WALL RACK

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application Ser. No. 63/735,646, titled “Wall Rack,” filed by Mathew Eaton Davis, et al., on Dec. 18, 2024. This application is a Continuation-in-Part of and claims the benefit of Hague Design Registration DM/252056, designating the U.S., filed by Matthew Eaton Davis, et al., on Aug. 18, 2025, with designs titled “Storage Wall Rack” and “Bracket for Storage Wall Rack.” This application incorporates the entire contents of the foregoing application(s) herein by reference.

TECHNICAL FIELD

Various embodiments relate generally to shelving.

BACKGROUND

Wall-mounted shelving systems may increase space utilization by affixing storage surfaces directly to vertical walls, allowing for efficient use of overhead space while keeping floor areas clear. Shelving may, for example, be used in environments where space is at a premium, such as small apartments, compact retail spaces, and offices.

Shelving may, for example, use brackets and/or tracks that anchor securely into wall studs, providing stability and support for stored items. Material choices for the shelves may, for example, include wood, metal, and glass, each selected based on specific needs such as load capacity, cost, and aesthetic preference.

SUMMARY

Apparatus and related methods relate to a wall-mounted rack with vertically offset shelving supports that create a backward-tilting shelf orientation. In an illustrative embodiment, the system may include T-arm brackets having vertical support members for wall attachment and horizontal extending members projecting outward. The horizontal extending members may, for example, receive a front cross-channel at a first mounting height. The horizontal extending members may, for example, also receive a rear cross-channel at a second mounting height lower than the first mounting height. The vertically offset cross-channels may, for example, support a shelf positioned at an anti-slide angle tilted toward the wall. The anti-slide angle may, for example, be created by the vertical height difference between the front and rear cross-channels. Various embodiments may advantageously provide high load capacity cantilevered wall shelving.

Various embodiments may achieve one or more advantages. For example, some embodiments may provide stability and/or safety, such as through the anti-tilt offset extending horizontal arm configuration. The anti-tilt offset may, for example, prevent items from sliding forward. The anti-tilt offset may, for example, advantageously provide storage for heavy and/or irregular object by preventing them from slipping forward.

The details of various embodiments are set forth in the accompanying drawings and the description below. Other features and advantages will be apparent from the description and drawings, and from the claims. These features may include adjustable heights and integrated lighting, which can further enhance the functionality and visual appeal of the shelving systems, making them adaptable to various settings and decor styles.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 depicts an example wall rack being used to support a variety of bins and objects employed in an illustrative use-case scenario.

FIG. 2 is a schematic depicting an example wall rack.

FIG. 3 is a schematic depicting an example wall rack.

FIG. 4 is a schematic depicting an example wall rack.

FIG. 5 is a perspective view depicting an example wall rack.

FIG. 6 is a perspective view depicting an example wall rack.

FIG. 7A depicts an example wall rack. FIG. 7B depicts an example bracket attached to a frame supporting a shelf. FIG. 7C depicts an example bracket.

FIG. 8 depicts a front view of an example wall rack wire platform.

FIG. 9 depicts a front view of an example wall rack wire platform assembly.

FIG. 10 depicts several views of an example wall rack assembly with some example fastener configurations.

FIG. 11 depicts some views of an example wall rack assembly.

FIG. 12 depicts an isometric view of wire decking positioned on a wall rack frame structure.

FIG. 13 depicts a perspective view of a wall arm bracket.

FIG. 14 depicts an example supplemental wall mounting bracket.

Like reference symbols in the various drawings indicate like elements.

DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

To aid understanding, this document is organized as follows. First, to help introduce discussion of various embodiments, an illustrative use-case scenario depicting an example wall rack embodiment is introduced with reference to FIG. 1. Second, that introduction leads into a description with reference to some example wall rack schematics with relation to FIGS. 2-6. Third, with reference to FIGS. 7-13 a discussion of different features, assembly methods, and associated parts of the wall rack.

FIG. 1 depicts an example wall rack system being used to support a variety of bins and objects employed in an illustrative use-case scenario. The illustrative use-case scenario includes a set of bins and objects 105. The illustrative use-case scenario includes an assembled wall rack 110. The wall rack 110 includes a series of vertical supports 115 configured to be mounted on a predetermined surface (e.g., a garage wall, a wall, an exterior surface of a storage area, exterior surface of a shop and/or a warehouse). The wall rack system 100 may, for example, be designed as a storage solution, such as for customers who are daunted by overhead racks or are otherwise unable to install an overhead rack in their home garage. The wall rack system 100 may, for example, be available in the same sizing as overhead racks and may have similar load capacity. The vertical supports 115 are configured to be fastened to wall studs using lag bolts, providing secure attachment to the wall structure.

