a groove bottom bend in the groove portion of the construction element. The groove bottom bend can have a second groove opening. The groove bottom bend can be folded in an upward direction from the bottom of the groove back section and can accept an edge of a wall material within the second groove opening. The groove bottom bend can be coupled between the groove back section and the groove top section of the groove portion. The groove back section can overlap the second riser section of the riser portion. In an embodiment, the construction element, the floor material, and the second wall material can be assembled together to comprise a continuous barrier for a bare or base surface, such as a wall, floor, or both.
Among various representative embodiments, the span of continuous sheet material may be dimensioned to operate as at least one of a baseboard construction element, a crown molding construction element, a wainscoting construction element, or any other construction element now known or developed in the future. Representative embodiments may comprise a first groove opening and a second groove opening to be substantially co-planar, substantially normal to one another, or comprise any other variable acute or obtuse angles between them. Some representative embodiments may comprise a construction element to comprise one or more mid-body grooves and/or breaks to support large spans of sheet material from flexing and/or to provide a groove to support other attaching elements.
Among various representative embodiments, methods of the construction element may comprise a method for manufacturing, packaging, marketing, distributing, and/or selling the construction element.
Example embodiments will now be described more fully with reference to the accompanying drawings.
Various representative implementations of the construction element may be applied to any construction system. Referring now to FIG. 1, an exemplary embodiment of construction element 100 may comprise a span of continuous sheet metal comprising a riser portion 155. The riser portion 155 can include a first riser section 125, a riser top bend 130, a first groove opening 135, a second riser bottom section 140, a riser overlap portion 145, and a second riser section 150. The first riser section 125 can be any dimensional length depending on the purpose for which the construction element 100 can be used. For example, if construction element 100 were configured for use as a baseboard trim or crown molding application, first riser section 125 can have a rather limited span dimension of one to several inches. Whereas, if construction element 100 were configured for use as a wainscoting, backsplash or other larger application, then first riser section 125 can have a span dimension of many inches, and possibly several feet. The riser portion 155 of a construction element 100 can include a riser top bend 130 formed at the top of the first riser section 125. The riser top bend 130 can be folded downward toward the floor or other ground surface to form a first groove opening 135. In other embodiments, the riser top bend 130 can be folded to form a right angle with the first riser section 125. The riser overlap portion 145 can be the portion of the second riser bottom section 140 that overlaps with the riser top bend 130 of the riser portion 155. The first riser section 125 can be coupled to the nose bottom bend 115 of the nose portion 120. The second riser section 150 can be coupled to the groove top bend 160 of the groove portion 190 of the construction element 100.
Construction element 100 can include one or more spans such as first riser section 125, second riser section 150, and groove top section 180. Each of the spans in FIG. 1 are depicted as comprising a separate substantially smooth, planar configuration. Those skilled in the art will understand that the spans can include any regular or irregular configuration to accommodate a particular application. For example, instead of being planar, the spans can include bends, breaks, a parabolic shape, a domed shape, a concave configuration, etc. Furthermore, the spans can include various finishes, such as, a polished finish, Construction element 100 is representatively illustrated with a width 220 in FIG. 1, however, it will be understood by those skilled in the art that construction element 100 may be dimensioned to comprise any width to adapt to any particular application. For example, in an embodiment, construction element 100 can include a single width to adapt to a particular span, or in another embodiment, a plurality of construction elements may be positioned sequentially to cover the span. Furthermore, among the embodiments that use sequentially positioned construction elements, the construction elements may be overlapped or butted against one another and joined using a variety of joining technologies, such as welds, caulks, glues, rivets, etc. In addition, transition construction elements (not shown) may be placed behind the seams of butted construction elements to further act as a barrier.
Referring to FIG. 2, in an embodiment of a lower portion of construction element 100, a length from nose bottom end 105 to an intersection point of a line extending from first riser section 125 and a line extending from nose bottom section 110 can be approximately 2 inches (in or in.) (5.08 centimeters (cm)), a radius of curvature of nose bottom bend 115 can be approximately 0.39 in (0.99 cm), a distance from a line extending from nose bottom section 110 and intersecting a line extending from first riser section 125 to a line perpendicular to a peak of riser top bend 130 can be approximately 6.0 in (15.24 cm), a distance from a line extending from the nose bottom section 110 and intersecting a line extending from first riser section 125 to the top of the first riser section 125 can be approximately 6.0 in (15.24 cm), and a distance from a bottom end of the riser top bend 130 and an intersection point of a line extending from the first riser section 125 and a line extending from the riser top bend 130 can be approximately 0.30 in (0.762 cm). In other embodiments, each of these dimensions can be increased or decreased by up to five percent, ten percent, fifteen percent, twenty percent, or twenty-five percent.
Referring to FIG. 3, in an embodiment of an upper portion of construction element 100, a distance from a bottom end of the second riser bottom section 140 to the top end of second riser bottom section 140 can be approximately 0.25 in (0.635 cm), an angle between the second riser bottom section 140 and second riser section 150 can be approximately 135 degrees, a height from a bottom end of the second riser bottom section 140 to groove top bend 160 can be approximately 1.65 in (4.191 cm), a distance from groove top bend 160 to groove bottom bend 170 can be approximately 0.52 in (1.32 cm), a distance from groove bottom bend 170 to groove top end 185 can be approximately 2.50 in (6.35 cm), a distance from groove top bend 160 to the groove top end 185 can be approximately 2.0 in (5.08 cm), a length of the second riser bottom section 140 can be approximately 0.25 in (0.635 cm), and a distance between groove back section 165 and groove top section 180 can be approximately 0.5 in (1.25 cm). In other embodiments, each of these dimensions can be increased or decreased by up to five percent, ten percent, fifteen percent, twenty percent, or twenty-five percent.
