Patent application title:

COMPRESSOR AND AIR CONDITIONER

Publication number:

US20260160251A1

Publication date:
Application number:

19/243,923

Filed date:

2025-06-20

Smart Summary: A compressor is made up of several parts, including a housing, a partition plate, and two types of scrolls. The partition plate divides the inside of the compressor into two areas with different pressures. Between the partition plate and one of the scrolls, there are floating plates and seals that help keep everything working smoothly. The floating plate assembly has at least two plates, and the seals are attached to these plates to prevent leaks. This design helps the compressor function effectively in air conditioning systems. πŸš€ TL;DR

Abstract:

The compressor includes a housing, a partition plate, a fixed scroll, an orbiting scroll, a floating plate assembly and a seal. The partition plate is disposed in an accommodating cavity of the housing and divides the accommodating cavity into a first accommodating cavity and a second accommodating cavity which have different pressures inside. The floating plate assembly and the seal are both located between the partition plate and the fixed scroll. The floating plate assembly includes at least two floating plates, and the seal comprises at least one of a first sealing portion and a second sealing portion. The first sealing portion is connected to a inner edge of a relatively inwardly arranged floating plate of the at least two floating plates, and the second sealing portion is connected to an outer edge of a relatively outwardly arranged floating plate of the at least two floating plates.

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Classification:

F04C27/008 »  CPC main

Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids for other than working fluid, i.e. the sealing arrangements are not between working chambers of the machine

F04C18/0215 »  CPC further

Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving

F24F1/08 »  CPC further

Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station; Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger Compressors specially adapted for separate outdoor units

F04C2240/30 »  CPC further

Components Casings or housings

F04C27/00 IPC

Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids

F04C18/02 IPC

Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents

Description

CROSS-REFERENCE TO RELATED APPLICATION

The present application claims priority from Chinese Patent Application CN 202411777036.0, filed on Dec. 5, 2024, the content of which is hereby incorporated by reference into this application.

TECHNICAL FIELD

The present application relates to the field of compressor technology, and in particular, to a compressor and an air conditioner.

BACKGROUND

With the continuous development of compressor technology, compressors occupy increasingly important positions in people's lives. In order to improve volumetric efficiency of a compressor, a low-pressure chamber compressor usually adopts two methods to reduce axial leakage of scroll wraps: 1. adding sealing strips at wrap tips; and 2. providing a back pressure chamber at the back of a fixed scroll and using back pressure to press tips and bases of the wraps of orbiting and fixed scrolls. For the second method, selecting a suitable sealing structure is very critical for sealing reliability and cost.

SUMMARY

An object of embodiments of the present application is to provide a compressor and an air conditioner, so as to solve a problem of poor sealing reliability of the compressor.

To achieve the above object, an embodiment of the present application provides a compressor comprises a housing, a partition plate, a fixed scroll, an orbiting scroll, a floating plate assembly and a seal. The partition plate is disposed in an accommodating cavity of the housing and divides the accommodating cavity into a first accommodating cavity and a second accommodating cavity which have different pressures inside. The floating plate assembly and the seal are both located between the partition plate and the fixed scroll. The floating plate assembly comprises at least two floating plates, and the seal comprises at least one of a first sealing portion and a second sealing portion. The first sealing portion is connected to a inner edge of a relatively inwardly arranged floating plate of the at least two floating plates, and the second sealing portion is connected to an outer edge of a relatively outwardly arranged floating plate of the at least two floating plates.

As an optional embodiment, the compressor further comprises a connector located between the fixed scroll and the floating plate assembly, wherein a groove is provided on the connector and the floating plate assembly is disposed in the groove.

As an optional embodiment, a first groove is provided on the fixed scroll and the floating plate assembly is disposed in the first groove.