FIG. 1 depicts a wall rack shelf assembly incline angle 110a (e.g., as shown in more detail in FIG. 13). The wall arms may, for example, include a built-in incline created by mounting the front and back crossbeams at different heights. The built-in incline may, for example, advantageously allow the shelf to be stable when heavy objects are stored on the wall rack. Some embodiments of the wall rack may, for example, advantageously avoid cutting and/or welding at an angle by mounting configuration of the front and back crossbeams at different heights. The shelf assembly incline creates an anti-slide angle 110a. In some embodiments, the angle may, for example, be approximately one degree. A slight rearward tilt may, for example, prevent items from sliding or rolling off the front edge of the shelf. The anti-tilt offset may, for example, advantageously provide storage for heavy and/or irregular objects by preventing them from slipping forward. The front cross-channel is mounted at a first vertical height on the T-arm brackets and the rear cross-channel is mounted at a second vertical height on the T-arm brackets, with the first vertical height being greater than the second vertical height, thereby creating the tilted orientation toward the wall. This configuration may, for example, be inexpensive to build. For example, some embodiments may reduce or eliminate special relief cuts and/or special shelving. The shelf may, for example, be easily installed (e.g., ‘dropped’) onto the supports and tilted by the frame.

In some embodiments, for example, a rearward tilt may advantageously serve as a pre-tension system. For example, when a weight is placed on a storage shelf and it tends to deflect downward, the actual deflection of the shelf below horizontal may be reduced or cancelled out (e.g., net zero). For example, the pre-loading angle may prevent deflection caused by the weight from deflecting below (e.g., or at least more than negligibly) horizontal.

FIG. 1 includes a wall rack shelf assembly 110b. The wall rack shelf assembly 110b includes shelving 120 (e.g., waterfall deck shelving as in this example) being releasably coupled to the wall rack. The shelving 120 in this example features a grid pattern formed by intersecting wire elements and a waterfall edge configured to releasably couple to the front cross-channel and the rear cross-channel. The waterfall decks are self-retaining and include an integrated center support in the form of a U-channel. The waterfall decks may move as the shelf is adjusted in size to fit different stud spacing configurations. The wall rack shelf assembly 110b includes a set of a series of horizontal members 125. The horizontal members may, for example, be extended using C-channel fastener configuration in between horizontal members in series. The set horizontal members may, for example, be used to support the shelving as the shelving includes a lip configured to releasably coupled to between the set of horizontal members to releasably couple the shelving to the wall rack. The horizontal members 125 include a front horizontal support member and a rear horizontal support member that extend between the wall arm brackets. The front horizontal support member is positioned vertically higher than the rear horizontal support member, creating the anti-slide angle. The wall rack assembly 110b includes a set of intersecting members 135 (e.g., members that extend from the wall that intersect with the horizontal members). The intersecting members 135a, 135b, and 135c extend from the wall and intersect with the horizontal members 125. The intersecting members 135 includes a truss support configuration 130. The truss support configuration 130 is situated between the series of vertical posts and the intersecting members and configured such that some truss supports (e.g., triangular geometrics), is used to provide support in the y-direction (of a traditional Cartesian system, wherein the x direction may, for example, be aligned with the horizontal members, the y-direction may, for example, be aligned with the vertical members, and the z-direction may, for example, be aligned with the intersecting members). The truss support 130 includes a triangular gusset positioned between the vertical support member and the horizontal extending member, providing structural reinforcement for load distribution. The triangular gusset may be welded to both the vertical support member and the horizontal extending member. The support may, for example, be used to offset forces and moments loaded on to the intersecting beam and redistributed the load to advantageously reduce moment forces applied to the intersecting beam. The intersecting beam may, for example, have a higher sheer stress threshold than bending threshold. The wall rack may, for example, be designed to advantageously to avoid bending stresses in favor of designing the wall rack to situate the applied loads to be in a sheer stress mode. Corner brackets 135d are positioned at connection points between the intersecting members and horizontal members to facilitate secure attachment using bent steel corner braces.

