Shelf Module

Description

BACKGROUND OF THE INVENTION

The present invention relates to apparatus and methods for shelving systems and mounted storage solutions, and more particularly to a shelf module configured for customizable installation, enhanced structural load bearing performance, and integration with functional accessories and embedded components.

SUMMARY OF THE INVENTION

It is an object of the present invention to provide a shelf module and method of using the same.

It is another object of the present invention to provide a shelf module, and a method of using the same, that overcomes at least one deficiency in the prior art.

The present invention provides a shelf module, and method of using the same, configured to be installed to a surface and optionally support objects placed thereon, and may include one or more optional features, and be configured to accept accessories, or integrated components.

The shelf module comprises at least one shelf subassembly, and at least one mounting bracket. The shelf subassembly further comprising at least one shelf top member, at least one shelf bottom member, and at least one engagement plate. Each engagement plate is configured to connect to both the shelf top and bottom members and further engage with a corresponding feature on the mounting bracket. The engagement plates may be positioned along at least one of the rear portion, front portion, or side portion of the shelf subassembly, and may extend at least partially toward the opposing front portion, rear portion, or side portion of the shelf subassembly, respectively, and can be configured to provide internal structural reinforcement. The shelf subassembly can further include optional reinforcement members connectively engaged to at least one of the shelf subassembly top and bottom members. This internal engagement configuration of the engagement plates and optional reinforcement members can enhance the performance of the shelf module by distributing moment loads, increasing torsional rigidity, and enabling mechanical coupling to the mounting bracket. The mounting bracket may include one or more slots, grooves, tabs, keyed interfaces or similar structures configured to receive and retain one or more engagement plates.

In further exemplary embodiments, the shelf module may include one or more optional features, including configuration to receive lighting components, acoustically transparent portions, sound baffles and internal cavities configured to receive a sound bar or other audio devices, magnetic interface elements for attaching repositionable accessories such as bookends or cable clips, a movable drawer formed from a portion of the shelf front, internal pathways or compartments configured to receive electrical components, such as wireless chargers, inductive light or power outlets, and features configured to accept threaded inserts, hanging rods, or secondary shelf components.

In another exemplary aspect, two or more mounting brackets may be vertically spaced to support a corresponding number of shelf subassemblies, such that the resulting configuration defines an enclosed or open cabinet assembly. Additional structural components such as side panels, doors, or drawers may be added to form a vertically integrated storage unit.

In still another exemplary aspect, the shelf module may be constructed from a variety of materials and using different manufacturing methods. In one example, the mounting bracket can be formed from an aluminum extrusion, the engagement plates from laser cut aluminum and the shelf subassembly from plywood and hardwood, with engagement plates secured via slots and structural epoxy. In another embodiment, the shelf subassembly can be fabricated from HDPE, with heat-treated engagement slots to enhance epoxy adhesion.

These and other exemplary aspects and embodiments of the present invention are further described herein.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1A illustrates an isometric view of an exemplary embodiment of the present invention.

FIG. 1B illustrates an exploded isometric view of the shelf module of FIG. 1A, showing the shelf subassembly, mounting bracket, and internal engagement structure.

FIG. 1C illustrates a cross-sectional side view of an exemplary shelf module showing an engagement plate received in a slot within the shelf top and shelf bottom member.

FIG. 1D illustrates a detailed cross-section assembly view of an exemplary engagement plate engaged with an exemplary mounting bracket.

FIG. 1E illustrates a detailed cross-section assembly view of an exemplary engagement plate beginning its engagement to an exemplary mounting bracket as the shelf subassembly is moved towards a mounting surface.

FIG. 2A illustrates an isometric view of another exemplary embodiment of a shelf module configured to receive an audio component such as a sound bar.

FIG. 2B illustrates another isometric view of the shelf module of FIG. 2A, configured to receive an audio component such as a sound bar, and further illustrating an optional mounting plate optionally configured as a heat sink.

FIG. 2C illustrates an exploded isometric view of the shelf module of FIG. 2A, showing the shelf subassembly, mounting bracket, internal engagement structure, optional sound baffle, optional acoustically transparent portion, and configured to receive a sound bar audio component.

FIG. 2D illustrates a cross-section top view of the shelf module of FIG. 2A, configured to receive an audio component such as a sound bar, and further illustrates within the interior of the shelf subassembly optional reinforcement members, optional threaded inserts and a reinforcement member configured as a sound baffle.

FIG. 3A illustrates an isometric view of an exemplary shelf module configured to receive multiple types of light components within the shelf subassembly and the mounting bracket.

FIG. 3B illustrates a cross-sectional side view of the shelf module of FIG. 3A, showing an exemplary configuration for receiving multiple types of light components and a light driver, and further illustrating an optional magnetic force present at the reinforcement members and engagement plates.

FIG. 4 illustrates a schematic diagram of an exemplary engagement plate engaged to an exemplary mounting bracket with explanatory attachment anchors, wherein the schematic illustrates a potential set of resultant forces on the illustrated elements from an applied force on the shelf module.