As an optional embodiment, the seal comprises the first and second sealing portions, the relatively inwardly arranged floating plate of the at least two floating plates abuts with a first inner wall of the first groove through the first sealing portion, and the relatively outwardly arranged floating plate of the at least two floating plates abuts with a second inner wall, which arranged opposite to the first inner wall, of the first groove through the second sealing portion.

As an optional embodiment, the at least two floating plates comprise a first floating plate, a second floating plate and a third floating plate, wherein at least part of the second floating plate and the first sealing portion are both embedded in a first through-hole of the first floating plate, the third floating plate is located on an outer side of the first floating plate, and the third and first floating plates form a second groove in which the second sealing portion is at least partially embedded.

As an optional embodiment, the first sealing portion is processed by a heat treatment process.

As an optional embodiment, the second and third floating plates are of a integrated molding structure.

As an optional embodiment, the at least two floating plates comprise a fourth floating plate and a fifth floating plate, wherein at least part of the fifth floating plate and the first sealing portion are both embedded in a second through-hole of the fourth floating plate, and the second sealing portion is at least partially embedded in a inner wall of the first groove.

As an optional embodiment, the at least two floating plates comprise a sixth floating plate and a seventh floating plate which locates on an outer side of the sixth floating plate, wherein the sixth and seventh floating plates form a third groove in which the second sealing portion is at least partially embedded, and the first sealing portion is disposed on the fixed scroll.

As an optional embodiment, the first floating plate is provided with a weight reduction slot.

An embodiment of the present application further provides an air conditioner which comprises the compressor as described above.

One of the above technical solutions of the present application has the following advantages or beneficial effects.

In the embodiments of the present application, due to the fact that the first sealing portion is connected to a inner edge of a relatively inwardly arranged floating plate of the at least two floating plates and the second sealing portion is connected to an outer edge of a relatively outwardly arranged floating plate of the at least two floating plates, the first and second sealing portions enhance the sealing performance of the compressor, thereby ensuring a good sealing performance of the compressor; meanwhile, fixing performance of the first and second sealing portions is improved, which reduces the occurrence of movement of the first and second sealing portions during operation of the compressor, and enhances sealing reliability of the compressor.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a first schematic structural diagram of a compressor provided in an embodiment of the present application;

FIG. 2 is a first schematic structural diagram of a floating plate assembly and a seal of the compressor provided in the embodiment of the present application;

FIG. 3 is a first exploded view of the floating plate assembly and the seal of the compressor provided in the embodiment of the present application;

FIG. 4 is a second schematic structural diagram of a compressor provided in an embodiment of the present application;

FIG. 5 is a second schematic structural diagram of a floating plate assembly and a seal of the compressor provided in the embodiment of the present application;

FIG. 6 is a second exploded view of the floating plate assembly and the seal of the compressor provided in the embodiment of the present application;

FIG. 7 is a third schematic structural diagram of a compressor provided in an embodiment of the present application;

FIG. 8 is a third schematic structural diagram of a floating plate assembly and a seal of the compressor provided in the embodiment of the present application;

FIG. 9 is a third exploded view of the floating plate assembly and the seal of the compressor provided in the embodiment of the present application;

FIG. 10 is a fourth schematic structural diagram of a compressor provided in an embodiment of the present application; and

FIG. 11 is a fourth schematic structural diagram of a floating plate assembly and a seal of the compressor provided in the embodiment of the present application.

DETAILED DESCRIPTION

Hereinafter, technical solutions of the embodiments of the present application will be described clearly and completely in conjunction with the drawings of the embodiments of the present application. Apparently, the described embodiments are a part, but not all, of the embodiments of the present application. All other embodiments, which are obtained by those having ordinary skills in the art based on the embodiments in the present application without exercising any inventive skills, fall within the scope of protection of the present application.