FIG. 2-5 are schematics depicting an example wall rack. FIG. 2 depicts an example perspective, top, and front view. FIG. 3 depicts the example side view, FIG. 4 depicts an example top view, and FIG. 5 depicts the example perspective view. These figures illustrate the cantilevered wall-mounted frame system comprising a multiple of T-arm brackets configured to be fastened to a vertical structural member, a front cross-channel and a rear cross-channel that releasably secure to the T-arm brackets to form a unified load-bearing frame, and a shelf spanning the front cross-channel and the rear cross-channel.

The example wall rack includes an example main structural support 1. The main structural support may, for example, include a 48″ wall shelf arm. An example wall rack may, for example, include 3 main structural supports. The main structural support 1 includes a vertical support member configured to be fastened to a wall stud and a horizontal extending member projecting outwardly from the vertical support member. The wall brackets are designed to support the whole weight of the shelf on a horizontal arm and distribute it from a gusset to a wall brace.

The example wall rack includes an example waterfall wire deck 2. The example wall rack may, for example, include 4 waterfall wire decks. The waterfall wire deck 2 includes a grid pattern formed by intersecting wire elements and a waterfall edge configured to releasably couple to the front cross-channel and the rear cross-channel. The shelf is interchangeable with different decking materials including at least one of wire decking, plywood, medium-density fiberboard, and expanded metal. This allows the frame to be sold as a kit, permitting different decking materials to be added by the user.

The example wall rack includes an example C-Channel Crossbar 3. The example wall rack may, for example, include 4 example C-Channel Crossbars. The C-channel crossbar 3 comprises a C-channel configuration that provides a functional means of distributing weight across multiple wall-mounted supports. The C-channel crossbar 3 includes a slotted portion configured to allow adjustable positioning to accommodate different wall stud spacing configurations such as 16-inch, 18-inch, or 24-inch spacing. The slotted beams allow the shelf to be expanded for any stud spacing and can expand up to 100 mm by using 4 of the 6 bolts. The C-channel configuration allows a carriage type bolt to be used to adjust the length of the left-right bars to compensate for different stud spacing, with the bolt hidden in the C-channel and the smooth head visible on the outside.

The example wall rack includes an example slotted crossbar 4. The example wall rack may, for example, include 4 slotted crossbars. The slotted crossbar may, for example, be an DRC29-L. The slotted crossbar 4 is configured to permit adjustment of a distance between the wall arm brackets to accommodate different wall stud spacing configurations.

The example wall rack includes an example corner L-bracket 5. The corner L-bracket may, for example, connect the arm to the crossbar. The example wall rack may, for example, include 8 corner L-brackets The corner L-bracket 5 is formed from bent steel and features multiple bolt holes for secure fastening. The front cross-channel and the rear cross-channel are each releasably secured to sides of the horizontal extending members such that the front cross-channel and the rear cross-channel are inset within a length of the horizontal extending members. This configuration allows the parallel front and rear rails to be attached to the side of the brackets, making the system infinitely modular.

The example wall rack includes an example wall arm bracket 6. The example wall arm bracket may, for example, provide arm support. The wall rack may, for example, include 1 wall arm bracket. The wall arm bracket includes a vertical portion having mounting holes for attachment to a wall stud and a cantilevered arm portion extending horizontally from the vertical portion. A gusset member connects the vertical portion to the cantilevered arm portion, providing structural reinforcement for load distribution.

The example wall rack includes an example 1/4″ hex bolt 7. The example 1/4″ hex bolt may, for example, include a 3/4″ long grade-5 bolt. The example wall rack may, for example, include 32¼″ hex bolts. The hex bolts 7 are positioned at different vertical heights along the assembly, with the bolts offset vertically to create the built-in incline of the shelf assembly. The bolts connect the horizontal beams extending in the z-direction, while welds are used for the T-joint extending in the y-direction.

The example wall rack includes an example 2″ hex bolt 8. The example 2″ hex bolts may, for example, include a partially threaded hex head bolt. The example wall rack may, for example, include 12 2″ hex bolts. The hex bolt 8 is positioned at a different vertical position than hex bolt 7, with the offset configuration producing the anti-slide angle of the shelf assembly.

The example wall rack includes a ¼″ nut 9. The ¼″ nut may, for example, include a serrated flange nut. The example wall rack may, for example, include 44¼″ nuts. The nut 9 secures the connections between the structural components, allowing for releasable attachment of the cross-channels to the T-arm brackets.