FIG. 5A illustrates a cross-section view of an exemplary mounting bracket, wherein the mounting bracket includes an optional cavity and an optional cover.

FIG. 5B illustrates a cross-section view of another exemplary mounting bracket, wherein the mounting bracket includes an optional cavity and an optional cover that is configured to allow emittance of light from a light source within the optional cavity.

FIG. 5C illustrates a cross-section view of another exemplary mounting bracket configured to engage an engagement plate.

FIG. 5D illustrates an isometric view of another exemplary mounting bracket configured to engage an engagement plate, further configured with an optional clearance recess.

FIG. 6A illustrates an isometric view of an exemplary shelf module optionally configured with a moveable drawer formed from a portion of the shelf front.

FIG. 6B illustrates a cross-sectional side view of the shelf module of FIG. 6A, illustrating a drawer partially opened and partially positioned within the interior of an exemplary shelf subassembly.

FIG. 7A illustrates an isometric view of an exemplary shelf module configured to be installed into a corner between two intersecting mounting surfaces and optionally configured such that the shelf subassembly can be slidably engaged with the mounting bracket by sliding the shelf subassembly along the mounting bracket length.

FIG. 7B illustrates an isometric view of the shelf module of FIG. 7A, wherein the shelf subassembly has fully engaged the mounting bracket.

FIG. 8A illustrates an isometric view of another exemplary shelf module configured as a vertically stacked cabinet configuration comprising a plurality of shelf subassemblies and mounting brackets.

FIG. 8B illustrates a cross-section side view of the shelf module of FIG. 8A, further illustrating a door and side panels positioned between two shelf subassemblies.

FIG. 9A illustrates an isometric view of another exemplary embodiment of a shelf module configured to receive a magnetically levitated light source.

FIG. 9B illustrates a cross-section side view of the shelf module of FIG. 9A, further illustrating a shelf module configured to receive a magnetically levitated light source driver.

FIG. 10A illustrates an isometric view of a shelf module comprising a plurality of shelf subassemblies with a common shelf side member configured as a connectable structure between adjacent shelf subassemblies.

FIG. 10B illustrates an isometric view of the shelf module of FIG. 10A wherein the plurality of shelf subassemblies are fully engaged with a common shelf side member configured as a connectable structure between adjacent shelf subassemblies.

FIG. 11A is an isometric view of an exemplary engagement plate.

FIG. 11B is a side view of an exemplary engagement plate.

FIG. 12A illustrates an isometric view of an exemplary shelf module configured to receive a mounting bracket at the front portion of the shelf subassembly.

FIG. 12B illustrates a cross-sectional side view of the shelf module of FIG. 12A, further showing engagement plates positioned at both the front and rear portions of the shelf subassembly, and respective front and rear mounting brackets configured to receive the engagement plates.

FIG. 13 illustrates exemplary method steps of making an exemplary shelf module.

FIG. 14 illustrates exemplary method steps of making another exemplary shelf module.

FIG. 15 illustrates exemplary method steps of using an exemplary shelf module.

FIG. 16 illustrates exemplary method steps of using another exemplary shelf module.

FIG. 17A illustrates an isometric view of another exemplary embodiment of a shelf module further comprising a modular interface body.

FIG. 17B illustrates another isometric view of an exemplary embodiment of a shelf module further comprising a modular interface body, wherein the modular interface body has been removed from a corresponding modular interface recess.

FIG. 17C illustrates a cross-sectional side of the shelf module of FIG. 17A showing a modular interface body positioned at least partially in an exemplary shelf subassembly.

FIG. 18A illustrates an isometric view of another exemplary embodiment of a shelf module configured as a changing table, comprising two vertically spaced shelf subassemblies with drawers, support bars and rotating shelves and configured to receive a changing pad.

FIG. 18B illustrates a front elevation view of the shelf module of FIG. 18A further illustrating drawers, support bars and rotating shelves positioned between two shelf subassemblies.

FIG. 19 illustrates an isometric view of another exemplary embodiment of a shelf module configured as a modular closet system, comprising three vertically spaced shelf subassemblies with drawers and support bars configured as hanging rods.

DETAILED DESCRIPTION

It should be noted that this disclosure includes a plurality of embodiments, with a plurality of elements and aspects, and such elements and aspects need not necessarily be interpreted as being conjunctively required by one or more embodiments of the present invention. Rather, all combinations of the one or more elements and/or aspects can enable a separate embodiment of the present invention, which may be claimed with particularity in this or any one or more future filed Non-Provisional Patent Applications. Moreover, any particular materials, structures, and/or sizes disclosed herein, whether expressly or implicitly, are to be construed strictly as illustrative and enabling, and not necessarily limiting. Therefore, it is expressly set forth that such materials, structures, and/or sizes independently or in any combination thereof, are merely illustratively representative of one or more embodiments of the present invention and are not to be construed as necessary in a strict sense.