As shown in FIG. 1, an embodiment of the present application provides a compressor comprises a housing 10, a partition plate 20, a fixed scroll 30, an orbiting scroll 40, a floating plate assembly 50 and a seal 60. The partition plate 20 is disposed in an accommodating cavity of the housing 10 and divides the accommodating cavity into a first accommodating cavity 11 and a second accommodating cavity 12 which have different pressures inside. The floating plate assembly 50 and the seal 60 are both located between the partition plate 20 and the fixed scroll 30. The floating plate assembly 50 comprises at least two floating plates, and the seal 60 comprises at least one of a first sealing portion 61 and a second sealing portion 62. The first sealing portion 61 is connected to a inner edge of a relatively inwardly arranged floating plate of the at least two floating plates, and the second sealing portion 62 is connected to an outer edge of a relatively outwardly arranged floating plate of the at least two floating plates.

Working principle of the embodiments of the present application can be formulated as follows.

Since the compressor comprises the seal 60 which includes at least one of the first and second sealing portions 61 and 62, the sealing performance of the compressor is enhanced, which ensures a good sealing performance of the compressor. Meanwhile, since the first sealing portion 61 comprised in the seal 60 is connected to the inner edge of the relatively inwardly arranged floating plate of the at least two floating plates and the second sealing portion 62 comprised in the seal 60 is connected to the outer edge of the relatively outwardly arranged floating plate of the at least two floating plates, fixing performance of the first and second sealing portions 61 and 62 is improved, which reduces the occurrence of movement of the first and second sealing portions 61 and 62 during operation of the compressor, and enhances the sealing reliability of the compressor.

The first accommodating cavity 11 can be referred to as an exhaust area, and the second accommodating cavity 12 can be referred to as a suction area, and pressure in the first accommodating cavity 11 can be greater than that in the second accommodating cavity 12.

The partition plate 20 is configured to separate the first accommodating cavity 11 from the second accommodating cavity 12, and optionally, the partition plate 20 can abut with two opposite side walls of the housing 10, so as to dividing the accommodating cavity into the first and second accommodating cavities 11 and 12.

However, volumes of the first and second accommodating cavities 11 and 12 are not limited herein, and optionally, volume of the first accommodating cavity 11 can be smaller than that of the second accommodating cavity 12.

It should be noted that the number of the floating plates comprised in the floating plate assembly 50 is not limited herein, and the number can be 2, 3, 4, or the like.

The inner edge of the relatively inwardly arranged floating plate of the at least two floating plates may be understood as follows: the at least two floating plates are arranged in a misaligned manner, so that there must be a relatively inwardly arranged floating plate among the at least two floating plates in the misalignment arrangement, and the inner edge of the relatively inwardly arranged floating plate of the at least two floating plates may refer to a inner edge of said floating plate on which a through-hole or a groove is provided, or if said floating plate and other floating plate(s) encircle a through-hole or a groove therebetween, the inner edge of said floating plate may refer to a portion of said floating plate which is corresponding to a inner edge of the through-hole or of the groove.

For example, the relatively inwardly arranged floating plate of the at least two floating plates may be understood as follows: when there are two floating plates which are arranged in a misaligned manner and perform orthogonal projection to these two floating plates, if most of an orthogonal projection of one floating plate is overlapped by an orthogonal projection of the other floating plate and the orthogonal projection of the other floating plate is greater than that of the one floating plate in a non-overlapping part, then the one floating plate may be regarded as being relatively inwardly arranged, and the other floating plate regarded as being relatively outwardly arranged.

For another example, when there are three floating plates which are arranged in a misaligned manner and perform orthogonal projection to these three floating plates, a floating plate which has its orthogonal projection located between the orthogonal projections of the other two floating plates is regarded as being relatively inwardly arranged, while the other two floating plates can be regarded as being relatively outwardly arranged.

The outer edge of the relatively outwardly arranged floating plate of the at least two floating plates may be understood as follows: the at least two floating plates are arranged in a misaligned manner, so that there must be a relatively outwardly arranged floating plate among the at least two floating plates in the misalignment arrangement, and the outer edge of the relatively outwardly arranged floating plate of the at least two floating plates may refer to an outer edge of the relatively outwardly arranged floating plate of the at least two floating plates in the misalignment arrangement.