The example wall rack includes a 5/16″ washer 10. The 5/16″ washer may, for example, be a steel washer. The wall rack may, for example, include 56 5/16″ washers. The washer 10 distributes the clamping force and provides secure connections between the structural members.

The example wall rack includes a 5/16″ lag bolt 11. The 5/16″ lag bolt may, for example, includes a flanged hex head wood screw. The example wall may, for example, include 12 5/16″ lag bolts. The lag bolts 11 are 5/16″ shouldered lag screws used to connect the structure to the 2×4 studs inside the walls. The shouldered design of the lag bolt 11 provides a defined bearing surface and consistent mounting depth, facilitating reliable structural connection between the wall bracket assembly and the wall framing members.

The example wall rack includes a 30×60 plug 12. The 30×60 plug may, for example, include a polyethylene rectangular plug. The example wall rack may, for example, include 3 30×60 plugs. The plug 12 may, for example, provide a finished appearance and/or protect the interior of the tubular support from debris.

The example wall rack includes a 20×30 plug 13. The 20×30 plug may, for example, include a polyethylene rectangular plug. The example wall rack may, for example, include 6 20×30 plugs. The rectangular plug 13 is positioned along the horizontal member, which may, for example, advantageously provide a finished appearance and protect the ends of the structural components.

FIG. 6 is a perspective view depicting an example wall rack. The example wall rack includes a truss support member to support the intersecting members that couple to the horizontal members at the front and rear of the horizontal of the wall rack and the vertical support member of the wall rack. The wall rack frame 600 includes a rectangular configuration formed by horizontal members and support arms. The wall rack frame 600 includes vertical posts at each corner that extend both above and below the horizontal plane of the frame. The horizontal members of the wall rack frame 600 are arranged in a parallel configuration, with front and rear crossbars connected by side members. The frame structure of the wall rack frame 600 is designed to receive and support decking materials such as the wire deck shelf 500 shown in FIG. 5. The wall rack frame 600 demonstrates a modular construction where the horizontal members connect to the vertical support arms, allowing for adjustable configurations to accommodate different stud spacing requirements.

In some embodiments, these members may, for example, be fastened together. In some embodiments, these members may, for example, be welded together (e.g., an intersecting member welded to the vertical member along with the welded truss support fixedly coupling them together). The wall arm brackets include one welded component, with brackets mounting to that arm. The triangular gusset is welded to both the vertical support member and the horizontal extending member, providing structural strength and load distribution.

FIG. 7A depicts an example wall rack in a use-case scenario. The example wall rack may, for example, be designed to be an alternative storage solution for users are daunted by the overhead rack. The example wall rack may, for example, be designed for customers who are unable to install an overhead rack in their home garage. The wall rack may, for example, be sized to similar parameters of an overhead rack. The wall rack may, for example, be sized to be 4′ by 8′. The wall rack may, for example, be sized to be 3 ft×6 ft. The wall rack may, for example, be scalable and work in connection with other wall racks to create a support surface utilizing multiple wall racks placed adjacent to each other. The wall rack assembly 700 demonstrates the practical application of the wall-mounted shelving system for garage or storage area use, showing storage containers and buckets positioned on the shelf surface to illustrate the load-bearing capacity of the system.

In some embodiments, the wall rack may, for example, be configured to have similar load capacity as overhead racks. The wall rack may, for example, be configured to have a load capacity of 500 lbs. The wall rack may, for example, be configured to have a load capacity of 800 lbs. The wall rack may, for example, be configured to have a load capacity of 1000 lbs. The wall rack, for example, has the same load capacity as the overhead rack. The cantilevered wall-mounted rack system may further comprise a cable extending from a distal end of the horizontal extending member to an upper portion of the vertical support member, the cable configured to increase load capacity of the cantilevered wall-mounted rack system. This cable or steel-strap support system provides a tensioning mechanism attached to the wall and arm to increase load capacity and stability.