In further embodiments, construction element 100 can have dimensions with other suitable values, such as within certain ranges. For example, the length of nose bottom section 110, or distance between the nose bottom end 105 and an intersection point of a line extending from first riser section 125 and a line extending from nose bottom section 110, can be approximately 1 in (2.54 cm) to approximately 3 in (7.62 cm). For example, the radius of curvature of the nose bottom bend 115 can be approximately 0.02 in (0.0508 cm) to approximately 0.6 in (1.524 cm), a distance from a bottom end of the riser top bend 130 and an intersection point of a line extending from the first riser section 125 and a line extending from the riser top bend 130 can be approximately 0.1 in (0.254 cm) to approximately 0.5 in (1.27 cm), the angle between the second riser bottom section 140 and the second riser section 150 can be approximately 100 degrees to approximately 160 degrees, the distance from a bottom end of the second riser bottom section 140 to the groove top bend 160 can be approximately 1.25 in (3.175 cm) to approximately 2 in (5.08 cm), the distance from a line extending from the nose bottom section 110 and intersecting a line extending from first riser section 125 to a line perpendicular to a peak of riser top bend 130 can be approximately 2.0 in (5.08 cm) to approximately 12.0 in (30.48 cm), the distance from a line extending from the nose bottom section 110 and intersecting a line extending from first riser section 125 to the top of the first riser section 125 can be approximately 2.0 in (5.08 cm) to approximately 12.0 in (30.48 cm), the distance from the groove top bend 160 to groove bottom bend 170 can be approximately 0.25 in (0.635 cm) to approximately 1 in (2.54 cm), the distance from the groove bottom bend 170 to the groove top end 185 can be approximately 1 in (2.54 cm) to approximately 4 in (10.16 cm), the distance from groove top bend 160 to the groove top end 185 can be approximately 0.5 in (1.27 cm) to approximately 3.5 in (8.89 cm), the length of the second riser bottom section 140 can be approximately 0.1 in (0.254 cm) to approximately 0.5 in (1.27 cm), and a distance between groove back section 165 and groove top section 180 can be approximately 0.2 in (0.508 cm) to approximately 0.8 in (2.032 cm).
In yet further embodiments, construction element 100 can have dimensions with other suitable values, such as within other suitable certain ranges. For example, the length of nose bottom section 110, or distance from the nose bottom end 105 to an intersection point of a line extending from first riser section 125 and a line extending from nose bottom section 110, can be approximately 1.75 in (4.4 cm) to approximately 2.25 in (5.7 cm). For example, the radius of curvature of the nose bottom bend 115 can be approximately 0.2 in (0.5 cm) to approximately 0.5 in (1.27 cm), a distance from a bottom end of the riser top bend 130 to an intersection point of a line extending from the first riser section 125 and a line extending from the riser top bend 130 can be approximately 0.2 in (0.5 cm) to approximately 0.4 in (1.0 cm), the angle between the second riser bottom section 140 and the second riser section 150 can be approximately 115 degrees to approximately 150 degrees, the distance from a bottom end of the second riser bottom section 140 to the groove top bend 160 can be approximately 1.5 in (3.81 cm) to approximately 1.75 in (4.45 cm), the distance from a line extending from nose bottom section 110 and intersecting a line extending from first riser section 125 to a line perpendicular to a peak of riser top bend 130 can be approximately 1.0 in (2.54 cm) to approximately 15.0 in (38.1 cm), the distance from a line extending from the nose bottom section 110 and intersecting a line extending from first riser section 125 to the top of the first riser section 125 can be approximately 1.0 in (2.54 cm) to approximately 15.0 in (38.1 cm), the distance from the groove top bend 160 to the groove bottom bend 170 can be approximately 0.4 in (1.0 cm) to approximately 0.7 in (1.78 cm), the distance from the groove bottom bend 170 to the groove top end 185 can be approximately 2 in (5.08 cm) to approximately 3 in (7.62 cm), the distance from the groove top bend 160 to the groove top end 185 can be approximately 1.5 in (3.841 cm) to approximately 3.0 in (7.62 cm), the distance from groove top bend 160 to the groove top end 185 can be approximately 1.5 in (3.81 cm) to approximately 2.5 in (6.35 cm), the length of the second riser bottom section 140 can be approximately 0.2 in (0.508 cm) to approximately 0.4 in (1.02 cm), and a distance between groove back section 165 and groove top section 180 can be approximately 0.1 in (0.254 cm) to approximately 1 in (2.54cm). The length of the second riser bottom section 140 can be from a top end of the second riser bottom section to a bottom end of the second riser bottom section.
Turning now to FIG. 4, an exemplary embodiment of construction element 100 as used in a particular environment can include a first groove opening 135 configured to receive an edge of a first material 420 within the first groove opening 135. The first groove opening can be formed by folding a riser top bend 130 from the first riser section 125 of the construction element 100. Similarly, a second groove opening 175 can be configured to receive an edge of a second material 460. The second groove opening 175 can be a u-shaped section of the groove portion 190. The sides of the u-shaped section of the second groove opening 175 can include a groove back section 165 and a groove top section 180. The bottom of the u-shaped section of the second groove opening 175 can include a groove bottom bend 170. In an embodiment, construction element 100, first material 420, and second material 460 can assemble a continuous barrier for a surface, such as surface 480, which may include a wall, a floor, a corner, a post, etc. The first material 420 and/or second material 460 can be secured within the first groove opening 135 and the second groove opening 175, respectively, through the use of friction fits, but glues, welds, caulks, rivets, screws, bolts, tapes, and any other securing mechanisms now known or developed in the future. Construction element 100 may be secured to the base surface 410 or the surface 480, using various securing mechanisms including caulks, glues, foams, rivets, nails, clamps, epoxies, and the like, or construction element 100 may be free floating. Surface 480 can include one or more wall studs, such as between wall boards. The wall studs can be wood, steel, or another suitable material. Surface 480 can be gypsum board, gypsum panel, cement board, fiber cement siding (e.g. Hardie board), or another suitable material. Second material 460 can cover surface 480 and can be a planar surface, or panel, made of fiberglass reinforced plastic (FRP), stainless steel, plastic, galvanized steel, copper, glass, vinyl, or another suitable material. First material 420 can cover surface 480 and can be a planar surface, or panel, made of fiberglass reinforced plastic (FRP), stainless steel, plastic, galvanized steel, copper, glass, vinyl, or another suitable material. Base surface 410 can be a substrate, which can be concrete, cement, wood, plywood, hardboard, or another suitable substrate.
