Patent application title:

PADDED EXTREMITIES PROTECTION

Publication number:

US20260123694A1

Publication date:
Application number:

19/476,452

Filed date:

2024-04-16

Smart Summary: A new protective clothing system is designed for patients who take blood thinners, helping to prevent injuries like bruising and bleeding. It includes padded arm sleeves with openings for elbows and thumbs, allowing for better movement. There are also padded coverings for the calves and knees that fit well and don’t bunch up. The clothing features moisture-wicking materials for comfort, reflective parts for safety, and adjustable closures for a good fit. Made from high-quality materials and designed for comfort, this system provides safety without limiting mobility. 🚀 TL;DR

Abstract:

Improved apparatus and methods for protection of extremities of patients using blood thinners. Reinforced and padded clothing protects the patient from injury, bruising, and bleeding, featuring strategically placed, protective padding in key areas susceptible to impacts. Notable innovations include upper and lower padded arm sleeves with elbow and thumb openings for enhanced mobility, calf, and knee coverings with ergonomic cutouts to prevent material bunching, and integrated moisture-wicking linings for comfort. Reflective materials for safety, adjustable closures for a customized fit, and reinforced borders for durability are also incorporated. The manufacturing method involves selecting high-quality materials, precision cutting, and ergonomic assembly to ensure comfort and functionality. This protective garment system offers a balanced solution for individuals needing extra protection due to medical conditions, providing safety without compromising on comfort or mobility.

Inventors:

Assignee:

Applicant:

Interested in similar patents?

Get notified when new applications in this technology area are published.

Classification:

A41D13/015 »  CPC main

Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means

A41D13/06 »  CPC further

Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part Knee or foot

A41D13/08 »  CPC further

Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part Arm or hand

A41D27/10 »  CPC further

Details of garments or of their making Sleeves; Armholes

Description

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a National Phase Application of, and claims priority to, International Application Number PCT/US24/24735, filed Apr. 16, 2024, and entitled PADDED EXTREMITIES PROTECTION, which claims priority to and the benefit of U.S. Provisional Application No. 63/460,203, filed Apr. 18, 2023, and entitled PADDED EXTREMITIES PROTECTION, the entire disclosures of each of which are incorporated herein by reference.

FIELD OF THE DISCLOSURE

The present disclosure relates to methods and apparatus for improved protection of human extremities. More specifically, the present invention provides improved padding for human extremities compromised by blood thinners and reduced elasticity of the skin. It relates to the development of a specialized range of protective clothing aimed at mitigating the risks associated with thinning skin and the susceptibility to bruising and cuts. This is particularly relevant for individuals engaging in activities that might expose them to frequent knocks, scrapes, or abrasions.

BACKGROUND OF THE DISCLOSURE

A variety of medical conditions may indicate the prescription of blood thinners. A common side-effect of blood thinners is seemingly spontaneous hematomas, or bruising. Such bruises may be caused by incidental impacts with the environment, such as bumping an arm against a table or counter when walking past. “Thin skin,” or a tendency to bleed more easily is another side effect, which is inconvenient at best and may require medical attention if severe enough. Individuals prescribed with blood thinners may desire to continue vocations or avocations that expose them to the risk of bumps or lacerations. Auto maintenance, woodworking, gardening, construction, and athletics are suggestive of such activities.

Existing protective gear, such as that used in sports or industrial settings, is often bulky and designed for high-impact protection, making it impractical for everyday use. Such equipment also tends to restrict movement, offering a binary choice between protection and dexterity. The absence of a middle ground has left a significant portion of the population vulnerable to frequent and unnecessary injury, impacting their quality of life and their ability to engage in daily activities with confidence.

Moreover, the psychological impact of visible bruising and the fear of injury can lead to a decrease in activity levels and social engagement, particularly in older adults or those with chronic conditions. Current market solutions do not adequately address the need for discrete protection that can be worn comfortably and unobtrusively under everyday clothing. There is a clear gap in the protective apparel market for garments that support an active lifestyle while simultaneously providing effective protection against common, everyday hazards.

In response to these unmet needs, there is a demand for a novel protective garment that can be seamlessly integrated into the user's daily wardrobe. Such a garment would need to offer sufficient padding to prevent bruising while maintaining a low profile to ensure the user's range of motion is not compromised. Additionally, for long-term wearability, the material must be breathable, moisture-wicking, and designed to conform to the natural movements of the body, ensuring that protection does not come at the expense of comfort or personal style.

The technical challenges of creating a garment that is both protective and comfortable are non-trivial. A balanced integration of materials that provide both impact resistance and flexibility is crucial. Moreover, these materials must be combined in a way that considers the anatomical variety and movement patterns of potential users. The protective garment must also cater to different severity levels of bruising and skin sensitivity, which requires a modular design capable of being adapted to individual needs.

Current skin protection solutions offer limited adaptability and often fail to account for the variety of situations in which individuals may find themselves throughout the day. The ideal protection would not only shield against direct impacts but also offer resilience against shear forces and skin tears, which are common in daily activities. This level of comprehensive protection demands an innovation that surpasses the basic utility of existing garments and evolves into a multifaceted system capable of providing security and peace of mind to those at risk.

SUMMARY OF THE DISCLOSURE

The present invention provides for improved function, performance and overcoming of shortcomings of using blood thinners without adequate physical protection. Recognizing the delicate balance required for individuals on such medication, the disclosure offers a tailored approach to safeguard against everyday impacts that could result in injury. It addresses the urgent need for specialized protection in a form that supports both the physiological and lifestyle needs of the user, enhancing the safety of daily activities without the imposition of cumbersome equipment typically associated with protective gear.

Further to this, the present disclosure extends to an innovative design that amalgamates the benefits of medical-grade compression wear with strategically placed padding. This hybrid apparel aims to reduce the occurrence of injury from accidental bumps, providing a shield against the common yet often overlooked hazards that those with vulnerable skin encounter. The padding's intelligent placement is derived from an analysis of typical impact zones, ensuring comprehensive protection without impeding movement.

Additionally, the disclosure is situated at the intersection of healthcare and ergonomic design, introducing a novel category of protective apparel. It is optimized for those who might otherwise hesitate to engage fully in their desired activities due to the risk of skin damage. The unique composition of the padding materials, coupled with the adaptability of the garment's form, represents a significant advancement in protective clothing that can be personalized for a wide spectrum of activities and user preferences.

Building on the foundation of protective wear, the apparatus also pioneers the use of modern textiles that are both durable and gentle on the skin. This forward-thinking approach integrates fabric technology that allows for temperature regulation, moisture management, and sustained elasticity. Such features are essential for prolonged use, especially in garments designed to be worn directly against the skin throughout diverse activities, ranging from household chores to professional tasks and recreational sports.

In light of these advancements, the present disclosure also encompasses a method of manufacturing such garments. The process involves a careful selection of materials, pattern design that follows the contours of the body, and a construction method that embeds the protective elements in a way that they become virtually unnoticeable when worn. This production technique may ensure that the protective features are intrinsic to the garment and not merely additions that could compromise comfort or aesthetics.

The scope of the disclosure further extends to the adaptability of the protective gear to various body types and movements. With an inclusive design philosophy, the disclosure caters to a broad demographic, ensuring that individuals of all shapes and sizes can benefit from enhanced protection. The garment is engineered to account for differences in limb girth and muscle structure, featuring adjustable elements that provide a custom fit for each wearer. This personalization aspect is crucial in maintaining the protective garment's position during activity, preventing slippage that could lead to exposure and injury.