Similarly, for the explanation of the outer edge of the relatively outwardly arranged floating plate of the at least two floating plates, reference can be made to the above-mentioned example of the relatively inwardly arranged floating plate of the at least two floating plates, which will not be repeated herein.

It should be noted that, as an optional embodiment, the compressor may further comprise a connector located between the fixed scroll 30 and the floating plate assembly 50 and provided with a groove, in which groove the floating plate assembly 50 is disposed. In this way, the floating plate assembly 50 is disposed in the groove, which can enhance the limiting effect on the floating plate assembly 50.

As an optional embodiment, referring to FIG. 1, a back pressure chamber 70 is encircled between the fixed scroll 30 and the floating plate assembly 50, and a plurality of compression chambers 71 are encircled between the fixed and orbiting scrolls 30 and 40. The back pressure chamber 70 is in communication with at least part of the plurality of compression chambers 71, the first sealing portion 61 separates the back pressure chamber 70 from the first accommodating cavity 11, and the second sealing portion 62 separates the back pressure chamber 70 from the second accommodating cavity 12.

The back pressure chamber 70 can be in communication with one of the plurality of compression chambers 71, and the plurality of compression chambers 71 can be sequentially spaced apart.

In the embodiment of the present application, due to the fact that the fixed scroll 30 and the floating plate assembly 50 encircle the back pressure chamber 70 therebetween, and the first sealing portion 61 separates the back pressure chamber 70 from the first accommodating cavity 11 and the second sealing portion 62 separates the back pressure chamber 70 from the second accommodating cavity 12, the sealing performance of the back pressure chamber 70 is enhanced and solves the problem in relation to sealing of the back pressure chamber 70.

As an optional embodiment, referring to FIG. 1, the fixed scroll 30 is provided with a first groove 31, in which the floating plate assembly 50 is disposed.

In the embodiment of the present application, the floating plate assembly 50 is disposed in the first groove 31, which enhances the limiting effect on the floating plate assembly 50.

As an optional embodiment, the seal 60 comprises the first and second sealing portions 61 and 62, the relatively inwardly arranged floating plate of the at least two floating plates abuts with a first inner wall of the first groove 31 through the first sealing portion 61, and the relatively outwardly arranged floating plate of the at least two floating plates abuts with a second inner wall, which is opposite to the first inner wall, of the first groove 31 through the second sealing portion 62.

The first and second sealing portions 61 and 62 may be two separate seals 60, or they may be two parts of a single seal 60, that is, they may be in a integrated molding structure.

Optionally, the first sealing portion 61 may be referred to as a inner sealing portion, and the second sealing portion 62 may be referred to as an outer sealing portion.

In the embodiment of the present application, by providing both the first and second sealing portions 61 and 62, the sealing effect can be further improved.

As another optional embodiment, referring to FIGS. 2 and 3, the at least two floating plates comprise a first floating plate 51, a second floating plate 52 and a third floating plate 53, at least part of the second floating plate 52 and the first sealing portion 61 are both embedded in a first through-hole 511 of the first floating plate 51, the third floating plate 53 is located on an outer side of the first floating plate 51, and the third and first floating plates 53 and 51 form a second groove in which the second sealing portion 62 is at least partially embedded.

The first and second floating plates 51 and 52 can cooperate with each other to secure the first sealing portion 61, and the third and first floating plates 53 and 51 can cooperate with each other to secure the second sealing portion 62.

It should be noted that materials of the first and second sealing portions 61 and 62 may be the same or different.

The connection between the first and second floating plates 51 and 52 as well as between the first and third floating plates 51 and 53 are not specifically limited herein.

Optionally, the first and second floating plates 51 and 52 may be connected by means of interference fit, welding, threading, etc., and the first and third floating plates 51 and 53 may also be connected by means of interference fit, welding, threading, etc.