FIG. 7B depicts a side perspective view 705 of an example wall rack, and FIG. 7C depicts a side plan view 710 of a bracket of the wall rack. The example wall rack includes wall arms. The wall brackets may, for example, be designed to support the whole weight of the shelf on a horizontal arm. The horizontal arm may, for example, distribute the weight from a gusset to a wall brace. The wall brace may, for example, in some embodiments implement a truss design. The wall arms may, for example, include lag bolts. The lag bolts may, for example, be used to secure the wall brackets to the wall. The wall arm includes a vertical support member configured for mounting to a wall surface, with mounting holes visible along its length for securing to wall studs. The wall arm extends horizontally from the vertical support member, forming a cantilevered support structure. A triangular gusset is positioned between the vertical and horizontal portions of the wall arm, providing structural reinforcement and load distribution. The protruding bracket arms are supported underneath by an angled compression member that engages a vertical arm below the top of the vertical arm.

FIGS. 8 and 9 depicts several views of a close up of shelving 120. The wall shelf may, for example, use waterfall decks, which are self-retaining. The wall shelf may, for example, include waterfall decks that have an integrated center support. The integrated support may, for example, be a U-channel horizontal members 125 in some embodiments. The waterfall decks may, for example, be configured to move as the shelf is adjusted to fit different stud spacing configurations. The shelving 120 includes a grid pattern formed by intersecting wire elements arranged in a rectangular configuration. In this example, the horizontal members 135 are positioned to engage with the shelving 120, which may advantageously create a stable shelf configuration. For example, setting the intersecting members/cross-channels and the shelf within (e.g., between) the horizontal members 125 may advantageously resist side-to-side movement of the shelving 120.

As shown in this example, the horizontal members 135 may include integrated center support features that allow the shelving 120 to be adjusted to accommodate different stud spacing configurations. FIG. 10 depicts several views of an example wall rack assembly with some example double rivet channel support configurations of a corner brace assembly 1000. The example wall rack assembly may, for example, include double rivet channel (DRC) support. For context, DRC support systems may, for example, provide additional strength and stability to shelving units. The DRC design may, for example, include two rivets on the end of a beam configured to fit securely into slots of vertical posts. The configuration may, for example, allow for a stable connection, allowing the shelves to support heavy loads. The channel shape may, for example, be U-Shaped. The channel shape may, for example, be C-shaped. The geometric shape (e.g., u-shaped and/or C-shaped), may, for example, help distribute the weight evenly across the shelving unit. The weight distribution may, for example, enhance the structural stability of the shelf. DRC may, for example, be used to reinforce the shelving unit, such that the shelf may support heavy loads and/or bulky items. The corner brace assembly 1000 includes multiple components that facilitate the connection between support arms and adjustable channels, enabling the shelf to be supported by the side-to-side channels instead of the bracket directly.

The corner brace assembly 1000 may, for example, include an example corner brace 1005. The corner braces may, for example, be configured as bent steel corner braces. For context, bent steel corner braces may, for example, be used to connect the support arms to the adjustable C-channel. The corner braces may, for example, enable an example DRC support system configuration. The corner brace 1005 serves as the structural interface between the horizontal C-channel members and the wall-mounted support arms. This connection detail illustrates the modular fastening approach that enables the shelf system to accommodate various stud spacings while maintaining structural integrity and load-bearing capacity.

The corner brace assembly 1000 may, for example, include example lag screws 1010. The example lag screw may, for example, be 5/16″ shouldered lag screws. The example shouldered lag screws may, for example, be used to connect the structure to the studs (e.g., 2×4, 2×6, other structural framing member) inside the walls. The lag screws 1010 serve as the primary fastening mechanism to transfer the load from the cantilevered wall rack structure into the wooden studs within the wall.

The corner brace assembly 1000 may, for example, include example C-Channel Joints 1015. The example C-Channel joints may, for example, be configured to include slotted beams. The slotted beams may, for example, allow the shelf to be expanded for multiple stud spacing configurations. The C-Channel joint may, for example, advantageously be expanded up to 100 mm by using 4 bolts instead of 6 bolts. The C-channel joint 1015 includes multiple bolt holes arranged in two rows, allowing the shelf to be expanded for multiple stud spacing configurations such as 12-inch, 16-inch, 18-inch, and/or 24-inch spacing. The interconnection of arms via C-channels provides a functional means of distributing weight across multiple wall-mounted supports while also providing bending strength not reliant on just the clamping force of the fasteners.

