Patent application title:

HOT-ROLLED STEEL SHEET

Publication number:

US20260125784A1

Publication date:
Application number:

19/114,348

Filed date:

2023-10-12

Smart Summary: A hot-rolled steel sheet is designed with specific chemical properties and structure. It contains less than 3% residual austenite, at least 15% ferrite, and less than 5% pearlite. The sheet has a high tensile strength of 980 MPa or more, making it very strong. There are also strict limits on the amounts of manganese and other elements, ensuring quality and consistency. Additionally, the sheet has controlled levels of nickel and oxygen, which help improve its performance. πŸš€ TL;DR

Abstract:

This hot-rolled steel sheet has a desired chemical composition, in a microstructure at a position of ΒΌ from a surface in a sheet thickness direction, in terms of area %, residual austenite is less than 3.0%, ferrite is 15.0% or more and less than 60.0%, and pearlite is less than 5.0%, an E value is 10.7 or more, an I value is 1.020 or more, a CS value is βˆ’8.0Γ—105 to 8.0Γ—105, a standard deviation of Mn concentrations is 0.60 mass % or less, at the surface, an area ratio of a region where a Ni concentration is 0.2 mass % or more is 10.0% or more, an area ratio of a region where an O concentration is 3.0 mass % or more is 3.0% to 50.0%, and a maximum value of sphere equivalent diameters of oxides is 5.00 ΞΌm or less, and a tensile strength is 980 MPa or more.

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Assignee:

Applicant:

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Classification:

C22C38/38 »  CPC main

Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese

C21D6/005 »  CPC further

Heat treatment of ferrous alloys containing Mn

C21D8/0226 »  CPC further

Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps Hot rolling

C21D9/46 »  CPC further

Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals

C22C38/001 »  CPC further

Ferrous alloys, e.g. steel alloys containing N

C22C38/002 »  CPC further

Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group Β -Β 

C22C38/005 »  CPC further

Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides

C22C38/008 »  CPC further

Ferrous alloys, e.g. steel alloys containing tin

C22C38/02 »  CPC further

Ferrous alloys, e.g. steel alloys containing silicon

C22C38/04 »  CPC further

Ferrous alloys, e.g. steel alloys containing manganese

C22C38/06 »  CPC further

Ferrous alloys, e.g. steel alloys containing aluminium

C22C38/10 »  CPC further

Ferrous alloys, e.g. steel alloys containing cobalt

C22C38/12 »  CPC further

Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium

C22C38/14 »  CPC further

Ferrous alloys, e.g. steel alloys containing titanium or zirconium

C22C38/16 »  CPC further

Ferrous alloys, e.g. steel alloys containing copper

C22C38/24 »  CPC further

Ferrous alloys, e.g. steel alloys containing chromium with vanadium

C22C38/26 »  CPC further

Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum

C22C38/28 »  CPC further

Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium

C22C38/32 »  CPC further

Ferrous alloys, e.g. steel alloys containing chromium with boron

C21D2211/001 »  CPC further

Microstructure comprising significant phases Austenite

C21D2211/005 »  CPC further

Microstructure comprising significant phases Ferrite

C21D2211/009 »  CPC further

Microstructure comprising significant phases Pearlite

C21D6/00 IPC

Heat treatment of ferrous alloys

C21D8/0221 IPC

Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps

C22C38/00 IPC

Ferrous alloys, e.g. steel alloys

Description

TECHNICAL FIELD OF THE INVENTION

The present invention relates to a hot-rolled steel sheet.

Priority is claimed on Japanese Patent Application No. 2022-163955, filed on Oct. 12, 2022, the content of which is incorporated herein by reference.

BACKGROUND ART

In recent years, from the viewpoint of protecting the global environment, efforts have been made to reduce the amount of carbon dioxide gas emitted in many fields. Vehicle manufacturers are also actively developing techniques for reducing the weight of vehicle bodies for the purpose of reducing fuel consumption. However, it is not easy to reduce the weight of vehicle bodies since the emphasis is placed on improvement in collision resistance to secure the safety of the occupants.

In order to achieve both vehicle body weight reduction and collision resistance, an investigation has been conducted to make a member thin by using a high-strength steel sheet. Therefore, there is a strong demand for a steel sheet having both high strength and excellent formability. In order to meet this demand, several techniques have been conventionally proposed.

Since there are various working methods for vehicle members, the required formability differs depending on members to which the working methods are applied. Among these, sheet thickness reduction at critical fracture and ductility is placed as important indices for formability. The sheet thickness reduction at critical fracture is a value calculated from a sheet thickness of a tensile test piece before fracture and a minimum value of a sheet thickness of the tensile test piece after fracture. When the sheet thickness reduction at critical fracture is low, it is not preferable since early fracture become to be easily occurred when tensile strain is applied during press forming.

Vehicle members are formed by press forming, and the press-formed blank sheet is often manufactured by highly productive shearing working. A blank sheet manufactured by shearing working needs to be excellent in terms of the end surface accuracy after shearing working.

For example, when a secondary sheared surface consisting of a sheared surface, a fractured surface, and a sheared surface is occurred in the appearance of the end surface after shearing working (sheared end surface), the accuracy of the sheared end surface significantly deteriorates.

The higher the strength of hot-rolled steel sheet, the more likely crack occurs from the bent inner during bending (hereinafter referred to as bent inner cracking).

The mechanism of bent inner cracking is presumed to be as follows. A compressive stress is generated in the bent inner during bending. At first, the entire bent inner is uniformly deformed as the bending proceeds, but as the amount of deformation increases, the deformation cannot be borne by the uniform deformation alone, and strain is concentrated locally, causing the deformation to proceed (occurrence of a shear deformation band). By further growing the shear deformation band, cracking is occurred along the shear band from the surface of the bent inner and grows. The reason why the bent inner cracking are likely to occur as the strength is increased is presumably because the decrease of work hardenability associated with the increase in strength makes it difficult for uniform deformation to proceed, making it easier for deformation to become uneven, leading to the formation of the shear deformation band early in processing (or under loose processing conditions). There are various working method for vehicle members as described above, since a steel sheet is often subjected to bending, it is not preferable to occur bent inner cracking during bending.

In addition, there is a case where a chemical conversion film is formed on a surface of a steel sheet for the purpose of such as improving corrosion resistance. When a Si content in a steel sheet is increased in order to increase the strength, oxides containing Si are likely to be generated and remain on a surface layer of the steel sheet, which may deteriorate a chemical convertibility of the steel sheet and prevent a sufficient formation of the chemical conversion film.

For example, Patent Document 1 discloses a hot-rolled steel sheet that can be used as a raw material for cold-rolled steel sheet with excellent surface properties after press forming, in which the degrees of Mn segregation and P segregation in the center part of sheet thickness are controlled.

PRIOR ART DOCUMENT

Patent Document

  • Patent Document 1: WO2020/044445

Non-Patent Document

  • Non-Patent Document 1: J. Webel, J. Gola, D. Britz, F. Mucklich, Materials Characterization 144 (2018) 584-596
  • Non-Patent Document 2: D. L. Naik, H. U. Sajid, R. Kiran, Metals 2019, 9, 546
  • Non-Patent Document 3: K. Zuiderveld, Contrast Limited Adaptive Histogram Equalization, Chapter VIII. 5, Graphics Gems IV. P. S. Heckbert (Eds.), Cambridge, MA, Academic Press, 1994, pp. 474-485

SUMMARY OF INVENTION

Technical Problem

However, in Patent Document 1, a sheet thickness reduction at critical fracture, bent inner cracking, and chemical convertibility of the hot-rolled steel sheet are not considered.

The present invention has been made in view of the circumstances described above, and an object of the present invention is to provide a hot-rolled steel sheet having high strength and sheet thickness reduction at critical fracture, excellent ductility, shearing property and chemical convertibility, and further suppressing an occurrence of bent inner cracking, that is, having excellent resistance to inner crack at bending.

Solution to Problem

The gist of the present invention is as follows.

(1) A hot-rolled steel sheet according to one aspect of the present invention comprising, in terms of mass %, as a chemical composition,

    • C: 0.050% to 0.250%,
    • Si: 0.05% to 3.00%,
    • Mn: 1.00% to 4.00%,
    • Ni: 0.02% to 2.00%,
    • sol. Al: 0.001% to 2.000%,
    • P: 0.100% or less,
    • S: 0.0300% or less,
    • N: 0.1000% or less,
    • O: 0.0100% or less,
    • Ti: 0% to 0.500%,
    • Nb: 0% to 0.500%,
    • V: 0% to 0.500%,
    • Cu: 0% to 2.00%,
    • Cr: 0% to 2.00%,
    • Mo: 0% to 1.00%,
    • B: 0% to 0.0100%,
    • Ca: 0% to 0.0200%,
    • Mg: 0% to 0.0200%,
    • REM: 0% to 0.1000%,
    • Bi: 0% to 0.0200%,
    • As: 0% to 0.100%,
    • Zr: 0% to 1.00%,
    • Co: 0% to 1.00%,
    • Zn: 0% to 1.00%,
    • W: 0% to 1.00%,
    • Sn: 0% to 0.05%,
    • a remainder comprising Fe and impurities, and
    • the following formulas (A) and (B) are satisfied,
    • in which, in a microstructure at a position of ΒΌ from a surface in a sheet thickness direction,
    • in terms of area %,
    • residual austenite is less than 3.0%,
    • ferrite is 15.0% or more and less than 60.0%, and
    • pearlite is less than 5.0%,
    • an Entropy value indicated by the following formula (1) is 10.7 or more, an Inverse difference normalized value indicated by the following formula (2) is 1.020 or more, and a Cluster Shade value indicated by the following formula (3) is βˆ’8.0Γ—105 to 8.0Γ—105, which are obtained by analyzing SEM images of the microstructure with a gray level co-occurrence matrices method,
    • a standard deviation of Mn concentrations is 0.60 mass % or less,
    • at the surface,
    • an area ratio of a region where a Ni concentration is 0.2 mass % or more is 10.0% or more,
    • an area ratio of a region where an O concentration is 3.0 mass % or more is 3.0% to 50.0%, and
    • a maximum value of sphere equivalent diameters of oxides is 5.00 ΞΌm or less,
    • a tensile strength of the hot-rolled steel sheet is 980 MPa or more,

0.06 % ≀ Ti + Nb + V ≀ 0.5 % , ( A ) Zr + Co + Zn + W ≀ 1. % , ( B )

    • here, each element symbol in the formulas (A) and (B) indicates the content of the element in terms of mass %, and 0% is substituted when the element is not contained,
    • P(i,j) in the following formulas (1) to (5) is a gray level co-occurrence matrix, L in the following formula (2) is possible Quantization levels of grayscale of the SEM images, i and j in the following formulas (2) and (3) are natural numbers from 1 to the L, ΞΌx and ΞΌy in the following formula (3) are indicated by the in the following formulas (4) and (5).

[ Formula ⁒ 1 ] Entropy = - βˆ‘ i βˆ‘ j P ⁑ ( i , j ) ⁒ log ⁑ ( P ⁑ ( i , j ) ) ( 1 ) [ Formula ⁒ 2 ] Inverse ⁒ difference ⁒ normalized = βˆ‘ i βˆ‘ j P ⁑ ( i , j ) 1 + ❘ "\[LeftBracketingBar]" i - j ❘ "\[RightBracketingBar]" L ( 2 ) [ Formula ⁒ 3 ] Cluster ⁒ Shade = βˆ‘ i βˆ‘ j ( i + j - ΞΌ x - ΞΌ y ) 3 ⁒ P ⁑ ( i , j ) ( 3 ) [ Formula ⁒ 4 ] ΞΌ x = βˆ‘ i βˆ‘ j i ⁑ ( P ⁑ ( i , j ) ) ( 4 ) [ Formula ⁒ 5 ] ΞΌ y = βˆ‘ i βˆ‘ j j ⁑ ( P ⁒ ( i , j ) ) ( 5 )

(2) The hot-rolled steel sheet according to (1), in which the chemical composition may comprise, in terms of mass %, one or two or more selected from the group consisting of

    • Ti: 0.001% to 0.500%,
    • Nb: 0.001% to 0.500%,
    • V: 0.001% to 0.500%.
    • Cu: 0.01% to 2.00%,
    • Cr: 0.01% to 2.00%,
    • Mo: 0.01% to 1.00%,
    • B: 0.0001% to 0.0100%,
    • Ca: 0.0005% to 0.0200%,
    • Mg: 0.0005% to 0.0200%,
    • REM: 0.0005% to 0.1000%,
    • Bi: 0.0005% to 0.0200%,
    • As: 0.001% to 0.100%,
    • Zr: 0.01% to 1.00%,
    • Co: 0.01% to 1.00%,
    • Zn: 0.01% to 1.00%,
    • W: 0.01% to 1.00%, and
    • Sn: 0.01% to 0.05%.

Advantageous Effects of Invention

According to the above aspect according to the present invention, it is possible to obtain a hot-rolled steel sheet having high strength and sheet thickness reduction at critical fracture, excellent ductility, shearing property, chemical convertibility, and resistance to inner crack at bending.

The hot-rolled steel sheet according to the above aspect of the present invention is suitable as an industrial material used for vehicle members, mechanical structural members, and building members.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 An example of a sheared end surface of a hot-rolled steel sheet according to a present invention example.

FIG. 2 An example of a sheared end surface of a hot-rolled steel sheet according to a comparative example.

DESCRIPTION OF EMBODIMENTS

The chemical composition and microstructure of a hot-rolled steel sheet according to the present embodiment will be more specifically described below.

However, the present invention is not limited only to a configuration disclosed in the present embodiment, and various modifications can be made without departing from the scope of the gist of the present invention.

The numerical limit range described below with β€œto” in between includes the lower limit and the upper limit. Regarding the numerical value indicated by β€œless than” or β€œmore than”, the value does not fall within the numerical range. In the following description, % regarding the chemical composition is mass % unless particularly otherwise specified.

Chemical Composition

The chemical composition of the hot-rolled steel sheet according to the present embodiment includes, in terms of mass %, C: 0.050% to 0.250%, Si: 0.05% to 3.00%, Mn: 1.00% to 4.00%, Ni: 0.02% to 2.00%, sol. Al: 0.001% to 2.000%, P: 0.100% or less, S: 0.0300% or less, N: 0.1000% or less, O: 0.0100% or less, and a remainder of Fe and impurities, and satisfies the formula (A) (0.060%≀Ti+Nb+V≀0.500%).

Each element will be described in detail below.

C: 0.050% to 0.250%

C increases the area ratio of a hard phase and increases the strength of ferrite by bonding to a precipitation hardening element such as Ti, Nb, or V. When the C content is less than 0.050%, a desired strength cannot be obtained. Therefore, the C content is set to 0.050% or more. The C content is preferably 0.060% or more, more preferably 0.070% or more, still more preferably 0.080% or more or 0.090% or more.