Moreover, the disclosure may also comprise a modular padding system that can be modified according to the user's specific needs or activity level. This system allows for the easy insertion or removal of padding, adapting the garment for varying degrees of risk in different environments, from the domestic to the professional. Such modularity also affords the user the convenience of adjusting the level of protection based on their daily routine or changing medical needs.

The innovative concept also includes smart design solutions to prevent the padding from shifting or bunching, which can be a common issue with conventional protective apparel. The disclosure introduces padding that is segmented and conforms to the natural bends and flexes of the human body. This segmentation ensures that protection stays where it is needed most without restricting mobility or comfort.

As an extension of its field, the disclosure also incorporates advancements in textile engineering, allowing for padding that is not only impact-resistant but also breathable and lightweight. The garment is designed to be worn under typical clothing, providing a discreet layer of protection that does not draw attention or signal the wearer's medical condition, thereby preserving the dignity and privacy of the individual.

Lastly, the present disclosure also considers the longevity and sustainability of the protective garment. By using high-quality, durable materials that withstand frequent use and cleaning, the disclosure prioritizes a long lifespan and reduced need for replacement. This sustainable approach not only provides ongoing protection for the user but also aligns with contemporary environmental considerations by reducing waste.

Through these multifaceted innovations, the disclosure stands to redefine the standard for protective apparel for those susceptible to bruising and skin injuries, particularly in the context of blood thinner use, providing a novel solution that blends seamlessly into the fabric of everyday life.

In some embodiments of the present disclosure, a protective garment system is designed as a modular assembly of individualized protective sleeves and coverings, each specifically engineered to address distinct areas of vulnerability on human extremities. These garments are crafted from a high-tensile, breathable fabric that forms a base layer, onto which various densities and shapes of padding can be attached or inserted.

The protective sleeves in these embodiments are contoured to fit snugly on different parts of the limbs, such as the forearms, elbows, shins, and knees, ensuring that protection remains in place during movement. The padding is made of a viscoelastic material that is soft to the touch yet capable of absorbing and dispersing the force from impacts. In areas prone to flexion, such as the inside of elbows and knees, the padding features a segmented design, facilitating bending and preventing the material from bunching uncomfortably.

Further embodiments may include a mechanism for securing the padding within the sleeves, such as hook-and-loop fasteners or pockets with soft closures, which allow the wearer to easily add, remove, or adjust the padding according to their current activity level. The sleeves themselves may be adjustable, with elasticated bands or straps that can be tightened or loosened to accommodate changes in limb size throughout the day or across different users.

In addition to the protective functionality, the embodiment of the garment system also includes aesthetic considerations. The outer fabric may be available in a range of colors and patterns, allowing wearers to match the protective sleeves with their personal style or work uniforms. For activities that occur in low-light conditions, the sleeves may incorporate reflective materials to increase the visibility and safety of the wearer.

Moreover, in some embodiments, the protective garment system is engineered to incorporate smart technology, such as sensors that monitor the force of impacts or the frequency of incidents where protection is engaged. This data can be communicated to a mobile device or computer, allowing the wearer to track potential risk patterns and adjust their protection or behavior accordingly.

In some embodiments of the present disclosure, a method for manufacturing a protective garment involves a series of steps to ensure the integration of protective padding within a comfortable and functional garment. The method comprises the selection of materials, cutting and shaping, attachment of padding, and final assembly.

The process begins with the selection of materials. High-performance, breathable fabrics such as a blend of spandex and nylon are chosen for the base garment to ensure flexibility and a snug fit. The protective padding may be made from a composite of viscoelastic foam and gel-like materials, known for their impact resistance and comfort. For areas like the ankle strap and border seal, materials with high durability and stretch, such as neoprene or a reinforced elastane blend, can be selected.

The fabric is then cut into patterns that correspond to the various parts of the garment, such as sleeves, calf coverings, and knee and elbow portions. Conventional fabric-cutting technology may be used to ensure precision in shaping to accommodate the body's contours and movement ranges. For the thumb openings and knuckle protection, smaller, precise cuts are made, accounting for the fingerless glove design.

Next, the protective padding is cut to size and shape according to the areas it will protect. The padding is encased in a sleeve of breathable fabric, similar to the base material, which is then stitched or heat-sealed to the garment. Special attention is given to the knee and elbow areas, where pockets may be created to house the protective padding. These pockets may have openings, designed with hook-and-loop closures or zippers, allowing the padding to be removable and replaceable.

The ankle strap may be crafted to wrap around and provide support while leaving the heel exposed for mobility. It is equipped with a secure yet adjustable fastening mechanism. The forefoot and finger portions of the garment may be designed to leave the toes and fingers exposed, akin to a fingerless glove, while padding may be integrated around the knuckles and across the dorsal aspect of the hand and foot for protection.

In the final assembly, all components are brought together. The garment may be sewn with flatlock seams to reduce bulk and enhance comfort. Reflective materials may be integrated into the garment to enhance safety and visibility, especially under low-light conditions. Moisture-wicking linings may be incorporated to ensure comfort by drawing sweat away from the body, keeping the wearer dry during physical activities. Additionally, reinforced borders may be applied to critical areas of the garment to enhance durability and maintain the integrity of the protective features over time. Upon completion of assembly, the final product undergoes rigorous quality checks. This step is crucial to verify that it adheres to the established protective standards and meets the comfort criteria outlined in the design, ensuring that each garment delivered to the wearer fulfills the promise of protection, comfort, and durability.

This method encompasses meticulous attention to detail to ensure that each garment provides the intended level of protection while maintaining the wearer's comfort and mobility. The replaceable padding system not only offers customization and adaptability to the wearer but also promotes sustainability by extending the life of the garment. The result is a line of protective apparel that stands at the convergence of safety, innovation, and practical application, embodying a protective solution for those with heightened susceptibility to injuries in daily life or specific activities.

In some embodiments of the present disclosure, the protective garment takes the form of an integrated apparel system with built-in, selectively positionable padding. This embodiment comprises a base layer garment similar to a compression suit, which covers substantial portions of the arms, legs, and torso. The suit is fabricated from a stretchable, breathable fabric that provides mild compression to promote circulation while conforming to the wearer's body shape.

The key innovation in these embodiments lies in the strategic incorporation of a network of channels or pockets distributed throughout the garment, designed to hold slim, flexible padding inserts. These inserts are composed of a lightweight, impact-absorbing gel material encased in a durable, skin-friendly casing. The gel conforms to the body's contour under normal conditions, remaining pliant and unobtrusive, but it hardens instantaneously upon impact to provide protection. This phase-change characteristic ensures both comfort and safety without the rigidity of traditional protective gear.

The embodiment may also include a variety of pad sizes and shapes that can be inserted into the channels or pockets, allowing the wearer to customize the level of protection based on anticipated activities or known weak points on their body. For instance, larger pads may be used to cover the thigh area during more hazardous activities like cycling or skateboarding, while smaller, thinner pads can be utilized for daily activities that require less protection.

Another distinctive feature of this embodiment is the utilization of a closure system for the pockets, which is designed to be secure yet easily accessible for pad removal and adjustment. The closures could be designed with magnetic seals or smooth sliding mechanisms that allow quick changes without snagging on the fabric or causing discomfort to the skin.

