Patent application title:

Atomization Unit Assemblies And Atomization Apparatus

Publication number:

US20260096601A1

Publication date:
Application number:

19/115,355

Filed date:

2023-09-27

Smart Summary: An atomization unit assembly is designed to turn a liquid into a fine mist or aerosol. It includes a bracket that holds a heating core and an electrode, which work together to create an atomization chamber. Liquid enters the assembly through a channel and is heated to produce the aerosol. The aerosol then travels through an airflow channel and is released from a discharge port. Additionally, there is an atomization apparatus that uses this unit for various applications. 🚀 TL;DR

Abstract:

An atomization unit assembly is disclosed, which is used to atomize a medium to be atomized entering the atomization unit assembly to generate and discharge atomized aerosol, the atomization unit assembly comprising a bracket, a heating core assembly and an electrode assembly, the bracket has a longitudinal axis and has a wall having a thickness and defining an internal space of the bracket, the heating core assembly is assembled in the internal space and abuts against the electrode assembly, wherein the heating core assembly and the electrode assembly partially define an atomization chamber, the bracket is provided with a liquid inlet channel, the medium to be atomized enters the internal space of the bracket through the liquid inlet channel and is atomized by the heating core assembly so as to generate atomized aerosol in the atomization chamber, the bracket is provided with an aerosol discharge port, and at least one airflow channel is provided inside the wall, the airflow channel is communicated with the atomization chamber and the aerosol discharge port to guide the atomized aerosol in the atomization chamber to pass through the airflow channel and to be discharged from the aerosol discharge port. An atomization apparatus comprising the atomization unit assembly is further disclosed.

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Classification:

A24F40/46 »  CPC main

Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor; Constructional details, e.g. connection of cartridges and battery parts Shape or structure of electric heating means

A24F40/10 »  CPC further

Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor Devices using liquid inhalable precursors

A24F40/42 »  CPC further

Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor; Constructional details, e.g. connection of cartridges and battery parts Cartridges or containers for inhalable precursors

A24F40/485 »  CPC further

Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor; Constructional details, e.g. connection of cartridges and battery parts; Fluid transfer means, e.g. pumps Valves; Apertures

Description

CROSS REFERENCE TO RELATED APPLICATIONS

The present application claims priority to Chinese Patent Application No. 202211203544.9, entitled “ATOMIZATION UNIT ASSEMBLYS AND ATOMIZATION APPARATUS,” filed on Sep. 29, 2022, the contents of which are hereby incorporated by reference in its entirety.

TECHNICAL FIELD

The present disclosure relates to the field of atomization, in particular to an atomization unit assembly and atomization apparatus.

BACKGROUND

An atomization apparatus generally comprises an atomization unit assembly and a power supply, the power supply supplies power to the atomization unit assembly, the atomization unit assembly converts electrical energy into thermal energy, and the aerosol-generating medium is converted into aerosol that can be sucked by a user under the action of thermal energy.

Existing atomization apparatuses usually have two structures for the flow channel of aerosol after the atomization medium is atomized. One is that under the condition that the atomization heating surface is located on the inner side, the atomized aerosol can be directly sucked away through an air pipe (such as a central pipe), the atomization core of the type of atomization apparatus is mainly composed of mesh and spiral heating wires. The other is that under the condition that the atomization heating surface is facing downwards, the atomized aerosol can be sucked away through the air pipe after being turned by 180 degrees through a tortuous channel, the type of atomization apparatus is mainly composed of a ceramic coating atomization core. In the case of the second structure, the atomization surface and the flow channel for the aerosol have the following problems: since the atomization surface faces downwards, too much condensate will be generated after the aerosol passes through the relatively complicated air flow channel. This not only wastes the atomization liquid but also reduces the user's suction experience. At the same time, the accumulated condensate may erode electrical components within the apparatus, causing damage to the apparatus.

SUMMARY

The present application provides an atomization unit assembly and atomization apparatus for the case where the atomization surface of the atomization core is facing downwards, which solves: the problem of complex aerosol channels leading to the production of more condensate; and the problems of accumulation of the condensate being observed through the transparent atomization liquid chamber and unattractive visual effect.

In particular, the present application solves the above problems by passing the atomized aerosol generated in the atomization chamber through to reach the airflow channel docked with the aerosol discharge port of the air pipe, the airflow channel provided in the wall of the bracket in which the heating core assembly is mounted.