Further, to the extent the same element or aspect is defined differently within this disclosure, whether expressly or implicitly, the broader definition is to take absolute precedence, with the distinctions encompassed by the narrower definition to be strictly construed as optional.

Illustratively, perceived benefits of the present invention can include functional utility, whether expressly or implicitly stated herein, or apparent herefrom. However, it is expressly set forth that these benefits are not intended as exclusive. Therefore, any explicit, implicit, or apparent benefit from the disclosure herein is expressly deemed as applicable to the present invention.

According to the present invention, a shelf module 1000 can be formed from any one or more materials or combinations of materials, such as one or more of plastic, rubber, wood, metal, a crystalline material, or any other man-made or naturally occurring material, for example and not in limitation, insofar as the same is functionally consistent with the invention as described. Further, a shelf module can be manufactured in any one or more functionally compatible manners, such as through molding, machining, additive processes, subtractive processes, etc.

Notably, the present invention includes particular structural aspects described herein that allow for attachment to a mounting surface S, such as a wall, for example and not in limitation.

As illustratively shown in FIGS. 1A-1E, in one exemplary embodiment, a shelf module 1000 can comprise a shelf subassembly 1100 having a shelf length L and at least one mounting bracket 1200. The shelf subassembly 1100 can comprise at least one shelf top member 1110 and at least one bottom member 1120, which together define an interior space 1170. Notably, the shelf subassembly can optionally further comprise one or more shelf side members 1150, and shelf front member 1140, and said front member, side member or members can define one or more interior spaces 1170 in conjunction with shelf top and bottom members 1110 and 1120. Positioned at least partially within the interior space 1170 is at least one engagement plate 1130, which can be configured to connect to both the shelf top member 1110 and the shelf bottom member 1120. In some embodiments, each of the shelf top and bottom members 1110, 1120 may include slots 1111 and 1121, respectively, to receive at least a portion of the engagement plate 1130, which may be secured via structural adhesive, mechanical fasteners, or an interference fit, for example and not in limitation.

In various embodiments, the shelf top member 1110, shelf bottom member 1120, shelf side members 1150, and shelf front member 1140 may be of any functionally compatible geometry, including but not limited to planar, contoured, curved, radiused, chamfered, molded, or segmented forms. These members may define the interior space 1170 as a rectangular prism, wedge, cylinder, or any other functionally compatible shape. Additionally, any of the shelf top member, shelf bottom member, shelf side members, and/or shelf front member may be formed integrally with one another, such as through molding, machining, or unitary construction from a single workpiece or blank. For example, the shelf top and side members may be formed from a single bent or thermoformed panel, or the front member may be co-molded with the bottom member. Such configurations are expressly considered to be within the scope of the present invention

Notably, engagement plate 1130 can be further configured to mechanically interface with at least a portion of at least one mounting bracket 1200. In some embodiments, the engagement plate 1130 is positioned proximate to a rear portion 1172 of the shelf subassembly 1100 and may extend at least partially toward a front portion 1171. In other exemplary embodiments, the engagement plate 1130 may be positioned along one or more side portions of the shelf subassembly and may extend laterally toward an opposing side. In such embodiments, the shelf module may optionally include a mounting bracket 1200 positioned on or adjacent to one or both shelf sides, with each bracket independently configured to engage the engagement plate 1130 and secure the shelf module. Alternatively, an engagement plate may extend fully from the rear portion 1172 to the front portion 1171 of the shelf module, or may be provided at the front portion and extend partially rearward. Each of these configurations may optionally include a mounting bracket 1200 configured to engage the front of the shelf module, optionally allowing the bracket to serve additional functions such as supporting accessories such as, a hanging rod, cable tray, or hook attachment, for example and not in limitation. In some embodiments, said mounting bracket may also serve as the shelf front member for purposes of defining an interior space or providing structural enclosure to the shelf subassembly.

As used herein, the terms ‘shelf front portion’ 1171 and ‘shelf rear portion’ 1172 refer to opposite ends of the shelf subassembly along its length. The ‘front portion’ typically corresponds to the exposed side of the shelf subassembly when installed, while the ‘rear portion’ typically refers to the side of the shelf subassembly proximate to the mounting surface.

In still further exemplary embodiments, as illustratively shown in FIGS. 12A and 12B, the shelf module 1000 may include a shelf subassembly 1100 comprising engagement plates 1130 disposed at both the rear portion 1172 and front portion 1171 of the subassembly. In such a configuration, one or more front engagement plates may extend rearwardly, while one or more rear engagement plates extend forwardly, optionally converging within the interior space 1170. Each engagement plate 1130 may be received by a corresponding mounting bracket 1200 positioned at either or both the front and rear portions of the shelf module. The front-mounted bracket may additionally be configured to support one or more accessories, such as a hanging rod, hook strip, or cable tray, for example and not in limitation.