Moreover, in this embodiment, the protective garment could be further enhanced with moisture-wicking capabilities to ensure that perspiration does not accumulate beneath the pads, which could lead to skin irritation or discomfort. The fabric's wicking properties, combined with the ventilated design of the pads, allow air to circulate close to the skin, keeping the wearer dry and cool.

Lastly, the integration of technology can also be considered, where the garment is equipped with conductive threads that can interact with touchscreen devices, allowing users to use smart devices without removing their protective gear. This adds a layer of convenience for the modern, tech-savvy user who values the integration of protection into their connected lifestyles.

Other technical features may be readily apparent to one skilled in the art from the following figures, descriptions, and claims.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated into and constitute a part of this specification, illustrate several embodiments of the present disclosure. Together with the description, these drawings serve to illustrate some aspects of the present disclosure.

FIGS. 1-4 illustrate various views of a patient protected by padded garments according to the present disclosure.

FIG. 5 illustrates an exemplary padded garment for arm protection according to the present disclosure.

FIG. 6 illustrates an exemplary padded garment for leg protection according to the present disclosure.

FIG. 7 illustrates exemplary method steps for manufacturing the padded garments according to the present disclosure.

DETAILED DESCRIPTION

According to the present disclosure, a protective garment is provided to protect limbs or other body portions with increased tendency of bruising or other injury associated with the use of blood thinners.

A variety of medical conditions may indicate the prescription of blood thinners. A common side-effect of blood thinners is seemingly spontaneous hematomas, or bruising. Such bruises may be caused by incidental impacts with the environment, such as bumping an arm against a table or counter when walking past. “Thin skin,” or a tendency to bleed more easily is another side effect, which is inconvenient at best and may require medical attention if severe enough. Individuals prescribed blood thinners may desire to continue vocations or avocations that expose them to the risk of bumps or lacerations. Auto maintenance, woodworking, gardening, construction, and athletics are suggestive of such activities.

The disclosure provides a comfortable covering for the extremities that shields the skin from impacts and abrasions.

A survey of specialty apparel reveals various articles that claim to protect the skin from bruising and lacerations. Many are manufactured from knit elastic yarns or even cut-resistant materials, primarily providing protection from lacerations. These are also generally limited to the forearm and hand. Although these are comfortable to wear and very useful, they do not provide protection from impacts typical in rigorous activities. Equipment for soccer and motorcycling, among other sporting activities, provide wearable protection against impacts and lacerations, but anticipate potentially severe impacts of these activities with heavy, semi-rigid padding and are uncomfortable for daily wear, even if the padding is removable.

The disclosure consists of an elastic compression sleeve augmented by padding over those parts of a limb likely to be impacted. The fabric of the elastic sleeve and the padding itself are porous, permitting evaporation of perspiration. The function of the compression sleeve is to maintain the desired position of the padding. The padding itself is relatively dense to disperse the impact over a larger area rather than transmitting the impact directly to the skin lying beneath the point of impact. Creeping, or the migration of the padding from its intended position by the accumulated effect of moving the limb, is controlled by encapsulating the padding in pockets sewn into the sleeve which may also include flaps that close over the end of the pockets. The padding may also be pliable, able to stretch and recover to move with the limb.

As limb's girth (a circumference around a cross-section of the limb) may be smaller at the limb's distal terminus, such that there may be a tendency for the compression sleeve to creep down the limb. Variance in limb circumference may be addressed with the present disclosure by extending a sleeve or leg covering proximally to below a joint where a protected limb is generally locally thinner (smaller circumference), thus requiring the sleeve to stretch to slide down.

In some embodiments of the present disclosure, the padded garment system is designed to safeguard human extremities by enveloping them in a layer of protective innovation. The system features a wearable protective item, selectable as either an arm sleeve or a knee-leg item, each equipped with integrated protective padding. The padding is strategically positioned to shield vital areas such as the knee, shin, calf, ankle, forearm, upper arm, elbow, and knuckles from impacts.

The incorporation of openings at specific points on the garment helps in preventing the material from bunching and causing discomfort during the flexion of limbs. Enhanced with a border seal at either the upper or lower termination, or both, the garment stays securely in place, offering uninterrupted protection. Additionally, the garment may integrate one or more pockets, tailored to hold the protective padding securely. These pockets, designed with user-friendly closures like zippers, hook-and-loop fasteners, or magnetic seals, ensure the padding remains fixed yet is easily adjustable or replaceable by the wearer.

The protective padding is crafted from a viscoelastic material, which boasts the unique property of hardening upon impact, thereby effectively dispersing force and minimizing the risk of injury. To address issues of comfort and mobility, the garment may feature openings lined with delicate, stretchable mesh at critical joints like behind the knee and elbow, ensuring flexibility and breathability. Furthermore, this garment system extends its thoughtfulness to manual dexterity and ankle movement through the inclusion of a thumb opening and an ankle strap, each designed to facilitate freedom of movement while maintaining protection.

Advanced features such as moisture-wicking fabrics may be integrated to keep the wearer comfortable and dry, while tapered edges on the protective padding minimize the risk of bruising. The elastic compression sleeve, part of this inventive system, is both porous for breathability and dense enough to disperse impacts broadly, ensuring comprehensive protection without sacrificing wearer comfort.

In some embodiments of the present disclosure, a method for protecting a limb in accordance with the present disclosure is employed to ensure both safety and comfort for the wearer. The method begins with the selection of a wearable protective item, either an arm sleeve or a knee leg item, tailored to the specific limb requiring protection. The selected garment is designed to integrate seamlessly with the wearer's activities, allowing for full range of motion while providing robust impact protection.

The method involves integrating at least one piece of protective padding into the wearable protective item. This padding is strategically placed over areas most prone to impact, such as the knee, shin, calf, ankle, forearm, upper arm, elbow, and knuckles. The protective padding is made from a viscoelastic material known for its dynamic properties of hardening upon impact to disperse force, thereby significantly reducing the risk of injury from collisions or falls.

To address common issues associated with protective garments, such as material bunching that can cause discomfort and limit mobility, the method may include crafting at least one opening at selective points on the garment. These openings, strategically placed behind the knee or elbow, for instance, can be lined with a delicate, stretchable mesh material. This design choice not only prevents bunching during limb flexion but also enhances the garment's breathability and comfort during prolonged wear.

For securing the protective garment in place and ensuring a snug fit that adapts to the wearer's movements, a border seal is applied along the upper and lower terminations of the item. This seal may include non-slip materials or adjustable features that cater to different limb sizes and shapes, providing a custom fit that remains consistent during various activities.

The method extends to incorporating additional features that elevate the protective garment's functionality. This may include integrating moisture-wicking fabrics to manage perspiration and maintain optimal comfort levels, as well as designing the protective padding with tapered edges to minimize the risk of bruising at the pad's perimeter. Furthermore, the inclusion of pockets with user-friendly closures allows for the protective padding to be easily adjusted, replaced, or customized according to the wearer's needs and the specific risks associated with their activities.

In an embodiment of a method for protecting a limb according to the present disclosure, the process begins with the selection of a protective garment, either an arm sleeve or a knee leg item, each designed to conform to the limb's contours and provide extensive coverage to areas vulnerable to impacts. This garment is engineered with integrated protective padding, crafted from a viscoelastic material that exhibits the unique ability to harden upon receiving an impact. This characteristic of the padding effectively disperses the force of the impact, significantly reducing the risk of injury by minimizing the force transmitted directly to the skin. To address a common issue of material bunching, which can cause discomfort and restrict movement, one or more stretchable openings are incorporated at strategic locations on the garment, precisely aligned with the limb's joints. These openings ensure flexibility and comfort during limb flexion. Completing the garment's design is the application of a border seal at the upper and lower ends, employing a non-slip material that guarantees the garment stays in place, offering consistent protection across a variety of activities without compromising the wearer's mobility or comfort.