In an embodiment according to the first aspect of the present application, the present application provide an atomization unit assembly, for atomizing a medium to be atomized entering the atomization unit assembly to generate and discharge atomized aerosol, the atomization unit assembly comprising a bracket, a heating core assembly and an electrode assembly, wherein the bracket has a longitudinal axis and has a wall with a thickness and defining an internal space of the bracket, the heating core assembly is assembled in the internal space and abuts against the electrode assembly, wherein the heating core assembly and the electrode assembly partially define an atomization chamber, the bracket is provided with a liquid inlet channel, the medium to be atomized enters the internal space of the bracket through the liquid inlet channel and is atomized by the heating core assembly so as to generate atomized aerosol in the atomization chamber, the bracket is provided with an aerosol discharge port, and at least one airflow channel is provided inside the wall, the airflow channel is communicated with the atomization chamber and the aerosol discharge port to guide the atomized aerosol in the atomization chamber to pass through the airflow channel and to be discharged from the aerosol discharge port.

In one embodiment, a pair of airflow channels are provided inside the wall.

In one embodiment, the pair of airflow channels are inclined relative to the longitudinal axis and lead to the aerosol discharge port.

In one embodiment, the pair of airflow channels are symmetrically or asymmetrically arranged relative to the longitudinal axis.

In one embodiment, a pair of airflow channels are provided inside the wall, the aerosol discharge port is centrally disposed relative to the bracket, and the pair of airflow channels lead to the centrally disposed aerosol discharge port.

In one embodiment, the airflow channel is linear, arched, or S-shaped, when viewed in a plane passing through the longitudinal axis and passing through the airflow channel.

In one embodiment, a groove is formed in a side wall of the airflow channel for collecting a condensed atomization medium.

In one embodiment, the groove is defined by protrusions protruding from the side wall defining the airflow channel.

In one embodiment, the groove extends spirally or circumferentially relative to the longitudinal axis.

In one embodiment, an end surface of the bracket provided with the aerosol discharge port is at a right angle, acute angle, or obtuse angle relative to the longitudinal axis.

In one embodiment, the electrode assembly comprises an electrode mounting base, the metal electrode passes through the electrode mounting base, and wherein the bracket has a buckle that extends parallel to the longitudinal axis, the bracket is snap-connected to the electrode mounting base through the buckle.

In one embodiment, the bracket is made of opaque material. In an embodiment according to the first aspect of the present application, the present application provide an atomization apparatus comprising an atomization unit assembly according to the first aspect of the present application, the atomization apparatus further comprises a main body unit, a suction nozzle unit, and a base assembly, wherein the main body unit is connected to the suction nozzle unit, the atomization unit assembly is partially mounted in the main body unit, the electrode assembly is partially mounted in the base assembly, and wherein, the base assembly is connected to the main body unit.

In one embodiment, the atomization apparatus further comprises a power module, the power module is threaded to the base assembly.

In one embodiment, the main body unit comprises an air pipe extending parallel to the longitudinal axis within the main body unit, the air pipe is communicated with and hermetically connected to the aerosol discharge port.

In one embodiment, an outer wall of the air pipe, an inner wall of the main body unit and an end surface of the bracket provided with the aerosol discharge port partially define an atomization medium storage space, and the liquid inlet channel is communicated with the atomization medium storage space and the internal space of the bracket.

In one embodiment, the air pipe and the aerosol discharge port are hermetically connected through a first sealing member.

In one embodiment, the first sealing member is integrally formed with the bracket.

In one embodiment, a liquid tight seal is formed between an outer wall of the bracket and an inner wall of the main body unit.

In one embodiment, a liquid tight seal is formed between an outer wall of the bracket and an inner wall of the main body unit through a second sealing member, the second sealing member is mounted in a groove provided in the outer wall of the bracket.

In one embodiment, the main body unit is transparent or semi-transparent at least in an area where the bracket can be observed.

In one embodiment, the base assembly, the heating core assembly and the electrode assembly define an atomization chamber, and the base is provided with one or more air intakes.

In one embodiment, a liquid absorbing member is disposed between the electrode assembly and the base assembly.