In the embodiment of the present application, the at least two floating plates comprise the first floating plate 51, the second floating plate 52 and the third floating plate 53, wherein at least part of the second floating plate 52 and the first sealing portion 61 are both embedded in the first through-hole 511 of the first floating plate 51, the third floating plate 53 is located on an outer side of the first floating plate 51, and the third and first floating plates 53 and 51 form a second groove. In this way, the floating plate assembly 50 is easy to maintain and install, and has a low installation cost, high installation efficiency, and also good reliability.

As an optional embodiment, the first sealing portion 61 is processed by a heat treatment process.

In the embodiment of the present application, only the first sealing portion 61 is processed by the heat treatment process, such that processing cost is lower and the processing efficiency is higher in this embodiment when comparing with the solution in which all seals 60 require heat treatment.

As an optional embodiment, referring to FIGS. 4, 5 and 6, the second and third floating plates 52 and 53 are of a integrated molding structure.

In the embodiment of the present application, the second and third floating plates 52 and 53 are of a integrated molding structure, which enhances the connector strength between the second and third floating plates 52 and 53.

As an optional embodiment, referring to FIGS. 7, 8 and 9, the at least two floating plates comprise a fourth floating plate 54 and a fifth floating plate 55, at least part of the fifth floating plate 55 and the first sealing portion 61 are both embedded in a second through-hole 541 of the fourth floating plate 54, and the second sealing portion 62 is at least partially embedded in a inner wall of the first groove 31.

Optionally, the inner wall of the first groove 31 may be provided with an accommodating slot, in which the second sealing portion 62 may be at least partially embedded.

In the embodiment of the present application, the first sealing portion 61 is embedded in a second through-hole 541 of the fourth floating plate 54, and the second sealing portion 62 is at least partially embedded in the inner wall of the first groove 31. In this way, the diversity and flexibility of the placement of the second sealing portion 62 are enhanced, and the fixing performance of the second sealing portion 62 is improved.

As an optional embodiment, referring to FIGS. 10 and 11, the at least two floating plates comprise a sixth floating plate 56 and a seventh floating plate 57 which locates on an outer side of the sixth floating plate 56, wherein the sixth and seventh floating plates 56 and 57 form a third groove, in which groove the second sealing portion 62 is at least partially embedded, and the first sealing portion 61 is disposed on the fixed scroll 30.

The specific position of the first sealing portion 61 on the fixed scroll 30 is not limited herein. Optionally, the fixed scroll 30 may be provided with a connector protrusion, the connector protrusion passes through the floating plate assembly 50 and there is a gap between the connector protrusion and the partition plate 20, the first sealing portion 61 can be disposed on the connector protrusion.

Optionally, the compressor may further comprise a intermediate member 80, which may be located in a gap between the partition plate 20 and the floating plate assembly 50.

It should be noted that, based on this embodiment, the intermediate member 80 can be also located between the connecting protrusion and the partition plate 20 and there can be a gap between the connecting protrusion and the intermediate member 80; part of the structure of the intermediate member 80 can be inserted into a first air hole 21 on the partition plate 20, the intermediate member 80 can be provided with a second air hole 81, and the fixed scroll 30 can be provided with a third air hole 32; the first accommodating cavity 11 can be in communication with at least part of the compression chambers 71 through the first, second and third air holes 21, 81 and 32, and optionally, a filter may be disposed at the connection between the second and third air holes 81 and 32, so as to enhance the filtering effect.

In the embodiment of the present application, the second sealing portion 62 is at least partially embedded in the third groove, and the first sealing portion 61 is disposed on the fixed scroll 30. In this way, the diversity and flexibility of the placement of the first sealing portion 61 are enhanced, and the fixing performance of the first sealing portion 61 is improved.

As an optional embodiment, referring to FIG. 2, the first floating plate 51 is provided with a weight reduction slot 512.