In some embodiments of the present disclosure, a method for manufacturing the protective garment as per the disclosure, involves a systematic approach employed to ensure each garment meets the high standards set for protection, comfort, and durability. Initially, high-quality, stretchable, and breathable fabrics are selected, alongside viscoelastic materials for the protective padding, designed to absorb and disperse impact. Precision cutting techniques are utilized to shape the fabric and padding according to ergonomic designs that align with human anatomy, focusing on areas prone to injury such as elbows, knees, and knuckles. The innovative assembly process may include sewing pockets into the garment for the insertion and replacement of padding, ensuring versatility and longevity. Special features like behind-the-elbow openings, thumb openings, behind-the-knee cutouts, and adjustable ankle straps may be integrated for functional mobility. Reflective materials for visibility, moisture-wicking linings for comfort, and reinforced seams for durability may be added, culminating in a comprehensive quality check to guarantee each garment adheres to the protective and comfort criteria outlined in the design, thus providing an optimal blend of safety and practicality for the wearer.

In some preferred embodiments, a sleeve may be extended above a joint in a limb in order to provide protection of a protruding bone which amplifies an effect of abrasions when the limb is flexed. This is accommodated by sizing the sleeve to be slightly tighter at the thinner portion of the limb just above the joint, again requiring the sleeve to stretch slightly to pass over the joint. Knees, heels, and elbows can be accommodated by one or more of: openings, or protected by molded cups in the padding, or otherwise providing for flexure. However, the compression sleeve may gather and crease when the joint is bent, which may cause irritation and possible bruising. This may be prevented by an opening in the sleeve on the inside of the joint. Sleeves may end at the wrist, or be provided with a thumb hole, so the back of the hand can be protected. Knuckles may also be protected by mimicking a fingerless glove configuration. Fit may be improved by molding creases in the padding for flexibility to facilitate conformance with the body shape.

As the padding may be 3/16″ to ⅜″ thick to provide adequate protection for the anticipated severity of impacts in various activities, the demarcation at the perimeter of the pad may itself cause bruising. This is avoided by tapering the edges to blur the demarcation.

The wearer's experience influences how much of the limb should be protected. Considering the arm, which is most often affected, casual wear may only require padding over the lateral surface of the arm, while rigorous activity, such as that of a mechanic, may indicate that the anterior, lateral, and posterior surfaces of the arm need protection. In the case of an auto mechanic, it may also be desirable to protect the elbow, and posterior and lateral surfaces of the upper arm. With regard to the leg, the anterior surface is most often affected, but the lateral and even posterior surfaces may also require protection.

Median surfaces of limbs generally do not require much protection as they are naturally shielded by the torso and opposite leg. However, a forearm and lower leg may require protection in rigorous activities or movement in close quarters, thus indicating the need for encircling pads, which would be split and overlapped, or provided in multiple overlapping pieces to accommodate freedom of movement.

It may also be appropriate for some uses to incorporate the padding in the sleeves or legs of undergarments such as an undershirt or long underwear. Such embodiments may be useful in cold weather. The popularity and utility of performance fabrics with wicking and UV protection may suggest incorporating the padding in apparel for outdoor or otherwise strenuous activities in warm environments.

It is also anticipated that the wearer may wish to adapt the padded garment or sleeve for a variety of activities. This is accommodated by interchangeability or modularity of pads with different thicknesses and areas of coverage. The fabric of the compression sleeve or garment may also be had in various colors to either blend in with the skin or other apparel, or provide contrast, and may be decorated with graphics, stitching, or piping.

Referring to FIGS. 1-4 various views of a patient or a user model are depicted, showcasing protective garments according to the present disclosure. A padded protective garment system (worn by the model) may include one or more of: an upper and lower padded arm sleeve 100 with a forearm portion 101 and an upper arm portion 102. The forearm or lower arm portion 101 is illustrated with protective padding 106, potentially made from an impact-resistant yet flexible material, and a thumb opening portion 105 to maintain hand dexterity and grip strength. The upper arm portion 102 is secured with a border seal 103, which likely functions as a non-slip feature to maintain the garment's position, and an elbow opening 104 situated at the cubital fossa for maintaining full elbow mobility. A forearm-only portion 107 on the left arm of the patient may also include a protective padding 106, emphasizing the garment's modular nature, where components can be worn independently or in tandem based on the user's need for protection and freedom of movement.

A calf covering item 110 (on the left leg of the patient) may extend for some or all of a leg portion between a user's knee and ankle. An over-the-knee leg item 111 (on the right leg of the patient) may include a knee cover or padding 108 (which is contoured to the shape of the knee) and an ankle strap 109 having an opening to expose the heel (and maybe ankle) of the patient. FIG. 4 showcases a behind-the-knee cutout 112 which may be used to prevent bunching (material gathering) or other uncomfortable sensations during walking, running, or bending. This side view also provides a glimpse of the layered structure of the padding 106, suggesting a design that accommodates both protection and flexibility.

Each of these figures (FIGS. 1-4), showcases the protective garments constructed with attention to critical joint areas, facilitating ease of movement while ensuring those points prone to injury are adequately protected. The integration of openings (104 & 112) and the strategic placement of padding 106 demonstrates a blend of comfort, function, and design foresight. The garments'modular nature, allowing for various combinations of wear, speaks to the versatility required for individuals with active lifestyles or specific medical needs. Moreover, the positioning of padding 106 around key areas suggests a tailored approach to protection, wherein the user's range of motion is preserved without compromising safety. This protective apparel system is evidently designed with an understanding of the user's anatomy and the demands of daily activity, offering a sophisticated solution to the problem of protecting sensitive skin and vulnerable areas from injury.

The border seal 103 serves as the demarcation line, securing the protective garment in place while conforming to the wearer's movements. This seal is engineered to be both flexible and durable, capable of stretching with the garment and returning to its original shape to maintain a snug fit around the extremities.

In some embodiments of the present disclosure, the border seal 103 may incorporate silicone grip patterns, which involve application of silicone lines or dots along an inner edge of the border 103. This may enhance the grip against the skin or the base layer of the garment, effectively preventing the protective padding from shifting during physical activities. The silicone ensures that the garment remains in optimal position, without causing skin irritation or discomfort, thus maintaining the protective efficacy of the padding while ensuring wearer comfort.

Another embodiment introduces adjustable Velcro straps within the border seal 103, offering the wearer the capability to adjust the tightness around the limb. This adaptability may help in accommodating variations in limb size over time, allowing for a custom fit that ensures both comfort and sustained protection, particularly beneficial for users with fluctuating limb sizes or for garments intended to be used by multiple individuals.

Further, the border seal 103 may also feature an elastic band equipped with interlocking loops enabling dynamic adjustment of the seal's circumference, providing a personalized fit that can expand or contract in response to the wearer's movements and any changes in limb diameter.

Exploring the realms of advanced technology, some embodiments may employ a magnetic closure system within the border seal 103. Such a system utilizes strategically placed magnets that align and secure when the garment is worn, ensuring the protective padding is effectively encased. The magnetic closure allows for easy application and removal of the garment, offering a secure fit that requires minimal adjustment, thereby enhancing the user experience by combining ease of use with reliable protection.