In some embodiments, first material 420 can be a flooring 415 and can be coupled to the top surface of the nose bottom section 110. The flooring 415 can be coupled to the front surface of the first riser section 125. The flooring 415 also can be located in the first groove opening 135 of the riser portion 155 of the baseboard element. In some embodiments, flooring 415 can be coupled to the top surface of the nose bottom section 110 and the front surface of the first riser section 125, as well as the groove bottom bend 170.
In many embodiments, construction element 100 can be used to hold first material 420, such as in a watertight manner, to keep water from penetrating into or contacting surface 480 and/or down to base surface 410. In a number of embodiments, riser top bend 130 can be configured to hold first material 420 in a watertight manner by sizing a snug fit (e.g., a friction fit) within riser top bend 130, and/or by using a sealant around first material 420 within riser top bend 130. In a number of embodiments, first material 420 can be attached to surface 410 using an adhesive, or in other embodiments, using another type of fastener, such as screws, rivets, bolts, etc.
In some embodiments, second material 460 can be a wall panel 465 and can be coupled to the front surface of the groove top section 180. The wall panel 465 can be coupled to the inside surface of the groove back section 165. The wall panel 465 also can be located in the second groove opening 175 of the groove portion 190 of the baseboard element. In some embodiments, wall panel 465 can be coupled to the front surface of the groove top section 180 and the inside surface of the groove back section 165, as well as the riser top bend 130.
In many embodiments, construction element 100 can be used to hold second material 460, such as in a watertight manner, to keep water from penetrating surface 480 and/or down to base surface 410. In a number of embodiments, groove bottom bend 170 can be configured to hold second material 460 in a watertight manner by sizing a snug fit (e.g., a friction fit) within groove bottom bend 170, and/or by using a sealant around second material 460 within groove bottom bend 170. In a number of embodiments, second material 460 can be attached to surface 480 using an adhesive, or in other embodiments, using another type of fastener, such as screws, rivets, bolts, etc.
In several embodiments, construction element 100 can be used to attach base surface 410 in conjunction with flooring 415, which in many embodiments can be done in a watertight manner to keep water from penetrating down to base surface 410 and/or back to surface 480. Nose bottom section 110 can be configured to be attached to base surface 410, such as by using a sealant between nose bottom section 110 and base surface 410. In other embodiments not shown in FIG. 4, nose bottom end 105 can have a bullnose configuration such that nose bottom section 110 can be configured to be approximately coplanar with a top of a tile flooring that is laid on base surface 410 when construction element 100 is attached to base surface 410. In these other embodiments not shown in FIG. 4, nose bottom end 105 can be configured to abut a thickness side of the tile flooring and be grouted to the tile flooring when construction element 100 is attached to base surface 410.
Among the various exemplary embodiments disclosed, it is evident that the configuration of the construction element lends itself to comprise various advantages over currently used construction elements. For example, other construction elements are generally mounted flush to an underlying surface. The herein disclosed construction elements, though, comprise a configuration when installed that may result in a gap between the construction element's span and the underlying surface. This may beneficially allow for ambient air to flow freely behind the construction element, thereby deterring any stagnant environment that might promote the growth of bacteria, mold, odors, etc. Moreover, and as can be seen in FIG. 4, other construction elements, such as a conduit, like conduit 430, maybe positioned behind the construction element, thereby concealing it without any bulges, bends, creases, and the like to the construction element's span surface.
Among the various exemplary embodiments disclosed herein, those skilled in the art will understand that the specific configurations of construction elements discussed, such as spans, edges, grooves, etc., are not limited in such specific regard. For example, a construction element may comprise any number and/or combination or permutation of configurations discussed, such as grooves, bull nosed folds, S-Shaped folds, U-shaped folds, bends, breaks, hems, and the like, or none at all.
Those skilled in the art will understand that among various exemplary embodiments, construction elements can include grooves having dimensions to accommodate materials, such as first material 420 and second material 460, so that the materials fit securely within the grooves. For example, if first material 420 comprised a dimensional thickness of a few millimeters then first groove opening 135 would comprise a similar width such that the first material 420 would fit tightly within then first groove opening 135.
Construction element 100 can include a second riser section 150, which on larger spans may aid to support the first riser section 125 and the groove top section 180 from flexing, bending, denting, etc. Moreover, the second riser section 150 can additionally operate to support items (not shown) within the second riser section 150, such as hooks, utensils, shelving, brackets, papers, or any item that can engage a groove. Construction element 100 is representatively illustrated depicting a second riser section 150, but other exemplary embodiments can include any number of riser sections so as to adapt to a particular application.
Edge grooves such as first groove opening 135, second groove opening 175, and nose bottom bend 115 can be shown in the normal (perpendicular) position, relative to one another. The grooves also can be parallel to one another or co-planar. Exemplary embodiments are not limited in this regard, though, and other exemplary embodiments can include edge grooves with any acute or obtuse angle between them.
In some embodiments of a construction element, the construction element can include a stainless steel material configuration. While any material can be used for the construction element and any such material falls within the ambit of this disclosure, stainless steel includes qualities, such as corrosion resistance, strength, ease of cleaning, etc.
Turning now to FIG. 5 which representatively illustrates construction element 500, which is configured to accommodate an inside corner. In such an embodiment, two construction elements may be butted up against one another and the nose bottom sections 510, similar to nose bottom section 110 in FIGS. 1-2, may be configured at an angle to allow the two construction elements to align tightly. An example of a single construction element comprising an angled nose bottom section 110 is representatively illustrated in FIG. 6. In this exemplary embodiment, construction element 600 comprises angled nose bottom section 610.
In somewhat similar fashion, FIG. 7 representatively illustrates construction element 700 configured to accommodate an outside corner. In such an embodiment, two construction elements may again be butted up against one another and the nose bottom sections 710, similar to nose bottom section 110 of FIG. 1, may be configured at an angle to allow the two construction elements to align tightly. Those skilled in the art will further understand that instead of using two construction elements butted up against one another to create an inside or outside construction element, a single piece may be manufactured for such specific applications. Moreover, it will be understood by those skilled in the art that the construction element is not limited in this inside-corner, outside-corner regard, and that construction elements may be configured to accommodate any variety of acute or obtuse angles so that they may be appropriately used for such angled surfaces. It will also be understood that the construction element may be configured to accommodate various irregular or regular geometric shapes such as hexagons, octagons, etc., as well as rounded, oval shapes or any other curved surface.