Further notably, the engagement between the engagement plate 1130 and the mounting bracket 1200 may be achieved through one or more interlocking or cooperating geometries. In some embodiments, the engagement plate 1130 can include a primary engagement geometry 1131 and a secondary engagement geometry 1132. These features may be configured to interface with corresponding primary and secondary bracket engagement geometries 1210 and 1220, respectively. For example, and not in limitation, the primary engagement geometry 1131 may include a protruding tab, flange, notch, or keyed ridge, while the corresponding primary bracket engagement geometry 1210 may include a groove, pocket, or slot configured to receive such a feature. The secondary engagement geometry 1132 and bracket geometry 1220 may similarly cooperate to resist unintended movement or disengagement, such as lateral shear, torsion, or vibration. The bracket 1200 may be configured such that, when it is affixed to a mounting surface S, the engagement plate 1130 can be slid, pressed, dropped into, or otherwise brought into a state of engagement with the bracket to secure the shelf subassembly in place.

In some embodiments, the engagement between the engagement plate 1130 and mounting bracket 1200 is configured such that, during or after engagement, at least a portion of the shelf subassembly 1100 can be pulled toward the mounting surface S. This may result in the shelf subassembly abutting or resting in contact with the mounting bracket and/or the mounting surface. As used herein, ‘brought into engagement’ refers to any relative movement between the shelf subassembly and the mounting bracket sufficient to cause the engagement plate to contact, interlock with, or otherwise mechanically interface with a corresponding engagement feature of the mounting bracket. This may include sliding, pressing, snapping, dropping, or rotating the shelf subassembly into position, for example and not in limitation.

In some embodiments, the engagement plate 1130 may be fabricated as a modular structure composed of two or more interlocking or overlapping segments. As illustratively shown in FIG. 4, FIG. 11A and FIG. 11B, the engagement plate may further include a clearance geometry 1133, which may aid in alignment, reduce material interference, or facilitate ease of insertion into the bracket 1200. Additionally, the bracket 1200 may include one or more cutouts, channels, or mounting geometries to accommodate bracket engagement, wiring paths, or optional accessories, for example and not in limitation. The specific shape, size, and configuration of the engagement interface between the engagement plate 1130 and the mounting bracket 1200 may vary depending on the desired application and material choice, and may be fabricated using any functionally compatible profile. For example, the components may utilize rectilinear, curved, slotted, or stepped profiles, and may engage through sliding, snapping, rotating, or press-fit interaction. The invention is not limited to any particular profile, bracket position, or engagement type, so long as the engagement plate and mounting bracket cooperate to secure the shelf subassembly.

As illustratively shown in FIGS. 5A-5D, the mounting bracket 1200 may include one or more internal cavities, open channels, enclosed volumes, or other geometries such as optional cavity 1230. In certain embodiments, such cavities may be closed by a cover 1240, which may be solid, translucent, perforated, or otherwise light-permeable to allow emission from a light component positioned within the cavity. FIG. 5D further illustrates an exemplary clearance recess 1290 which can be configured to accommodate wall protrusions such as electrical outlets or architectural obstructions, for example and not in limitation. Notably, optional cavity 1230 can be configured to accept supplemental attachment devices or configurations, such as screws, that can be used to optionally secure the mounting bracket to the shelf subassembly, such as the shelf bottom member 1120. Further notably, such supplemental attachments between the shelf subassembly and mounting bracket can be effectuated at any portion of the mounting bracket and are not exclusive to cavity 1230.

While the engagement plate 1130 and mounting bracket 1200 are illustratively shown as single, unified components, each may alternatively be comprised of two or more mechanically or structurally joined subcomponents. For example, the engagement plate 1130 may include a primary body with attached reinforcement ribs or detachable geometry components, while the mounting bracket 1200 may be formed from discrete modular elements assembled to define the desired engagement features. Such multi-part constructions may be advantageous for ease of manufacturing, modular installation, or material-specific performance requirements.

Additionally, the mounting bracket 1200 can be configured to be affixed to a mounting surface S, which may optionally be any structurally supportive surface or set of surfaces. While illustrated as a continuous plane, the mounting surface S may instead be formed from a plurality of individual surfaces, whether co-planar, angled, stepped, or irregular. The mounting surface S may be comprised of any suitable material, including but not limited to drywall, wood framing, concrete, plaster, brick, masonry, metal studs, or composite panels, for example and not in limitation. The mounting bracket 1200 may be secured directly to the mounting surface S using screws, nails, drywall anchors, masonry fasteners, adhesives, or any functionally compatible mechanical or chemical attachment system. In some embodiments, the mounting bracket 1200 may alternatively be secured to framing members or blocking located behind the visible face of the mounting surface S, such as inside a wall cavity or architectural recess. The invention is not limited to any particular attachment method, surface continuity, or surface composition, provided the bracket and engagement structure are configured to functionally support the shelf subassembly as described herein.