According to the above embodiment, in the present application, the atomized aerosol generated in the atomization chamber is passed through to reach the airflow channel docked with the aerosol discharge port of the air pipe, the airflow channel provided in the wall of the bracket in which the heating core assembly is mounted, forming a compact structure where the airflow channel is integrated inside the bracket; at the same time, since the airflow channel is provided inside the bracket, more specifically, provided inside the wall of the bracket with a thickness, the airflow channel is not visible in a case where the main housing (liquid storage chamber) of the atomization apparatus is transparent, thereby avoiding the accumulation of condensate being observed from the outside and improving the visual experience. Furthermore, the structure of the airflow channel set inside the wall of the bracket also reduces or even eliminates the vortex of atomized gas in the atomization apparatus during the process of atomized gas leading to the aerosol discharge port, thereby reducing the generation of condensate, improving the user experience, and increasing the utilization rate of atomization medium, and further reducing the possibility of condensate accumulation eroding the circuit/electronic components inside the apparatus, extending the service life of the apparatus.

BRIEF DESCRIPTION OF DRAWINGS

The above and/or other purposes, features, and advantages of the present disclosure will be further elucidated by the following illustrative and non-limiting detailed description of the embodiments of the present disclosure with reference to the accompanying drawings.

FIG. 1 is a front view of the existing atomization apparatus;

FIG. 2 is a cross-sectional view of the existing atomization apparatus;

FIG. 3 is a cross-sectional view of the existing atomization apparatus;

FIG. 4 is a perspective view of an atomization apparatus according to some embodiments of the present application;

FIG. 5 is a front view of an atomization apparatus according to some embodiments of the present application;

FIG. 6 is a cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 7 is a cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 8 is a cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 9 is a cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 10 is a cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 11 is a cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 12 is a view of an atomization apparatus before mounted according to some embodiments of the present application;

FIG. 13 is a cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 14 is a partial cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 15 is a partial cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 16 is a partial cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 17 is a partial cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 18 is a partial cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 19 is a partial cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIG. 20 is a partial cross-sectional view of an atomization apparatus according to some embodiments of the present application;

FIGS. 21-23 are exploded views of the atomization unit assembly of the atomization apparatus according to some embodiments of the present application.

DETAILED DESCRIPTIONS

In the following description, reference is made to the accompanying drawings, which illustrate how to practice the present disclosure through illustration.

Before proceeding to the description herein, the applicants would like to point out that the terms and descriptions (upper, lower, etc.) of the position and aspects herein are described with reference to the arrangement of units or apparatus in general use as shown in the accompanying drawings, in order to facilitate the description and enable those skilled in the art to understand the principles of the present invention, and are not intended to be limited.

According to some embodiments of the present invention, an atomization unit assembly, a bracket, a heating core assembly, and an electrode assembly are provided. According to some embodiments of the present invention, an atomization apparatus comprising an atomization unit assembly, a main body unit, a suction nozzle unit, and a base assembly is also provided. The atomization unit assembly and the atomization apparatus of the present invention can atomize liquids such as electronic cigarette oil and pharmaceutical liquid, which can be collectively referred to as medium to be atomized herein. The medium to be atomized is atomized (specifically, heated and atomized by the heating core assembly) to generate aerosols for user suction.

FIGS. 1-3 show views of an existing atomization apparatus, wherein FIG. 1 is a front view of the existing atomization apparatus; FIG. 2 is a cross-sectional view of the existing atomization apparatus; FIG. 3 is a cross-sectional view of the existing atomization apparatus.

Specifically, FIGS. 1-3 show the atomization apparatus with the heating surface facing downwards in the prior art. The “heating surface facing downwards” refers to the orientation shown in the figure. In particular, “heating surface facing downwards” refers to the surface facing downwards of the heating core (heating material) that atomizes the atomization medium; more specifically, it refers to the orientation of the heating surface such that the heated and atomized aerosol is directed downwards/away from the heating surface with respect to the apparatus. In the arrangement of “heating surface facing downwards”, the direction in which the aerosol leaves the spraying/heating surface is opposite to the direction in which the aerosol passes through the apparatus to be sucked by the user (i.e., “turning 180 degrees”). Furthermore, it should be noted that the “heating surface facing downwards” in the present invention covers a situation where the heating surface is generally downwards. That is to say, in the case where the “heating surface is facing downwards”, the heating surface is in a “parallel” orientation in the figure, while the present application covers the case where the heating surface is not parallel. The present invention is applicable to situations where the angle between the direction in which the aerosol is sprayed from the heating surface and the direction in which the aerosol passes through the apparatus to be sucked by the user is greater than 90 degrees.