In accordance with an exemplary method of a construction element, referring back to FIG. 1, a user may assemble a barrier for a surface by providing a construction element comprising a span of continuous sheet material, which can include stainless steel, comprising a riser top bend 130 of the riser portion 155 folded to form a first groove opening 135 to accept an edge of a first material 420 within the first groove opening 135.
In accordance with this exemplary method, the construction element may further comprise a groove bottom bend 170 portion of the groove portion 190 folded to form a second groove opening 175 to accept an edge of a second material 460 within a second groove opening 175. The user may then assemble; the construction element, the first planar material, and the second planar material to comprise a continuous barrier for the surface, for example, at least one of a wall and a floor. In some embodiments, the construction element may further comprise a second riser section 150 configured to accept a bottom edge of a third planar material at the riser top bend 130 of the riser portion 155 and a top edge of a third planar material at the groove bottom bend 170 of the groove portion 190.
Construction element 100 can be employed in many different embodiments or examples not specifically depicted or described herein. In a number of embodiments, construction element 100 can include a nose portion 120, a riser portion 155, and/or a groove portion 190. In many embodiments, construction element 100 can be formed from a continuous sheet material, such as stainless steel, standard steel grades, aluminum, copper, various alloy combinations, vinyl, polyvinyl chloride (PVC), acrylonitrile butadiene styrene (ABS), a waterproof (or at least water resistant) material, or another suitable material. For example, a nose portion 120, riser portion 155, and groove portion 190 can be integral. In some embodiments, the nose portion 120, the riser portion 155, and/or the groove portion 190 can be adhered together to form an aggregate single, integrated piece. In other embodiments, construction element 100 can be non-integral. For example, nose portion 120, riser portion 155, and/or groove portion 190 can be formed from various different pieces of materials, which can be attached through welding, brazing, adhesives, or other suitable methods. For example, the nose portion can be a first single, integral piece. The groove portion and the riser portion can be a second single, integral piece. The first single and second single, integral pieces can be adhered together to form an aggregate single, integral piece.
In various embodiments, nose portion 120 can include a nose bottom end 105, a nose bottom section 110, and a nose bottom bend 115. In certain embodiments, nose bottom section 110 can extend from nose bottom end 105 to nose bottom bend 115, and in certain embodiments can be substantially planar. In various embodiments, nose bottom bend 115 can have an arcuate shape, such as a 90 degree arc of a circle, or another suitable shape.
In various embodiments, riser portion 155 can include first riser section 125, first groove opening 135, riser top bend 130, second riser bottom section 140, riser overlap portion 145, and second riser section 150. In a number of embodiments, first riser section 125 can extend from nose bottom bend 115 to riser top bend 130, and in certain embodiments, can be substantially planar. In some embodiments, nose bottom bend 115 can form a 90 degree bend, such that first riser section 125 can extend approximately perpendicular to nose bottom section 110. In other embodiments, first riser section 125 can extend at another suitable angle with respect to nose bottom section 110.
In various embodiments, groove portion 190 can include groove top bend 160, groove back section 165, groove bottom bend 170, second groove opening 175, groove top section 180, and groove top end 185. In certain embodiments, groove back section 165 can extend between groove top bend 160 and groove bottom bend 170. In some embodiments, groove top bend 160 can form a 180 degree bend, such that second riser section 150 can extend approximately parallel to groove back section 165. In other embodiments, second riser section 150 can extend at another suitable angle with respect to groove back section 165. Groove bottom bend 170 can form the second groove opening 175, and in certain embodiments can be substantially planar. In some embodiments, groove bottom bend 170 can form a 180 degree bend, such that groove top section 180 can extend approximately parallel to groove back section 165. In other embodiments, groove top section 180 can extend at another suitable angle with respect to groove back section 165.
Turning ahead to the drawings, FIG. 8 illustrates a sheet 800, which can be folded to form a bottom portion of construction element 100 (FIG. 2). Sheet 800 is merely exemplary and embodiments of the sheet, and location of the folds on the sheet, are not limited to the embodiments presented herein. In a number of embodiments, sheet 800 can be a continuous sheet material. In many embodiments, a direction of the grain can be across the width of sheet 800. In several embodiments, sheet 800 can have a height 801 and a width 802. Height 801 can extend from edge 805 to edge 810. Edge 805 can correspond to nose bottom end 105, and edge 810 can correspond to the bottom end of riser top bend 130 (FIGS. 1 and 2), such as after sheet 800 is folded to form construction element 100 (FIGS. 1 and 2). In some embodiments, height 801 can be approximately 4 in (10.16 cm) to approximately 13 in (33.02 cm). In many embodiments, width 802 can be any suitable width, such as width of a wall on which construction element 100 (FIGS. 1-2) is to be installed, or another suitable width.
In some embodiments, sheet 800 can be folded at three locations to form the bottom section of construction element 100 (FIGS. 1-2). For example, sheet 800 can be folded at a fold line 807, a fold line 809, and a fold line 808. Fold lines 807, 808, 809, as shown in FIG. 8 can represent the center (or midpoint) of folds made at each of the fold lines.
Fold line 807 can correspond to a bottom portion of the nose bottom bend 115. Fold line 809 can correspond to a top portion of the nose bottom bend 115. The radius of curvature between fold lines 807 and 809 can be approximately 0.39 in (0.99 cm). Fold line 808 can correspond to a top end of riser top bend 130 (FIGS. 1-2) and can represent a fold downward. In the embodiments shown in FIGS. 11 and 12, fold line 808 is skipped, or the portion of sheet 800 above fold line 808 can be omitted.