On the other hand, when the C content is more than 0.250%, the ductility of the hot-rolled steel sheet deteriorates due to a decrease in the area ratio of ferrite. Therefore, the C content is set to 0.250% or less. The C content is preferably 0.200% or less, 0.150% or less or 0.120% or less.

Si: 0.05% to 3.00%

Si has an action of improving the ductility of the hot-rolled steel sheet by promoting the formation of ferrite and has an action of increasing the strength of the hot-rolled steel sheet by the solid solution strengthening of ferrite. In addition, Si has an action of making steel sound by deoxidation (suppressing the occurrence of a defect such as a blowhole in steel). When the Si content is less than 0.05%, an effect by the action cannot be obtained. Therefore, the Si content is set to 0.05% or more. The Si content is preferably 0.50% or more and more preferably 0.80% or more, 1.00% or more, 1.20% or more or 1.40% or more.

On the other hand, when the Si content is more than 3.00%, the surface properties, chemical convertibility, furthermore, ductility and weldability of the hot-rolled steel sheet significantly deteriorate, and the A3 transformation point significantly increases. Therefore, it becomes difficult to perform hot rolling in a stable manner. In addition, ferrite is likely to generate excessively, resulting in decrease of the strength of the hot-rolled steel sheet, and austenite is likely to remain after cooling, resulting in decrease of the sheet thickness reduction at critical fracture. Therefore, the Si content is set to 3.00% or less. The Si content is preferably 2.70% or less, and more preferably 2.50% or less, 2.20% or less, 2.00% or less or 1.80% or less.

Mn: 1.00% to 4.00%

Mn has an action of suppressing ferritic transformation to enhance strength of the hot-rolled steel sheet. When the Mn content is less than 1.00%, a desired strength cannot be obtained. Therefore, the Mn content is set to 1.00% or more. The Mn content is preferably 1.30% or more and more preferably 1.50% or more or 1.80% or more.

On the other hand, when the Mn content is more than 4.00%, due to the segregation of Mn, the form of the hard phase becomes a periodic band shape, and it becomes difficult to obtain a desired shearing property. Therefore, the Mn content is set to 4.00% or less. The Mn content is preferably 3.70% or less or 3.50% v or less, more preferably 3.20% or less, 3.00% or less or 2.60% or less.

Ni: 0.02% to 2.00%

Ni has an action of enhancing the hardenability of the hot-rolled steel sheet. In addition, Ni is concentrated in the surface layer of the steel sheet together with a growth of scale during rough rolling, and become a precipitation nucleus for the chemical conversion film, thereby promoting a formation of the chemical conversion film that is free of lack of hiding and has good adhesion. As a result, Ni has an action of improving the chemical convertibility of the hot-rolled steel sheet. When the Ni content is less than 0.02%, the chemical convertibility of the hot-rolled steel sheet deteriorates. Therefore, the Ni content is set to 0.02% or more. The Ni content is preferably 0.04% or more, more preferably 0.06% or more, and still more preferably 0.08% or more.

On the other hand, even when the Ni content is set to more than 2.00%, the above effects are saturated and the alloy cost increases, which is not preferable. Therefore, the Ni content is set to 2,00% or less. The Ni content is preferably 1.80% or less, and more preferably 1.60% or less.

    • Ti: 0% to 0.500%
    • Nb: 0% to 0.500%
    • V: 0% to 0.500%

0.06 % ≀ Ti + Nb + V ≀ 0.5 % ( A )

Here, each element symbol in the formula (A) indicates the content of the element in terms of mass %, and 0% is substituted when the element is not contained.

Ti, Nb, and V are elements that are finely precipitated in steel as a carbide and a nitride and improve the strength of steel by precipitation hardening. When the total content of Ti, Nb, and V is less than 0.060%, these effects cannot be obtained. Therefore, the total content of Ti, Nb, and V is set to 0.060% or more. That is, the value of the middle part of the formula (A) is set to 0.060% or more. Not all of Ti, Nb, and V need to be contained, and any one thereof may be contained, and the total content thereof may be 0.060% or more. Therefore, the lower limit of each content of Ti, Nb and V is 0%. The lower limit of each content of the Ti, Nb and V may be set to 0.001%, 0.010%, 0.030% or 0.050%. The total content of Ti, Nb, and V is preferably 0.080% or more, and more preferably 0.100% or more.

On the other hand, when content of any one of Ti, Nb, and V exceeds 0.500%, or the total content of Ti, Nb, and V exceeds 0.500%, the workability of the hot-rolled steel sheet deteriorates. Therefore, the each content of Ti, Nb, and V is set to 0.500% or less, and the total content of Ti, Nb, and V is set to 0.500% or less. That is, the value of the middle part of the formula (A) is set to 0.500% or less. The each content of Ti, Nb, and V is preferably 0.400% or less or 0.300% or less, more preferably 0.250% or less, and still more preferably 0.200% or less or 0.100% or less.

sol. Al: 0.001% to 2.000%

Similar to Si, Al has an action of making steel sound by deoxidizing and has an action of enhancing the ductility of the hot-rolled steel sheet by promoting the formation of ferrite. When the sol. Al content is less than 0.001%, an effect by the action cannot be obtained. Therefore, the sol. Al content is set to 0.001% or more. The sol. Al content is preferably 0.010% or more, 0.030% or more or 0.050% or more, more preferably 0.080% or more, 0.100% or more or 0.150% or more.

On the other hand, when the sol. Al content is more than 2.000%, the above effects are saturated, which is not economically preferable. Therefore, the sol. Al content is set to 2.000% or less. The sol. Al content is preferably 1.700% or less or 1.500% or less, more preferably 1.300% or less, and still more preferably 1.000% or less.

Note that the soL. Al means acid-soluble Al and refers to solid solution Al present in steel in a solid solution state.

P: 0.100% or less

P has an action of increasing the strength of the hot-rolled steel sheet by solid solution strengthening. The P content may be set to 0%, or P may be positively contained. However, P is an element that is easily segregated, and when the P content exceeds 0.100%, the deterioration of ductility and the sheet thickness reduction at critical fracture attributed to boundary segregation becomes significant. Therefore, the P content is set to 0.100% or less. The P content is preferably 0.050% or less, 0.030% or less, 0.020% or less or 0.015% or less.

The P content may be set to 0.001% or more, 0.003% or more or 0.005% or more from the viewpoint of the refining cost.

S: 0.0300% or less

S forms a sulfide-based inclusion in steel to decrease the ductility and the sheet thickness reduction at critical fracture of the hot-rolled steel sheet. When the S content is more than 0.0300%, the ductility and the sheet thickness reduction at critical fracture of the hot-rolled steel sheet significantly deteriorates. Therefore, the S content is set to 0.0300% or less. The S content is preferably 0.0100% or less, 0.0070% or less or 0.0050% or less.

The S content may be set to 0%, or may be set to 0.0001% or more, 0.0005% or more, 0.0010% or more or 0.0020% or more from the viewpoint of the refining cost.

N: 0.1000% or less

N has an action of decreasing the ductility and the sheet thickness reduction at critical fracture of the hot-rolled steel sheet. When the N content is more than 0.1000%, the ductility and the sheet thickness reduction at critical fracture of the hot-rolled steel sheet significantly deteriorates. Therefore, the N content is set to 0.1000% or less. The N content is preferably 0.0800% or less, more preferably 0.0700% or less or 0.0300% or less, and still more preferably 0.0150% or less or 0.0100% or less.

Although the N content may be set to 0%, but in a case where one or two or more of Ti, Nb, and V are contained to further refine the microstructure, the N content is preferably set to 0.0010% or more, and more preferably set to 0.0015% or more or 0.0020% or more to promote the precipitation of a carbonitride.

O: 0.0100% or less

When a large content of O is contained in steel, O forms a coarse oxide that becomes the starting point of fracture and causes brittle fracture and hydrogen-induced cracks. Therefore, the O content is set to 0.0100% or less. The O content is preferably 0.0080% or less and more preferably 0.0050% or less or 0.0030% or less.

The O content may be set to 0%, but the O content may be set to 0.0005% or more or 0.0010% or more to disperse a large number of fine oxides when molten steel is deoxidized.

The remainder of the chemical composition of the hot-rolled steel sheet according to the present embodiment may be Fe and an impurity. In the present embodiment, the impurities mean substances that are incorporated from ore as a raw material, a scrap, manufacturing environment, or the like and/or substances that are permitted to an extent that the hot-rolled steel sheet according to the present embodiment is not adversely affected.

Instead of a part of Fe, the hot-rolled steel sheet according to the present embodiment may contain the following elements as optional elements. In a case where these optional elements are not contained, the lower limit of the content thereof is 0%. Hereinafter, the optional elements will be described in detail.

    • Cu: 0.01% to 2.00%
    • Cr: 0.01% to 2.00%
    • Mo: 0.01% to 1.00%
    • B: 0.0001% to 0.0100%

All of Cu, Cr, Mo, and B have an action of enhancing the hardenability of the hot-rolled steel sheet. In addition, Cu and Mo have an action of being precipitated as a carbide in steel to increase the strength of the hot-rolled steel sheet. Furthermore, in a case where Cu is contained, Ni has an action of effectively suppressing the grain boundary cracking of a slab caused by Cu. Therefore, one or two or more of these elements may be contained.

As described above, Cu has an action of enhancing the hardenability of the hot-rolled steel sheet and an action of being precipitated as a carbide in steel at a low temperature to increase the strength of the hot-rolled steel sheet. In order to more reliably obtain the effect by the action, the Cu content is preferably set to 0.01% or more and more preferably set to 0.05% or more. However, when the Cu content is more than 2.00%, grain boundary cracking may occur in the slab in some cases. Therefore, the Cu content is set to 2.00% or less. The Cu content is preferably 1.50% or less and more preferably 1.00% or less, 0.70% or less or 0.50% or less.

As described above, Cr has an action of enhancing the hardenability of the hot-rolled steel sheet. In order to more reliably obtain the effect by the action, the Cr content is preferably set to 0.01% or more and more preferably set to 0.05% or more. However, when the Cr content is more than 2.00%, the chemical convertibility of the hot-rolled steel sheet significantly deteriorates. Therefore, the Cr content is set to 2.00% or less. The Cr content is preferably 1.50% or less, and more preferably 1.00% or less, 0.70% or less or 0.50% or less.

As described above, Mo has an action of enhancing the hardenability of the hot-rolled steel sheet and an action of being precipitated as a carbide in steel to increase the strength of the hot-rolled steel sheet. In order to more reliably obtain the effect by the action, the Mo content is preferably set to 0.01% or more and more preferably set to 0.02% or more. However, even when the Mo content is set to more than 1.00%, the effect by the action is saturated, which is not economically preferable. Therefore, the Mo content is set to 1.00% or less. The Mo content is preferably 0.50% or less and more preferably 0.20% or less or 0.10% or less.

As described above, B has an action of enhancing the hardenability of the hot-rolled steel sheet. In order to more reliably obtain the effect by this action, the B content is preferably set to 0.0001% or more and more preferably set to 0.0002% or more. However, when the B content is more than 0.0100%, the formability of the hot-rolled steel sheet significantly deteriorates, and thus the B content is set to 0.0100% or less. The B content is preferably set to 0.0050% or less or 0.0025% or less.

    • Ca: 0.0005% to 0.0200%
    • Mg: 0.0005% to 0.0200%
    • REM: 0.0005% to 0.1000%
    • Bi: 0.0005% to 0.0200%

All of Ca, Mg, and REM have an action of enhancing the ductility of the hot-rolled steel sheet by adjusting the shape of inclusions in steel to a preferable shape. In addition, Bi has an action of enhancing the ductility of the hot-rolled steel sheet by refining the solidification structure. Therefore, one or two or more of these elements may be contained. In order to more reliably obtain the effect by the action, it is preferable that the content of any one or more of Ca, Mg, REM, and Bi are set to 0.0005% or more. However, when the Ca content or Mg content is more than 0.0200% or when the REM content is more than 0.1000%, an inclusion is excessively formed in steel, and thus the ductility of the hot-rolled steel sheet may be conversely decreased in some cases. In addition, even when the Bi content is set to more than 0.0200%, the above effect by the action is saturated, which is not economically preferable. Therefore, the Ca content and the Mg content are set to 0.0200% or less, the REM content is set to 0.1000% or less, and the Bi content is set to 0.0200% or less. The Ca content, the Mg content and the Bi content are preferably 0.0100% or less, more preferably 0.0070% or less or 0.0040% or less. The REM content is preferably 0.0070% or less or 0.0040% or less.

Here, REM refers to a total of 17 elements consisting of Sc, Y, and lanthanoids, and the REM content refers to the total content of these elements. In the case of the lanthanoids, the lanthanoids are industrially added in the form of misch metal.

As: 0.001% to 0.100%

As lowers an austenitizing temperature and thus refines the prior austenite grains, thereby contributing for an improvement of ductility of the hot-rolled steel sheet. In order to reliably obtain the effects, the As content is preferably set to 0.001% or more. On the other hand, since the above effects are saturated even in a case where a large content of As is contained, the As content is set to 0.100% or less.

    • Zr: 0.01% to 1.00%
    • Co: 0.01% to 1.00%
    • Zn: 0.01% to 1.00%
    • W: 0.01% to 1.00%

Zr + Co + Zn + W ≀ 1. % ( B )

    • Sn: 0.01% to 0.05%

Each element symbol in the formula (B) indicates the content of the element in terms of mass %, and 0% is substituted when the element is not contained.

Regarding Zr, Co, Zn, and W, the present inventors have confirmed that, even when a total of 1.00% or less of these elements are contained, the effect of the hot-rolled steel sheet according to the present embodiment is not impaired. Therefore, one or two or more of Zr, Co, Zn, or W may be contained in a total of 1.00% or less. That is, the value of the left side of the formula (B) may be set to 1.00% or less, 0.50% or less, 0.10% or less or 0.05% or less. The each content of Zr, Co, Zn, and W may be set to 0.50% or less, 010% or less or 0.05% or less. Since Zr, Co, Zn, and W may not be contained, the respective content may be 0%. In order to improve the strength by solid solution strengthening of the steel sheet, the respective content of Zr, Co, Zn, and W may be 0.01% or more.

In addition, the present inventors have confirmed that, even when a small content of Sn is contained, the effect of the hot-rolled steel sheet according to the present embodiment is not impaired. However, when a large content of Sn is contained, a defect may be generated during hot rolling, and thus the Sn content is set to 0.05% or less. Since Sn may not be contained, the Sn content may be 0%. In order to improve the corrosion resistance of the hot-rolled steel sheet, the Sn content may be set to 0.01% or more.