As best described in the cross-sectional view of the existing atomization apparatus shown in FIG. 3, the heating surface generates a downward aerosol jet flow F1, and causes an overall upward aerosol flow F2 under the action of user suction, as the aerosol flow F2 proceeds upward, it is easy to form a vortex V inside the apparatus (especially at the position where local enclosure (such as a corner) are formed). The vortex V forms a local circulation of the aerosol, which can easily cause condensation of aerosols and accumulation of condensed aerosols in the area where the vortex V is generated. The condensation of aerosols and the accumulation of condensed aerosols waste the atomization liquid and reduce the user's suction experience; at the same time, the accumulated condensation liquid will corrode the electrical components inside the apparatus, causing damage to the apparatus; furthermore, in the case where the apparatus body is made of transparent and semi-transparent materials, the condensation of aerosols and the accumulation of condensed aerosols visually appear as stains, resulting in an unattractive visual effect.

The atomization unit assembly and the atomization apparatus comprising the atomization unit assembly proposed by the present invention are intended to solve the above-mentioned problems that occur in the atomization solution where the heating surface faces downwards in the prior art.

Referring to FIGS. 4-5, which are perspective and front views of the atomization apparatus according to some embodiments of the present application.

As shown in the figures, the atomization apparatus according to some embodiments of the present application comprises a suction nozzle unit 1, a main body unit 2, and a base assembly. The main body unit is connected to the suction nozzle unit, the base assembly is connected to the main body unit. In some embodiments, the suction nozzle unit 1 and the main body unit 2 can be integrally formed. The suction nozzle unit 1 comprises a suction nozzle, which is a component for contacting with the user's lips, its shape is any shape suitable for engaging with the user's lips to suck the aerosol generated by the atomization unit assembly/atomization apparatus, such as a cylinder shape, a tapered cylindrical shape, a tapered cylindrical shape with a cut-off portion, a cylindrical shape with a flat portion, a flat shape, etc. Any shape configured to engage the user's lips for the suction of aerosols is encompassed by the present application. It is easy to understand that the suction nozzle unit 1 defines an aerosol channel therethrough, the aerosol channel leads to an air outlet through which the aerosol passes for users to suck. The main body unit 2 may be an elongated body comprising a longitudinal axis and having a cross-section which may be circular or elliptical, or may be flat.

The main body unit 2 partially defines a storage space for the atomization medium and is configured for mounting the atomization unit assembly therein. The main body unit 2 may be partially or completely made of transparent or semi-transparent materials, or it may also be made of opaque materials. The transparent, semi-transparent, or opaque materials used to make the main body unit 2 are well-known in this field and will not be repeated herein.

Further detailed description of the atomization apparatus of the present invention is provided with reference to FIGS. 6-7, wherein FIG. 6 is a cross-sectional view (a cross-sectional view along the A-A line of FIG. 4) of the atomization apparatus according to some embodiments of the present application; FIG. 7 is a cross-sectional view (a cross-sectional view along the B-B line of FIG. 4) of the atomization apparatus according to some embodiments of the present application.

As shown in FIGS. 6-7, the main body unit 2 comprises an atomization medium chamber assembly 21, the atomization medium chamber assembly 21 and the bracket 22 of the atomization unit assembly described below partially define the atomization medium storage space for storing atomization liquid or atomization medium (the atomization liquid and the atomization medium can be used interchangeably herein). A vertical air pipe is provided in the main body unit 2, the air pipe defines the aerosol channel; when the suction nozzle unit 1 is mounted on the main body unit 2, that is, when the suction nozzle unit 1 and the main body unit 2 are connected to each other, the aerosol channel in the air pipe is in fluid communication or alignment with the aerosol channel in the suction nozzle unit 1. The air pipe and the main body unit 2 may be formed integrally or may be separate elements. The air pipe may be positioned centrally relative to the main body unit 2 (its central axis coincides with the longitudinal axis of the main body unit), in which case the air pipe may be referred to as a central air pipe. The air pipe may also be set without being centered, and its central axis does not coincide with the longitudinal axis of the main body unit. One end of the air pipe is docked (connected and forming an airtight seal) with the aerosol discharge port on the bracket 22 of the atomization unit assembly described below, so that the aerosol led from the aerosol discharge port of the atomization unit assembly passes through the aerosol channel in the air pipe and then through the aerosol channel in the suction nozzle unit.