Incorporating cutting-edge materials, some border seals may be designed with thermal reactive properties, adjusting their elasticity based on body temperature. This may ensure a snug fit in cooler temperatures and a relaxed fit in warmer conditions, optimizing comfort and protection across a range of environmental conditions. For sports enthusiasts, aerodynamic designs reduce drag, seamlessly integrating protection with performance attire and enhancing the wearer's experience during high-speed activities.

The elbow opening 104 is strategically placed to align with the cubital fossa, the area of the elbow that undergoes significant flexion and extension during arm movements. By incorporating this opening, the design minimizes material bunching around the elbow, reducing discomfort and potential skin irritation that could result from prolonged wear. This feature is especially beneficial during activities that require extensive arm movements or stretches, allowing the wearer to perform tasks without hindrance from the protective garment. In some embodiments of the disclosure, various alternatives to the elbow opening 104 can be integrated into the protective garment. Some non-limiting examples may include:

Flexible Mesh Insert: An alternative to the elbow opening 104 is the integration of a flexible mesh insert in the elbow region. This mesh material may provide breathability and flexibility, expanding and contracting with the wearer's movements. The mesh insert ensures ventilation, reducing heat buildup, and maintaining comfort without sacrificing the protective qualities of the garment.

Accordion Fabric Panels: Inspired by the design of accordion bellows, these panels are made from pleated fabric that expands and contracts as the elbow bends and straightens. Such a design allows for a snug fit when the arm is extended and accommodates expansion when the arm is bent, ensuring constant protection and comfort without restricting movement.

Elasticized Hinge Joint: Implementing an elasticized hinge joint in place of the opening 104 offers another innovative solution. An elasticized hinge joint may mimic natural biomechanical movements of the elbow, providing support and flexibility in tandem. The elasticized material included in an elasticized hinge joint adjusts to the wearer's movements, facilitating the protective padding remains in position around a wearer's elbow without impeding flexibility or causing discomfort.

Detachable Padding Segments: For customizable protection, detachable padding segments around the elbow region may also be added or removed as needed. Such a modular approach allows the wearer to adjust the level of protection based on their activity, ensuring ease of movement for less demanding tasks while offering the option to enhance protection during higher-risk activities. Such detachable padding segments may include Velcro or other locking mechanisms for attachment to the protective garment.

Shape-Memory Alloys: Incorporating shape-memory alloys into the elbow region provides a futuristic alternative. These materials can be programmed to change shape in response to body movements, offering unmatched flexibility and support. As the arm moves, the alloy adjusts to maintain protection and comfort, then returns to its original shape, ensuring the garment consistently offers optimal performance.

In some embodiments of the present disclosure, the protective padding 106, serving as the primary defense against impacts and abrasions, may be crafted from advanced materials that exhibit both flexibility and impact resistance, such as a composite of viscoelastic foam and gel-like substances, which offer a unique property of being soft and pliable under normal conditions but stiffening upon sudden impact to dissipate energy and minimize the force transferred to the skin.

The padding 106 may be integrated into the garment through a variety of methods. In one example, the padding 106 is encased in a breathable, skin-friendly sleeve made from a stretchable fabric that allows for a close and comfortable fit to the wearer's limbs. The sleeve is designed with internal pockets tailored to the shape of the padding 106, allowing it to be inserted and removed as needed. This may particularly be useful for laundering the garment or for replacing the padding 106 should it become worn or damaged.

For a more permanent solution, the padding 106 may be sewn directly onto the garment, possibly with a layer of soft, wicking fabric between the padding and the skin to enhance comfort. This direct integration ensures that the padding remains precisely located over the areas most susceptible to injury, such as the forearms and shins, during various activities. For instance, thicker, denser padding might be employed along the forearm for those involved in activities like skateboarding or ice hockey, where falls are common.

The materials chosen for the protective padding 106 are also crucial to the performance of the garment. Memory foam may be employed for its excellent impact absorption and ability to conform to the body's shape, reducing the risk of padding shifting during movement. Alternatively, materials like D30, an impact protection material that flows freely in its raw state but locks together to absorb and dissipate energy upon impact, may provide an optimal balance between protection and flexibility.

Additionally, the outer layer of the padding could be covered with a durable, abrasion-resistant material like Kevlar, enhancing the longevity of the garment and providing additional protection from sharp objects. For added functionality, the padding may include breathable mesh panels to allow for air circulation, helping to regulate temperature and prevent overheating.

The padding's design may feature a tapered edge, ensuring a seamless transition between the padded area and the rest of the garment, minimizing any potential for the padding to catch on external objects or to create pressure points on the skin. This would be particularly beneficial around the elbow and knee joints, where freedom of movement is essential.

The versatility of the protective padding 106 is exemplified by its potential to be adapted for different environments and risk levels. For instance, in an office setting, a user might wear a lighter, more discrete version of the padding to guard against casual bumps, while a construction worker might opt for a more robust configuration to protect against the hazards of a building site.

In some embodiments of the present disclosure, special consideration is given to the design and integration of the elbow opening 104 and the knee cutout 112 within the protective garment system. These features are essential for maintaining comfort and functionality at the joints, which are often sites of discomfort in conventional protective apparel due to material bunching when the limb is bent.

The elbow opening 104 is a strategic aperture located at the cubital fossa, the area of the elbow where the arm bends. In some embodiments, this opening may be replaced with a stretchable mesh material that is both durable and breathable, ensuring that when the arm is flexed, the fabric expands and contracts without creating excess material that could lead to bunching. This material may be a high-performance elastane blend, known for its exceptional elasticity and recovery properties, which would allow the material to return to its original shape without sagging after extended use.

The design of such an elbow opening alternative material may incorporate soft, rolled edges that reduce potential irritation or chafing during repetitive movements. The edge may also feature a silicone gripper or a hypoallergenic adhesive material that gently adheres to the skin to keep the sleeve in place without slipping.

Similarly, the knee cutout 112 addresses the issue of fabric gathering behind the knee, which can be particularly uncomfortable and even restrict movement. The cutout 112 is positioned to align with the popliteal fossa, the hollow at the back of the knee. In some embodiments, the cutout 112 may also be made from a soft, breathable fabric that complements the mesh used in the elbow opening. The fabric could be treated with moisture-wicking technologies to keep the area dry and prevent sweat accumulation, which is especially beneficial during activities like running or cycling.

The cutout 112 (and also the opening 104) may be reinforced with an elasticated border (similar to the border seal 103) that allows it to stretch and move with the knee, which can help distribute the stress that typically occurs at this flexion point. The border may be lined with a smooth, non-irritating material that sits comfortably against the skin and reduces the risk of abrasion or pressure sores.

Both the elbow opening 104 and the knee cutout (112) may be seamlessly integrated into the protective garment through flatlock stitching, a technique often used in athletic wear that creates a flat seam, reducing bulk and providing a smooth transition between the different materials. This technique ensures that the areas adjacent to the openings and cutouts lie flat against the skin, even during vigorous motion. The use of flatlock stitching not only enhances the garment's durability but also contributes to the overall aesthetics, giving the protective apparel a sleek and professional finish.