FIG. 11 depicts some views of an example wall rack assembly 1100. The example wall rack assembly may, for example, include a 4 ft×8 ft configuration. The shelf may, for example, include a common wall arm situated between adjacent wall arms. The wall shelf may, for example, be installed on the full length of a wall using expansion units. The wall shelf may, for example, be scalable such that the wall rack expands to meet a user's needs. The wall rack assembly 1100 illustrates a configuration where the shelf extends from the wall using interconnected support arms and cross-channels, forming a unified load-bearing frame rather than simple wall brackets. The wall-mounted shelving assembly is configured for modular expansion by releasably securing an additional wall arm bracket and additional front and rear horizontal support members to an existing wall arm bracket. The modularity allows users to purchase one shelf and buy an add-on, utilizing one additional arm, two cross members, and decking to create another shelf section. Expansion may be continued as long as wall surface is available, as the system can be installed on the full length of a wall using additional expansion units.

In some embodiments, the wall arms may, for example, be welded components. In some embodiments, the brackets may, for example, mount to the welded components. In some embodiments, the bolts may, for example, be offset vertically (e.g., a left lower bolt and a right higher bolt. The offset may, for example, advantageously position the wire decking to include a built-in incline. The tilt may, for example, advantageously prevent heavy objects from rolling off the shelves. The tilt may, for example, be about one degree. The tilt may, for example, be less than one degree. The tilt in some embodiments may, for example, be greater than one degree. For example, the tilt may be between 0.1 and 30 degrees. The tilt may be at least 0.1 degree. The tilte may be at least 0.2 degree. The tilt may be at least 0.5 degree. The tilt may be at least 1 degree. The tilt may, for example, be less than 15 degrees. The tilt may, for example, be less than 10 degrees. The tilt may, for example, be less than 5 degrees. The tilt may be less than 1 degree, for example. The tilt may be less than 0.5 degree, for example. For example, a steeper tilt may be advantageously deployed in more higher loads and/or more flexible materials. A shallower tilt may, for example, advantageously reduce unwanted ‘bunching’ of items on the shelf against the wall.

In this example, the bolts are offset vertically, with the left bolt positioned lower and the right bolt positioned higher, which positions the wire decking with a built-in incline to the back. This configuration accomplishes the tilt without requiring cuts or welding at an angle. The anti-slide angle is approximately one degree, which was determined as a solution to prevent items from sliding or rolling off when the weight capacity is reached. Because the left-right arms bolt to the frame, the load is spread out rather than just having brackets that the shelf rests on directly.

FIG. 12 depicts an example embodiment 1200 with a shelf 120 positioned on a wall rack frame structure, showing the wire decking with a waterfall edge design resting on horizontal support members arranged at different vertical heights to create the anti-tilt angle.

FIG. 13 depicts a perspective view of a wall arm bracket 1300 showing structural configuration aspects of example cantilevered wall-mounted rack embodiments. The wall arm bracket 1300 includes a vertical support 115 extending along one side, which, in this example, is configured to be fastened to a wall stud. The vertical support 115 includes mounting holes (e.g., through which lag screws may be used to fasten). As shown, the mounting holes begin at an upper portion of the vertical support 115. The mounting holes may, for example, provide attachment points configured to secure the wall arm bracket 1300 to a mounting surface (e.g., wall studs, other framing members, monolithic walls such as concrete).

A horizontal support 125 projects outwardly from the vertical support 115, forming the cantilevered arm portion of the wall arm bracket 1300. In this example, a truss support 130 (e.g., configured as a triangle gusset as depicted) is positioned between the vertical support 115 and the horizontal support 125. The truss support 130 may, for example, provide structural reinforcement through a triangular gusset geometry that redistributes load forces from the cantilevered arm to the wall-mounted vertical support. In this example, the truss support 130 includes internal cutout sections. The cutouts may, for example, reduce material weight while maintaining structural integrity and/or may provide a particular aesthetic expression. The truss support 130 may, for example, be welded to both the vertical support 115 and the horizontal support 125.

In this example, another cantilever support 1320 in addition to the truss support 130 extends from the vertical support 115 (upwards and away, in this example) to the front intersecting member 135a. The cantilever support 1320 may, for example, work in conjunction with the truss support 130. Some embodiments may use the cantilever support 1320 independently of the truss support 130, and vice versa.