Turning ahead to the drawings, FIG. 9 illustrates a sheet 900, which can be folded to form a top portion of construction element 100 as shown in FIG. 3. Sheet 900 is merely exemplary and embodiments of the sheet, and the location of the folds on the sheet, are not limited to the embodiments presented herein. In a number of embodiments, sheet 900 can be a continuous sheet material. In many embodiments, a direction of the grain can be across the width of sheet 900. In several embodiments, sheet 900 can have a height 901 and a width 902. Height 901 can extend from edge 904 to edge 920. Edge 904 can correspond to an end of the riser overlap portion 145 of the second riser bottom section 140 of the riser portion 155 (FIGS. 1 and 3), such as after 900 is folded to form construction element 100 (FIGS. 1 and 3). In some embodiments, height 901 can be approximately 2.5 in (6.35 cm) to approximately 9 in (22.86 cm). In many embodiments, width 902 can be any suitable width, such as width of a wall on which construction element 100 (FIGS. 1 and 3) it to be installed, or another suitable width.
In some embodiments, sheet 900 can be folded at five different locations to form the top section of construction element 100 (FIGS. 1, 3). For example, sheet 900 can be folded at fold line 906, a fold line 908, a fold line 912, a fold line 916, and a fold line 918. Fold lines 906, 908, 912, 916, and 918 as shown in FIG. 9 can represent the center (or midpoint) of folds made at each of the fold lines. Edge 920 can be the groove top end 185. Edge 904 can be the end of the second riser bottom section 140.
Fold line 906 can correspond to a bottom end of the second riser bottom section 140, fold line 908 can correspond to a top end of the second riser bottom section 140, fold line 912 can correspond to a groove top bend 160, fold line 916 can correspond to a first side of the groove bottom bend 170, fold line 918 can correspond to a second side of the groove bottom bend 170. Fold line 906 can be at a distance of 905 from edge 904. In some embodiments, distance 905 can be 0.25 in (0.635 cm). In other embodiments, distance 905 can be a range of approximately 0.1 in (0.254 cm) to approximately 0.5 in (1.27 cm). In yet other embodiments, distance 905 can be a range of approximately 0.2 in (0.5 cm) to approximately 0.4 in (1.0 cm). Fold line 908 can be at a distance of 907 from fold line 906. In some embodiments, distance 907 can be 0.25 in (0.635 cm). In other embodiments, distance 907 can be a range of approximately 0.1 in (0.254 cm) to approximately 0.5 in (1.27 cm). In yet other embodiments, distance 907 can be a range of approximately 0.2 in (0.5 cm) to approximately 0.4 in (1.0 cm). Fold line 906 can be at an angle of 135 degrees from fold line 908. In other embodiments, fold line 906 can be at approximately a 100 degree to 160 degree angle from fold line 908. In yet other embodiments, fold line 906 can be at a 115 degree to 150 degree angle from fold line 908. Fold line 912 can be at a distance of 910 from fold line 908. In some embodiments, distance 910 can be 1.5 in (3.81 cm). In other embodiments, distance 910 can be a range of approximately 1.40 in (3.56 cm) to approximately 2 in (5.08 cm). In yet other embodiments, distance 910 can be a range of approximately 1.30 in (3.3 cm) to approximately 1.75 in (4.45 cm). Fold line 912 can be at a distance of 915 from fold line 916. In some embodiments, distance 915 can be 0.52 in (1.32 cm). In some embodiments, distance 915 can be approximately 0.25 in (0.635 cm) to approximately 1.0 in (2.54 cm). In yet other embodiments, distance 915 can be a range of approximately 0.4 in (1.0 cm) to approximately 0.7 in (1.78 cm). Fold line 916 can be at a distance of 917 from fold line 918. In some embodiments, distance 917 can be approximately 0.25 in (0.635 cm). In other embodiments, distance 917 can be a range of approximately 0.1 in (0.254 cm) to approximately 0.5 in (1.27 cm). In yet other embodiments, distance 917 can be a range of approximately 0.2 in (0.5 cm) to approximately 0.4 in (1.0 cm). Fold line 918 can be at a distance of 919 from edge 920. In some embodiments, distance 919 can be 2.50 in (6.35 cm). In other embodiments, distance 919 can be a range of approximately 1 in (2.54 cm) to approximately 4 in (10.16 cm). In yet other embodiments, distance 919 can be a range of approximately 1.5 in (3.841 cm) to approximately 3.0 in (7.62 cm).
Turning ahead in the drawings, FIG. 10 illustrates a flow chart for a method 1000. In many embodiments, method 1000 can be a method of providing, forming, and/or manufacturing a baseboard element in accordance with the present disclosure. Method 1000 is merely exemplary and is not limited to the embodiments presented herein. Method 1000 can be employed in many different embodiments or examples not specifically depicted or described herein. In some embodiments, the procedures, the processes, and/or the activities of method 1000 can be performed in the order presented. In other embodiments, the procedures, the processes, and/or the activities of method 1000 can be performed in any suitable order. In still other embodiments, one or more of the procedures, the processes, and/or the activities of method 1000 can be combined or skipped. In some examples, the baseboard element can be similar to the construction element 100 (FIG. 1).
Referring to FIG. 10, the method 1000 can include block 1010 of forming a nose portion. The nose portion can be similar or identical to nose portion 120 (FIGS. 1-2). In several embodiments, the nose portion can be formed from a sheet of continuous material such as sheet 800 (FIG. 8).
In some embodiments, block 1010 of forming a nose portion can include block 1015 of providing a nose bottom section. The nose bottom section can be similar or identical to nose bottom section 110 (FIGS. 1-2). In several embodiments, block 1010 can be performed by press brakes bending, roll bending, roll forming, draw bench forming, stretch forming, extrusion, or another suitable form of bending a sheet of continuous material, such as at fold lines 807 (FIG. 8) of sheet 800. In other embodiments, the nose bottom bend can be formed via casting, forging, milling, machining, and/or other processes. In some embodiments, providing a nose bottom section 110 (FIG. 1-2) can include providing a top surface of the nose bottom section.
In some embodiments, block 1010 of forming a nose portion also can include a block 1020 of folding a nose bottom bend. The nose bottom bend can be similar or identical to nose bottom bend 115 (FIG. 4). In several embodiments, block 1010 can be performed by press brakes bending, roll bending, roll forming, draw bench forming, stretch forming, extrusion, or another suitable form of bending a sheet of continuous material, such as at fold lines 807 and 809 (FIG. 8) of sheet 800. In other embodiments, the nose bottom bend can be formed via casting, forging, milling, machining, and/or other processes.
In several embodiments, the nose bottom section can extend approximately parallel from the nose bottom end to the nose bottom bend. In a number of embodiments, the first riser section 125 (FIG. 4) can extend between the nose bottom bend 115 (FIG. 4) and the riser top bend 130 (FIGS. 1, 2, and 4). In several embodiments, the first riser section 125 (FIG. 4) can extend approximately perpendicular to the nose bottom section 110 (FIGS. 1, 2, 4, 11, and 12).
In a number of embodiments, the nose bottom section 110 (FIG. 4) can be configured to be attached to a flooring base. The flooring base can be similar or identical to the base surface 410 (FIG. 4). In many embodiments, the nose bottom section 110 (FIG. 4) or another part of the construction element can be attached to the base surface 410 (FIG. 4) using an adhesive, such as sealant.
In many embodiments, method 1000 also can include block 1030 of forming a riser portion. The riser portion can be similar or identical to riser portion 155 (FIG. 4). In several embodiments, the riser portion can be formed from a sheet or continuous material, such as sheet 800 (FIG. 8).
In some embodiments, block 1030 of forming a riser portion can include a block 1035 of providing a first riser section. The first riser section can be similar or identical to the first riser section 125 (FIG. 4). In several embodiments, block 1035 of providing a first riser section can be performed by press brakes bending, roll bending, roll forming, draw bench forming, stretch forming, extrusion, or another suitable form of bending a sheet of continuous material, such as at fold lines 809 and 808 (FIG. 8) of sheet 800. In other embodiments, the nose bottom bend can be formed via casting, forging, milling, machining, and/or other processes. In various embodiments, the first riser section can extend approximately perpendicular to the nose bottom section. In some embodiments, block 1035 of providing a first riser section can include folding a riser overlap portion wherein the second riser bottom section can be coupled to the riser top bend.
In some embodiments, block 1030 of forming a riser portion also can include a block 1040 of providing a second riser section, which can be performed by press brakes bending, roll bending, roll forming, draw bench forming, stretch forming, extrusion, or another suitable form of bending a sheet of continuous material. In other embodiments, the second riser section can be formed via casting, forging, milling, machining, and/or other processes. Block 1040 of providing a second riser section can include providing a portion of the second riser section that overlaps the groove back section.
In many embodiments, method 1000 additionally can include block 1050 of forming a groove portion. In several embodiments, the groove portion can be formed from a sheet or continuous material, such as sheet 900 (FIG. 9). In some embodiments, the nose portion, the riser portion, and the groove portion can be integral, such as all formed by a single sheet.
In some embodiments, block 1050 of forming a groove portion can include a block 1055 of providing a groove top end. The groove top end can be similar or identical to the groove top end 185 (FIGS. 1, 3). In several embodiments, block 1055 of providing a groove top end can be performed by press brakes bending, roll bending, roll forming, draw bench forming, stretch forming, extrusion, or another suitable form of bending a sheet of continuous material, such as at fold line 918 (FIG. 9) of sheet 900 (FIG. 9). In other embodiments, the groove top end can be formed via casting, forging, milling, machining, and/or other processes. In several embodiments, the groove top section can extend approximately parallel to the first riser section of the riser portion. In several embodiments, a height from the groove bottom bend 170 (FIG. 3) to the groove top end 185 (FIG. 3) can be approximately 2.5 in (6.35 cm).
In some embodiments, block 1050 of forming a groove portion can include a block 1060 of folding a groove bottom bend. The groove bottom bend can be similar or identical to groove bottom bend 170 (FIGS. 1, 3). In several embodiments, block 1060 of folding a groove bottom bend can be performed by press brakes bending, roll bending, roll forming, draw bench forming, stretch forming, extrusion, or another suitable form of bending a sheet of continuous material, such as at fold lines 916 and 918 (FIG. 9) of sheet 900 (FIG. 9).
In some embodiments, block 1050 of forming a groove portion can include a block 1065 of folding a groove top bend. The groove top bend can be similar or identical to groove top bend 160 (FIGS. 1, 3). In several embodiments, block 1065 of folding a groove top bend can be performed by press brakes bending, roll bending, roll forming, draw bench forming, stretch forming, extrusion, or another suitable form of bending a sheet of continuous material, such as at fold line 912 (FIG. 9) of sheet 900. In other embodiments, the groove top end can be formed via casting, forging, milling, machining, and/or other processes.
In some embodiments, the block 1050 of forming the groove portion can include forming a groove top section at least partially above the groove bottom bend and below the groove top end. The block 1050 of forming the groove portion further can include forming a groove back section coupled between the groove top bend and the groove bottom bend. A panel can be located in the second groove opening and over the groove bottom bend such that the panel is coupled between the groove back section and the groove top section of the groove portion of the baseboard element.
Referring now to FIG. 11, an embodiment of a lower portion of a construction element 1100 is shown. The lower portion of construction element 1100 shown in FIG. 11 can be similar or identical to the lower portion of construction element 100 shown in FIG. 2, except that the lower portion of construction element 1100 of FIG. 11 does not include riser top bend 130 or first groove opening 135 of the lower portion of construction element 100 in FIG. 2. Accordingly, lower portion of construction element 1100 in FIG. 11 can include nose portion 120 and first riser section 125, and nose portion 120 can include nose bottom end 105, nose bottom section 110, and nose bottom bend 115.
Referring now to FIG. 12, an embodiment of the lower and upper portions of construction element 1100 is shown. Construction element 1100 in FIG. 12 can be similar to construction element 100 in FIG. 1. Accordingly, construction element 1100 can be configured for use as a baseboard trim, a crown molding application, a wainscoting, a backsplash, or other application.
The lower portion of construction element 1100 is shown and described in FIG. 11, and the upper portion of construction element 1100 can be the same as the upper portion of construction element 100 shown in FIG. 3. Accordingly, riser portion 155 of the upper portion of construction element 1100 can include first riser section 125, second riser bottom section 140, riser overlap portion 145, and second riser section 150. Also, the upper portion of construction element 1100 can include groove portion 190, which can include groove top bend 160, groove back section 165, groove bottom bend 170, second groove opening 175, groove top section 180, and groove top end 185. As illustrated in FIG. 12, the first riser section 125 of the lower portion of construction element 1100 can be spaced apart from the upper portion of construction element 1100 so that first riser section 125 of the lower portion of construction element 1100 does not contact groove bottom bend 170, second riser section 150, or second riser bottom section 140 when the upper and lower portions of construction element 1100 are installed as a baseboard against a wall and a floor.
Furthermore, construction element 1100 is representatively illustrated with a width 220 in FIG. 12, and, as explained previously with reference to width 220 for construction element 100 in FIG. 1, it will be understood by those skilled in the art that construction element 1100 may be dimensioned to comprise any width to adapt to any particular application.
Among various exemplary embodiments, those skilled in the art will understand that construction elements disclosed herein may comprise various materials, which can include stainless steel, but other materials such as, standard steel grades, aluminum, copper, various alloy combinations, vinyl, and any other natural and/or synthetic materials whether now known or developed in the future, may likewise be used.
In the foregoing specification, construction elements have been described with reference to a number of exemplary embodiments. Various modifications and changes may be made, however, without departing from the scope of the construction element as set forth in the claims. The specification and figures are illustrative, rather than restrictive, and modifications are intended to be included within the scope of any construction element. Accordingly, the scope of any construction element should be determined by the claims and their legal equivalents rather than by merely the exemplary embodiments described.
For example, the steps recited in any method or process claims may be executed in any order and are not limited to the specific order presented in the claims. Additionally, the components and/or elements recited in any physical embodiment claims may be assembled or otherwise operationally configured in a variety of permutations and are accordingly not limited to the specific configuration recited in the claims.
Benefits, other advantages and solutions to problems have been described above with regard to particular embodiments; however, any benefit, advantage, solution to problem or any element that may cause any particular benefit, advantage or solution to occur or to become more pronounced are not to be construed as critical, required or essential features or components of any or all the claims.
As used herein, the terms “comprise”, “comprises”, “comprising”, “having”, “including”, “includes”, “is” or any variation thereof, are intended to reference a non-exclusive inclusion, such that a process, method, article, composition, system, device, or apparatus that comprises a list of elements does not include only those elements recited, but may also include other elements not expressly listed or inherent to such process, method, article, composition, system, device, or apparatus. Other combinations and/or modifications of the above-described structures, arrangements, applications, proportions, elements, materials or components used in the practice of a construction element, in addition to those not specifically recited, may be varied or otherwise particularly adapted to specific environments, manufacturing specifications, design parameters or other operating requirements without departing from the general principles of the same.
Although the baseboard elements and related method have been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes may be made without departing from the spirit or scope of the disclosure. Accordingly, the disclosure of embodiments is intended to be illustrative of the scope of the disclosure and is not intended to be limiting. It is intended that the scope of the disclosure shall be limited only to the extent required by the appended claims. For example, to one of ordinary skill in the art, it will be readily apparent that any element of FIGS. 1-12 may be modified, and that the foregoing discussion of certain of these embodiments does not necessarily represent a complete description of all possible embodiments. For example, one or more of the procedures, processes, or activities of FIG. 10 may include different procedures, processes, and/or activities and be performed by many different modules, in many different orders.
Replacement of one or more claimed elements constitutes reconstruction and not repair. Additionally, benefits, other advantages, and solutions to problems have been described with regard to specific embodiments. The benefits, advantages, solutions to problems, and any element or elements that may cause any benefit, advantage, or solution to occur or become more pronounced, however, are not to be construed as critical, required, or essential features or elements of any or all of the claims, unless such benefits, advantages, solutions, or elements are stated in such claim.
Moreover, embodiments and limitations disclosed herein are not dedicated to the public under the doctrine of dedication if the embodiments and/or limitations: (1) are not expressly claimed in the claims; and (2) are or are potentially equivalents of express elements and/or limitations in the claims under the doctrine of equivalents.
1. A baseboard element comprising:
a nose portion comprising:
a nose bottom section; and
a nose bottom bend coupled to the nose bottom section;
a riser portion coupled to the nose portion, wherein the riser portion comprises:
a first riser section approximately perpendicular to the nose bottom section, wherein the first riser section is coupled between the nose bottom bend and a riser top bend; and
a second riser section approximately perpendicular to the nose bottom section, wherein:
the second riser section is located at least partially above the first riser section; and
a second riser bottom section is coupled between the second riser section and the riser top bend to form a first groove opening toward the nose portion; and
a groove portion coupled to and located at least partially above the riser portion, wherein the groove portion comprises:
a groove top end located at a distal end of the groove portion away from the riser portion;
a groove top bend coupled to the second riser section; and
a groove bottom bend coupled between the groove top bend and the groove top end to form a second groove opening away from the nose portion.
2. The baseboard element of claim 1, wherein:
a panel is located in the second groove opening and over the groove bottom bend.
3. The baseboard element of claim 2, wherein:
the groove portion further comprises:
a groove top section located at least partially above the groove bottom bend and below the groove top end; and
a groove back section coupled between the groove top bend and the groove bottom bend, wherein when the panel is located in the second groove opening and over the groove bottom bend, the panel is coupled between the groove back section and the groove top section of the groove portion.
4. The baseboard element of claim 1, wherein:
the nose bottom section comprises a top surface;
the first riser section comprises a front surface; and
a flooring panel is coupled to the top surface of the nose bottom section and the front surface of the first riser section.
5. The baseboard element of claim 4, wherein:
when the flooring panel is coupled to the top surface of the nose bottom section and the front surface of the first riser section, the flooring panel is located in the first groove opening.
6. The baseboard element of claim 1, wherein:
the nose portion further comprises a nose bottom end at a portion of the nose portion that is distal to the nose bottom bend; and
the baseboard element further comprises one or more of:
a distance from the nose bottom end to an intersection point of a line extending from the first riser section and a line extending from the nose bottom section that is approximately 1 in. (2.54 cm) to approximately 3 in. (7.62 cm); or
a radius of curvature of the nose bottom bend that is approximately 0.02 in. (0.0508 cm) to approximately 0.6 in. (1.524 cm).
7. The baseboard element of claim 1, wherein:
the baseboard element further comprises one or more of:
a length from a bottom end of the second riser bottom section to a top end of the second riser bottom section that is approximately 0.1 in. (0.254 cm) to approximately 0.5 in. (1.27 cm);
an angle between the second riser bottom section and the second riser section that is approximately 110 degrees to 160 degrees;
a distance from the bottom end of the second riser bottom section to the groove top bend is approximately 1.25 in (3.175 cm) to approximately 2 in. (5.08 cm), wherein the bottom end of the second riser bottom section is distal to the second riser section; and
a distance from a line extending from the nose bottom section and intersecting a line extending from the first riser section to a line perpendicular to a peak of the riser top bend that is approximately 2.0 in (5.08 cm) to approximately 12.0 in. (30.48 cm).
8. The baseboard element of claim 1, wherein:
the groove portion further comprises a groove back section coupled between the groove top bend and the groove bottom bend;
a portion of the second riser section overlaps the groove back section; and
the baseboard element further comprises one or more of:
a distance from the groove top bend to the groove bottom bend is approximately 0.25 in. (0.635 cm) to approximately 1 in. (2.54 cm); or
a distance from the groove bottom bend to the groove top end is approximately 1 in. (2.54 cm) to approximately 4 in. (10.16 cm).
9. The baseboard element of claim 1, wherein:
a distance from the groove top bend to the groove top end is approximately 0.5 in. (1.27 cm) to approximately 3.5 in. (8.89 cm).
10. The baseboard element of claim 1, wherein:
the nose portion is a first single, integral piece;
the groove portion and the riser portion are a second single, integral piece; and
the first single and second single, integral pieces are adhered together to form an aggregate single, integral piece.
11. A method of providing a baseboard element, comprising:
forming a nose portion comprising:
providing a nose bottom section; and
folding a nose bottom bend coupled to the nose bottom section;
forming a riser portion coupled to the nose portion, wherein forming the riser portion comprises:
providing a first riser section approximately perpendicular to the nose bottom section, wherein:
the first riser section is coupled between the nose bottom bend and a riser top bend; and
providing a second riser section approximately perpendicular to the nose bottom section, wherein:
the second riser section is located at least partially above the first riser section; and
a second riser bottom section is coupled between the second riser section and the riser top bend to form a first groove opening toward the nose portion; and
forming a groove portion coupled to and located at least partially above the riser portion, wherein forming the groove portion comprises:
providing a groove top end located at a distal end of the groove portion away from the riser portion;
folding a groove top bend coupled to the second riser section; and
folding a groove bottom bend coupled between the groove top bend and the groove top end to form a second groove opening away from the nose portion.
12. The method of providing the baseboard element of claim 11, wherein:
a panel is located in the second groove opening and over the groove bottom bend.
13. The method of providing the baseboard element of claim 12, wherein:
forming the groove portion coupled to and located at least partially above the riser portion further comprises:
providing a groove top section at least partially above the groove bottom bend and below the groove top end; and
providing a groove back section coupled between the groove top bend and the groove bottom bend, wherein when the panel is located in the second groove opening and over the groove bottom bend, the panel is coupled between the groove back section and the groove top section of the groove portion.
14. The method of providing the baseboard element of claim 11, further comprising:
folding the nose bottom section comprises folding a top surface of the nose bottom section;
providing the first riser section comprises providing a front surface of the first riser section; and
coupling a flooring panel to the top surface of the nose bottom section and the front surface of the first riser section.
15. The method of providing the baseboard element of claim 14, further comprising:
coupling the flooring panel to the top surface of the nose bottom section and the front surface of the riser section; and
locating the flooring panel in the first groove opening.
16. The method of providing the baseboard element of claim 11, wherein:
the forming the nose portion further comprises folding a nose bottom end, wherein the nose bottom end is on a portion of the nose bottom section that is distal to the nose bottom bend; and
the baseboard element further comprises one or more of:
a distance from the nose bottom end to a line extending from the first riser section and intersecting the nose bottom section that is approximately 1 in (2.54 cm) to approximately 3 in. (7.62 cm); or
a radius of curvature of the nose bottom bend that is approximately 0.02 in (0.0508 cm) to approximately 0.6 in (1.524 cm).
17. The method of providing the baseboard element of claim 11, wherein:
the forming the riser portion further comprises providing a riser overlap portion wherein the second riser bottom section is coupled to the riser top bend; and
the baseboard element further comprises one or more of:
a length from a bottom end of the second riser bottom section to a top end of the second riser bottom section that is approximately 0.1 in (0.254 cm) to approximately 0.5 in. (1.27 cm);
an angle between the second riser bottom section and the second riser section that is approximately 110 degrees to 160 degrees;
a distance from the bottom end of the second riser bottom section to the groove top bend is approximately 1.25 in (3.175 cm) to approximately 2 in. (5.08 cm), wherein the bottom end of the second riser bottom section is distal to the second riser section; or
a distance from a line extending from the nose bottom section and intersecting the first riser section to a line perpendicular to a peak of the riser top bend that is approximately 2.0 in (5.08 cm) to approximately 12.0 in. (30.48 cm).
18. The method of providing the baseboard element of claim 11, wherein:
the forming the groove portion further comprises folding a groove back section coupled between the groove top bend and the groove bottom bend;
folding the second riser section further comprises folding a portion of the second riser section that overlaps the groove back section; and
the baseboard element further comprises one or more of:
a distance from the groove top bend to the groove bottom bend that is approximately 0.25 in (0.635 cm) to approximately 1 in. (2.54 cm); or
a distance from the groove bottom bend to the groove top end that is approximately 1 in (2.54 cm) to approximately 4 in. (10.16 cm).
19. The method of providing the baseboard element of claim 11, wherein:
a distance from the groove top bend to the groove top end is approximately 0.5 in. (1.27 cm) to approximately 3.5 in. (8.89 cm).
20. The method of providing the baseboard element of claim 11, wherein:
forming the nose portion comprises forming a first single, integral piece;
forming the riser portion and forming the groove portion occur simultaneously with each other to form a second single, integral piece; and
adhering together the first single and second single, integral pieces to form an aggregate single, integral piece.