The chemical composition of the above hot-rolled steel sheet may be measured by a general analytical method. For example, inductively coupled plasma-atomic emission spectrometry (ICP-AES) may be used for measurement. sol. Al may be measured by the ICP-AES using a filtrate after a sample is decomposed with an acid by heating. C and S may be measured by using a combustion-infrared absorption method, N may be measured by using the inert gas melting-thermal conductivity method, and O may be measured using an inert gas melting-non-dispersive infrared absorption method.

When a plating layer is provided on the surface of the hot-rolled steel sheet, the chemical composition may be analyzed after the plating layer is removed by mechanical grinding or the like as necessary.

Microstructure of Hot-Rolled Steel Sheet

Next, the microstructure of the hot-rolled steel sheet according to the present embodiment will be described.

In the microstructure at a position of ΒΌ from a surface in a sheet thickness direction of the hot-rolled steel sheet according to the present embodiment, in terms of area %, residual austenite is less than 3.0%, ferrite is 15.0% or more and less than 60.0%, and pearlite is less than 5.0%, an Entropy value indicated by the following formula (1) is 10.7 or more, an Inverse difference normalized value indicated by the following formula (2) is 1.020 or more, and a Cluster Shade value indicated by the following formula (3) is βˆ’8.0Γ—105 to 8.0Γ—105, which are obtained by analyzing SEM images of the microstructure with a gray level co-occurrence matrices method, a standard deviation of Mn concentrations is 0.60 mass % or less, at the surface, an area ratio of a region where a Ni concentration is 0.2 mass % or more is 10.0% or more, an area ratio of a region where an O concentration is 3.0 mass % or more is 3.0% to 50.0%, and a maximum value of sphere equivalent diameters of oxides is 5.00 Um or less.

In the present embodiment, the microstructural ratios, the Entropy value, the Inverse difference normalized value, the Cluster Shade value and the standard deviation of the Mn concentrations in the microstructure at the position of ΒΌ from the surface in the sheet thickness direction of the hot-rolled steel sheet are specified. The reason therefor is that the microstructure at this position indicates a typical microstructure of the steel sheet.

When the hot-rolled steel sheet has the plating layer, the β€œsurface” referred to herein refers to the interface of the plating layer and the steel sheet, β€œdepth position of ΒΌ from surface” referred to herein refers to a position that is a depth of ΒΌ of the sheet thickness from the surface of the hot-rolled steel sheet in the sheet thickness direction.

Area Ratio of ResidualAustenite:Less than 3.0%

Residual austenite is a microstructure that is present as a face-centered cubic lattice even at room temperature. Residual austenite has an action of enhancing the ductility of the hot-rolled steel sheet by transformation-induced plasticity (TRIP). On the other hand, residual austenite transforms into high-carbon martensite during shearing working, becomes a starting point of cracking during deformation, and becomes the cause of decrease of the sheet thickness reduction at critical fracture. When the area ratio of the residual austenite is 3.0% or more, the action is actualized, and the sheet thickness reduction at critical fracture of the hot-rolled steel sheet decreases. Therefore, the area ratio of the residual austenite is set to less than 3.0%. The area ratio of the residual austenite is preferably less than 1.5% and more preferably less than 1.0%.

Since residual austenite is preferably as little as possible, the area ratio of the residual austenite may be 0%.

As the measurement method of the area ratio of the residual austenite, there are methods by X-ray diffraction, EBSP (electron back scattering diffraction pattern) analysis, and magnetic measurement and the like. In the present embodiment, the area ratio of the residual austenite is measured by X-ray diffraction.

In the measurement of the area ratio of the residual austenite by X-ray diffraction in the present embodiment, first, in a cross section at a position of ΒΌ from the surface in the sheet thickness direction of the hot-rolled steel sheet, a sample is collected so that the microstructure at a region of 1 mm or more in an arbitrary position of the rolling direction and 1 mm or more centered in a direction perpendicular to the rolling direction and the sheet thickness direction can be observed, and a sheet thickness of the sample is reduced by mechanical grinding and chemical grinding so that the position of ΒΌ from the surface in the sheet thickness direction is a surface. For the sample, the integrated intensities of a total of 6 peaks of Ξ±(110), Ξ±(200), Ξ±(211), Ξ³(111), Ξ³(200), and Ξ³(220) are obtained using a X-ray diffraction device (for example, Rigaku RIINT-2500, Co-KΞ± rays). Next, the volume ratio of the residual austenite is calculated using the strength averaging method from the integrated intensities. The obtained volume ratio is regarded as an area ratio of the residual austenite.

Area Ratio of Ferrite:15.0% or more and less than 60.0%

Ferrite is a structure formed when fcc transforms into bcc at a relatively high temperature. Ferrite has a high work hardening rate and thus has an action of enhancing the strength-ductility balance of the hot-rolled steel sheet. In order to obtain the above action, the area ratio of the ferrite is set to 15.0% or more. The area ratio of the ferrite is preferably 20.0% or more, more preferably 25.0% or more, and still more preferably 30.0% or more.

On the other hand, since ferrite has a low strength, a desired tensile strength cannot be obtained when the area ratio is excessive. Therefore, the area ratio of the ferrite is set to less than 60.0%. The area ratio of the ferrite is preferably 50.0% or less and more preferably 45.0% or less.

Area Ratio of Pearlite:Less than 5.0%

Pearlite is a lamellar microstructure in which cementite is precipitated in layers between ferrite and is a soft microstructure as compared with bainite and martensite. When the area ratio of the pearlite is 5.0% or more, carbon is consumed by cementite that is contained in pearlite, and the strengths of martensite and bainite, which are the remainder in microstructure decrease, and a desired strength cannot be obtained. Therefore, the area ratio of the pearlite is set to less than 5.0%. The area ratio of the pearlite is preferably 3.0% or less.

In order to improve the stretch flangeability of the hot-rolled steel sheet, the area ratio of the pearlite is preferably reduced as much as possible, and the area ratio of the pearlite is still more preferably 0%.

The hot-rolled steel sheet according to the present embodiment contains a full hard structure consisting of one or two or more of bainite, martensite, and tempered martensite in a total area ratio of more than 32.0% and 85.0% or less as the remainder in microstructure other than residual austenite, ferrite, and pearlite.

Measurement of the area ratios of ferrite and pearlite is performed by the following method. First, in a center in a direction perpendicular to the rolling direction and the sheet thickness direction, a sample is collected so that the microstructure in a region of a position of ΒΌ from the surface in the sheet thickness direction in a sheet thickness cross section parallel to the rolling direction can be observed. The size of the sample is set to a size that can be observed by about 10 mm in the rolling direction. Next, after mirror finishing the cross section of the sample by polishing, the observed cross section of the sample is polished at room temperature with colloidal silica having grain size of 0.25 ΞΌm not containing an alkaline solution for 8 minutes, thereby removing strain introduced into the surface layer of the sample. For a region of 200 ΞΌm or more at an arbitrary position in the rolling direction and 200 ΞΌm or more centered in a position of ΒΌ from the surface in the sheet thickness direction of the cross section of the sample, crystal orientation information is obtained by a measurement using electron backscatter diffraction at a measurement interval of 0.1 ΞΌm in the rolling direction and the sheet thickness direction. For the measurement, an EBSD analyzer configured of a thermal field emission scanning electron microscope (for example, JSM-7001F manufactured by JEOL) and an EBSD detector (for example, DVC5 type detector manufactured by TSL) is used. At this time, the degree of vacuum inside the EBSD analyzer is set to 9.6Γ—10βˆ’5 Pa or less, the acceleration voltage is set to 15 kV, the irradiation current level is set to 13, and the electron beam irradiation level is set to 62. Note that the number of observation visual fields is set to 5.

Furthermore, a backscattered electron images are photographed at the respective same visual fields where the above-mentioned crystal orientation information were obtained. Note that when photographing the images, the acceleration voltage is set to 15 k, the irradiation current level is set to 12 to 13, and the electron beam irradiation level is set to 62. The working distance (WD) is set to 5 mm. Ferrite and pearlite are identified from the backscattered electron images and the crystal orientation information. First, the grains in which cementite precipitates in a lamellar shape are identified in the backscattered electron images. In the backscattered electron images, cementite is observed as a white contrast. The cementite in the pearlite has a lamellar shape, and the grains in which the lamellar white contrast is observed at intervals of 1.0 ΞΌm or less are regarded as grains of pearlite. The area ratio of the grains is calculated, thereby obtaining the area ratio of pearlite. After that, for grains except the grains determined as pearlite, regions where the grain average misorientation value is 1.0Β° or less are determined as ferrite using the obtained crystal orientation information and a β€œGrain Average Misorientation” function installed in software β€œOIM Analysis (registered trademark)” included in the EBSD analyzer. At this time, the Grain Tolerance Angle is set to 15Β°, the area ratio of the region determined as ferrite is obtained, thereby obtaining the area ratio of ferrite.

The area ratio of a remainder of the microstructure is obtained by subtracting the area ratios of residual austenite, ferrite, and pearlite from 100%.

In the present embodiment, the rolling direction of the hot-rolled steel sheet is determined by the following method.

First, a test piece is collected so that a cross section parallel to the surface of the hot-rolled steel sheet can be observed. The cross section of the test piece collected in the sheet thickness is observed using an optical microscope after finishing by mirror polishing. The observation plane is set to a plane parallel to a plate surface at an arbitrary depth in a range of ΒΌ to Β½ in the sheet thickness direction, the extending direction of grains in the observation plane is determined as the rolling direction.

Entropy Value: 10.7 or More

Inverse Difference Normalized Value: 1.020 or More

In order to suppress the occurrence of the secondary sheared surface, it is important to form a fractured surface after a sheared surface is sufficiently formed, and there is a need to suppress the early occurrence of cracking from the cutting edge of the tool during shearing working. In order for that, it is important that the periodicity of the microstructure is low and the uniformity of the microstructure is high. In the present embodiment, the occurrence of the secondary sheared surface is suppressed by controlling the Entropy value (E value) that indicates the periodicity of the microstructure and the Inverse difference normalized value (I value) that indicates the uniformity of the microstructure.

The E value represents the periodicity of the microstructure. In a case where the brightness is periodically arranged due to an influence of the formation of a band-like structure or the like, that is, the periodicity of the microstructure is high, the E value decreases. In the present embodiment, since there is a need to make the microstructure poorly periodic, it is necessary to increase the E value. When the E value is less than 10.7, a secondary sheared surface is likely to be occurred. From periodically arranged structures as starting points, cracking occurs from the cutting edge of a shearing tool in an extremely early stage of shearing working to form a fractured surface, and then a sheared surface is formed again. It is presumed that this makes it likely for a secondary sheared surface to be occurred. Therefore, the E value is set to 10.7 or more. The E value is preferably 10.8 or more and more preferably 11.0 or more. The E value is preferably as high as possible, and the upper limit is not particularly specified and may be set to 13.0 or less, 12.5 or less, or 12.0 or less.

The I value represents the uniformity of the microstructure and increases as the area of a region having certain brightness increases. A high I value means that the uniformity of the microstructure is high. In the present embodiment, since there is a need to make the microstructure highly uniform, it is necessary to increase the I value. When the I value is less than 1.020, due to an influence of the hardness distribution attributed to precipitates in grains and an element concentration difference, cracking occurs from the cutting edge of a shearing tool in an extremely early stage of shearing working to form a fractured surface, and then a sheared surface is formed again. It is presumed that this makes it likely for a secondary sheared surface to be occurred. Therefore, the I value is set to 1.020 or more. The I value is preferably 1.025 or more and more preferably 1.030 or more. The I value is preferably as high as possible, and the upper limit is not particularly specified and may be set to 1.200 or less, 1.150 or less, or 1.100 or less.

Cluster Shade Value: βˆ’8.0Γ—105 to 8.0Γ—105

Cluster Shade value (CS value) indicates a degree of strain of the microstructure. The CS value becomes a positive value when there are many points with a brightness higher than the average brightness in images obtained by photographing the microstructure, and become a negative value when there are many points with a brightness lower than the average brightness.

In a secondary electron image of an electron microscope, the brightness becomes high where the surface unevenness of the observed object is large, and the brightness becomes low where the unevenness is small. The unevenness of the surface of the observed object is greatly affected by the grain size and the strength distribution in the microstructure. The CS value in the present embodiment becomes high when the variation in the strength of the microstructure is large or the structure unit is small, and becomes low when the variation in the strength is small or the structure unit is large.

In the present embodiment, it is important to keep the CS value in a desired range close to 0. When the CS value is less than βˆ’8.0Γ—105, the sheet thickness reduction at critical fracture of the hot-rolled steel sheet decreases. This is presumably because large grains exist in the microstructure and these grains are preferentially fractured during extreme deformation. Therefore, the CS value is set to βˆ’8.0Γ—105 or more. The CS value is preferably βˆ’7.5Γ—105 or more, and more preferably βˆ’7.0Γ—105 or more.

On the other hand, when the CS value is more than 8.0Γ—105, the sheet thickness reduction at critical fracture of the hot-rolled steel sheet decreases. This is presumably because there is a large variation in microscopic strength in the microstructure, strain during extreme deformation is concentrated locally, and fracture is more likely to occur. Therefore, the CS value is set to 8.0Γ—105 or less. The CS value is preferably 7.5Γ—105 or less, and more preferably 7.0Γ—105 or less.

The E value, the I value and the CS value can be obtained by the following method.

In the present embodiment, the photographing region of SEM images photographed for calculating the E value, the I value and the CS value are set to, in a center in a direction perpendicular to the rolling direction and the sheet thickness direction, 160 ΞΌmΓ—160 ΞΌm centered in a position of ΒΌ from the surface in the sheet thickness direction, and the number of the observation fields is set to 5. The SEM image is photographed using an SU-6600 Schottky electron gun manufactured by Hitachi High-Technologies Corporation with a tungsten emitter and an acceleration voltage of 1.5 kV. Based on the above settings, the SEM image is output at a magnification of 1000 times and a gray scale of 256 gradations.

Next, on an image obtained by cutting out the obtained SEM image into a 880Γ—880-pixel region (an actual size of the observation region is 160 ΞΌmΓ—160 ΞΌm), a smoothing treatment described in Non-Patent Document 3, in which the contrast-enhanced limit magnification is set to 2.0 and the tile grid size is 8Γ—8 is performed. The smoothed SEM image is rotated counterclockwise from 0 degrees to 179 degrees in increments of 1 degree, excluding 90 degrees, and an image is created at each angle, thereby obtaining a total of 179 images. Next, from each of these 179 images, the frequency values of brightness between adjacent pixels are sampled in a matrix form using the GLCM method described in Non-Patent Document 1.