A shelf 120 is shown positioned on the horizontal member 125. Intersecting members 135a and 135c (e.g., also referred to as cross-channels) are shown at connection points where the intersecting members interface with the wall arm bracket 1300. A shelf assembly incline is created by mounting the front and rear intersecting members/cross-channels at different vertical heights on the wall arm bracket 1300. A front offset 1330 is indicated at the front portion of the assembly, illustrating the vertical height difference between the front cross-channel (intersecting member 135a) and the horizontal support 125. A rear offset 1335 is indicated at the rear portion of the assembly, illustrating vertical height different between the rear cross-channel (intersecting member 135c) and the horizontal support 125. The offsets may, as depicted in this example, stack to form a total front-to-back offset greater than either individual offset. As shown, the offsets cooperate to support the shelf 120 at an anti-slide angle (angle 110a), tilting the shelf toward the wall.

In this example, a cable 1305 extends from a distal region (e.g., >50% of the length from the wall to the distal tip, as shown in this example) of the horizontal support 125 to an upper portion of the vertical support 115, configured to increase load capacity of the cantilevered wall-mounted rack system. The cable 1305, in this example, extends between two cable anchors 1315. A length of the cable 1305 may, for example, be adjustable. For example, as shown, a cable clamp 1310 may advantageously grip the cable 1305 at different points. A user may, for example, selectively operate the cable clamp 1310 and/or other cable length adjustment device to achieve a desired length of the cable 1305. This adjustment may, for example, advantageously enable a user to adjust a tilt angle. For example, tightening the cable may increase the tilt angle and/or load capacity. Loosening the cable may, for example, reduce the tilt angle and/or load capacity (e.g., without sliding off).

This example includes, by way of example and not limitation, a floor support member 1340. The floor support member may, for example, advantageously be added (e.g., by a user) to support an end of the cantilevered shelf. Some embodiments, such as disclosed at least with reference to other figures, may advantageously be free of floor supports.

FIG. 14 depicts an example supplemental wall mounting bracket. The supplemental wall mounting bracket 1405 may, for example, advantageously receive a frame of the shelving assembly. For example, the bracket may support a distal region (e.g., distal end) of the horizontally extending member of a T-bracket. The bracket 1405 may, for example, support a cross-channel/intersecting member. The bracket may, for example, reduce a cantilevered force. For example, the bracket may advantageously increase a weight capacity of the shelf. The bracket 1405 may, for example, increase stability of the shelving assembly. In some embodiments, the bracket may advantageously be used in a corner installation (e.g., on a T-bracket against an intersecting wall). Other T-brackets may, for example, not have a supplemental bracket.

Although various embodiments have been described with reference to the figures, other embodiments are possible. In some embodiments, a frame may be sold separately. A separate frame may, for example, enable users to put different decking materials on it. The vertically offset cross-channels of the frame may, for example, advantageously induce a tilt on user-selected shelving material, such as a piece of wood product (e.g., plywood, MDF, planks), polymeric, and/or metal (e.g., solid metal, perforated sheet, expanded metal). For example, the offset cross-channels may advantageously induce a tilt without relying on a shelf structure for tilting.

Some embodiments may, for example, include a kit. The kit may, for example, include multiple T-brackets. The kit may, for example, include cross-channels (e.g., front, rear). The kit may, for example, include brackets configured to couple the cross-channels to the T-brackets. The kit may, for example, include wall-mounting anchors (e.g., lag screws, concrete anchors). The kit may, for example, include one or more shelving (e.g., metal, polymeric, wood product).

Some kits may, for example, be configured as an add-on module. As an illustrative example, an add-on module may include a T-bracket. The kit may, for example, include a front and a rear cross-channel. The kit may, for example, include shelving. The kit may, for example, include brackets configured to couple the cross-channels (e.g., to the T-bracket, to an existing T-bracket). The kit may, for example, include wall-mounting anchors.

Some embodiments may, for example, have a cross-channel with various cross-section configurations. For example, some embodiments may have an L-channel cross-channel. Some embodiment may, for example, use tubing (e.g., round, rectangular). Some embodiments may, for example, have an “I”-shaped cross-section. Some embodiments may have a flat strap. Some embodiments may, for example, have a T-shaped cross-section. Various embodiments may, for example, have different strength and/or fitment characteristics that may, for example, be useful in specific applications.

Some embodiments may have frame couplers in addition to or instead of the depicted L-brackets. Some embodiments may, for example, include a block that couples to intersecting members. Some embodiments may, for example, include a triangular and/or otherwise polygonal shape. Some embodiments may, for example, include a folded tab and/or other integral (e.g., formed from a continuous material with) the cross-channel and/or horizontally extending support. Such embodiments may, for example, advantageously enable manufacturing advantages and/or aesthetic advantages.