As illustratively shown in FIG. 4, the structural configuration of the engagement plate 1130 and the mounting bracket 1200 can be optionally optimized to resist various forces F exerted on the shelf module 1000, and optionally, any types of anchors A present, during normal or dynamic use. In exemplary embodiments, the engagement between these components can be configured to transfer load vectors such as F, such as vertical shear forces resulting from gravitational loading, torsional forces caused by uneven placement or accidental impacts, and lateral forces arising from shifting loads or user interaction, for example and not in limitation. The geometry of the engagement features 1131, 1132, 1210, and 1220 can be arranged to receive, distribute, or counteract such forces, as illustrated by FIG. 4 depicting exemplary reaction forces F2, F3, F4, F5 and F6. For example, a shelf loaded with objects near the front edge may induce a moment about the bracket interface, which can be resisted by the rearward engagement plate through compression, bearing, or shear contact within the bracket channel. In some configurations, the mounting bracket may be provided with angled or stepped surfaces to facilitate load distribution and increase the mechanical advantage of the joint. Additionally, the bracket and engagement plate may include detents or interference features to improve resistance against vibration-induced displacement or repeated stress cycles. The invention is not limited to any particular force-mitigation strategy, but rather anticipates various engagement interface configurations that may provide robust structural performance under various loading conditions.

In another exemplary embodiment, the shelf subassembly 1100 may further include one or more internal reinforcement members 1160, 1169 positioned within the interior space 1170. The reinforcement members may be configured to span between the shelf top member 1110 and shelf bottom member 1120 and may be mechanically or adhesively secured to either or both. In certain configurations, reinforcement members 1160 may be oriented vertically or at an angle to provide enhanced resistance to vertical deflection and torsional movement under load. Alternate reinforcement members 1169 may be positioned laterally, diagonally, or horizontally within the interior space to distribute loads, resist racking forces, or support accessory components.

Notably, the reinforcement members 1160, 1169 may be fabricated from metal, composite, engineered wood, or other structurally suitable materials. In some embodiments, the reinforcement members may also serve a secondary function, such as acting as a sound baffle, heat sink, magnetic interface, or mechanical anchor for additional components. The quantity, geometry, and positioning of reinforcement members may vary depending on the intended use case, load capacity, material selection, and aesthetic goals of the shelf module, for example. The reinforcement members may be modular, integrally formed, or independently attached and are not limited to any particular cross-sectional shape, orientation, or attachment method. Further notably, the reinforcement members 1160, engagement plates 1130, and mounting bracket 1200 may optionally be fabricated from conductive materials and configured to function as part of an electrical pathway within the shelf module, such as for powering components such as lighting, sensors, or accessories within or contacting the shelf module, for example. The shelf module is not limited to any particular electrical routing method, and conductive use of elements of the shelf module may be implemented in part or in whole, depending on the desired configuration.

In some exemplary embodiments, as illustratively shown in FIG. 10A and FIG. 10B, a plurality of shelf subassemblies 1100 may be installed in a linear or staggered arrangement to form a modular, continuous shelving system. In such embodiments, one or more shelf side members 1150 may be configured as shared or connectable structures between adjacent shelf subassemblies. These shared side members may include structural connectors, alignment features, or integrated fastening mechanisms to enable secure joining between units. Additionally, one or more shelf side members 1150 may optionally include integrated electrical connectors configured to transmit power, signal, or data between shelf modules. For example, adjacent shelf modules may share a power bus, lighting circuit, or control pathway routed through the side members or associated conduits. The invention is not limited to any particular connector type or communication standard, and may include wired or wireless systems, magnetic connectors, spring contacts, or modular plugs, for example and not in limitation.

In certain exemplary embodiments, the shelf subassembly 1100 may be fabricated from polymeric materials such as high-density polyethylene (HDPE), which may offer desirable properties including moisture resistance, impact tolerance, and ease of machining or thermoforming. However, due to some characteristics of materials such as HDPE, conventional adhesives such as structural epoxy may not readily bond without surface preparation. Accordingly, in such embodiments, the surfaces of the shelf top member 1110 and shelf bottom member 1120, particularly within slots 1111 and 1121, may be subjected to a surface treatment process prior to adhesive application. Such treatment may include flame treatment, corona discharge, plasma activation, mechanical abrasion, chemical treatment, or a combination of one or more treatments, which may enhance the adhesion characteristics of the polymer surface. Following such treatment, structural epoxy or other adhesives may be applied to join the engagement plate 1130, reinforcement members 1160, or other components to the HDPE components with improved bonding strength. In some configurations, mechanical retention features may also be employed in conjunction with adhesive bonding for enhanced reliability.

In additional exemplary embodiments, the shelf module 1000 may be configured to accept one or more integrated lighting components. As illustratively shown in FIGS. 3A and 3B, lighting elements L may be positioned within the shelf subassembly 1100 and/or within the mounting bracket 1200. The lights L may be recessed into channels or cavities defined in the shelf top member 1110, shelf bottom member 1120, shelf front 1140, or shelf sides 1150, for example and not in limitation. Additionally, or alternatively, lights may be disposed within a channel or recess provided in the mounting bracket 1200, such as beneath the engagement geometry or within an open channel such as an optional cavity 1230 on the bracket's underside for example. The bracket may optionally include a cover 1240, which may optionally be translucent, frosted, or perforated to allow light emission while concealing internal components.