The atomization medium chamber assembly 21 and the bracket 22 of the atomization unit assembly partially define the storage space for the atomization medium. More specifically, as shown in the figure, the inner wall of the main body unit 2, the outer wall of the air pipe, and the end surface of the bracket 22 with an aerosol discharge port described below partially define the storage space for the atomized medium. The main body unit 2 is provided with a liquid injection port and a liquid injection plug blocking the liquid injection port at one end, preferably at the end connected to the suction nozzle unit 1. The atomization medium/atomization liquid may be injected into the storage space for the atomization medium through the liquid injection port for filling/reloading/supplementing the atomization medium.

The atomization unit assembly 23 may be partially or fully mounted in the main body unit 2. The atomization unit assembly 23 comprises a bracket 22, a heating core assembly, and an electrode assembly. The bracket 22 is preferably made of an opaque material. The bracket 22 is mounted in the main body unit 2 in a form-fitting manner, that is, the outer contours of the bracket 22 and the main body unit 2 are the same in the direction perpendicular to the longitudinal axis, but their sizes are different. The bracket 22 has a longitudinal axis and a wall that defines the internal space of bracket 22. The heating core assembly is assembled in the internal space of the bracket 22 and abuts against the electrode assembly, wherein the heating core assembly comprises a heating surface for heating and atomizing the atomization medium to generate aerosols; the electrode assembly is used to supply power to the heating core assembly. The bracket 22 of the atomization unit assembly 23 is provided with an inlet channel 214, as shown in FIGS. 7-8. Specifically, the bracket 22 is assembled in the main body unit 2 in such a way that its outer wall forms a liquid tight seal with the inner wall of the main body unit 2, and that the aerosol discharge port provided on the bracket 22 is connected to the air pipe. In this way, the atomization medium chamber assembly 21, the air pipe and the end surfaces around the aerosol discharge port of the bracket define an atomization medium chamber. The bracket 22 of the atomization unit assembly 23 is provided with a liquid inlet channel 214 on the end surface around the aerosol discharge port of the bracket, thereby allowing the medium to be atomized in the atomization medium chamber to be introduced into the bracket 22 and be in contact with the heating core assembly 232. The atomization medium is atomized at the atomization surface of the heating core assembly 232 and generates aerosol that is sprayed downward into the atomization chamber 215, as shown in FIG. 9.

It can be seen therefrom that bracket 22 has a longitudinal axis and has an aerosol discharge port that is connected to the air pipe. The end surface around the aerosol discharge port on bracket 22, (the inner wall of) the atomization medium chamber assembly 21, (the outer wall of) the air pipe define the storage space for accommodating the atomization medium to be atomized. For this purpose, the air pipe is connected/docked with the aerosol discharge port and forms a gas-liquid seal, preferably by means of a seal member, such as an O-ring, and a liquid tight seal is also formed between the outer wall of the bracket and the inner wall of the main body unit 2 preferably by means of a seal member, such as an O-ring. The seal member is preferably mounted in a groove provided on the outer wall of the bracket 22 (as shown in FIGS. 6-11 and 12-16, etc.). In addition, a liquid inlet channel 214 is also provided on the end surface around the aerosol discharge port on the bracket 22, which is used to allow the atomization medium in the storage space for the atomization medium to enter the inside of the bracket. More specifically, the atomization medium enters the bracket and comes into contact with the heating core assembly 232 installed inside the bracket. More specifically, the atomization medium comes into contact with the heating surface of the heating core assembly 232, which is heated and atomized to generate aerosols entering the atomization chamber 215. The atomization core assembly or heating core assembly used to atomize the atomization liquid/atomization medium to generate aerosols comprises an atomization core seat, a liquid guide rod, an atomization core, etc., which are well-known in this field and will not be repeated herein.

In addition to defining the internal space in which the heating core assembly is assembled, the bracket 22 also comprises a wall with a thickness that defines the internal space, and at least one airflow channel 2313 is provided inside the wall (see FIG. 10). The airflow channel is communicated with the atomization chamber 215 and the aerosol discharge port docked with the air pipe to guide the atomized aerosol in the atomization chamber to pass through the airflow channel and be discharged from the aerosol discharge port to enter the air pipe.

Referring to FIGS. 10-11 for further description, the suction nozzle unit 1 and the main body unit 2 are connected in the above manner, and elements such as the bracket 22 and the heating core assembly 232 are mounted in the main body unit 2 in the above manner, at least one airflow channel 2313 is provided in the wall of the bracket 22, and at least one air inlet (such as a first air inlet hole 301 and/or a second air inlet hole 302) is provided on the base assembly that is docked/connected to the main body unit 2. The medium to be atomized/atomization liquid in the atomization medium chamber enters the internal space defined by the bracket 22 through at least one inlet channel 214 provided on the end surface of the bracket 22, and comes into contact with the heating core assembly 232 mounted in the internal space. The medium to be atomized/atomization liquid is heated by the atomization surface of the heating core assembly 232 to generate aerosol sprayed into the atomization chamber 215 (indicated by a downward arrow). When a user is using it, a negative pressure is formed by suction at the air outlet 11 of the suction nozzle, so that external air enters the atomization chamber 215 from the air inlet of the first air inlet hole 301 and/or the second air inlet hole 302. The atomized aerosol is carried away from the atomization chamber 215 through the airflow channel 2313, and reaches the aerosol discharge port provided on the bracket 22, and enters the air pipe, and then reaches the suction nozzle unit 1 through the airway of the air pipe, and through the airway in the suction nozzle unit 1, it reaches the air outlet 11 of the suction nozzle for the user to suck.

FIG. 9 also shows an electrode assembly that is in contact with the heating core assembly 232, wherein the heating core assembly 232 and the electrode assembly partially define the atomization chamber; In embodiments where the atomization apparatus also comprises a base assembly, the base assembly, the heating core assembly, and the electrode assembly define the atomization chamber, and the base is provided with one or more air intakes for introducing external air. The electrode assembly comprises both positive and negative electrodes (pins), and optionally comprises an electrode mounting base through which the (metal) electrode passes. The electrode assembly may be partially mounted in bracket 22 and connected to an external power source (such as a battery module) through an electrical connection structure in the base assembly. In some embodiments, the base assembly is a threaded sleeve suitable for the 510 interface.

FIG. 12 shows a pre-installation view of an atomization apparatus according to some embodiments of the present application. As shown in the figure, the main body unit 2 comprises an atomization medium chamber assembly 21 which is provided with a liquid injection port 212. The main body unit 2 comprises an integrally formed air pipe. The main body unit 2 comprises a mounting port 213 at one end connected to the suction nozzle unit 1, and the atomization unit assembly 23 is mounted into the main body unit 2 from the mounting port 213. As shown in the figure, the air pipe and the aerosol discharge port will be connected (docked) to form an airtight seal through the first sealing member seal 2211 (such as a sealing ring or O-ring). The atomization core assembly is assembled in the internal space defined by the bracket 22, and the electrode assembly comprising the electrode mounting seat is also partially mounted in the internal space, the electrode assembly is abut against/connected to the atomization core assembly.

FIG. 13 is a cross-sectional view of a mounted atomization apparatus according to some embodiments of the present application. As shown in the figure, the air pipe is connected to the aerosol discharge port through the first sealing member 2211, and a liquid tight seal is formed between the outer wall of the bracket 22 and the inner wall of the main body unit 2 through the second sealing member. In particular, the second sealing member is mounted in a groove provided on the outer wall of the bracket. In addition, the atomization apparatus also comprises a base assembly 24, which is connected to the main body unit 2, in which an electrode connection for connecting the electrode to an external power supply is formed, and at least one air inlet hole is provided.

FIG. 14 shows a partial cross-sectional view of the atomization apparatus according to some embodiments (such as FIG. 13) of the present application, in particular showing the arrangement of the airflow channels inside the atomization core assembly, the atomization chamber, and the bracket. From this figure, it can be clearly understood how the airflow channels defined within the wall of the bracket are connected to the atomization chamber, the aerosol discharge port, and the central pipe.

FIGS. 15 and 17 show the different cross-sectional shapes of the airflow channels inside the wall of the bracket. In particular, when observed in a plane passing through the longitudinal axis of the main body unit and/or bracket and passing through the airflow channel, the airflow channel is in a straight, arched, or S-shaped shape, but is not limited to these. Any cross-section shaped airflow channel, as long as it is set inside the wall of the bracket and configured to connect the atomization chamber and aerosol discharge port, may be applicable to the present invention.