In some embodiments, for the utility of the knee cutout 112, the area surrounding the cutout 112 may be fitted with a lightweight, flexible frame made from a hypoallergenic composite. This frame may serve as an anchor point for the protective padding 106 around the knee, ensuring that the padding remains appropriately positioned over the patella and surrounding area, offering protection without impeding the natural gait cycle. For users who may kneel frequently, such as in gardening or flooring installation, this frame can distribute weight and reduce pressure on the joint.

For the elbow opening 104, a similar approach can be taken, with a lightweight, flexible ring encircling the opening 104 to provide structure and support to the protective padding 106. This ring may ensure that the padding does not obstruct the elbow's movement while maintaining adequate protection when the arm is straightened.

Both the elbow opening 104 and the knee cutout 112 may also feature a quick-dry lining that promotes rapid evaporation of moisture. This is particularly advantageous for users in warm climates or those engaged in strenuous activities that induce sweating, helping to maintain comfort and prevent skin irritation.

In some embodiments of the present disclosure, the protective garment system includes a thumb opening portion 105 and a knuckle protection that mimics a fingerless glove configuration. Such a design is particularly tailored for hand protection while retaining full manual dexterity and sensitivity, which is critical for tasks requiring precision and tactile feedback.

The thumb opening portion 105 is an aperture designed to accommodate the thumb, allowing it to protrude through the sleeve while the rest of the hand remains covered. This opening ensures that the thumb has a full range of motion for grasping and manipulating objects, essential for activities like typing, writing, or using tools. The material surrounding the thumb opening 105 may be reinforced with a stretchable, abrasion-resistant fabric that prevents fraying and maintains the integrity of the opening with repeated use. This may particularly be advantageous for artists who frequently use their hands for painting or sculpting, where protection is needed without compromising the ability to perform fine movements.

For the protection of the knuckles, the garment may integrate padding over the dorsal aspect of the hand, similar to that found on fingerless gloves. This padding may be made from a foam or gel-like material capable of absorbing impacts without adding significant bulk. It may be segmented to conform to the shape and movement of each knuckle, ensuring that the hand can close and grip naturally. The protective material may extend to cover the metacarpal region, safeguarding the hand from strikes or scrapes that might occur during activities such as boxing, martial arts training, or even manual labor like carpentry or mining.

The integration of the thumb opening and knuckle padding into the garment can be achieved through various techniques, such as sonic welding or seamless knitting, which provide a strong bond without seams that could irritate the skin or disrupt the sleek design. Additionally, the underside of the hand covering might incorporate a non-slip surface to enhance grip and control when handling objects or equipment, which may be beneficial for cyclists, motorcyclists, or gym enthusiasts lifting weights.

The fabric used for the area around the thumb and knuckles may also feature a high level of breathability, perhaps through the use of ventilated meshes or moisture-wicking materials, to keep the hands cool and dry. This is especially important for individuals who might wear the protective garment in warm environments or for extended periods, such as warehouse workers or delivery personnel.

By providing targeted protection to the thumb and knuckles, the protective garment system aids the wearer in performing a multitude of tasks without the risk of bruising or abrasion to these vulnerable areas of the hand. Furthermore, the thoughtful design allows for a seamless transition between protection and mobility, catering to both the safety and functional requirements of the wearer's hands in various professional and recreational activities.

In some embodiments of the present disclosure, the knee cover 108 is a specialized component of the protective garment designed to offer robust protection to the knee area, which is particularly vulnerable to injury during various activities. The knee cover 109 may incorporate a system of protective padding 106, cleverly enclosed within pockets that conform to the contour of the wearer's knee.

This protective padding within the knee cover 108 may consist of layers of shock-absorbing materials such as polyurethane foam, memory foam, or a viscoelastic gel, which offers excellent impact resistance while being flexible enough to move with the joint. The pockets holding the padding may be made from a durable, stretchable fabric that allows the padding to be snugly encased, ensuring it remains positioned over the knee.

For specific examples, the knee cover 108 may be utilized by construction workers who often kneel on hard surfaces, providing them with necessary cushioning. In sports, such as volleyball or wrestling, the knee cover 108 may protect athletes from the impacts inherent to their vigorous ground maneuvers.

A key feature of such an embodiment is the modularity of the padding. The pockets designed into the knee cover 108 may come with openings, possibly featuring zippers, hook-and-loop fasteners, or magnetic closures, that allow the wearer to insert and replace the padding as needed. This feature not only makes the garment versatile for different levels of activity but also extends its lifespan, as worn-out padding can be replaced without the need for a new garment.

The ease of replacing the padding also allows for customization based on the wearer's preferences or specific tasks at hand. For example, someone recovering from a knee injury may use thicker, more protective padding, while a person engaged in a low-impact activity may choose thinner padding for greater flexibility.

The same principle can be applied to the elbow area, with a similar pocket and padding system integrated into the arm sleeve of the garment. This allows workers or athletes who repeatedly lean on their elbows or fall onto outstretched arms to benefit from impact absorption without compromising the mobility of the elbow joint. The padding here may also be customizable and replaceable, mirroring the functionality provided by the knee cover 108.

Moreover, the design of the knee and elbow covers may incorporate anti-slip surfaces on the external sides to prevent slippage when in contact with surfaces, ensuring that the protective pads stay in place during movement. The internal side, the side in contact with the skin, may be lined with a soft, hypoallergenic material to prevent irritation during prolonged use.

In some embodiments of the present disclosure, the ankle strap 109 functions as a dynamic component of the protective garment system, uniquely configured to secure the lower leg covering while intentionally leaving the heel exposed. This design choice allows for unfettered movement and a better fit, especially for users who may have footwear that overlaps with protective gear, such as boots or high-top sneakers. The exposure of the ankle is vital for activities that demand a significant range of motion, such as ballet or rock climbing, where the articulation of the ankle is crucial. The strap itself can be fashioned from a soft yet resilient composite material that comfortably clasps around the lower calf, just above the ankle, with a fastening mechanism designed to lay flat against the skin to prevent catching and provide a seamless look under clothing. In some embodiments, the ankle strap 109 may also be provided in the calf covering item 110.

Further, the concept of exposed areas for both function and comfort, the protective garment may include a feature similar to that of a fingerless glove for the forefoot. The toe portion would remain open, allowing for the tactile sensation necessary for activities such as beach volleyball or yoga, while the knuckles of the toes, akin to those on the hands, would be protected by individual padding. This padding may be made from a thin, flexible material that offers protection without compromising the foot's ability to grip surfaces or fit into shoes. By adopting this approach, the embodiment provides protection that aligns with the natural anatomy and function of the feet and ankles, ensuring users remain guarded against injuries without sacrificing essential movement and tactile feedback.

Referring now to FIG. 5, an exemplary embodiment of a padded garment 500 (protective sleeve) designed for arm protection as part of a protective garment system in accordance with the present disclosure. This padded garment 500 focuses on the upper limb, showcasing various protective features consistent with the disclosure discussed so far. The protective padding 506, similar to element 106, serves as the primary cushioning component, likely fabricated from impact-absorbing materials to shield the arm from bruises and impacts. An elbow cover or padding 508, positioned for elbow protection, is tailored to fit into a pocket integrated into the garment 500, (mirroring the concept of pocket 607 discussed in FIG. 6 below). This design enables the padding 508 to be removable for cleaning or replacement, enhancing the garment's functionality.