In exemplary aspects, the shelf module can be configured to receive lighting components that may include LEDs, OLED strips, fiber optic elements, or other light sources, and may be powered by an internal or external light driver LD. The light driver LD may be housed within the interior space 1170 of the shelf subassembly, within the bracket 1200, or remotely, and may be connected via hardwired or quick-connect electrical interfaces. The shelf module is not limited to any particular light source, power system, or control configuration, and may optionally be configured to receive light sources that include dimmable or color-variable illumination features depending on the intended application. Further notably, elements of the modular shelf can serve as heatsinks for certain components. For example, mounting bracket 1200 can be made from an aluminum material, and configured to receive light driver LD and thereby dissipate heat generated by the light driver, for example.

In some exemplary embodiments, the shelf module 1000 may include a magnetic interface configured to support repositionable or removable accessories. As illustratively shown in FIG. 3B, a magnetic force MF may be present in one or more regions of the shelf subassembly 1100. In some configurations, the magnetic force MF may be generated by using ferromagnetic materials within structural components of the shelf, such as the engagement plate 1130 or reinforcement members 1160, 1169. For example, the engagement plate 1130 may be fabricated from or include ferromagnetic steel or an iron-based alloy that permits magnetic accessories to be retained on or near the shelf's external surfaces. Similarly, reinforcement members 1160 or 1169 positioned near the shelf front or sides may serve as magnetic substrates or anchor points.

In further exemplary aspects, the magnetic interface may be used to secure optional accessories, such as bookends, cable organizers, storage clips, nameplates, wireless charging docks, or decorative items. These accessories may include integrated magnets or magnetic couplers, and may be easily repositioned or removed by the user with or without tools or fasteners. In some embodiments, the magnetic interface may be concealed behind a non-metallic front member 1140 or side members 1150 or any other portion of the shelf module. The shelf module is not limited to any particular arrangement, magnetic strength, or accessory type, and may accommodate a wide variety of magnetic or magnetically responsive components, whether user-supplied or provided as part of a modular system.

In further exemplary embodiments, the shelf module 1000 may be configured to receive a magnetically levitated light source ML. As illustratively shown in FIGS. 9A and 9B, the shelf subassembly 1100 and/or mounting bracket 1200 may define one or more mounting features, recesses, housings, or support geometries configured to receive and support a magnetically levitated light source ML and light source driver MLD. The levitated light source may be suspended by magnetic or electromagnetic forces and may receive electrical power wirelessly via inductive coupling from an internal light driver MLD. The levitation may be passive (e.g., opposing permanent magnets) or active (e.g., using electromagnetic stabilization). The shelf module is not limited to any particular levitation mechanism, stabilization method, or power transmission system, and may be compatible with a range of commercially available or custom magnetically levitated light sources.

In another exemplary embodiment, the shelf module 1000 may be configured to receive or support an audio device such as a soundbar SB. As illustratively shown in FIGS. 2A-2D, the shelf subassembly 1100 may define an interior cavity or mounting region dimensioned to receive at least a portion of the soundbar SB. The soundbar may be recessed within the interior space 1170 of the shelf subassembly or positioned behind a front-facing aperture or grille. In some embodiments, the shelf front member 1140 or another surface of the shelf subassembly may include an acoustically transparent portion 1193. This acoustically transparent portion may be formed from perforated metal, fabric, mesh, or any other material or configuration of material for allowing sound transmission while concealing or protecting the soundbar.

Notably, the shelf subassembly 1100 may include one or more reinforcement members 1160, 1169 optionally configured to act as sound baffles. These elements may be arranged to redirect, reflect, or contain acoustic energy generated by the soundbar. Additionally, an optional mounting plate 1191 may be provided to secure the soundbar within the interior space, and may also function as a thermal management component (e.g., a heat sink), particularly in embodiments where the soundbar includes a built-in amplifier or power supply. The audio-integrated embodiment is not limited to any particular device size, brand, or orientation, and may include passive acoustic tuning elements or integrated cable routing features to improve usability and conceal wiring.

In certain exemplary embodiments, as illustratively shown in FIG. 17A, FIG. 17B, and FIG. 17C, the shelf subassembly 1100 may include a modular interface recess 1181 configured to receive a modular interface body 1180. The interface recess 1181 may be formed within any portion of the shelf subassembly, including but not limited to the shelf top member 1110, shelf bottom member 1120, shelf front 1140, or shelf side members 1150. The interface recess 1181 may be integrally formed or machined into the elements of the shelf subassembly, and may include positioning features such as alignment tabs, detents, or electrical connectors.

In exemplary aspects, the modular interface body 1180 may be configured to removably couple with the interface recess 1181 and may be configured to receive or hold a wide variety of integrated or swappable components, including but not limited to: a wireless charging module, inductive lighting component, power outlet, USB-C port, Ethernet jack, temperature sensor, motion detector, or smart home controller. In some embodiments, the interface body 1180 may include electrical contacts or quick-connect terminals that mate with corresponding contacts within the interface recess 1181 to enable power or data transmission.