FIGS. 15-17 show the different configurations of the end surface of the bracket provided with an aerosol discharge port relative to the longitudinal axis. Specifically, the end surface may be at a right angle, an acute angle, or an obtuse angle relative to the longitudinal axis. That is, referring to the direction and orientation of the attached figure, the end surface can be parallel to or at an angle to the liquid level of the atomization medium contained in the atomization medium chamber.

As mentioned above, by arranging the airflow channel inside the wall of the bracket, the present application reduces or even eliminates the vortex of atomized gas in the atomization apparatus during the process of the atomized gas leading to the aerosol discharge port, thereby reducing the generation of condensate, improving the user experience, and increasing the utilization rate of atomization medium, and further reducing the possibility of condensate accumulation eroding the circuit/electronic components in the apparatus, thereby extending the service life of the apparatus. To further reduce the negative impact of condensation, in some embodiments, as shown in FIG. 18, a groove (condensate collection groove) is formed on the side wall of the airflow channel 2313 to collect the condensed atomization medium. In some embodiments, the groove is defined by protrusions protruding from the sidewall defining the airflow channel. In some embodiments, the groove extends spirally or circumferentially relative to the longitudinal axis of the bracket or main body unit.

Similarly, in some embodiments, to further absorb condensate and/or leakage (atomization medium which is not atomized and is introduced into the internal space of the support), a liquid absorbing member, such as a non-woven fabric, is also provided in the apparatus. As shown in FIG. 19, the liquid absorbing member 29 is arranged between the electrode assembly 233 and the base assembly, which can prevent liquid fluid from entering the air hole and/or spreading to other electrical components to cause corrosion of the power connection. FIG. 19 also shows a second seal, such as an O-ring, that forms a liquid tight seal between the bracket and the main body unit. FIG. 20 is a partial cross-sectional view of the atomization apparatus, taken from a section perpendicular to FIG. 9.

FIGS. 21-23 show exploded views of atomization unit assembly according to some embodiments of the present invention. As shown in FIG. 21, the atomization unit assembly 23 comprises a bracket 22, a heating core assembly 232, an electrode assembly 233, a liquid absorbing member 29, and a base assembly 24. The bracket 22 comprises a bracket body 228. The electrode assembly 233 comprises an electrode mounting seat, wherein the metal electrode passes through the electrode mounting seat, and the bracket 22 (bracket body 228) has a buckle that extends parallel to the longitudinal axis, the bracket is connected to the electrode mounting seat of the electrode assembly 233 through the buckle. For this purpose, an end of the buckle and the electrode mounting seat of the electrode assembly 233 are respectively provided with features that promote or form the buckle connection, such as protrusions and recesses. There are positive and negative electrode connections mounted in the base assembly, which are used to guide the positive and negative electrodes of the electrode assembly to an external power source. FIGS. 22 and 23 are cross-sectional views in two orthogonal directions of the atomization unit assembly shown in FIG. 21. As shown in FIG. 22, in addition to the above details, the base assembly 24 comprises a fixing member 241 that fixes the central electrode. The central electrode may be connected to one of the positive and negative electrodes of electrode assembly 233. A second air inlet 302 defining a through channel may be provided in the central electrode. The base assembly 24, for example, is or comprises a threaded sleeve suitable for the 510 interface.

The airflow channel 2313 of the present invention may have various configurations and constructions. In some embodiments, a pair of airflow channels are provided inside the wall. In some embodiments, a pair of airflow channels are inclined relative to the longitudinal axis and lead to the aerosol discharge port. In some embodiments, a pair of airflow channels are arranged symmetrically or asymmetrically relative to the longitudinal axis. In one embodiment, a pair of airflow channels are provided in the wall, the aerosol discharge port is centrally arranged relative to the bracket, and a pair of airflow channels lead to the aerosol discharge port which centrally arranged. In addition, the airflow channel may have a circumferential width, that is, it spans a certain arc at each end.

Although some embodiments have been described and shown in detail, the present disclosure is not limited to them, but can also be reflected in other ways within the scope of the subject matter limited by the accompanying claims. In particular, it should be understood that other embodiments can be utilized and structural and functional modifications can be made without departing from the scope of this disclosure.