A behind-the-elbow opening 504 aligns with the previously discussed element 104, strategically placed to alleviate material bunching and maintain comfort during arm flexion. In some embodiments, the opening 504 may be overlaid or replaced with a thin, delicate layer 509, possibly a breathable mesh or a stretchable fabric, to provide a smooth surface that moves with the joint while preventing chafing or irritation.

A border seal 503, akin to element 103, indicates a reinforced edge that likely serves to maintain the garment's structure and position on the wearer's arm. It may be equipped with an elastic, non-slip material to ensure a secure fit that does not constrict blood circulation.

In some embodiments of the padded garment 500, the protective padding 506 may be designed to be inserted into a specialized pocket integrated within the garment itself. This pocket may be further subdivided into a series of smaller compartments or spaces, each capable of holding individual pieces of the protective padding 506. Such a configuration allows for a distributed padding system, where multiple pads (possibly with different strengths & properties based on requirements) can be strategically placed for targeted protection. This modular approach not only offers customizable defense against impacts but also allows the user to adjust the level of padding based on the specific activity or personal preference. For instance, additional padding can be inserted into the compartments on days that involve higher risk activities, or some padding can be removed for comfort or flexibility as required. The multi-pocket design serves to keep each padding piece securely in place, ensuring consistent protection throughout the garment's use.

In an embodiment of a protective sleeve designed to shield human extremities, the sleeve may be crafted from a flexible, breathable fabric that molds to the limb's natural contours, ensuring a snug fit that covers key areas such as the forearm, upper arm, and elbow. Within this sleeve, integrated protective padding is positioned to absorb and mitigate the force of impacts on sensitive regions like the forearm, upper arm, elbow, and knuckles. To counteract the common issue of fabric bunching, which can lead to discomfort and restricted movement, the sleeve incorporates one or more openings. These openings are placed to maintain comfort and flexibility, particularly during the bending of the limb. Ensuring the sleeve remains in position during various physical activities, a border seal, infused with a non-slip material, is applied at both the proximal and distal ends of the sleeve. This seal secures the sleeve's placement, preventing downward slippage. Additionally, the sleeve may feature at least one pocket, seamlessly integrated into its structure. This pocket is engineered to house the protective padding, allowing for easy insertion and removal.

Referring now to FIG. 6, an exemplary padded garment 600 (protective knee leg item) tailored for comprehensive leg protection, illustrating both the posterior 600A and anterior 600B perspectives. The protective garment 600 is designed to offer a combination of mobility and safety for the wearer, particularly in the knee and surrounding areas which are prone to injury during activities.

In view 600A, a backside of the protective garment 600 is shown featuring protective padding 606 that conforms to the shin's shape, likely made from a dense, impact-absorbing material to shield the shinbone (both tibia & fibula), muscles and connective tissues from knocks and falls. The behind-the-knee opening 604 is strategically placed to align with the joint, reducing material accumulation and providing comfort during flexion. This opening 604 may be layered or replaced with a delicate material, similar to element 509 as discussed in FIG. 5, such as a flexible mesh or elastane fabric, enhancing the garment's breathability and flexibility while preventing chafing. Border seals 603 at both the upper and lower ends ensure the garment remains secure against the leg, potentially featuring silicone grips or compression bands to prevent slippage without restricting blood circulation.

On the front side, as illustrated in view 600B, the garment 600 is equipped with a knee padding 606a that sits within a pocket 607. This knee padding 606a is designed for robust protection and can be crafted from advanced materials like viscoelastic polymers, which provide excellent shock absorption. The pocket 607 may host a singular piece of padding or, in a modular approach akin to the one discussed for FIG. 5, contain multiple small spaces to accommodate various pieces of padding. This modularity allows for adjustable protection levels, catering to different activities such as mountain biking, where the risk of knee injury is high, or lighter protection for activities like jogging.

The multiple pockets can be designed with secure yet accessible closures, enabling wearers to easily insert or remove padding segments as required. For example, an individual with a pre-existing knee condition might use additional padding pieces for enhanced protection, while someone engaging in less strenuous activities might opt for fewer pads for greater flexibility.

In some embodiments of the padded garment 600 intended for leg protection, the protective padding 606 can be inserted into a single, specially designed pocket or compartmentalized into multiple small pieces that are individually housed within several pockets (same as discussed in FIG. 5). This innovative approach allows for a customizable level of protection, wherein the wearer can adjust the amount and placement of padding according to the specific risks associated with various activities. For rigorous sports like motocross, larger and more comprehensive padding can be inserted to safeguard against the high risk of impacts. Conversely, for daily wear or less impact-prone activities such as hiking, smaller pieces of padding can be strategically positioned for essential protection without compromising on comfort or mobility.

In an embodiment of the protective knee leg item, designed to offer comprehensive protection to the lower extremity regions of a leg, the item takes the form of an elongated sleeve. This sleeve may be constructed from a durable and elastic fabric that ensures a close fit to the leg's natural contours, covering critical areas such as the knee, shin, calf, thigh, heel, and ankle. Within this carefully engineered sleeve, protective padding is embedded at strategic points to provide a barrier against impacts, safeguarding the leg's most vulnerable regions.

To address a common discomfort caused by material bunching, especially during vigorous leg movements, the protective knee leg item may include one or more openings at crucial flexion points. A notable example is the behind-the-knee opening, which is specifically designed to alleviate pressure and enhance wearability by allowing the fabric to adapt to the leg's bending motions.

Another feature of this embodiment is the integration of a border seal at one or both the top and bottom ends of the elongated sleeve. This seal is crucial for maintaining the sleeve's position on the leg, providing a custom fit that prevents the sleeve from sliding or shifting during movements. The border seal's design allows for an adjustable fit, accommodating various leg sizes and shapes, and ensuring that the protective knee leg item delivers optimal protection and comfort for a wide range of physical activities.

Referring now to FIG. 7, it outlines exemplary method steps for manufacturing the padded garments in accordance with the present disclosure, presenting a systematic approach to creating protective apparel for individuals susceptible to bruising and skin injury.

Step 701 initiates the process with the cutting of selected fabrics into patterns that match the various parts of the garment, such as sleeves and calf coverings. This ensures each piece conforms to the body's anatomy and provides a basis for the protective function of the garment.

Moving to step 702, the protective padding is shaped for targeted areas like the knees, elbows, and knuckles. This step involves precision cutting and molding of padding materials to fit the contours of these joints, offering focused impact protection.

In step 703, pockets are created on the pre-cut garment parts. These are designed to hold the protective padding, allowing for the padding to be inserted, removed, or replaced as needed, thus adding modularity to the garment's design.

Step 704 involves the meticulous cutting and reinforcing of thumb and elbow openings, as well as knee openings, ensuring that these flexible joints are protected without sacrificing range of motion. Additionally, ankle straps with exposure features are designed to secure the lower part of the garment while allowing freedom of movement at the ankle joint.

In step 705, all cut fabric parts are combined together to form a padded protective garment system. Padding and reinforcements are integrated as necessary, adhering to the design specifications that prioritize protection and wearer comfort.

Step 706 adds functional elements to the garment, including moisture-wicking linings to manage perspiration, reflective materials for visibility in low-light conditions, and adjustable closures for a secure and personalized fit. In some embodiments, aesthetic features such as a variety of colors and outer designs can also be added in step 706, enhancing the garment's visual appeal, and allowing for personal expression through style, while still maintaining its protective functionality.

Finally, step 707 focuses on quality assurance, wherein the final product is meticulously inspected to ensure it meets all safety and comfort standards before being prepared for distribution.