The interface body 1180 may be retained at least partially within the interface recess 1181 via one or more retention mechanisms, such as magnetic interfaces, friction fits, snap-latch geometries, threaded fasteners, or user-operable locking tabs. The modular nature of the interface allows for tool-free replacement or customization by the end user. In some configurations, the interface body 1180 may be flush with the exterior surface of the shelf module, while in others it may protrude or include an ergonomic grip for removal. The invention is not limited to any particular module geometry, electrical standard, or attachment mechanism, and may be implemented in part or whole depending on the intended application.

In an exemplary method embodiment involving a soundbar SB, a method of installing a shelf module 1000 may comprise the steps of: (1) securing at least one mounting bracket 1200 to a mounting surface S using one or more fasteners; (2) engaging a shelf subassembly 1100 with the mounting bracket 1200 via at least one engagement plate 1130 positioned within an interior space 1170 of the shelf subassembly; (3) providing a soundbar SB and an associated mounting plate 1191; (4) attaching the soundbar SB to the mounting plate 1191; and (5) securing the mounting plate 1191 to the shelf subassembly 1100 using one or more fasteners, such as screws, inserted into threaded inserts disposed within the shelf subassembly. In some embodiments, the threaded inserts may be positioned along internal reinforcement members 1160 or within preformed channels in the shelf bottom member 1120. This configuration can enable secure mechanical attachment of the soundbar while optionally allowing for thermal management via the mounting plate.

In another exemplary embodiment, the shelf module 1000 may be configured to receive a wireless networking device, such as a Wi-Fi router, for example. The shelf subassembly 1100 may define one or more internal cavities, shelves, or recessed areas configured to support, conceal, or enclose the router. In some embodiments, the shelf module may optionally include one or more antenna interfaces or couplers configured to connect to the external antenna port of the router. These antenna interfaces may be configured to route or amplify wireless signals, optionally enhancing the coverage or signal strength of the networking device. In some examples, the antenna interface may be electrically coupled to conductive elements within the shelf module, including reinforcement members 1160, engagement plates 1130, or mounting bracket 1200, allowing one or more components of the shelf module to function as a signal extension or passive antenna element. The shelf module is not limited to any particular type of networking device, antenna interface, or signal propagation method, and may optionally include shielding elements, ventilation pathways, or cable routing features to accommodate various router configurations.

In further exemplary embodiments, the shelf module 1000 may include a movable drawer configured to be at least partially received within the interior space 1170 of the shelf subassembly 1100. As illustratively shown in FIGS. 6A and 6B, the drawer may be formed integrally with or operatively attached to the shelf front member 1140. In this configuration, the shelf front 1140 is configured as a movable element that may slide forward from the shelf module to reveal a storage cavity within the subassembly. The drawer may include mechanical slide tracks, detents, push-release mechanisms, or other drawer hardware to assist with opening and closing. Alternatively, the drawer may be manually opened without hardware, using a friction fit or magnetic latch.

In some embodiments, the drawer may occupy only a portion of the shelf subassembly's interior space 1170, leaving room for other structural components or integrated electronics. The invention is not limited to any particular drawer size, geometry, or opening direction, and the drawer may be positioned centrally, offset, or span the full width of the shelf module depending on the intended use case.

As illustratively shown in FIGS. 7A and 7B, in another exemplary embodiment, the shelf module 1000 may be configured to mount into a corner formed between two intersecting mounting surfaces S. In such an embodiment, the mounting bracket 1200 may be positioned along the bisecting line of the corner or along one or both adjacent surfaces, and may be configured to receive the engagement plate 1130 as the shelf subassembly 1100 is slid laterally or diagonally into place. The shelf subassembly may include angled rear geometry or may otherwise be dimensioned to nest securely between the two walls, optionally abutting each surface for enhanced stability.

In exemplary aspects, the engagement between the mounting bracket 1200 and the engagement plate 1130 may rely on gravity, friction, or detent features to retain the shelf in a fixed position. The invention is not limited to any particular mounting angle or wall construction, and the bracket and shelf geometry may be varied to accommodate inside corners, outside corners, or partially enclosed wall conditions.

As illustratively shown in FIGS. 8A and 8B, in another exemplary embodiment, the shelf module 1000 may be configured as part of a vertically stacked cabinet assembly. In this configuration, two or more shelf subassemblies 1100 may be installed in a vertically spaced arrangement, supported by corresponding mounting brackets 1200 affixed to the same or adjacent mounting surfaces. One or more side panels 1320 may be positioned between the shelf subassemblies to define an enclosed or partially enclosed cabinet volume or vertical enclosure. These side panels may be mechanically fastened, adhesively bonded, or slidably positioned relative to the subassemblies.

Additionally, the cabinet configuration may include a door 1310, which may be operatively attached to one of the shelf subassemblies or to the side panels. The door may be hinged, sliding, or magnetically attached, and may be made from wood, glass, metal, or other materials suitable for the application. The number, spacing, and orientation of shelf modules may vary, and the invention is not limited to any particular arrangement or enclosure geometry.