Claims

1. An atomization unit assembly, for atomizing a medium to be atomized to generate and discharge atomized aerosol, the atomization unit assembly comprising:

a bracket,

a heating core assembly and an electrode assembly,

wherein the bracket has a longitudinal axis and has a wall with a thickness and defining an internal space of the bracket, the heating core assembly is assembled in the internal space and abuts against the electrode assembly,

wherein the heating core assembly and the electrode assembly partially define an atomization chamber, the bracket is provided with a liquid inlet channel, the medium to be atomized enters the internal space of the bracket through the liquid inlet channel and is atomized by the heating core assembly so as to generate atomized aerosol in the atomization chamber, the bracket is provided with an aerosol discharge port, and at least one airflow channel is provided inside the wall, the airflow channel is communicated with the atomization chamber and the aerosol discharge port to guide the atomized aerosol in the atomization chamber to pass through the airflow channel and to be discharged from the aerosol discharge port.

2. The atomization unit assembly according to claim 1, wherein a pair of airflow channels are provided inside the wall.

3. The atomization unit assembly according to claim 2, wherein the pair of airflow channels are inclined relative to the longitudinal axis and lead to the aerosol discharge port.

4. The atomization unit assembly according to claim 2 or 3, wherein the pair of airflow channels are symmetrically or asymmetrically arranged relative to the longitudinal axis.

5. The atomization unit assembly according to claim 1, wherein a pair of airflow channels are provided inside the wall, the aerosol discharge port is centrally disposed relative to the bracket, and the pair of airflow channels lead to the aerosol discharge port.

6. The atomization unit assembly according to claim 1, wherein the airflow channel is linear, arched, or S-shaped, when viewed in a plane passing through the longitudinal axis and passing through the airflow channel.

7. The atomization unit assembly according to claim 1, wherein a groove is formed in a side wall of the airflow channel for collecting a condensed atomization medium.

8. The atomization unit assembly according to claim 7, wherein the groove is defined by protrusions protruding from the side wall defining the airflow channel.

9. The atomization unit assembly according to claim 7, wherein the groove extends spirally or circumferentially relative to the longitudinal axis.

10. The atomization unit assembly according to claim 1, wherein an end surface of the bracket provided with the aerosol discharge port is at a right angle, an acute angle, or an obtuse angle relative to the longitudinal axis.

11. The atomization unit assembly according to claim 1, wherein the electrode assembly comprises an electrode mounting base, the metal electrode passes through the electrode mounting base, and wherein the bracket has a buckle that extends parallel to the longitudinal axis, the bracket is snap-connected to the electrode mounting base through the buckle.

12. The atomization unit assembly according to claim 1, wherein the bracket is made of opaque material.

13. An atomization apparatus comprising the atomization unit assembly according to claim 1, wherein the atomization apparatus further comprises a main body unit, a suction nozzle unit, and a base assembly, wherein the main body unit is connected to the suction nozzle unit, the atomization unit assembly is partially mounted in the main body unit, the electrode assembly is partially mounted in the base assembly, and wherein, the base assembly is connected to the main body unit.

14. The atomization apparatus according to claim 13, wherein the atomization apparatus further comprises a power module, the power module is threaded to the base assembly.

15. The atomization apparatus according to claim 13, wherein the main body unit comprises an air pipe extending parallel to the longitudinal axis within the main body unit, the air pipe is communicated with and hermetically connected to the aerosol discharge port.

16. The atomization apparatus according to claim 15, wherein an outer wall of the air pipe, an inner wall of the main body unit and an end surface of the bracket provided with the aerosol discharge port partially define an atomization medium storage space, and the liquid inlet channel is communicated with the atomization medium storage space and the internal space of the bracket.

17. The atomization apparatus according to claim 15, wherein the air pipe and the aerosol discharge port are hermetically connected through a first sealing member.

18. The atomization apparatus according to claim 17, wherein the first sealing member is integrally formed with the bracket.

19. The atomization apparatus according to claim 13, wherein a liquid tight seal is formed between an outer wall of the bracket and an inner wall of the main body unit.

20. The atomization apparatus according to claim 13, wherein a liquid tight seal is formed between an outer wall of the bracket and an inner wall of the main body unit through a second sealing member, the second sealing member is mounted in a groove provided in the outer wall of the bracket.

21. (canceled)

22. (canceled)

23. (canceled)