179 matrices of the frequency values sampled by the above method are expressed as pk (k=0 . . . 89, 91, . . . 179) where k is a rotation angle from the original image. pk's generated for individual images are summed for all k's (k=0 . . . 89, 91, . . . 179), and then 256Γ—256 matrices P standardized so that the total of individual components becomes 1 are calculated. Furthermore, the E value, the I value and the CS value are each calculated using the following formulas (1) to (5) described in Non-Patent Document 2. Note that the average value obtained by measuring the entire visual fields is calculated.

P(i,j) in the following formulas (1) to (5) is the gray level co-occurrence matrix, the value at the ith row and jth column of the matrix P is expressed as P(i,j). As described above, since the calculation is performed using the 256Γ—256 matrices P, when this point is emphasized, the following formulas (1) to (5) can be modified to the following formulas (1β€²) to (5β€²). Here, L in the following formula (2) is possible Quantization levels of grayscale of the SEM images, since the SEM image is output in grayscales of 256 gradations as described above in the present embodiment, L is 256. i and j in the following formulas (2) and (3) are natural numbers from 1 to the L, ΞΌx and ΞΌy in the following formula (3) are indicated by the following formulas (4) and (5) In the following formulas (1β€²) to (5β€²), the value at the ith row and the jth column of the matrix P is expressed as Pij.

[ Formula ⁒ 6 ] Entropy = - βˆ‘ i βˆ‘ j P ⁑ ( i , j ) ⁒ log ⁑ ( P ⁑ ( i , j ) ) ( 1 ) [ Formula ⁒ 7 ] Inverse ⁒ difference ⁒ normalized = βˆ‘ i βˆ‘ j P ⁑ ( i , j ) 1 + ❘ "\[LeftBracketingBar]" i - j ❘ "\[RightBracketingBar]" L ( 2 ) [ Formula ⁒ 8 ] Cluster ⁒ Shade = βˆ‘ i βˆ‘ j ( i + j - ΞΌ x - ΞΌ y ) 3 ⁒ P ⁑ ( i , j ) ( 3 ) [ Formula ⁒ 9 ] ΞΌ x = βˆ‘ i βˆ‘ j i ⁑ ( P ⁑ ( i , j ) ) ( 4 ) [ Formula ⁒ 10 ] ΞΌ y = βˆ‘ i βˆ‘ j j ⁑ ( P ⁒ ( i , j ) ) ( 5 ) [ Formula ⁒ 11 ] Entropy = - βˆ‘ i = 1 , j = 1 i = 256 , j = 256 P ⁑ ( i , j ) ⁒ log ⁑ ( P ⁑ ( i , j ) ) ( 1 β€² ) [ Formula ⁒ 12 ] Inverse ⁒ difference ⁒ normalized = βˆ‘ i = 1 , j = 1 i = 256 , j = 256 P ij / ( 1 + ❘ "\[LeftBracketingBar]" i - j ❘ "\[RightBracketingBar]" / 256 ) ( 2 β€² ) [ Formula ⁒ 13 ] Cluster ⁒ Shade = βˆ‘ i = 1 , j = 1 i = 256 , j = 256 ( i + j - ΞΌ x - ΞΌ y ) 3 ⁒ P ij ( 3 β€² ) [ Formula ⁒ 14 ] ΞΌ x = βˆ‘ i = 1 , j = 1 i = 256 , j = 256 i ⁑ ( P ij ) ( 4 β€² ) [ Formula ⁒ 15 ] ΞΌ y = βˆ‘ i = 1 , j = 1 i = 256 , j = 256 j ⁑ ( P ij ) ( 5 β€² )

Standard Deviation of Mn Concentrations: 0.60 Mass % or Less

The standard deviation of the Mn concentrations of the hot-rolled steel sheet according to the present embodiment is 0.60 mass % or less. This makes it possible to uniformly disperse the hard phase and makes it possible to prevent the occurrence of cracking from the cutting edge of the shearing tool in an extremely early stage of shearing working. As a result, the occurrence of the secondary sheared surface can be suppressed. The standard deviation of the Mn concentrations is preferably 0.50 mass % or less and more preferably 0.47 mass % or less. The value of the lower limit of the standard deviation of the Mn concentrations is desirably as small as possible from the viewpoint of suppressing excessively large burrs, but the substantial lower limit is 0.10 mass % due to restrictions in the manufacturing process.

The standard deviation of the Mn concentrations can be obtained by the following method. First, at a center in a direction perpendicular to the rolling direction and the sheet thickness direction, a sample is collected so that a region of a position of ΒΌ from the surface in the sheet thickness direction in a cross section parallel to the rolling direction can be observed. The size of the sample depends on a measurement device, but is set to a size that can be observed by about 10 mm in the rolling direction. Next, after mirror polishing the sample, the standard deviation of the Mn concentrations is measured using an electron probe micro analyzer (EPMA). As the measurement conditions, the acceleration voltage is set to 15 kV and the magnification is set to 5000 times, and a distribution image of Mn concentrations in a range of 20 ΞΌm in the rolling direction of the sample and 20 ΞΌm centered in the position of ΒΌ from the surface in the sheet thickness direction of the sample. More specifically, the Mn concentrations of 40000 or more points are measured with the measurement interval of to 0.1 ΞΌm. Next, the standard deviation is calculated based on the Mn concentrations obtained from all of the measurement points, thereby obtaining the standard deviation of the Mn concentrations.

Area Ratio of Region Where Ni Concentration is 0.2 Mass % or More at Surface: 10.0% or More

In the present embodiment, in order to improve the resistance to inner crack at bending, the area ratio of the region where the O concentration is 3.0 mass % or more is controlled to 3.0% or more at the surface of the hot-rolled steel sheet. However, when the region where the O concentration is 3.0 mass % or more exists 3.0% or more in terms of area ratio at the surface, the chemical convertibility of the hot-rolled steel sheet deteriorates. The present inventors have found that the chemical convertibility of the hot-rolled steel sheet can be improved by increasing the area ratio of the region where the Ni concentration is 0.2 mass % or more even when the area ratio of the region where the O concentration is 3.0 mass % or more is 3.0% or more at the surface of the hot-rolled steel sheet. When the area ratio of the region where the Ni concentration is 0.2 mass % or more at the surface is less than 10.0%, the chemical convertibility of the hot-rolled steel sheet cannot be sufficiently improved. Therefore, the area ratio of the region where the Ni concentration is 0.2 mass % or more at the surface is set to 10.0% or more. The area ratio of the region is preferably 15.0% or more, and more preferably 20.0% or more.

The upper limit of the area ratio of the region where the Ni concentration is 0.2 mass % or more at the surface is particularly limited, but may be set to 100.0% or less, 60.0% or less, 50.0% or less or 40.0% or less.

The chemical convertibility of the hot-rolled steel sheet cannot be sufficiently improved by increasing the area ratio of the region where the Ni concentration is less than 0.2 mass % at the surface, it is important to increase the area ratio of the region where the Ni concentration is 0.2 mass % or more at the surface in the present embodiment.

Area Ratio of Region Where O Concentration is 3.0 mass % or More at Surface: 3.0% to 50.0%

When the area ratio of the region where the O concentration is 3.0 mass % or more at the surface is less than 3.0%, the resistance to inner crack at bending of the hot-rolled steel deteriorates. Therefore, the area ratio of the region where the O concentration is 3.0 mass % or more at the surface is set to 3.0% or more. The area ratio of the region is preferably 5.0% or more, and more preferably 10.0% or more.

On the other hand, the area ratio of the region where the O concentration is 3.0 mass % or more at the surface is more than 50.0%, the chemical convertibility of the hot-rolled steel sheet deteriorates. Therefore, the area ratio of the region where the O concentration is 3.0 mass % or more at the surface is set to 50.0% or less. The area ratio of the region is preferably 40.0% or less, and more preferably 30.0% or less.

The resistance to inner crack at bending and the chemical convertibility of the hot-rolled steel sheet are not significantly affected even when the area ratio of the region where the O concentration is less than 3.0 mass % at the surface is controlled, it is important to control the area ratio of the region where the O concentration is 3.0 mass % or more at the surface in the present embodiment.

The area ratio of the region where the Ni concentration is 0.2 mass % or more and the area ratio of the region where the O concentration is 3.0 mass % v or more are measured by the following method.

A sample is collected so that the surface of the hot-rolled steel sheet can be observed. For the sample, an observation surface is degreased at 60Β° C. for 60 seconds using FC-E6403 manufactured by Nihon Parkerizing Co., Ltd., and then a surface treatment is performed by immersing in acetone for 90 seconds and performing ultrasonic cleaning. For the sample after the surface treatment, mapping analysis for Ni and O is performed using an electron probe microanalyzer (EPMA). The measurement conditions are set to an acceleration voltage of 15 kV and a magnification of 500 times, and a distribution image is measured at a range of 200 ΞΌm in the rolling direction of the sample and 200 ΞΌm in the sheet width direction of the sample. More specifically, the measurement interval is set to 1 ΞΌm, and the Ni concentration and the O concentration are measured at 40000 or more points per a visual field. Measurement is performed for at least 5 visual fields. The area ratio of the area where the Ni concentration is 0.2 mass % or more is obtained by dividing the measurement points where the Ni concentration is 0.2 mass % or more by the total measurement points. In addition, the area ratio of the area where the O concentration is 3.0 mass % or more is obtained by dividing the measurement points where the O concentration is 3.0 mass % or more by the total measurement points.

Note that when the hot-rolled steel sheet has scale on the surface, the sample is subjected to the above surface treatment after a pickling treatment under the following condition.

The pickling treatment may be performed in a standard method, for example, by immersing the sample in hydrochloric acid having a hydrochloric acid concentration of 3 vol % to 10 vol % at a temperature of 85Β° C. to 98Β° C. for 20 to 300 seconds. The pickling may be performed once, or may be performed several times as necessary. The above pickling time (20 to 300 seconds) means the time of the pickling when pickling is performed only once, and means the total time of the pickling when pickling is performed several times. By setting the pickling temperature to 85Β° C. or higher. it is preferable since the oxides in the surface layer can be sufficiently removed. The upper limit of the pickling temperature is not particularly limited, but is practically about 98Β° C. When the pickling time is longer than 300 seconds, the surface roughness becomes excessively rough and the surface properties deteriorate, and furthermore, an unevenness remaining after cold rolling may cause a notch-like effect, which may deteriorate the bendability of the hot-rolled steel sheet. The upper limit of the pickling time is preferably 200 seconds.

When the hot-rolled steel sheet has a surface treatment film such as a plating layer or a coating, the above-mentioned pickling treatment is performed for the surface of the base steel obtained after removing the surface treatment film, and then the above-mentioned surface treatment is performed. The method for removing the surface treatment film can be appropriately selected according to the kind of the surface treatment film as long as it does not affect the surface roughness of the base steel. For example, when the surface treatment film is a galvanized layer such as electrogalvanizing, electro Znβ€”Ni alloy plating, hot-dip galvanizing, hot-dip galvannealing, hot-dip Znβ€”Al alloy plating, hot-dip Znβ€”Alβ€”Mg alloy plating, or hot-dip Znβ€”Alβ€”Mgβ€”Si alloy plating, the galvanized layer may be dissolved using dilute hydrochloric acid with an inhibitor added. This allows only the galvanized layer to be peeled off from the steel sheet. The inhibitor is an additive used for prevent excessive dissolution of the base steel and suppress changes in roughness. For example, hydrochloric acid diluted to 5 vol % with a corrosion inhibitor for hydrochloric acid pickling β€œIbit No. 700BK” manufactured by Asahi Chemical Industry Co., Ltd. added to a concentration of 0.6 g/L can be used. In addition, when the surface treatment film is an aluminum plating layer such as hot-dip aluminum plating, in accordance with the description of JIS G 3314:2019, the aluminum plating is dissolved by sequentially immersing in an aqueous sodium hydroxide solution and a dilute hydrochloric acid solution to which hexamethylenetetramine is added until foaming caused by dissolution of the plating subsides. In addition, when the surface treatment film is an electrodeposition coating, the electrodeposition coating is peeled off using a stripper (Neo River SP-751, manufactured by Sansai Kako Co., Ltd.).

Maximum Value of Sphere equivalent diameters of Oxides at Surface: 5.00 ΞΌm or Less

When the maximum value of sphere equivalent diameters of oxides at the surface is more than 5.00 ΞΌm, the resistance to inner crack at bending of the hot-rolled steel sheet deteriorates. Therefore, the maximum value of sphere equivalent diameters of oxides at the surface is set to 5.00 ΞΌm or less. In order to further improve the resistance to inner crack at bending of the hot-rolled steel sheet, the maximum value of sphere equivalent diameters of oxides is preferably set to 4.50 m or less, and more preferably 4.00 ΞΌm or less.

Since it may be technically difficult to set the maximum value of sphere equivalent diameters of oxides to less than 1.00 β„’, the maximum value of sphere equivalent diameters of oxides may be set to 1.00 ΞΌm or more.

Note that the oxides referred to herein refer to precipitates containing O.

The maximum value of sphere equivalent diameters of the oxides is measured by the following method.

A sample is collected from the hot-rolled steel sheet so that the surface can be observed. The surface of the sample is degreased at 60Β° C. for 60 seconds using FC-E6403 manufactured by Nihon Parkerizing Co., Ltd., and then a surface treatment is performed by immersing in acetone for 90 seconds and performing ultrasonic cleaning. For the sample after the surface treatment, precipitates are identified by observing at least 10 visual fields at a magnification of 3000 times. The composition of the precipitates is measured using an EDS (energy dispersive X-ray spectroscope). Among the precipitates, sphere equivalent diameters are calculated for precipitates containing O. In the observation visual field, the equivalent sphere diameters of all precipitates containing O are calculated. Among the obtained sphere equivalent diameters, the maximum value is regarded as the maximum value of sphere equivalent diameters of the oxides.

Note that when the precipitate is subjected to EDS analysis and O is detected at 15 atom % or more, the precipitate is regarded as an oxide.

In addition, when the hot-rolled steel sheet has scale or the surface treatment film on the surface, these are removed by the above-mentioned method, and then the above-mentioned surface treatment is performed before the measurement.

Tensile Strength Properties

Among the mechanical properties of the hot-rolled steel sheets, the tensile strength properties (tensile strength and total elongation) are evaluated according to JIS Z 2241: 2011. A test piece is set to a No. 5 test piece of JIS Z 2241: 2011. The sampling position of the test piece may be set to a position of ΒΌ from the end surface in a direction perpendicular to the rolling direction and the sheet thickness direction, and the sheet width direction may be set to the longitudinal direction.

In the hot-rolled steel sheet according to the present embodiment, the tensile strength is 980 MPa or more. The tensile strength is preferably 1000 MPa or more. When the tensile strength is less than 980 MPa, applicable components are limited and contribution for vehicle body weight reduction is small. The upper limit does not need to be particularly limited and may be set to 1780 MPa from the viewpoint of suppressing the wearing of a die.

The total elongation of the hot-rolled steel sheet according to the present embodiment is preferably set to 10.0% or more, and the product of the tensile strength and the total elongation (TSΓ—El) is preferably set to 13000 MPaΒ·% or more. The total elongation is more preferably set to 11.0% or more and still more preferably set to 13.0% or more. In addition, the product of the tensile strength and the total elongation is more preferably set to 14000 MPa-% or more and still more preferably 15000 MPa-% or more. By setting the total elongation to 10.0% or more and the product of the tensile strength and the total elongation to 13000 MPa-% or more, it is possible to significantly contribute to vehicle body weight reduction without limiting applicable components.

Sheet Thickness

The sheet thickness of the hot-rolled steel sheet according to the present embodiment is not particularly limited and may be set to 0.5 to 8.0 mm. When the sheet thickness of the hot-rolled steel sheet is less than 0.5 mm, it may become difficult to secure the rolling finishing temperature and the rolling force may become excessive, which makes hot rolling difficult. Therefore, the sheet thickness of the hot-rolled steel sheet according to the present embodiment may be set to 0.5 mm or more. The sheet thickness is preferably 1.2 mm or more or 1.4 mm or more. On the other hand, when the sheet thickness is more than 8.0 mm, it becomes difficult to refine the microstructure, and it may be difficult to obtain the above microstructure. Therefore, the sheet thickness may be set to 8.0 mm or less. The sheet thickness is preferably 6.0 mm or less.

Plating Layer

The hot-rolled steel sheet according to the present embodiment having the above-described chemical composition and microstructure may be provided with a plating layer on the surface for the purpose of improving corrosion resistance and the like and thereby made into a surface-treated steel sheet. The plating layer may be an electro plating layer or a hot-dip plating layer. Examples of the electro plating layer include electrogalvanizing, electro Znβ€”Ni alloy plating, and the like. Examples of the hot-dip plating layer include hot-dip galvanizing, hot-dip galvannealing, hot-dip aluminum plating, hot-dip Znβ€”Al alloy plating, hot-dip Znβ€”Alβ€”Mg alloy plating, hot-dip Znβ€”Alβ€”Mgβ€”Si alloy plating, and the like. The plating adhesion amount is not particularly limited and may be the same as before. In addition, it is also possible to further enhance the corrosion resistance by performing an appropriate chemical conversion treatment (for example, the application and drying of a silicate-based chromium-free chemical treatment liquid) after plating.

Manufacturing Conditions

A suitable method for manufacturing the hot-rolled steel sheet according to the present embodiment having the above-described chemical composition and microstructure is as follows.

In the suitable method for manufacturing the hot-rolled steel sheet according to the present embodiment, the following steps (1) to (12) are sequentially performed. The temperature of the slab and the temperature of the steel sheet in the present embodiment refer to the surface temperature of the slab and the surface temperature of the steel sheet. In addition, stress refers to tension that is loaded in the rolling direction of the steel sheet.

    • (1) The slab is retained in a temperature range of 700Β° C. to 850Β° C. for 900 seconds or longer, then, further heated, and retained in a temperature range of 1100Β° C. or higher for 6000 seconds or longer.
    • (2) Times of rough rolling is set to 5 times or more, and at all stands of rough rolling, rolling are performed at the temperature range of lower than 1130Β° C., rolling are performed at rolling reductions of less than 50%, descaling are performed at inlets of rolling, and rolling are performed within 2.0 seconds after descaling.
    • (3) A maximum temperature reached from completion of rough rolling to 120 seconds pass, and to start of descaling of finish rolling is set to 1000Β° C. to 1170Β° C., and retention at this maximum temperature is performed for 1.0 second or longer.
    • (4) Hot rolling is performed in a temperature range of 850Β° C. to 1100Β° C. so that a rolling reduction is 90% or more in total.
    • (5) Stress of 170 kPa or more is loaded to the steel sheet from completion of rolling at one stand before a final stand of hot rolling to start of rolling of the final stand.
    • (6) The rolling reduction at the final stand of hot rolling is set to 8% or more, and hot rolling is finished so that a finishing temperature Tf is 900Β° C. or higher and lower than 1010Β° C.
    • (7) Stress of less than 200 kPa is loaded to the steel sheet from completion of rolling at the final stand of hot rolling to the steel sheet is cooled to 800Β° C.
    • (8) After completion of hot rolling, accelerated cooling is performed to a temperature range of 600Β° C. to 780Β° C. at an average cooling rate of 50Β° C./s or faster.
    • (9) Slow cooling at an average cooling rate of slower than 5Β° C./s is performed in the temperature range of 600Β° C. to 780Β° C. for 2.0 seconds or longer.
    • (10) After the slow cooling, cooling is performed so that an average cooling rate at a temperature range of 450Β° C. to 600Β° C. is 30Β° C./s or faster and slower than 50Β° C./s.
    • (11) Cooling is performed so that an average cooling rate at a temperature range of coiling temperature to 450Β° C. is 50Β° C./s or faster.
    • (12) Coiling is performed in a temperature range of 350Β° C. or lower.

By adopting the above manufacturing method, a hot-rolled steel sheet having high strength and sheet thickness reduction at critical fracture, excellent ductility, shearing property, chemical convertibility, and resistance to inner crack at bending can be stably manufactured.

(1) Slab, Slab Temperature and Retention Time at Hot Rolling

As the slab that is subjected to hot rolling, a slab obtained by continuous casting, a slab obtained by casting and blooming, or the like can be used. In addition, if necessary, it is possible to use the above slabs after hot working or cold working.

The slab that is subjected to hot rolling is preferably retained in a temperature range of 700Β° C. to 850Β° C. for 900 seconds or longer during slab heating, then, further heated, and retained in a temperature range of 1100Β° C. or higher for 6000 seconds or longer. Note that during retention in the temperature range of 700Β° C. to 850Β° C., the steel sheet temperature may be fluctuated or be maintained constant in this temperature range. In addition, during retention at 1100Β° C. or higher, the steel sheet temperature may be fluctuated or be maintained constant in the temperature range of 1100Β° C. or higher.

In austenite transformation in the temperature range of 700Β° C. to 850Β° C., Mn is distributed between ferrite and austenite, and Mn can be diffused into the ferrite region by extending the transformation time. Accordingly, the Mn microsegregation unevenly distributed in the slab can be eliminated, and the standard deviation of the Mn concentrations can be significantly reduced. In addition, by retention the slab in the temperature range of 1100Β° C. or higher for 6000 seconds or longer, the Mn concentrations can be significantly reduced.

In the hot rolling, it is preferable to use a reverse mill or a tandem mill for multi-pass rolling. Particularly, from the viewpoint of industrial productivity and the viewpoint of stress loading on the steel sheet during the rolling, at least the final two stands are more preferably hot rolling in which a tandem mill is used. Hot rolling is a process including rough rolling and finish rolling, and each rolling is performed multiple times (stages). Rough rolling is a process of rolling a slab to a minimal thickness of 25 mm, and finish rolling is a process of rolling the sheet after rough rolling to an objected sheet thickness.

(2) Rolling Reduction, Descaling, and Rolling Conditions in Rough Rolling

Rolling and descaling are performed multiple times in rough rolling. In the present embodiment, it is preferable that the time times of rough rolling are set to 5 times or more, and at all stands of rough rolling, rolling are performed at the temperature range of lower than 1130Β° C., rolling are performed at the rolling reductions of less than 50%, descaling are performed at the inlets of rolling, and rolling are performed within 2.0 seconds after descaling.

By setting the time times of rough rolling to 5 times or more, and at all stands of rough rolling, by performing rolling at the temperature range of lower than 1130Β° C., by performing rolling at the rolling reductions of less than 50%, and by performing descaling at the inlets of rolling, the thickness of the scale formed in the previous step can be sufficiently reduced or the scale can be sufficiently removed, and an excessive increase in the scale thickness can be suppressed. When the scale is formed on the surface of the steel sheet, Ni is concentrated at the surface of the steel sheet with a growth of the scale. Therefore, if the growth rate of the scale is slowed, Ni may be difficult to concentrate at the surface of the steel sheet. By setting the time times of rough rolling to 5 times or more, and at all stands of rough rolling, by performing rolling at the temperature range of lower than 1130Β° C., by performing rolling at the rolling reductions of less than 50%, and by performing descaling at the inlets of rolling, as a result, the area ratio of the region where the Ni concentration is 0.2 mass % or more can be preferably controlled.

Note that performing rolling at the temperature range of lower than 1130Β° C. at all stands of rough rolling means the inlet temperature of all stands of rough rolling is in the temperature range of lower than 1130Β° C. Descaling can be performed by water spray.

At all stands of rough rolling, rolling is preferably performed within 2.0 seconds after descaling. When longer than 2.0 seconds are passed after descaling, the oxides at the surface may become excessively coarse. Therefore, rolling are preferably performed within 2.0 seconds after descaling.

(3) Retention Condition After Completion of Rough Rolling.

It is preferable that the maximum temperature reached from completion of rough rolling to 120 seconds pass, and to start of descaling of finish rolling is set to 1000Β° C. to 1170Β° C., and retention at this maximum temperature is performed for 1.0 second or longer. By setting the maximum temperature reached from completion of rough rolling to 120 seconds pass, and to start of descaling of finish rolling to 1000Β° C. to 1170Β° C., the area ratio of the region where the O concentration is 3.0 mass % or more can be preferably controlled. When the maximum temperature is lower than 1000Β° C. or higher than 1170Β° C., the area ratio of the region where the O concentration is 3.0 mass % or more may not be preferably controlled

Note that the temperature may be increased to the temperature range of 1000Β° C. to 1170Β° C. by heating, or may be increased by processing heat generated by rolling without heating. There is a case where the exit temperature after the final stand of rough rolling is 1000Β° C. or higher, in this case, the temperature may be retained in the temperature range of 1000Β° C. to 1170Β° C. for 1.0 second or longer without increasing the temperature, or the temperature may be increased to the temperature of 1170Β° C. or lower and then retained in the temperature range of 1000Β° C. to 1170Β° C. for 1.0 second or longer.

In addition, in the retention at the temperature range of 1000Β° C. to 1170Β° C., the steel sheet temperature may be fluctuated or be maintained constant in the temperature range of 1000Β° C. to 1170Β° C.

(4) Rolling Reduction of Hot Rolling: 90% or More in Total in Temperature Range of 850Β° C. to 1100Β° C.

When the hot rolling is performed so that the total rolling reduction is 90% or more in the temperature range of 850Β° C. to 1100Β° C., mainly recrystallized austenite grains are refined, and accumulation of strain energy into the unrecrystallized austenite grains is promoted. In addition, the recrystallization of austenite is promoted, and the atomic diffusion of Mn is promoted, which makes it possible to reduce the standard deviation of the Mn concentrations. Therefore, it is preferable to perform the hot rolling so that the total rolling reduction is 90% or more in the temperature range of 850Β° C. to 1100Β° C.

Note that the hot rolling referred to herein includes rough rolling and finish rolling.

The rolling reduction in the temperature range of 850Β° C. to 1100Β° C. can be expressed as {(t0βˆ’t1)/t0}Γ—100(%), where an inlet sheet thickness before rolling of the first rolling in the temperature range is t0 and an outlet sheet thickness after rolling of the final stand in the temperature range is t1.

(5) Stress Loaded to Steel Sheet From Rolling at One Stand before Final Stand of Hot Rolling To Start of Rolling at Final Stand: 170 kPa or More

The stress of 170 kPa or more is preferably loaded to the steel sheet from rolling at the one stand before the final stand of hot rolling to start of rolling at the final stand. This make it possible to reduce the number of grains having a {110}<001> crystal orientation in the recrystallized austenite after the rolling at the one stand before the final stand. Since {110}<001> is a crystal orientation that is difficult to recrystallize, recrystallization by the rolling of the final stand can be effectively promoted by suppressing the formation of this crystal orientation. As a result, the band-like structure of the hot-rolled steel sheet is improved, the periodicity of the microstructure is reduced, and the E value increases.

Note that the rolling at the one stand before the final stand of hot rolling referred to herein means the rolling at one stand before the final stage of finish rolling. For example, when finish rolling is performed with 7 stands of F1, F2, . . . , F6, and F7 it means rolling at the 6th stand (F6).

When the stress that is loaded to the steel sheet is less than 170 kPa, a desired E value may not be obtained. The stress that is loaded to the steel sheet is preferably 190 kPa or more.

Note that the stress that is loaded to the steel sheet refers to a tension in the longitudinal direction of the steel sheet, and can be controlled by adjusting the roll rotation speed during tandem rolling, can be determined by dividing the load in the rolling direction measured in the rolling stand by the cross sectional area of the steel sheet being passed.

(6) Rolling Reduction at Final Stand of Hot Rolling: 8% or More, Finishing Temperature Tf: 900Β° C. or Higher and Lower Than 1010Β° C.

It is preferable that the rolling reduction at the final stand of the hot rolling is set to 8% or more and the finishing temperature Tf is set to 900Β° C. or higher. When the rolling reduction at the final stand of the hot rolling is set to 8% or more, it is possible to promote recrystallization caused by the final stand rolling. As a result, the band-like structure of the hot-rolled steel sheet is improved, the periodicity of the microstructure is reduced, and the E value increases. When the finishing temperature Tf is set to 900Β° C. or higher, it is possible to suppress an excessive increase in the number of ferrite nucleation sites in austenite. As a result, the formation of ferrite in the final structure (the microstructure of the hot-rolled steel sheet after manufacturing) is suppressed, and the hot-rolled steel sheet having high strength can be obtained. In addition, when Tf is set to lower than 1010Β° C., it is possible to suppress the coarsening of the austenite grain sizes and to obtain a desired E value by reducing the periodicity of the microstructure.

(7) Stress Loaded to Steel Sheet From Completion of Rolling at Final Stand of Hot Rolling to Steel Sheet Being Cooled to 800Β° C.: Less than 200 kPa

It is preferable that stress of less than 200 kPa is loaded to the steel sheet from the completion of the rolling of the final stand of hot rolling to the steel sheet is cooled to 800Β° C. By loading the stress of less than 200 kPa to the steel sheet, the recrystallization of austenite preferentially proceeds in the rolling direction, and an increase in the periodicity of the microstructure can be suppressed. As a result, the E value can be set to a desired value. The stress that is loaded to the steel sheet is more preferably 180 kPa or less.

(8) After Completion of Hot Rolling, Accelerated Cooling Being Performed to Temperature Range of 600Β° C. to 780Β° C. at Average Cooling Rate of 50Β° C./s or Faster

After the completion of hot rolling, it is preferable that accelerated cooling is performed to the temperature range of 780Β° C. or lower at the average cooling rate of 50Β° C./s or faster. This makes it possible to suppress the formation of ferrite and pearlite with a small amount of precipitation hardening, thereby improving the strength of the hot-rolled steel sheet.

Note that the average cooling rate referred to herein refers to a value obtained by dividing the temperature drop width of the steel sheet from the start of accelerated cooling (when introducing the steel sheet into cooling equipment) to the completion of accelerated cooling (when deriving the steel sheet from the cooling equipment) by the time required from the start of accelerated cooling to the completion of accelerated cooling.

The upper limit of the cooling rate is not particularly specified, but when the cooling rate is increased, the cooling equipment becomes large and the equipment cost increases. Therefore, considering the equipment cost, the average cooling rate is preferably 300Β° C./s or slower. In addition, the cooling stop temperature of the accelerated cooling is preferably set to 600Β° C. or higher in order to perform the slow cooling described below.

(9) Slow Cooling at Average Cooling Rate of Slower Than 5Β° C./s Being Performed in Temperature Range of 600Β° C. to 780Β° C. for 2.0 Seconds or Longer

When slow cooling at an average cooling rate of slower than 5Β° C./s is performed in a temperature range of 600Β° C. to 780Β° C. for 2.0 seconds or longer, it is possible to sufficiently precipitate the precipitation-hardened ferrite. This makes it possible to achieve both strength and ductility of the hot-rolled steel sheet.

Note that the average cooling rate referred to herein refers to a value obtained by dividing the temperature drop width of the steel sheet from the cooling stop temperature of the accelerated cooling to the stop temperature of the slow cooling by the time required from the stop of the accelerated cooling to the stop of the slow cooling.

The slow cooling time is preferably 3.0 seconds or longer. The upper limit of the slow cooling time is determined by the equipment layout and may be set to approximately shorter than 10.0 seconds. In addition, the lower limit of the average cooling rate of the slow cooling is not particularly provided and may be set to 0Β° C./s or faster since heating the steel sheet without cooling accompanies a huge equipment investment.

(10) After Slow Cooling, Cooling Being Performed So That Average Cooling Rate at Temperature Range of 450Β° C. to 600Β° C. Being 30Β° C./s or Faster and Slower Than 50Β° C./s

After finishing the above slow cooling, cooling is preferably performed so that the average cooling rate in the temperature range of 450Β° C. to 600Β° C. is 30Β° C./s or faster and slower than 50Β° C./s. By setting the average cooling rate in the above temperature range to 30Β° C./s or faster and slower than 50Β° C./s, the CS value can be set to a desired value. When the average cooling rate is 50Β° C./s or faster, a flat lath-like structure with low brightness is likely to be generated, and the CS value becomes less than βˆ’8.0Γ—105. When the average cooling rate is slower than 30Β° C./s, the concentration of carbon in the untransformed portion is promoted, the strength of the hard structure increases, and the strength difference with the soft structure increases, thereby becoming the CS value to more than 8.0Γ—105.

Note that the average cooling rate referred to herein refers to a value obtained by dividing the temperature drop width of the steel sheet from the cooling stop temperature of the slow cooling with the average cooling rate of slower than 5Β° C./s to the cooling stop temperature of the cooling with the average cooling rate of 30Β° C./s or faster and slower than 50Β° C./s by the time required from the stop of the slow cooling with the average cooling rate is slower than 5Β° C./s to stop of the cooling with the average cooling rate of 30Β° C./s or faster and slower than 50Β° C./s.

(11) Average Cooling Rate at Temperature Range of Coiling Temperature to 450Β° C.: 50Β° C./s or Faster

In order to suppress the area ratio of pearlite and residual austenite, and obtain a desired strength and formability, the average cooling rate at the temperature range of the coiling temperature to 450Β° C. is preferably set to 50Β° C./s or faster. This makes it possible to harden a mother-phase structure.

Note that the average cooling rate referred to herein refers to a value obtained by dividing the temperature drop width of the steel sheet from the cooling stop temperature of the cooling with the average cooling rate of 30Β° C./s or faster and slower than 50Β° C./s to the coiling temperature by the time required from the stop of the cooling with the average cooling rate of 30Β° C./s or faster and slower than 50Β° C./s to coiling.

(12) Coiling Temperature: 350Β° C. or Lower

The coiling temperature is set to 350Β° C. or lower. When the coiling temperature is set to 350Β° C. or lower, the amount of an iron carbide precipitated is reduced, and the variation in the hardness distribution in the hard phase can be reduced. As a result, it is possible to increase the I value, and thereby suppressing the occurrence of the secondary sheared surface.

EXAMPLES

Next, the effects of one aspect of the present invention will be described more specifically by way of examples, but the conditions in the examples are condition examples adopted for confirming the feasibility and effects of the present invention. The present invention is not limited to these condition examples. The present invention can adopt various conditions as long as the object of the present invention is achieved without departing from the gist of the present invention.

Steels having a chemical composition shown in Tables I and 2 were melted and continuously cast to manufacture slabs having a thickness of 240 to 300 mm. The obtained slabs were used to obtain hot-rolled steel sheets shown in Table 5A to Table 6B under the manufacturing conditions shown in Table 3A to Table 4B.

Note that the average cooling rate of slow cooling was set to slower than 5Β° C./s. In addition, the retention time at the maximum temperature shown in Table 3A and Table 3B was set to 1.0 second or longer. In addition, since the measurement lower limit of the coiling temperature shown in Table 4A and Table 4B is 50Β° C., the actual coiling temperatures of the examples with a value of 50Β° C. are 50Β° C. or lower.

The area ratio of the microstructure, the E value, the I value, the CS value, the standard deviation of the Mn concentrations, the area ratio of the region where the Ni concentration is 0.2 mass % or more, the area ratio of the region where the O concentration is 3.0 mass % or more, the maximum value of sphere equivalent diameters of oxides, the tensile strength TS, and the total elongation El of each the obtained hot-rolled steel sheets were obtained by the above methods. The obtained results are shown in Table 5A to Table 6B.

Evaluation Method of Properties of Hot-Rolled Steel Sheets

Tensile Properties

In a case where the tensile strength TS was 980 MPa or more, the total elongation El was 10.0% or more, and the tensile strength TSΓ—total elongation El was 13000 MPa-% or more, the hot-rolled steel sheet was determined as having high strength and excellent ductility, and being successful. In a case where any one was not satisfied, the hot-rolled steel sheet was determined as not having high strength and excellent ductility, and not being successful.

Sheet Thickness Reduction at Critical Fracture

The sheet thickness reduction at critical fracture of the hot-rolled steel sheet was evaluated by tensile test.

The tensile test was conducted in the similar manner as when the tensile properties were evaluated. When the sheet thickness before the tensile test was set to t1, and the minimum sheet thickness at the center part of the width direction (lateral direction) of the tensile test piece after fracture was set t2, the sheet thickness reduction at critical fracture was obtained by calculating the value of (t1βˆ’t2)Γ—100/t1. The tensile test was conducted 5 times, and the sheet thickness reduction at critical fracture was obtained by calculating the average value of 3 times excluding the maximum and the minimum values of the sheet thickness reduction at critical fracture.

In a case where the sheet thickness reduction at critical fracture was 60.0% or more, the hot-rolled steel sheet was determined as having high sheet thickness reduction at critical fracture, and being successful. On the other hand, in a case where the sheet thickness reduction at critical fracture was less than 60.0%, the hot-rolled steel sheet was determined as not having high sheet thickness reduction at critical fracture, and not being successful.

Shearing property (Evaluation of Secondary Sheared Surface)

The shearing property of the hot-rolled steel sheet was evaluated by a punching test.

Three punched holes were produced in each example with a hole diameter of 10 mm, a clearance of 10%, and a punching speed of 3 m/s. Next, a cross section perpendicular to the rolling direction and a cross section parallel to the rolling direction of the punched hole were each embedded in a resin, and the cross-sectional profile was photographed with a scanning electron microscope. In the obtained observation photographs, the sheared end surfaces as shown in FIG. 1 or FIG. 2 can be observed. FIG. 1 is an example of a sheared end surface of a hot-rolled steel sheet according to the present invention example, and FIG. 2 is an example of a sheared end surface of a hot-rolled steel sheet according to a comparative example. In FIG. 1, the sheared end surface is a sheared end surface with a shear droop, a sheared surface, a fractured surface, and a burr. On the other hand, in FIG. 2, the sheared end surface is a sheared end surface with a shear droop, a sheared surface, a fractured surface, a sheared surface, a fractured surface, and a burr. Here, the shear droop is an R-like smooth surface region, the sheared surface is the region of a punched end surface separated by shear deformation, the fractured surface is the region of a punched end surface separated by a crack initiated from the vicinity of the cutting edge, and a burr is a surface having projections protruding from the lower surface of the hot-rolled steel sheet.

In a case where, for example, a sheared surface, a fractured surface, and a sheared surface as shown in FIG. 2 appeared on two surfaces perpendicular to the rolling direction and two surfaces parallel to the rolling direction in the obtained sheared end surface, a secondary sheared surface was determined to be formed. 4 surfaces for each punched hole, that is, a total of 12 surfaces were observed, and, in a case where there was no surface on which a secondary sheared surface appeared, the hot-rolled steel sheet was determined as having excellent shearing property and being successful, and mentioned as β€œAbsence” in Tables. On the other hand, in a case where even a single secondary sheared surface was formed, the hot-rolled steel sheet was determined as not having excellent shearing property and not being successful, and mentioned as β€œPresence” in Tables.

Chemical Convertibility

A sample of 150 mmΓ—70 mm was collected from the hot-rolled steel sheet after pickling, and after chemical conversion treatment using a chemical treatment solution (PB-SX35) manufactured by Nihon Parkerizing Co., Ltd., 3 points (center and both ends) along the length of the test piece were observed at a magnification of 1000 times using a scanning electron microscope (SEM) to observe the degree of adhesion of the grains of the zinc phosphate film. The pickling condition was the same as those for the pickling treatment described above.

In a case where the zinc phosphate crystals of the chemical conversion film were densely attached, it was evaluated as β€œGood”, and in a case the zinc phosphate crystals were sparse and there were small gaps between adjacent crystals (parts where the zinc phosphate film was not attached, commonly called β€œlack of hiding”), it was evaluated as β€œFair”. In a case where there were areas where the chemical conversion film was clearly not coated, it was evaluated as β€œBad”. In this evaluation, examples evaluated as Good and Fair were determined to be successful.

Resistance to Inner Crack at Bending

The resistance to inner crack at bending was evaluated by the following bending test.

From a position of Β½ in the width direction of the hot-rolled steel sheet after pickling, a strip-shaped test piece of 100 mmΓ—30 mm was cut out to obtain a bending test piece. For both a bend where the bending ridge was parallel to the rolling direction (L direction) (L-axis bending) and a bend where the bending ridge was perpendicular to the rolling direction (C direction) (C-axis bending), the test according to a V block test (the bending angle was 90Β°) of JIS Z 2248: 2022 was conducted. And thus, the minimum bend radii at which cracks were not occurred were obtained to investigate the resistance to inner crack at bending. A value obtained by dividing the average value of the minimum bend radii in the L axis and in the C axis by the sheet thickness was regarded as the critical bend R/t and used as an index value of the resistance to inner crack at bending.

In a case where R/t was 2.5 or lower, the hot-rolled steel sheet was determined to be excellent in the resistance to inner crack at bending, and to be successful. On the other hand, in a case where R/t was higher than 2.5, the hot-rolled steel sheet was determined not to be excellent in the resistance to inner crack at bending, and not to be successful.

Here, regarding the presence or absence of cracks, a cross section obtained by cutting the test piece after the test on a plane parallel to the bending direction and perpendicular to the sheet surface was mirror polished, then, cracks were observed with an optical microscope, and a case where the length of the crack observed in the bend inner of the test piece exceeds 30 ΞΌm was determined as crack being present.

TABLE 1
Chemical composition (mass %) remainder being Fe and impurities
Steel Ti +
No. C Si Mn Ni Ti Nb V Nb + V sol. Al P S N O
A 0.075 0.76 1.87 0.10 0.125 0.125 0.362 0.009 0.0033 0.0030 0.0026
B 0.075 1.52 1.82 0.06 0.126 0.126 0.338 0.012 0.0042 0.0024 0.0024
C 0.216 1.47 1.23 0.07 0.124 0.124 0.312 0.014 0.0011 0.0021 0.0039
D 0.138 0.25 1.97 0.08 0.182 0.182 1.440 0.010 0.0048 0.0047 0.0031
E 0.158 2.80 1.35 0.15 0.121 0.121 0.009 0.020 0.0043 0.0038 0.0044
F 0.062 1.52 2.74 0.12 0.126 0.126 0.334 0.012 0.0032 0.0037 0.0035
G 0.087 2.66 1.78 0.08 0.138 0.138 0.033 0.016 0.0016 0.0047 0.0024
H 0.057 1.42 3.75 0.07 0.124 0.124 1.920 0.011 0.0035 0.0030 0.0045
I 0.074 1.72 2.31 0.07 0.059 0.016 0.075 0.345 0.013 0.0024 0.0030 0.0033
J 0.075 1.42 1.74 0.06 0.162 0.162 0.361 0.018 0.0058 0.0046 0.0037
K 0.089 1.58 1.82 0.05 0.092 0.092 0.302 0.020 0.0033 0.0050 0.0034
L 0.085 1.48 2.01 0.08 0.101 0.013 0.042 0.156 0.342 0.013 0.0034 0.0025 0.0022
M 0.075 1.35 1.82 0.09 0.122 0.122 0.332 0.016 0.0033 0.0028 0.0034
N 0.079 1.38 1.87 1.20 0.124 0.124 0.331 0.010 0.0045 0.0036 0.0042
O 0.073 1.70 1.76 0.02 0.127 0.127 0.352 0.020 0.0035 0.0035 0.0039
P 0.045 1.52 1.83 0.08 0.132 0.132 0.346 0.015 0.0040 0.0027 0.0034
Q 0.265 1.69 1.82 0.06 0.098 0.098 0.309 0.021 0.0033 0.0050 0.0042
R 0.078 3.16 1.85 0.05 0.129 0.129 0.361 0.014 0.0035 0.0024 0.0042
S 0.090 1.49 0.84 0.08 0.138 0.138 0.351 0.017 0.0034 0.0025 0.0022
T 0.076 1.65 1.75 0.01 0.124 0.124 0.368 0.009 0.0043 0.0039 0.0027
U 0.073 1.59 1.82 0.08 0.052 0.052 0.392 0.011 0.0034 0.0040 0.0044
Underlines indicate that values are outside the range of the present invention.

TABLE 2
Chemical composition (mass %) remainder being Fe and impurities
Steel Zr + Co +
No. Cu Cr Mo B Ca Mg REM Bi As Zr Co Zn W Zn + W Sn
A
B
C 0.0027 0.0018
D 0.0020
E
F 0.16 0.16
G 0.0038
H 0.03
I
J 0.0024 0.042
K 0.09 0.15 0.24
L 0.24 0.24
M 0.15 0.23 0.23
N 0.24 0.0024
O 0.13 0.02
P
Q
R
S
T
U
Underlines indicate that values are outside the range of the present invention.

TABLE 3A
Number of
times of
Retention Retention Maximum rough Number of
time in time in temperature rolling at times of
temperature temperature Number of of inlet rolling descaling
range of range of times of temperature reduction performed at
700Β° C. to Heating 1100Β° C. or rough of rough of less inlet of
Manufacturing Steel 850Β° C. temperature higher rolling rolling than 50% rolling
No. No. s Β° C. s Times Β° C. Times Times
 1 A 1282 1210 9431 6 1076 6 6
 2 B 1264 1220 9014 6 1114 6 6
 3 B  824 1233 8976 6 1109 6 6
 4 B 1384 1224 5794 6 1120 6 6
 5 B 1345 1220 9246 4 1125 4 4
 6 B 1346 1229 9119 6 1121 5 6
 7 B 1248 1230 9260 6 1121 6 5
 8 B 1357 1224 9307 6 1113 6 6
 9 B 1365 1221 9339 6 1110 6 6
10 B 1362 1243 9346 6 1128 6 6
11 B 1340 1232 9619 6 1125 6 6
12 B 1435 1245 9533 6 1126 6 6
13 B 1134 1220 9153 6 1112 6 6
14 B 1395 1228 8986 6 1115 6 6
15 B 1295 1222 9382 6 1105 6 6
16 B 1351 1235 9414 6 1110 6 6
17 B 1234 1231 9753 6 1113 6 6
18 B 1334 1235 9511 6 1125 6 6
19 B 1365 1233 9035 6 1100 6 6
20 B 1345 1249 9632 6 1119 6 6
21 B 1195 1242 9701 6 1099 6 6
Maximum
Number of temperature Loaded stress to
times of reached from steel sheet from
rolling completion of Sheet completion of
performed rough rolling thickness rolling at one
within 2.0 to 120 seconds reduction in stand before final
seconds pass, and to temperature stand to start of
after start of finish range of 850Β° C. rolling at final
Manufacturing descaling descaling to 1100Β° C. stand
No. Times Β° C. % kPa Note
 1 6 1085 96 204 Present Invention
Example
 2 6 1125 94 226 Present Invention
Example
 3 6 1118 96 229 Comparative Example
 4 6 1121 93 226 Comparative Example
 5 4 1130 92 225 Comparative Example
 6 6 1115 93 229 Comparative Example
 7 6 1120 95 221 Comparative Example
 8 5 1124 95 222 Comparative Example
 9 6  992 93 207 Comparative Example
10 6 1179 94 204 Comparative Example
11 6 1125 87 210 Comparative Example
12 6 1135 93 165 Comparative Example
13 6 1121 96 226 Comparative Example
14 6 1105 93 219 Comparative Example
15 6 1086 93 229 Comparative Example
16 6 1121 94 220 Comparative Example
17 6 1097 93 205 Comparative Example
18 6 1124 95 211 Comparative Example
19 6 1111 95 206 Comparative Example
20 6 1128 93 226 Comparative Example
21 6 1110 91 216 Comparative Example
Underlines indicate that values are outside the range of the present invention or are not preferable manufacturing conditions.

TABLE 3B
Retention Retention Maximum Number of
time in time in temperature Number of times of
temperature temperature Number of of inlet times of rough descaling
range of range of times of temperature rolling at rolling performed at
700Β° C. to Heating 1100Β° C. or rough of rough reduction of inlet of
Manufacturing Steel 850Β° C. temperature higher rolling rolling less than 50% rolling
No. No. s Β° C. s Times Β° C. Times Times
22 C 954 1350 7268 6 1101 6 6
23 D 1209 1342 9352 6 1101 6 6
24 E 1251 1295 9693 6 1128 6 6
25 F 1856 1205 11500 8 1110 8 8
26 G 1549 1230 9748 8 1124 8 8
27 H 2006 1230 10825 6 1105 6 6
28 I 1502 1195 9332 8 1108 8 8
29 J 1506 1232 9030 6 1125 6 6
30 K 1260 1221 8963 6 1121 6 6
31 L 1295 1203 9191 6 1116 6 6
32 M 1496 1210 9071 6 1103 6 6
33 N 1416 1203 9132 6 1104 6 6
34 O 1449 1240 9500 6 1114 6 6
35 P 1510 1249 9110 6 1110 6 6
36 Q 1536 1240 9394 8 1126 8 8
37 R 1438 1352 9524 8 1114 8 8
38 S 1575 1210 9570 6 1113 6 6
39 T 1157 1240 9492 6 1105 6 6
40 U 1424 1200 9052 6 1102 6 6
41 B 1232 1252 7364 6 1132 6 6
42 B 1252 1230 8245 6 1115 6 6
Maximum
temperature
Number of reached from Loaded stress to
times of completion steel sheet from
rolling of rough Sheet completion of
performed rolling to 120 thickness rolling at one
within 2.0 seconds pass, reduction in stand before final
seconds and to start temperature stand to start of
after of finish range of 850Β° C. rolling at final
Manufacturing descaling descaling to 1100Β° C. stand
No. Times Β° C. % kPa Note
22 6 1112 96 208 Present Invention
Example
23 6 1110 96 235 Present Invention
Example
24 6 1152 96 192 Present Invention
Example
25 8 1121 93 208 Present Invention
Example
26 8 1148 94 201 Present Invention
Example
27 6 1032 96 225 Present Invention
Example
28 8 1056 93 175 Present Invention
Example
29 6 1124 95 219 Present Invention
Example
30 6 1130 93 200 Present Invention
Example
31 6 1125 93 228 Present Invention
Example
32 6 1112 96 224 Present Invention
Example
33 6 1113 95 225 Present Invention
Example
34 6 1125 94 206 Present Invention
Example
35 6 1119 94 222 Comparative Example
36 8 1135 96 221 Comparative Example
37 8 1125 95 209 Comparative Example
38 6 1122 93 219 Comparative Example
39 6 1045 94 217 Comparative Example
40 6 1087 94 224 Comparative Example
41 6 1142 92 215 Comparative Example
42 6 1125 94 225 Comparative Example
Underlines indicate that values are outside the range of the present invention or are not preferable manufacturing conditions.

TABLE 4A
Average cooling
Loaded stress to steel rate to temperature
Rolling sheet from completion range of 600Β° C. to Starting
Finishing reduction of rolling at final stand 780Β° C. after temperature
temperature at final to steel sheet being completion of of slow
Manufacturing Steel Tf stand cooled to 800Β° C. hot rolling cooling
No. No. Β° C. % kPa Β° C./s Β° C.
 1 A 945 17 191 108 674
 2 B 972 17 193  91 712
 3 B 926 13 186  83 701
 4 B 924 15 184  83 705
 5 B 942 16 184  72 742
 6 B 930 16 183 106 706
 7 B 972 15 184  98 716
 8 B 931 15 186 107 720
 9 B 930 14 184 124 718
10 B 931 15 185 105 725
11 B 942 15 178  65 725
12 B 943 17 182 103 685
13 B 1029  13 188 109 642
14 B 946  7 198  91 641
15 B 950 15 212  82 712
16 B 973 13 188  41 713
17 B 941 13 185  97 801
18 B 966 15 181  82 695
19 B 942 16 186  87 675
20 B 933 16 198 109 687
21 B 935 13 183 117 701
Average
Average cooling
cooling rate in
Slow cooling rate in temperature
time in temperature range of
temperature range coiling
range of 600Β° C. of 450Β° C. temperature Coiling
Manufacturing to 780Β° C. to 600Β° C. to 450Β° C. temperature
No. s Β° C./s Β° C./s Β° C. Note
 1 4.2 38  92 50 Present Invention
Example
 2 4.0 45 137 50 Present Invention
Example
 3 3.8 37 102 50 Comparative Example
 4 4.2 36 122 50 Comparative Example
 5 3.2 41  98 50 Comparative Example
 6 4.0 41 102 50 Comparative Example
 7 4.3 42  95 50 Comparative Example
 8 4.2 36  98 50 Comparative Example
 9 4.1 36  94 50 Comparative Example
10 4.0 38 100 50 Comparative Example
11 4.0 46 105 50 Comparative Example
12 3.8 38 112 50 Comparative Example
13 3.8 36 102 50 Comparative Example
14 3.8 44 142 50 Comparative Example
15 3.9 35  97 50 Comparative Example
16 4.0 38 109 50 Comparative Example
17 4.2 44  87 50 Comparative Example
18 1.3 40  92 50 Comparative Example
19 4.0 65 142 50 Comparative Example
20 3.8 22 105 50 Comparative Example
21 4.2 43  46 50 Comparative Example
Underlines indicate that values are outside the range of the present invention or are not preferable manufacturing conditions.

TABLE 4B
Average cooling
Loaded stress to steel rate to temperature
sheet from completion range of 600Β° C. to
Finishing Rolling of rolling at final stand 780Β° C. after Starting
temperature reduction at to steel sheet being completion of hot temperature of
Manufacturing Steel Tf final stand cooled to 800Β° C. rolling slow cooling
No. No. Β° C. % kPa Β° C./s Β° C.
22 C 905 14 187 111 621
23 D 911 14 181 123 702
24 E 945 15 191 95 682
25 F 904 42 187 91 714
26 G 971 14 192 87 702
27 H 912 16 196 103 725
28 I 952 17 184 105 703
29 J 980 14 184 116 695
30 K 956 13 195 98 711
31 L 925 15 175 85 720
32 M 946 15 192 97 700
33 N 930 9 186 114 680
34 O 971 14 193 111 652
35 P 953 15 176 96 671
36 Q 943 17 193 97 674
37 R 920 16 182 88 674
38 S 966 16 195 95 690
39 T 955 17 186 85 678
40 U 952 16 187 97 668
41 B 956 10 186 68 698
42 B 962 9 192 57 725
Slow cooling
time in Average cooling Average cooling rate in
temperature rate in temperature temperature range of
range of 600Β° C. range of 450Β° C. to coiling temperature to Coiling
Manufacturing to 780Β° C. 600Β° C. 450Β° C. temperature
No. s Β° C./s Β° C./s Β° C. Note
22 6.5 41 62 50 Present
Invention
Example
23 3.9 39 148 50 Present
Invention
Example
24 4.2 41 87 190  Present
Invention
Example
25 5.2 44 138 216  Present
Invention
Example
26 4.1 44 122 50 Present
Invention
Example
27 6.0 35 58 315  Present
Invention
Example
28 3.9 41 125 50 Present
Invention
Example
29 4.1 40 152 50 Present
Invention
Example
30 2.7 35 153 50 Present
Invention
Example
31 3.9 37 138 50 Present
Invention
Example
32 4.0 40 124 50 Present
Invention
Example
33 3.9 36 101 50 Present
Invention
Example
34 3.8 42 129 50 Present
Invention
Example
35 3.8 44 123 50 Comparative
Example
36 4.2 44 134 50 Comparative
Example
37 4.2 45 115 50 Comparative
Example
38 3.8 37 131 50 Comparative
Example
39 4.0 41 115 50 Comparative
Example
40 3.8 44 138 50 Comparative
Example
41 4.0 35 72 50 Comparative
Example
42 4.3 48 72 380  Comparative
Example
Underlines indicate that values are outside the range of the present invention or are not preferable manufacturing conditions.

TABLE 5A
Sheet Residual Remainder in E I
Manufacturing Steel thickness Ferrite austenite Pearlite microstructure value value
No. No. mm Area % Area % Area % Area % β€” β€”
 1 A 2.6 24.3 0.0 0.0 75.7 11.5 1.068
 2 B 2.9 44.2 0.0 0.0 55.8 11.4 1.082
 3 B 2.9 37.1 0.0 0.0 62.9 11.9 1.032
 4 B 2.9 30.2 0.0 0.0 69.8 11.4 1.057
 5 B 2.9 48.2 0.0 0.0 51.8 11.3 1.043
 6 B 2.9 41.9 0.0 0.0 58.1 11.5 1.041
 7 B 2.9 44.5 0.0 0.0 55.5 11.3 1.062
 8 B 2.9 42.5 0.0 0.0 57.5 11.4 1.035
 9 B 2.9 33.4 0.0 0.0 66.6 11.4 1.057
10 B 2.9 35.2 0.0 0.0 64.8 11.2 1.052
11 B 2.9 39.9 0.0 0.0 60.1 11.2 1.058
12 B 2.9 41.9 0.0 0.0 58.1 10.3 1.071
13 B 2.9 38.7 0.0 0.0 61.3 10.5 1.059
14 B 2.9 33.8 0.0 0.0 66.2 10.6 1.078
15 B 2.9 35.9 0.0 0.0 64.1 10.3 1.054
16 B 2.9 58.2 0.0 5.4 36.4 11.3 1.072
17 B 2.9 52.9 0.0 7.8 39.3 11.4 1.067
18 B 2.9 11.7 0.0 0.0 88.3 11.2 1.056
19 B 2.9 40.3 0.0 0.0 59.7 11.3 1.067
20 B 2.9 33.6 0.0 8.7 57.7 11.7 1.079
21 B 2.9 38.5 8.1 0.0 53.4 11.1 1.076
Area Area
ratio of ratio of
region region Maximum
where Ni where O value of
concentration concentration sphere
Mn is 0.2 is 3.0 equivalent
CS standard mass % mass % diameters
Manufacturing value deviation or more or more of oxides
No. Γ—105 Mass % % % ΞΌm Note
 1  2.5 0.39 32.2 25.2 3.52 Present
Invention
Example
 2  0.1 0.45 24.1 11.7 1.51 Present
Invention
Example
 3 βˆ’2.5 0.64 22.9 14.6 1.74 Comparative
Example
 4  2.5 0.61 23.4 15.9 2.01 Comparative
Example
 5 βˆ’2.4 0.42  7.9 10.6 2.63 Comparative
Example
 6 βˆ’2.6 0.46  9.0 25.7 3.54 Comparative
Example
 7 βˆ’2.3 0.45  8.5 41.4 4.79 Comparative
Example
 8 βˆ’2.5 0.42 25.1 44.6 5.40 Comparative
Example
 9 βˆ’2.6 0.43 24.4 52.0 3.52 Comparative
Example
10 βˆ’2.4 0.43 22.3  2.6 3.19 Comparative
Example
11 βˆ’2.6 0.62 25.1 24.5 2.63 Comparative
Example
12 βˆ’1.9 0.40 22.7 19.5 3.25 Comparative
Example
13 βˆ’0.5 0.38 25.4 23.7 1.62 Comparative
Example
14 βˆ’5.4 0.43 21.3 19.7 2.47 Comparative
Example
15  0.1 0.38 22.4 23.6 3.80 Comparative
Example
16  2.6 0.40 20.6 14.6 3.35 Comparative
Example
17  0.4 0.38 24.2 22.3 2.15 Comparative
Example
18  2.5 0.45 21.0 19.5 1.84 Comparative
Example
19 βˆ’8.4 0.43 22.9 23.9 3.66 Comparative
Example
20  9.2 0.45 23.7 21.8 3.35 Comparative
Example
21 βˆ’3.7 0.40 21.2 21.7 2.72 Comparative
Example
Underlines indicate that values are outside the range of the present invention or properties are not preferable.

TABLE 5B
Sheet Residual Remainder in E I
Manufacturing Steel thickness Ferrite austenite Pearlite microstructure value value
No. No. mm Area % Area % Area % Area % β€” β€”
22 C 2.6 16.9 0.0 0.0 83.1 11.5 1.056
23 D 2.6 18.7 0.0 0.0 81.3 11.4 1.068
24 E 2.6 52.2 2.4 0.0 45.4 11.7 1.089
25 F 1.4 21.9 0.0 0.0 78.1 11.6 1.087
26 G 2.6 48.2 1.2 0.0 50.6 11.6 1.055
27 H 6.4 15.2 0.0 0.0 84.8 11.4 1.082
28 I 2.9 35.6 0.0 0.0 64.4 10.8 1.063
29 J 2.9 40.6 0.0 0.0 59.4 11.6 1.064
30 K 2.9 26.7 0.0 0.0 73.3 11.5 1.025
31 L 2.9 39.2 0.0 0.0 60.8 11.6 1.072
32 M 2.9 37.5 0.0 0.0 62.5 11.6 1.081
33 N 2.9 34.2 0.0 0.0 65.8 11.5 1.058
34 O 2.9 44.6 0.0 0.0 55.4 11.8 1.058
35 P 2.9 82.9 0.0 0.0 17.1 11.4 1.054
36 Q 2.9  7.6 0.0 0.0 92.4 11.4 1.040
37 R 2.9 65.4 6.7 0.0 27.9 11.9 1.078
38 S 2.9 73.5 0.0 0.0 26.5 11.8 1.069
39 T 2.9 41.3 0.0 0.0 58.7 11.2 1.072
40 U 2.9 53.4 0.0 0.0 46.6 11.5 1.059
41 B 2.9 43.6 0.0 0.0 56.4 11.2 1.056
42 B 2.9 35.4 2.5 0.0 62.1 11.6 1.013
Area Area
ratio of ratio of
region region Maximum
where Ni where O value of
concentration concentration sphere
Mn is 0.2 is 3.0 equivalent
CS standard mass % or mass % or diameters
Manufacturing value deviation more more of oxides
No. Γ—105 Mass % % % ΞΌm Note
22 1.6 0.40 24.2 15.9 1.52 Present
Invention
Example
23 βˆ’2.6 0.45 21.4 9.9 3.17 Present
Invention
Example
24 2.4 0.41 51.8 14.8 3.06 Present
Invention
Example
25 βˆ’0.1 0.48 46.7 23.9 3.39 Present
Invention
Example
26 0.2 0.44 20.5 28.8 1.97 Present
Invention
Example
27 2.4 0.55 23.7 22.6 2.51 Present
Invention
Example
28 βˆ’0.9 0.45 21.7 17.6 3.39 Present
Invention
Example
29 βˆ’2.2 0.39 23.2 16.4 1.79 Present
Invention
Example
30 βˆ’1.0 0.43 22.1 22.4 1.66 Present
Invention
Example
31 βˆ’3.8 0.44 23.4 16.2 2.45 Present
Invention
Example
32 βˆ’2.9 0.42 38.9 23.7 1.52 Present
Invention
Example
33 βˆ’5.6 0.38 100.0  15.5 3.28 Present
Invention
Example
34 2.4 0.45 18.2 21.4 3.70 Present
Invention
Example
35 βˆ’2.4 0.44 25.4 20.1 2.05 Comparative
Example
36 0.4 0.36 24.3 14.6 2.51 Comparative
Example
37 1.4 0.45 25.9 27.9 3.91 Comparative
Example
38 βˆ’3.3 0.32 35.1 21.2 2.73 Comparative
Example
39 1.6 0.37  7.6 16.4 2.37 Comparative
Example
40 βˆ’3.6 0.43 31.8 23.2 1.97 Comparative
Example
41 0.1 0.56  9.5 10.2 1.64 Comparative
Example
42 βˆ’2.5 0.46 25.4 12.5 1.82 Comparative
Example
Underlines indicate that values are outside the range of the present invention or properties are not preferable.

TABLE 6
Presence or Sheet
absence of thickness
Tensile Total secondary reduction at Critical
strength elongation TS Γ— sheared critical bend Chemical
Manufacturing Steel TS El El surface fracture R/t convertibility
No. No. MPa % MPa % β€” % β€” β€” Note
 1 A 1015 14.5 14718 Absence 71.3 2.3 Good Present Invention
Example
 2 B 1045 15.6 16302 Absence 70.4 2.1 Good Present Invention
Example
 3 B 1018 15.5 15779 Presence 72.4 2.1 Good Comparative Example
 4 B 1011 15.8 15974 Presence 73.5 2.1 Good Comparative Example
 5 B  986 16.2 15973 Absence 74.2 2.1 Bad Comparative Example
 6 B 1021 15.4 15723 Absence 73.4 2.1 Bad Comparative Example
 7 B 1008 15.6 15725 Absence 74.2 2.0 Bad Comparative Example
 8 B 1025 15.3 15683 Absence 72.3 2.6 Fair Comparative Example
 9 B 1024 15.2 15565 Absence 71.5 2.1 Bad Comparative Example
10 B 1026 15.3 15698 Absence 76.2 2.6 Good Comparative Example
11 B 1019 15.4 15693 Presence 72.2 2.1 Good Comparative Example
12 B 1027 15.6 16021 Presence 72.2 2.1 Good Comparative Example
13 B 1021 15.5 15826 Presence 72.7 2.1 Good Comparative Example
14 B 1025 15.2 15580 Presence 74.3 2.1 Good Comparative Example
15 B 1035 15.4 15939 Presence 74.3 2.1 Good Comparative Example
16 B  945 13.7 12947 Absence 73.2 2.1 Good Comparative Example
17 B  952 13.6 12947 Absence 74.4 2.1 Good Comparative Example
18 B 1012 11.8 11942 Absence 74.0 2.1 Good Comparative Example
19 B 1021 16.2 16540 Absence 58.2 2.1 Good Comparative Example
20 B  973 13.3 12941 Absence 52.9 2.1 Good Comparative Example
21 B 1019 15.4 15693 Absence 57.1 2.1 Good Comparative Example
22 C 1422 10.6 15073 Absence 71.1 2.3 Good Present Invention
Example
23 D 1125 11.6 13050 Absence 63.2 2.3 Good Present Invention
Example
24 E  984 17.8 17515 Absence 60.4 2.3 Good Present Invention
Example
25 F 1123 13.1 14711 Absence 73.8 2.1 Good Present Invention
Example
26 G  984 17.9 17614 Absence 67.5 2.3 Good Present Invention
Example
27 H 1348 10.3 13884 Absence 73.8 2.2 Good Present Invention
Example
28 I 1031 15.2 15671 Absence 71.7 2.1 Good Present Invention
Example
29 J  988 17.2 16994 Absence 63.9 2.1 Good Present Invention
Example
30 K 1109 13.8 15304 Absence 71.6 2.1 Good Present Invention
Example
31 L 1025 15.6 15990 Absence 74.5 2.1 Good Present Invention
Example
32 M 1024 15.7 16077 Absence 71.3 2.1 Good Present Invention
Example
33 N 1009 16.1 16245 Absence 70.8 2.1 Good Present Invention
Example
34 O 1016 15.9 16154 Absence 73.5 2.1 Fair Present Invention
Example
35 P  824 22.1 18210 Absence 74.9 2.1 Good Comparative Example
36 Q 1210  9.3 11253 Absence 73.6 2.1 Good Comparative Example
37 R  978 17.9 17506 Absence 52.0 2.1 Good Comparative Example
38 S  951 18.0 17118 Absence 74.6 2.1 Good Comparative Example
39 T 1021 15.3 15621 Absence 73.8 2.1 Bad Comparative Example
40 U  872 18.2 15870 Absence 71.1 2.1 Good Comparative Example
41 B 1015 15.5 15733 Absence 71.2 2.1 Bad Comparative Example
42 B 1025 12.8 13120 Presence 65.2 2.1 Bad Comparative Example
Underlines indicate that corresponding values are outside the range of the present invention or not preferable properties.

From Table 5A to Table 6B, it is found that the hot-rolled steel sheets according to the present invention examples have high strength and sheet thickness reduction at critical fracture, excellent ductility, shearing property, chemical convertibility, and resistance to inner crack at bending.

On the other hand, it is found that the hot-rolled steel sheets according to the comparative examples were deteriorated in one or more of the above properties.

INDUSTRIAL APPLICABILITY

According to the above aspect according to the present invention, it is possible to obtain a hot-rolled steel sheet having high strength and sheet thickness reduction at critical fracture, excellent ductility, shearing property, chemical convertibility, and resistance to inner crack at bending.

The hot-rolled steel sheet according to the above aspect of the present invention is suitable as an industrial material used for vehicle members, mechanical structural members, and building members.

Claims

1. A hot-rolled steel sheet comprising, in terms of mass %, as a chemical composition:

C: 0.050% to 0.250%;

Si: 0.05% to 3.00%;

Mn: 1.00% to 4.00%;

Ni: 0.02% to 2.00%;

sol. Al: 0.001% to 2.000%;

P: 0.100% or less;

S: 0.0300% or less;

N: 0.1000% or less;

0: 0.0100% or less;

Ti: 0% to 0.500%;

Nb: 0% to 0.500%;

V: 0% to 0.500%;

Cu: 0% to 2.00%;

Cr: 0% to 20.00%;

Mo: 0% to 1.00%;

B: 0% to 0.0100%;

Ca: 0% to 0.0200%;

Mg: 0% to 0.0200%;

REM: 0% to 0.1000%;

Bi: 0% to 0.0200%;

As: 0% to 0.100%;

Zr: 0% to 1.00%;

Co: 0% to 1.00%;

Zn: 0% to 1.00%;

W: 0% to 1.00%;

Sn: 0% to 0.05%;

a remainder comprising Fe and impurities, and

the following formulas (A) and (B) are satisfied,

wherein, a microstructure at a position of ΒΌ from a surface in a sheet thickness direction having, in terms of area %,

residual austenite at less than 3.0%,

ferrite at 15.0% or more and less than 60.0%, and

pearlite at less than 5.0%,

an Entropy value indicated by the following formula (1) is 10.7 or more,

an Inverse difference normalized value indicated by the following formula (2) is 1.020 or more, and

a Cluster Shade value indicated by the following formula (3) is βˆ’8.0Γ—105 to 8.0Γ—105, which are obtained by analyzing SEM images of the microstructure with a gray level co-occurrence matrices method,

a standard deviation of Mn concentrations is 0.60 mass % or less,

at the surface,

an area ratio of a region where a Ni concentration is 0.2 mass % or more is 10.0% or more,

an area ratio of a region where an O concentration is 3.0 mass % or more is 3.0% to 50.0%,

a maximum value of sphere equivalent diameters of oxides is 5.00 ΞΌm or less, and

a tensile strength is 980 MPa or more,

0.06 % ≀ Ti + Nb + V ≀ 0.5 % , ( A ) Zr + Co + Zn + W ≀ 1. % , ( B )

here, each element symbol in the formulas (A) and (B) indicates the content of the element in terms of mass %, and 0% is substituted when the element is not contained,

P(i,j) in the following formulas (1) to (5) is a gray level co-occurrence matrix, L in the following formula (2) is possible Quantization levels of grayscale of the SEM images, i and j in the following formulas (2) and (3) are natural numbers from 1 to the L, px and py in the following formula (3) are indicated by the in the following formulas (4) and (5),

[ Formula ⁒ 1 ] Entropy = - βˆ‘ i βˆ‘ j P ⁑ ( i , j ) ⁒ log ⁑ ( P ⁑ ( i , j ) ) ( 1 ) [ Formula ⁒ 2 ] Inverse ⁒ difference ⁒ normalized = βˆ‘ i βˆ‘ j P ⁑ ( i , j ) 1 + ❘ "\[LeftBracketingBar]" i + j ❘ "\[RightBracketingBar]" L ( 2 ) [ Formula ⁒ 3 ] Cluster ⁒ Shade = βˆ‘ i βˆ‘ j ( i + j - ΞΌ x - ΞΌ y ) 3 ⁒ P ⁑ ( i , j ) ( 3 ) [ Formula ⁒ 4 ] ΞΌ x = βˆ‘ i βˆ‘ j i ⁑ ( P ⁑ ( i , j ) ) ( 4 ) [ Formula ⁒ 5 ] ΞΌ y = βˆ‘ i βˆ‘ j j ⁑ ( P ⁒ ( i , j ) ) . _ ( 5 )

2. The hot-rolled steel sheet according to claim 1, wherein the chemical composition comprises, in terms of mass %, one or more of:

Ti: 0.001% to 0.500%;

Nb: 0.001% to 0.500%;

V: 0.001% to 0.500%;

Cu: 0.01% to 2.00%;

Cr: 0.01% to 2.00%;

Mo: 0.01% to 1.00%;

B: 0.0001% to 0.0100%;

Ca: 0.0005% to 0.0200%;

Mg: 0.0005% to 0.0200%;

REM: 0.0005% to 0.1000%;

Bi: 0.0005% to 0.0200%;

As: 0.0010% to 0.100%;

Zr: 0.010% to 1.00%;

Co: 0.010% to 1.00%;

Zn: 0.01% to 1.00%;

W: 0.01% to 1.00%; and or

Sn: 0.01% to 0.05%.

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