As illustratively shown in FIG. 18A and FIG. 18B, in another exemplary embodiment, the shelf module 1000 may be configured as a changing table. In this configuration, a pair of shelf subassemblies 1100 are vertically spaced and supported by corresponding mounting brackets 1200 affixed to a mounting surface S. One or more drawers 1330 may be positioned between the shelf subassemblies to define an enclosed or partially enclosed cabinet volume or vertical enclosure. Also positioned between the shelf subassemblies can be one or more support bars 1340, which may be fixed or removable, and can be configured to define a working surface or open frame between the shelves. Optionally mounted on the support bars or to one of the subassemblies can be rotating shelves 1350. The shelf module can be configured to accept a changing pad CP that may be placed or secured atop the upper shelf subassembly. These components may be mechanically fastened, adhesively bonded, or slidably positioned relative to the subassemblies. This embodiment may include safety features such as magnetic closures, rounded edges, or strap anchors, and is not limited to any specific arrangement, spacing, or accessory set.

As illustratively shown in FIG. 19, in another exemplary embodiment, the shelf module 1000 may be configured as a modular closet system. In this configuration, a plurality of shelf subassemblies 1100 can be vertically and/or horizontally arranged along one or more mounting surfaces S using corresponding mounting brackets 1200. The shelf subassemblies may include optional drawers 1330 positioned therebetween, lighting elements, or acoustically transparent panels, and may further support one or more closet-specific accessories. In some embodiments, vertical support members or side panels may be included to visually or structurally divide sections of the closet. Between two shelf subassemblies or along the underside of a shelf subassembly, rod support bar 1340 can be configured as a hanging rod and may be supported by integrated rod mounts, which may be part of the mounting bracket 1200 or directly attached to the shelf subassembly 1100. Additional components, such as wireless charging docks, organizers, shoe trays, or modular storage cubes, may be integrated via interface bodies positioned within recesses of the shelf module. The modular design allows components to be repositioned or replaced depending on the user's storage needs. The closet configuration is not limited to any particular spacing, quantity, or accessory set, and may be installed in any functionally compatible environment.

In an exemplary method embodiment, as illustrated in FIG. 15 and FIG. 16, a method of installing a shelf module 1000 may comprise the steps of: (A) providing a shelf subassembly 1100 comprising a shelf top member 1110, a shelf bottom member 1120, and at least one engagement plate 1130 positioned within an interior space 1170 of the shelf subassembly; (B) securing at least one mounting bracket 1200 to a mounting surface S; (C) bringing the subassembly 1100 into engagement with the mounting bracket 1200 such that at least one engagement surface of the engagement plate engages the at least one engagement surface of the mounting bracket; and (D) drawing at least a portion of the shelf subassembly towards the mounting surface S. In some embodiments, the method may further comprise the step of optionally installing integrated lighting components, an audio device, or magnetic accessories. In other embodiments, the method may further comprise forming a drawer from a portion of the shelf front 1140 or assembling a vertical cabinet structure using multiple shelf subassemblies and mounting brackets.

In certain exemplary embodiments, as illustrated in FIG. 13 and FIG. 14, the shelf module may be manufactured by a method comprising: providing a shelf top member and shelf bottom member, each having one or more engagement slots; providing at least one engagement plate; inserting at least a portion of the engagement plate into the shelf bottom engagement slot; inserting at least another portion of the engagement plate into the shelf top engagement slot; and thereby forming an interior space between the shelf top and bottom members. A mounting bracket may then be provided and configured to mechanically engage with the engagement plate to secure the shelf module to a mounting surface. When the shelf top and bottom members are formed from HDPE or another polymeric material with low surface energy, the engagement slots may optionally be heat treated or otherwise surface-prepared using flame treatment, corona discharge, plasma activation, mechanical abrasion, or chemical priming to improve epoxy adhesion during bonding. Structural epoxy may then be applied to secure the engagement plate within the engagement slots, forming a rigid internal structure.

Therefore, it will be apparent to one of ordinary skill in the art that the manner of making and using the claimed invention has been adequately disclosed in the above-written description of the exemplary embodiments and aspects. It should be understood, however, that the invention is not necessarily limited to the specific embodiments, aspects, arrangement, and components shown and described above, but may be susceptible to numerous variations within the scope of the invention. For example, while the present invention is illustratively shown with a shelf subassembly engaging a mounting bracket via a slidable engagement plate, other forms of engagement and installation—such as vertical engagement, magnetic attachment, or pinned connections—may also be used. Additionally, while particular examples reference specific materials and component geometries, any functionally compatible substitutes or equivalents may be employed to the extent desired.

Therefore, the specification and drawings are to be regarded in an illustrative and enabling, rather than a restrictive sense.

Accordingly, it will be understood that the above description of the embodiments of the present invention are susceptible to various modifications, changes, and adaptations, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.