A specific structure of the weight reduction slot 512 is not limited herein. Optionally, a cross section of the weight reduction slot 512 may be rectangular, or alternatively, it may be elliptical, or the like.

In the embodiment of the present application, providing the weight reduction slot 512 on the first floating plate 51 can reduce weight of the first floating plate 51 and thus weight of the entire compressor.

It should be noted that, optionally, at least one of the second, third, fourth, fifth, sixth and seventh floating plates 52, 53, 54, 55, 56 and 57 may also be provided with a weight reduction slot, which is not specifically limited herein.

An embodiment of the present application further provides an air conditioner comprises the compressor in the embodiments as described above. Since the air conditioner provided by the embodiment of the present application comprises the compressor in the above embodiments, it has the same beneficial technical effects as the above embodiments, and for the specific structure of the compressor, reference can be made to the related description in the above embodiments, and it will not be repeated herein.

The above are only specific embodiments of the present application, but the scope of the present application is not limited thereto, and any variations or replacements that can be easily conceivable by those having ordinary skills in the art within the technical scope disclosed in the present application should be encompassed within the scope of protection of the present application. Therefore, the scope of protection shall be based on the claims.

Claims

What is claimed is:

1. A compressor, characterized by comprising a housing, a partition plate, a fixed scroll, an orbiting scroll, a floating plate assembly and a seal, the partition plate is disposed in an accommodating cavity of the housing and divides the accommodating cavity into a first accommodating cavity and a second accommodating cavity which have different pressures inside, the floating plate assembly and the seal are both located between the partition plate and the fixed scroll, the floating plate assembly comprises at least two floating plates, and the seal comprises at least one of a first sealing portion and a second sealing portion, the first sealing portion is connected to a inner edge of a relatively inwardly arranged floating plate of the at least two floating plates, and the second sealing portion is connected to an outer edge of a relatively outwardly arranged floating plate of the at least two floating plates.

2. The compressor according to claim 1, characterized in that the compressor further comprises a connector located between the fixed scroll and the floating plate assembly, wherein a groove is provided on the connector and the floating plate assembly is disposed in the groove.

3. The compressor according to claim 1, characterized in that a first groove is provided on the fixed scroll and the floating plate assembly is disposed in the first groove.

4. The compressor according to claim 3, characterized in that the seal comprises the first and second sealing portions, the relatively inwardly arranged floating plate of the at least two floating plates abuts with a first inner wall of the first groove through the first sealing portion, and the relatively outwardly arranged floating plate of the at least two floating plates abuts with a second inner wall, which arranged opposite to the first inner wall, of the first groove through the second sealing portion.

5. The compressor according to claim 4, characterized in that the at least two floating plates comprise a first floating plate, a second floating plate and a third floating plate, wherein at least part of the second floating plate and the first sealing portion are both embedded in a first through-hole of the first floating plate, the third floating plate is located on an outer side of the first floating plate, and the third and first floating plates form a second groove in which the second sealing portion is at least partially embedded.

6. The compressor according to claim 5, characterized in that the second and third floating plates are of a integrated molding structure.

7. The compressor according to claim 4, characterized in that the first sealing portion is processed by a heat treatment process.

8. The compressor according to claim 4, characterized in that the at least two floating plates comprise a fourth floating plate and a fifth floating plate, wherein at least part of the fifth floating plate and the first sealing portion are both embedded in a second through-hole of the fourth floating plate, and the second sealing portion is at least partially embedded in a inner wall of the first groove.

9. The compressor according to claim 4, characterized in that the at least two floating plates comprise a sixth floating plate and a seventh floating plate which locates on an outer side of the sixth floating plate, wherein the sixth and seventh floating plates form a third groove in which the second sealing portion is at least partially embedded, and the first sealing portion is disposed on the fixed scroll.

10. The compressor according to claim 5, characterized in that the first floating plate is provided with a weight reduction slot.

11. An air conditioner, characterized by comprising the compressor according to claim 1.

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