While the disclosure has been described in conjunction with specific embodiments, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, this description is intended to embrace all such alternatives, modifications, and variations as fall within its spirit and scope.

Several embodiments have been delineated within this document, providing detailed instances of the current disclosure. These particulars should not be interpreted as restrictions on the range of the disclosure or the claims that follow. Instead, they are illustrations of particular embodiments of this disclosure. Expert practitioners will appreciate that the scope of this disclosure extends beyond the specific embodiments and representations herein. The accompanying drawings and their detailed narratives are not meant to confine the disclosure to the illustrated form. On the contrary, the intention is to encompass all changes, equivalents, and remedies that are encompassed within the spirit and scope of the claims of this disclosure.

This specification outlines features presented within distinct embodiments, but it's important to recognize that these can be combined in a single embodiment as well. Similarly, characteristics associated with a single embodiment can be applied across multiple embodiments, whether independently or in any feasible sub-combination. Furthermore, while certain features may initially be described or claimed in concert, it is possible to remove one or more features from this collective, with claims potentially being adjusted to focus on a particular subset or a different iteration of these combinations.

The sequence of method steps shown in the drawings should not be construed as mandatory. The depicted order is illustrative and does not necessarily dictate the sequence in which the steps must be executed, nor is it requisite that all the illustrated steps be completed. The operations can be performed in various orders or configurations to yield the intended outcomes. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the claimed disclosure.

Claims

What is claimed is:

1. A padded garment system for protecting human extremities, the padded garment system comprising:

a wearable protective item, to be worn on a limb, comprising one or both of: an arm sleeve and a knee leg item;

at least one protective padding integrated to the wearable protective item to cover targeted areas prone to impact, the targeted areas comprising one or more of: a knee, a shin, a calf, an ankle, a forearm, an upper arm, an elbow, and knuckles;

at least one opening, crafted at selective points on the wearable protective item, wherein the at least one opening prevents bunching during flexion in the limb; and

a border seal along one or both of: an upper termination and a lower termination of the wearable protective item.

2. The padded garment system of claim 1, wherein the wearable protective item additionally comprising at least one pocket designed to receive the at least one protective padding.

3. The padded garment system of claim 1, wherein the wearable protective item additionally comprising a plurality of pockets at one or more of the targeted areas for holding multiple pieces of protective padding individually.

4. The padded garment system of claim 3, wherein the plurality of pockets are designed with closures selected from a group consisting of zippers, hook-and-loop fasteners, and magnetic seals.

5. The padded garment system of claim 1, wherein the at least one protective padding is comprised of a viscoelastic material that hardens upon impact to disperse force.

6. The padded garment system of claim 1, wherein the at least one opening comprises a delicate stretchable mesh to prevent bunching and ensure comfort during flexion of the limb.

7. The padded garment system of claim 1, wherein the at least one opening further comprising a behind-the-knee opening designed to align with a knee joint and reduce material gathering during leg movement.

8. The padded garment system of claim 1, wherein the at least one opening further comprising a behind-the-elbow opening designed to align with an elbow joint and reduce material gathering during arm movement.

9. The padded garment system of claim 1, further comprising a thumb opening and an ankle strap incorporated into the respective wearable protective item, each featuring exposure features to facilitate movement of a thumb and heel.

10. The padded garment system of claim 9, further comprising knuckle protection, wherein the thumb opening and the knuckle protection are designed to mimic a fingerless glove configuration to provide protection while allowing full manual dexterity.

11. The padded garment system of claim 1, wherein the border seal comprises a non-slip material, ensuring that the wearable protective item remains in place during a variety of activities.

12. The padded garment system of claim 7, wherein the behind-the-knee opening is additionally lined with a soft, hypoallergenic fabric to prevent irritation to sensitive skin behind the knee joint.

13. The padded garment system of claim 1, further comprising moisture-wicking fabrics incorporated into the wearable protective item to facilitate thermal regulation and enhance wearer comfort.

14. The padded garment system of claim 1, wherein the at least one protective padding further comprising tapered edges to reduce a risk of bruising caused by demarcation at perimeter of the at least one protective padding, thereby blurring the demarcation and enhancing wearer comfort.

15. The padded garment system of claim 1, wherein the wearable protective item comprises an elastic compression sleeve being augmented with the at least one protective padding over parts of the limb that are vulnerable to impact.

16. The padded garment system of claim 15, wherein the elastic compression sleeve and the at least one protective padding are composed of porous fabrics allowing for evaporation of perspiration and maintaining breathability and dryness for a wearer.

17. The padded garment system of claim 15, further comprising pockets sewn into the elastic compression sleeve with closures to encapsulate the at least one protective padding, preventing it from migrating from its intended position during movement of the limb.

18. The padded garment system of claim 1, wherein the at least one protective padding is of a density sufficient to disperse impacts over a wide area, thereby reducing force transmitted directly to a skin beneath the at least one protective padding.

19. The padded garment system of claim 1, wherein the at least one protective padding further comprising molded cups at the targeted areas to facilitate flexure and protect joints.

20. The padded garment system of claim 1, further comprising encircling pads around the limb, which may be split and overlapped or provided in multiple overlapping pieces to allow for free movement of the limb.

21. A method for protecting a limb, the method comprising the steps of:

selecting a protective garment designed to be worn over the limb, where the protective garment comprising an arm sleeve or a knee leg item, each tailored to fit contours of the limb and extend coverage over critical areas prone to impact;

integrating a protective padding within the protective garment, where the protective padding is configured to harden upon impact, thereby dispersing force and minimizing direct transmission of impact to skin over the limb, the protective padding being strategically placed to cover targeted areas susceptible to injury;

incorporating one or more stretchable openings at selective points on the protective garment, specifically designed to align with joints of the limb to prevent bunching and discomfort during flexion; and

applying a border seal along one or both an upper termination and a lower termination of the protective garment, utilizing a non-slip material to ensure the protective garment remains securely in place during various activities.

22. A protective sleeve for safeguarding human extremities, comprising:

a body constructed from a flexible, breathable fabric, configured to conform to contours of a limb, the body extending over at least one of: a forearm, an upper arm, and an elbow;

integrated protective padding, located within the body of the protective sleeve, designed to cover targeted areas prone to impact, including one or more of: the forearm, the upper arm, the elbow, and knuckles;

one or more openings strategically placed within the protective sleeve to prevent material bunching and enhance wearer comfort during flexion of the limb;

a border seal at one or both of: a proximal end and a distal end of the protective sleeve to ensure a secure fit along the limb, preventing slippage during movement, wherein the border seal comprising a non-slip material; and

at least one pocket integrated into the protective sleeve, designed to receive and securely hold the integrated protective padding.

23. A protective knee leg item for safeguarding human extremities in a leg, the protective knee leg item comprising:

an elongated sleeve fabricated from a durable, elastic fabric designed to snugly fit contours of the leg, covering one or more of: a knee, a shin, a calf, a thigh, a heel, and an ankle;

embedded protective padding strategically positioned within the elongated sleeve to shield areas susceptible to impacts;

one or more openings incorporated at key flexion points, including a behind-the-knee opening, to mitigate fabric bunching and maintain comfort and flexibility during movement of the leg; and

a border seal integrated at one or both of: a top end and a bottom end of the elongated sleeve for a custom fit around the leg to prevent displacement during physical activities.

Resources

Images & Drawings included:

Sources:

Recent applications in this class:

Recent applications for this Assignee: