US20260138044A1
2026-05-21
19/394,181
2025-11-19
Smart Summary: A modular building toy system consists of tiles that can connect to each other using interlocking tabs on their edges. Each tile has a hole in the center that allows for the insertion of rods or tubes, which helps create three-dimensional shapes. The tiles come in different geometric shapes like squares, rectangles, triangles, and circles, and are made from various materials such as foam, plastic, wood, and metal. Smaller tiles can fit into larger ones, allowing for different sizes and designs. The system also includes special tiles with added features and connectors of different shapes and sizes, making it easy to build complex structures in various angles. 🚀 TL;DR
A modular building toy system includes a plurality of tiles each having a planar body with a plurality of edges comprising interlocking tabs configured to engage corresponding tabs on adjacent tiles. The tiles have central apertures sized and shaped complementarily to the outer edges, enabling insertion of connectors such as rods or tubes to form three-dimensional assemblies. The tiles may be formed in various geometric shapes, including squares, rectangles, triangles, and circles, and are constructed from materials selected from foams, plastics, wood, metals, or composites using various manufacturing techniques. Smaller tiles sized to fit within larger tile apertures enable multi-scale modularity. Specialized tiles include slot features, secondary locking mechanisms, decorative elements, and flexible components. Connecting pieces of differing geometries, lengths, and stiffness provide versatile connection options. The system supports varied angular connections beyond right angles, facilitating complex and stable two-and three-dimensional structures for creative construction play.
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A63H33/086 » CPC main
Other toys; Building blocks, strips, or similar building parts to be assembled without the use of additional elements provided with complementary holes, grooves, or protuberances, e.g. dovetails with primary projections fitting by friction in complementary spaces between secondary projections, e.g. sidewalls
A63H33/088 » CPC further
Other toys; Building blocks, strips, or similar building parts to be assembled without the use of additional elements provided with complementary holes, grooves, or protuberances, e.g. dovetails with holes
A63H33/08 IPC
Other toys; Building blocks, strips, or similar building parts to be assembled without the use of additional elements provided with complementary holes, grooves, or protuberances, e.g. dovetails
This application claim priority to U.S. Provisional Application No. 63/722,888 filed on Nov. 20, 2024, which is incorporated herein by reference in its entirety.
The present invention relates generally to the field of building blocks and toy systems. More specifically, the invention pertains to a modular building tile system that enables the construction of multi-dimensional structures through interlocking tiles and modular connectors. The invention further relates to building blocks and toy systems that facilitate versatile mechanical connections at a variety of angles and configurations, allowing for creative and stable assembly of both two-dimensional and three-dimensional forms.
Modular toy building block systems have been widely employed for creative play, education, and skill development. Traditional building blocks often consist of discrete pieces designed to be stacked or otherwise connected to form rudimentary structures. Conventional toy blocks typically feature simple peg-and-hole connections or stud-and-tube arrangements, such as those found in well-known brands.
Some prior art systems employ interlocking tiles with complementary edge connectors, allowing assembling at fixed angles, predominantly right angles. While these systems provide basic modularity, they often suffer from limitations including restricted connection angles, limited shape variety, and insufficient structural rigidity in multi-dimensional constructs. Furthermore, many prior art tiles are constrained to specific materials or manufacturing methods, reducing versatility and cost-effectiveness.
Additionally, existing modular systems frequently lack provisions for secure yet flexible connections that enable construction of complex geometric forms beyond simple cube or rectangular configurations. In many cases, the absence of modular connecting components capable of joining tiles at distance through interior apertures limits the scope of possible assemblies.
The present invention addresses these limitations by providing a novel building tile system comprising tiles with repeatable edge tabs and central apertures configured for versatile interlocking and connection. The disclosed tiles accommodate a wide array of shapes, including squares, rectangles, triangles, and circles, allowing construction of modular structures incorporating various angular relationships beyond the conventional fixed angles.
The inclusion of hole-based connectors spanning internal apertures permits enhanced three-dimensional assembly and structural integrity. The system further supports modular tile inserts and specialized accessory tiles that increase creative options and functional utility.
Moreover, the invention embraces various materials and manufacturing techniques, improving adaptability and production scalability. The result is a building toy system that offers superior stability, flexibility, and user customization compared to prior art solutions, thereby advancing the state of the art in modular construction toys.
In one embodiment, each tile includes edges equipped with multiple repeatable tabs arranged to interlock with corresponding tabs on adjacent tiles. These tabs provide mechanical interference fits and may be designed to connect at various angles, including but not limited to 0°, 90°, and 180°, as well as angles greater or lesser than 90°, thereby allowing constructions such as hexagons, triangles, and other polygonal shapes. The tabs may be slightly shorter than the overall tile thickness so that when two tiles are connected perpendicularly, their outer surfaces remain flush without protrusion or offset.
The shapes of tiles are versatile and include, for example, squares, rectangles, triangles, circles, and other polygons or irregular shapes that can be combined to form complex structures. The tabs themselves may vary in geometry and size depending on the material and manufacturing process; for instance, stamped metal tiles may require tapered tabs with a decreasing cross-section towards the tile body to secure strong interference fits, while plastic or foam tiles may use simple friction fits without taper. Spacing of the tabs along the edges is engineered to facilitate secure gripping not only by edge-to-edge engagement but also by allowing them to clamp onto the thickness of other tiles, thereby enabling new assemblage techniques.
Certain tiles are provided with centrally located apertures or openings that may possess the same tab pattern and shape as the tile's outer edges. These apertures serve multiple functions: they can accept connecting pieces such as spanning connector rods or tubes that enable assembly of tiles over distances or in three dimensions, or the aperture itself may be designed as a removable insert that forms a smaller removable tile piece. This smaller removable tile insert can thereafter be used independently or in combination with other tiles by connecting via its edges or hole tabs.
Modular connecting pieces, including tubes, rods, or shaped connectors, are provided to join tiles along the holes in the tiles. These connectors may take various shapes complementary to those of the tiles, such as circular, square, or triangular cross-sections, and may be straight, bent, flexible, rigid, or feature multiple apertures and slots along their length to accommodate diverse building configurations. The connectors'dimensions, lengths, and stiffness can be selected according to desired construction stability and flexibility.
Specialized tiles enhance the toy system's capabilities by introducing additional decorative, functional, and structural features. Accessory tiles may incorporate ornamental elements such as stylized eyes, mouths, weapons (e.g., cannons), foliage (e.g., trees), or structural components like doors and windows. Other tiles may include slots designed for interlocking at various angles or configurations, enabling construction of complex three-dimensional forms or movable assemblies, such as rotating or sliding components. Some tiles may be fabricated from materials providing flexibility or include secondary locking mechanisms to reinforce the permanence of connections when desired.
The embodiments illustrated, described, and discussed herein are illustrative of the present invention. As these embodiments of the present invention are described with reference to illustrations, various modifications or adaptations of the methods and or specific structures described may become apparent to those skilled in the art. It will be appreciated that modifications and variations are covered by the above teachings and within the scope of the appended claims without departing from the spirit and intended scope thereof. All such modifications, adaptations, or variations that rely upon the teachings of the present invention, and through which these teachings have advanced the art, are considered to be within the spirit and scope of the present invention. Hence, these descriptions and drawings should not be considered in a limiting sense, as it is understood that the present invention is in no way limited to only the embodiments illustrated.
FIG. 1 depicts an array of four tiles arranged in a two-by-two pattern, each comprising a central aperture for connection purposes.
FIG. 2 shows a cube constructed from six tiles interconnected via connectors spanning the central apertures of adjacent tiles.
FIG. 3 illustrates a smaller removable tile insert approximately one-quarter the size of a large tile, configured for insertion into the central aperture of the larger tile.
FIG. 4 shows the smaller removable tile inserted within the central aperture of a larger tile.
FIG. 5 presents a perspective view of the assembly of the smaller tile inside the larger tile.
FIG. 6 shows an alternative angle of the assembly depicted in FIG. 5.
FIG. 7 depicts two cubes connected by spanning connectors, one bent and one straight, inserted through the central apertures.
FIG. 8 depicts a cube connected to a single tile by a spanning connector having an outer shape matching the central aperture.
FIG. 9 illustrates various shapes and sizes of tiles arranged closely, including large squares, small squares, and right-angle triangles.
FIG. 10 is a different view of the tile arrangement shown in FIG. 9.
FIG. 11 shows a three-dimensional structure built from the tiles described in FIGS. 9 and 10.
FIG. 12 shows tiles connected by edge tabs gripping the tile thickness.
FIG. 13 shows additional tile connections using edge tabs in a manner similar to FIG. 12.
FIG. 14 shows three tiles connected at non-right angles forming triangular shapes.
FIG. 15 is a top view of FIG. 14.
FIG. 16 shows a tile with slots intended to interlock with another slotted tile.
FIG. 17 shows two slotted tiles engaged with one another.
FIG. 18 illustrates an assembly constructed solely from slotted tiles.
FIG. 19 depicts a specialized tile configured to fit in residual spaces left between larger tiles.
FIG. 20 shows specialized tiles interconnected around the periphery of a square tile.
FIG. 21 shows an assembly of large tiles incorporating specialized tiles of FIG. 19 positioned in interstitial spaces.
FIG. 22 shows a spanning connector with multiple apertures and slots to permit versatile attachment to tiles.
FIG. 23 depicts the spanning connector of FIG. 22 engaged with several tiles using its multiple connection points.
FIG. 24 illustrates an embodiment of the pop-out insert configured for insertion into the central aperture of the removable tile insert.
FIG. 25 illustrates how the pop-out insert may be reoriented and used to interconnect multiple tiles by use of interference fit.
FIG. 26 illustrates one of many ways the pop-out insert may be used to interconnect multiple tiles.
FIG. 27 depicts an alternative offset interconnection of tiles.
FIG. 28 illustrates two removable tile inserts poised for interconnection via the pop-out insert.
FIG. 29 illustrates the two tiles of FIG. 28 interconnected.
FIG. 30 illustrates two removable tile inserts interconnected via a spanning connector.
FIG. 31 illustrates two removable tile insert interconnected via an alterative embodiment of a spanning connector.
FIG. 32 illustrates a removable tile insert with an alternative embodiment of a pop-out insert.
FIG. 33 illustrates a removable tile insert with more than one pop-out insert.
FIG. 34 illustrates a removable tile insert with yet another alternative embodiment of a pop-out insert having the same repeatable tab pattern as the removable tile insert.
FIG. 35 illustrates two removable tile inserts interconnected via the pop-out insert of FIG. 34.
It will be appreciated that the disclosed building tiles and connectors are presented by way of example, and various modifications, variations, and equivalents are possible. The shapes, sizes, materials, and methods of manufacture recited herein are not limiting, and other configurations that function similarly to interconnect and build modular structures are within the scope of the invention.
The terms “tile,” “tab,” “connector,” and other elements should be understood broadly and may encompass forms and structures beyond those explicitly illustrated or described. For example, tiles may include any planar or non-planar building pieces configured with mechanical interlocking features, and connectors may be any form of elongated, tubular, solid, hollow, or rigid/flexible elements designed to join tiles with or without intermediary components.
While certain embodiments describe tiles having square, rectangular, triangular, or circular shapes, it is contemplated that other polygons or irregular shapes may be utilized. Likewise, although preferred materials include foam, plastic, wood, and metal, any material capable of being formed to the disclosed shapes and providing suitable mechanical strength and durability may be employed.
Angles of connection between adjacent tiles are described as including 0°, 90°, and 180°, among others; however, the invention also encompasses connection angles outside these ranges, as well as adjustable or flexible angle connections.
All methods of manufacturing disclosed herein, such as injection molding, stamping, machining, routing, laser-cutting, additive manufacturing, and others, should be considered exemplary only, and the invention is not limited to any particular manufacturing process.
Unless otherwise expressly stated, the features disclosed herein may be used in any suitable combination, as would be appreciated by one of ordinary skill in the art.
It is further noted that “comprising,” “consisting essentially of,” and “consisting of” are used herein in their conventional patent meanings, with “comprising” being open-ended and inclusive of additional elements or steps beyond those specifically recited.
Any recitation of numerical ranges includes all subranges and individual values within the specified ranges.
The description is intended to enable those skilled in the art to practice the invention without undue experimentation, and all patents, publications, and references cited herein are incorporated by reference in their entirety.
The present invention relates to a modular building toy system comprising a plurality of building tiles (“tiles”) configured for interconnection to form various multi-dimensional structures, designed to provide an engaging and versatile play experience.
As used herein, a “tile” refers to an individual building piece having a primary planar body with an overall shape defined by its length, width, and height dimensions, wherein the length and width are generally greater than the height. The height of the tile is sufficient to provide structural stability and to accommodate connection features. Tiles may be fabricated from a wide range of materials including, but not limited to, polymeric foams, injection-molded plastics, routed wood, laser-cut metal sheets, composites, or other suitable materials compatible with manufacturing techniques such as stamping, molding, cutting, machining, or additive manufacturing.
The tiles and connectors may be produced in a variety of colors and finishes to maximize aesthetic appeal and user customization.
In various embodiments, a modular toy building system 1 comprises a plurality of tiles 2, each tile 2 being generally wider and longer than it is tall such that the thickness is sufficient to stabilize interconnections while allowing reliable engagement of edge-based connectors during assembly and play. The tiles 2 may be provided in multiple planform geometries including, without limitation, squares, rectangles, triangles, circles, and analogous polygons or curvilinear shapes, and may be scaled across families to preserve modular compatibility among differently sized pieces to support both planar tessellation and volumetric construction using a unified parts library. Suitable materials for the tiles 2 include flat foam stock amenable to stamping, thermoplastics suitable for injection molding, wood machinable by routing, and metals that can be laser-cut and optionally bent, with manufacturing approach and material selection informing connector geometry, holding force, and user disassembly effort.
Each tile 2 preferably includes along at least one edge 4, 8 a repeatable pattern of outwardly projecting tabs 3 configured to mechanically interlock with complementary tabs 3 of other tiles 2 to create joints at end-to-end, right-angle, and oblique orientations without requiring separate fasteners. In certain implementations, the tabs 3 may be dimensioned slightly shorter than the tile thickness so that, when two tiles 2 are joined at approximately 90 degrees, no side of the joint protrudes beyond the adjacent tile face to preserve a flush exterior and mitigate snagging or interference in multi-panel assemblies. The tab 3 geometry can be tailored to the chosen material and process; for example, a stamped tile or tile component may employ a taper that narrows toward the tile body to facilitate insertion and increase retention once seated, whereas individually fabricated tiles can rely on a substantially non-tapered interference fit that achieves the desired holding strength when the material and tolerances allow.
The tabs 3 on a given edge 4, 8 may be spaced to define a gap sized to receive the thickness of a mating tile such that tiles 2 can be captured by their thickness between adjacent tabs, thereby enabling a grip-by-thickness mode of attachment, such as shown in FIGS. 12 and 13, in addition to tab-to-tab interlock to expand assembly modalities. This alternate engagement modality allows users to create bridged spans, panels, floors, interior walls, and nested partitions within assemblies, increasing the structural possibilities and play patterns obtainable with a single connector feature set while reducing part count. The system 1 may further provide color differentiation across tiles 2 and connectors 12 so users can readily identify sizes, shapes, or functions during construction, instruction following, or free-form play, with color-coding optionally correlated to modular size family or connector type.
In some embodiments, as shown in FIG. 3, a tile 2 includes a central aperture 6 or opening whose interior edge 8 profile employs the same edge-tab pattern as the outer perimeter 4 of the tile 2 so that interior edges 8 accept connections analogous to exterior edges 4 for frame-like builds and internal bracing. In one size relationship as illustrated at least in FIG. 3, a large square tile 2 may correspond dimensionally to four small square tiles 2, as depicted in FIGS. 9 and 10. A removable tile insert 10 can be stamped or cut from the center of a corresponding larger tile 2 so that the smaller removable tile insert 10 is sized to be received within the central aperture 6 or opening of a corresponding larger tile 2 while also engaging the tile perimeter 4 of other tiles 2. Moreover, as illustrated in at least FIGS. 24-35, a pop-out insert 18 defined from the central aperture 6 of the smaller removable tile 10 can be separated from the tile 10 and used independently as a connector to couple two or more tiles 2, 10 together without relying solely on the exterior edges 4. In certain orientations, the pop-out insert 18 can be reinserted into the aperture 6 and retained by interference fit so that the pop-out insert 18 alternates between a connector mode and a filler mode. This feature preserves modular scale compatibility across the modular tile building system 1.
As best illustrated in FIGS. 7 and 8 and FIGS. 30 and 31, additional connector elements can include spanning connectors 12 configured to couple tiles 2 over adjustable distances, where the connectors 12 are insertable into apertures 6 of the tiles 2 and can be straight or bent, of varying lengths and stiffness, and optionally formed as hollow or solid rods or tubes depending on desired rigidity or flex. Spanning connectors 12 can have cross-sections such as circular, polygonal, or edge-pattern-matched cross-section for keyed seating and rotational control, and may include apertures 120, holes 122, and slots 124 along its length and at its ends to provide multiple connection points for tiles 2 to engage, including branching and triangulating attachments. In certain assemblies, spanning connectors 12 can traverse central apertures 6 to join discrete structures, enabling multi-body constructs with tunable spacing and orientation and allowing structural tuning through connector length and stiffness selection.
The tiles 2 described herein can support joints at angles other than straight or ninety degrees so that tiles 2 can be assembled into polygons such as triangles and hexagons as well as three-dimensional structures such as cubes formed from six tiles 2, with both interior 8 and exterior 4 engagement sites available for further expansion. As a non-limiting illustration shown in FIGS. 9 and 10 of modular equivalence within the modular size family, one large square tile 2 may correspond in occupied area to two large right-angle triangular tiles 2, four small removable tiles 10, or eight small right-angle triangular tiles 2, enabling users to interchange parts while preserving overall sizing in planar layouts and folded three-dimensional forms to simplify instruction sets and encourage creative substitution. In some examples, cube-to-cube or cube-to-tile connections can be made by passing spanning tube or rod connectors 12 through their central apertures 6 or openings, thereby creating articulated or fixed compound structures with controlled spacing that can be reconfigured by exchanging spanning connectors 12.
In various embodiments illustrated in FIGS. 16-21, specialized tiles 16 are provided to broaden build options, including a slotted tile 14 having one or more slots 15 configured for slot-to-slot engagement with another slotted tile 14, which produces an interlocking three-dimensional element independent of the edge-tab 3 connectors or spanning connectors 12. Additional specialized tiles 16 may be sized to occupy small interstitial openings left between assembled tabs 3 so that interior floors, fillers, or decorative features can be added within larger panel arrays for improved surface continuity and aesthetic finish. Accessory tiles such as eyes, mouths, trees, doors, and comparable decorative or functional components can be furnished to attach via the existing edge, hole, slot, or tab interfaces to augment aesthetic themes and narrative play within a build.
In certain embodiments, tiles 2 can include rotating and/or sliding components integrated into the body or connector regions to introduce motion or reconfigurability in completed structures while maintaining compatibility with the edge-tab 3 connectors and central apertures 6. Flexibility can also be introduced by fabricating select tiles 2 or spanning connector 12 pieces from elastomeric or flexible materials to permit curvilinear forms, compliant joints, or deformation-based engagement that returns to shape upon release, thereby expanding the range of achievable geometries. Some connections may further incorporate secondary locking elements that increase permanence of the joint when a more durable assembly is desired, while still allowing disassembly with appropriate tools or techniques to balance safety, robustness, and replay value.
FIGS. 1 through 29 collectively depict exemplary embodiments demonstrating planar and three-dimensional assemblies, multiple connector modalities including hole-based rods and tubes and grip-by-thickness engagements, slotted interlocks, and specialized fillers sized for interstitial gaps produced by tab patterns to illustrate the breadth of the system. FIG. 1 illustrates a perspective view of four large square tiles 2 arranged in a two-by-two matrix, each tile 2 having a centrally located aperture 6 whereby the interior edge 8 is configured to receive a spanning connector 12. Alternatively, the interior edge 8 may employ the same tab pattern as the tile's outer periphery 4, thereby enabling equivalent interconnection at both exterior and interior boundaries with consistent joint geometry. The arrangement demonstrates hole-based connectivity in conjunction with edge interlocks, showing that interior apertures 6 or openings can serve as through-ports or mounting sites for connectors 12 that pass between aligned tiles 2 to stabilize assemblies while preserving planar alignment and enabling layered builds.
FIG. 2 shows a cube constructed from six large square tiles 2 and further depicts a spanning connector 12 extending through a central aperture 6 of the cube and into the central aperture 6 of an external tile 2, illustrating both enclosure formation and external mounting via hole-based coupling with internal bracing. FIG. 2 exemplifies the use of a rod or tube inserted through the center aperture 6 to create a rigid, spatially stable connection, where the spanning connector 12 may be straight or bent, of selectable length and stiffness, and shaped with cross-sections such as circular, square, triangular, or matched to the tile profile for keyed seating and rotational control.
FIGS. 3 through 6 focus on smaller removable inserts 10 and 18 sized to cooperate with the central aperture 6 of a larger tile 2, where a smaller removable tile insert 10 approximately one-quarter the area of a larger square tile 2 is dimensioned to nest within the larger tile's central aperture 6 for storage or functional infill; likewise, the pop-out insert 18 is dimensioned to nest within the smaller tile insert 10, as shown. FIG. 3 presents the size relationship and compatible geometries, while FIG. 4 depicts a cube constructed from tiles 2 whose central aperture 6 is shaped to receive the correspondingly sized smaller tile insert 10, demonstrating that the smaller tile 10 can connect to both the outer edges 4 and interior edges 8 of the larger tile 2 to preserve modular engagement at multiple scales. FIG. 5 shows a perspective view of a block assembly wherein the smaller tile insert 10 is received within and interlocked to the central aperture 6 of the larger tile 2, and the pop-out insert 18 is received within and interlocked to the central aperture 6 of the removable tile insert 10. FIG. 6 provides an alternative angle highlighting flush engagement and tab-to-tab capture along the interior boundary 4, and in some embodiments the inserts 10 and 18 can be reoriented and interference-fit when reinserted to serve as a connector or a plug as needed.
FIGS. 7 and 8 demonstrate tube and rod spanning connectors 12 extending through central apertures 6 to bridge structures, with FIG. 7 depicting two cubes coupled by two spanning connectors 12, the upper connector 12 being bent and the lower connector 12 being straight to illustrate variable geometry and distance control across discrete subassemblies. FIG. 8 shows a cube connected to a single tile 2 by a spanning connector 12 whose edge shape matches the tab pattern of the central aperture 6 for keyed engagement, exemplifying that connectors 12 may present holes 122 and slots 124 at their ends and along their length to provide additional tile attachment points and branching paths.
FIGS. 9 through 11 explore modular size families and angular build options using varied tile shapes, where FIG. 9 shows large square tiles 2, smaller square tiles inserts 10, and right-angle triangle tiles 2 arranged so that one large square occupies the same area as two large right-angle triangles, four small squares, or eight small right-angle triangles for size-equivalent substitution. FIG. 10 provides a different view of the layout of FIG. 9 to emphasize interchangeable packing and adjacency among the shapes. FIG. 11 demonstrates a resulting three-dimensional assembly derivable from the planar set, evidencing that the same modular parts support both planar tessellation and volumetric constructions by folding and interlocking.
FIGS. 12 and 13 highlight a grip-by-thickness attachment modality using edge tabs 3 that are spaced to capture the thickness of an adjacent tile 2, thereby producing stable joints without requiring external connectors for rapid paneling and floor creation. In FIG. 12, tiles 2 corresponding to those in FIG. 1 are joined by edge tabs 3 that clamp the mating tile's thickness, while FIG. 13 shows tiles 2 from the FIG. 9 family joined by the same thickness-gripping engagement, enabling bridges, panels, and interior floors that exploit the tile thickness as a structural feature.
FIGS. 14 and 15 demonstrate oblique angle joints formed by the edge-tab system, where three tiles 2 are interconnected at an angle other than 90 degrees or 180 degrees to form a triangular structure that validates acute-angle compatibility. These views illustrate that the tab 3 geometry supports angles greater than or less than 90 degrees, such as those used to create triangles and hexagons, extending beyond orthogonal and inline configurations without requiring specialized hinges.
FIGS. 16 through 18 present slotted tiles 14 designed for slot-to-slot mechanical capture, with FIG. 16 illustrating a slotted tile 14 incorporating one or more slots 15 that receive a companion slotted tile 14 to form an orthogonal or crossing joint. FIG. 17 depicts two slotted tiles 14 in an assembled state to show the slot 15 engagement and relative orientation, and FIG. 18 exhibits a three-dimensional construct made exclusively from slotted tiles 14, demonstrating an assembly mode that is independent of edge tabs 3 and hole-based connectors 12 and thus expands the system's joining modalities.
FIGS. 19 through 21 illustrate smaller, specialized tiles 16 configured to occupy residual holes or gaps left by the interleaving of larger tiles'edge tabs 3, thereby enhancing structural continuity and aesthetic finish in filled-panel assemblies. FIG. 19 shows a specialized filler tile 16 proportioned to fit these small openings, while FIG. 20 shows the specialized tile 16 connected to a small square tile insert 10 to illustrate compatible interfaces. FIG. 21 portrays an assembly of large tiles 2 in which the specialized tile 16 is positioned centrally and retained by surrounding small tile inserts 10 for a finished appearance and added rigidity.
FIGS. 22 and 23 depict spanning connectors 12 featuring multiple holes 122, slots 124, and apertures 120 distributed along their length for versatile attachment to tiles 2 at different positions and orientations, enabling multi-point connections and cross-bracing. FIG. 22 shows the multi-aperture spanning connector 12 itself, while FIG. 23 illustrates various tiles 2 engaged to that connector 12, evidencing the use of intermediate components to extend reach, provide branching, and increase the number of simultaneous connection points within a build to enable complex frameworks.
FIGS. 24 through 35 depict, in various embodiments, a removable tile insert 10 configured with a pop-out insert 18 that functions as connector piece defined from material within the central aperture 6 of the tile insert 10 and initially retained therein. As shown in FIGS. 25 and 26, the pop-out insert 18 is dimensioned and shaped to be selectively removed from the central aperture 6 and may be employed as a stand-alone connector to mechanically couple two or more tiles 2 via engagement with complementary tab 3 features, including but not limited to the interior edge profiles 8 of respective central openings 6. In certain implementations, the pop-out insert 18 is further configured to be reoriented relative to the central opening 6 and reinserted therein, whereupon the insert 18 is retained by an interference fit so as to alternately function in a connector mode and a filler mode.
As illustrated in FIGS. 32 through 35, the pop-out insert 18 may be alternatively shaped, further enhancing modular and connector functionality. FIG. 33 depicts a removable tile insert 10 incorporating more than one pop-out insert 18, thereby allowing for multiple simultaneous connections or additional play opportunities utilizing a single tile insert 10 as a central hub. Turning to FIG. 34, yet another embodiment of a removable tile insert 10 is shown, wherein the pop-out insert 18 itself is configured to have the same repeatable tab 3 pattern as the removable tile insert 10 from which it is formed, thereby preserving compatibility and interconnection functionality throughout the modular system. FIG. 35 further demonstrates that the pop-out insert 18 can function as an intermediate coupling component, maintaining structural integrity and consistent engagement geometry between removable tile inserts 10. These figures further illustrate cases in which the pop-out insert 18 bridges between tiles, establishes controlled spacing, provides keyed rotational alignment, and cooperates with other connectors 12.
This disclosure and the accompanying figures demonstrate the modular building tile system's adaptability, ease of assembly, robust mechanical interlocks, and capacity to form complex multi-angled, multi-dimensional structures through simple interconnection features. The modular building toy system described herein provides children and hobbyists with the means to construct an extensive array of stable, configurable, and decorative play structures while allowing for easy assembly, disassembly, and adaptation to evolving design goals.
1. A modular building toy system, comprising:
a plurality of tiles, each tile having a planar body with a plurality of edges, wherein each edge comprises a plurality of tabs configured to mechanically interlock with corresponding tabs on adjacent tiles; and
wherein at least one tile includes a central aperture having an interior edge.
2. The modular building toy system of claim 1, wherein the tabs are dimensioned to be slightly shorter than or equal to a thickness of the tile such that when two tiles are connected perpendicularly, outer surfaces of the tiles remain flush.
3. The modular building toy system of claim 1, wherein the tabs are spaced to define gaps sized to receive a thickness of a mating tile, enabling the tabs to grip the mating tile by its thickness.
4. The modular building toy system of claim 1, further comprising a removable tile insert sized to fit within the central aperture of at least one tile.
5. The modular building toy system of claim 4, wherein the removable tile insert includes a pop-out insert configured to be removed from a central aperture of the removable tile insert and used as a connector to couple two or more tiles together.
6. The modular building toy system of claim 1, further comprising spanning connectors configured to be inserted into the central apertures of tiles to connect tiles over distances.
7. The modular building toy system of claim 6, wherein the spanning connectors include apertures and slots along their length to provide multiple connection points for tiles.
8. A modular building toy system, comprising:
a plurality of tiles, each tile having a planar body with a thickness and a plurality of edges;
a plurality of tabs disposed along each edge and configured to mechanically interlock with corresponding tabs on adjacent tiles, wherein the tabs are spaced to define gaps sized to receive the thickness of a mating tile; and
a plurality of spanning connectors configured to be inserted through central apertures of the tiles to connect tiles over distances.
9. The modular building toy system of claim 8, wherein the spanning connectors comprise at least one of rods and tubes having variable lengths and stiffness.
10. The modular building toy system of claim 9, wherein the spanning connectors include apertures and slots along their length to provide multiple connection points for tiles.
11. The modular building toy system of claim 8, wherein the central apertures have interior edges configured with tabs that correspond to the tabs on the plurality of edges.
12. The modular building toy system of claim 8, further comprising a removable tile insert sized to fit within the central aperture of at least one tile and wherein the removable tile insert can be used as a connector to couple two or more tiles together.
13. The modular building toy system of claim 12, wherein the removable tile insert includes a pop-out insert configured to be removed from a central aperture of the removable tile insert and used as a connector to couple two or more tiles together.
14. The modular building toy system of claim 13, wherein the pop-out insert is configured to be reoriented and reinserted into the central aperture of the removable tile insert by interference fit.
15. A tile for a modular building toy system, comprising:
a planar body having a plurality of edges;
a plurality of tabs disposed along each edge and configured to mechanically interlock with corresponding tabs on adjacent tiles at angles including angles other than 90 degrees; and
a central aperture having an interior edge, wherein the central aperture is sized to receive a removable tile insert or connector.
16. The tile of claim 15, wherein the tabs are dimensioned to be slightly shorter than or equal to a thickness of the planar body such that when two tiles are connected perpendicularly, outer surfaces of the tiles remain flush.
17. The tile of claim 15, wherein the tabs are spaced to define gaps sized to receive a thickness of a mating tile, enabling the tabs to grip the mating tile by its thickness.
18. The tile of claim 15, wherein the removable tile insert includes a pop-out insert configured to be removed from a central aperture of the removable tile insert and used as a connector to couple two or more tiles together.
19. The tile of claim 15, wherein the pop-out insert is configured to be reoriented and reinserted into the central aperture of the removable tile insert by interference fit.
20. The tile of claim 19, wherein the pop-out insert alternates between a connector mode when removed from the removable tile insert and a filler mode when reinserted into the removable tile insert.