Although an example system has been described with reference to FIGS. 1-13, other implementations may be deployed in other industrial, scientific, medical, commercial, and/or residential applications.

In industrial applications, the wall rack may, for example, include horizontal-extending couplings offset to create a predetermined angle between the vertical and extending support, facilitating an anti-tilting incline that aligns multiple shelves on a horizontal plane for storing heavy equipment. The wall rack may, for example, feature a welded vertical-horizontal support arm with a truss support brace, enhancing stability under heavy loads typical in industrial environments. The wall rack may, for example, incorporate an extending C-shelf joint, increasing the storage of bulky or irregularly shaped machinery parts. The wall rack may, for example, be designed to withstand extreme conditions with its robust construction. The wall rack may, for example, offer adjustable settings to accommodate varying industrial tool sizes. The wall rack may, for example, include safety features to prevent accidental dislodging of stored items. In scientific applications, the wall rack may, for example, include horizontal-extending couplings that provide an anti-tilting incline, crucial for safely storing sensitive scientific instruments. The wall rack may, for example, utilize a welded support structure with truss braces to facilitate stability and decrease vibrations that could disrupt experiments. The wall rack may, for example, be equipped with an extending C-shelf joint, allowing for flexible arrangement of laboratory equipment. The wall rack may, for example, be customized to fit the specific dimensions and requirements of laboratory spaces. The wall rack may, for example, feature materials resistant to chemicals and heat, safeguarding valuable research tools. The wall rack may, for example, include design elements that facilitate easy access and efficient use of laboratory instruments.

In medical applications, the wall rack may, for example, integrate horizontal-extending couplings with an anti-tilt feature to maintain alignment of shelves, such as for storing medical supplies securely. The wall rack may, for example, feature a welded support arm with truss braces to hold heavier medical equipment without risk of tilting or collapsing. The wall rack may, for example, utilize an extending C-shelf joint, allowing for adaptable storage solutions as medical inventory changes. The wall rack may, for example, be constructed from non-porous materials to prevent contamination. The wall rack may, for example, be designed for quick reconfiguration to adapt to emergency medical storage needs. The wall rack may, for example, include surfaces that are easy to clean and sterilize, maintaining a hygienic environment.

In commercial applications, the wall rack may, for example, include horizontal-extending couplings that facilitate that shelves maintain an anti-tilting incline, increasing product display stability. The wall rack may, for example, be built with a welded support structure featuring truss braces, suitable for supporting heavy or large commercial goods. The wall rack may, for example, incorporate an extending C-shelf joint, providing flexibility in merchandise presentation. The wall rack may, for example, be designed to enhance the aesthetic appeal of products, increasing customer engagement.

The wall rack may, for example, feature elements that can be easily adjusted to accommodate seasonal promotional items. The wall rack may, for example, offer secure mounting to protect valuable merchandise from theft.

In residential applications, the wall rack may, for example, include horizontal-extending couplings, such as to facilitate an anti-tilting incline, crucial for safely storing household items. The wall rack may, for example, utilize a welded vertical-horizontal arm with truss braces, offering robust support for heavy home decor or appliances. The wall rack may, for example, feature an extending C-shelf joint, allowing homeowners to customize shelving layouts as per their changing needs. The wall rack may, for example, be tailored to complement home aesthetics while providing functional storage. The wall rack may, for example, be designed with child-safe materials and finishes. The wall rack may, for example, include user-friendly installation features to encourage do-it-yourself (DIY) mounting and adjustments.

In some embodiments, the wall rack may, for example, be used in garage storage, shops, and/or places where hanging from the ceiling is not feasible. In such settings, the wall rack may, for example, provide a stable, space-efficient storage option by mounting directly to vertical walls, allowing for convenient accessibility without infringing on floor space. The wall rack may, for example, use reinforced brackets and truss supports to facilitate stability, especially for heavy or bulky items commonly stored in garages. For homeowners who may, for example, be concerned with load capacity, the wall rack offers options that rival traditional ceiling racks, supporting substantial weights while maintaining security. The wall rack may, for example, incorporate adjustable shelving, allowing users to customize the setup based on varying storage needs. Finally, wall racks may, for example, offer a scalable design that aligns with adjacent units, increasing storage without the limitations of overhead mounting. The wall rack is a rack that mounts at the back, with no legs in the front, providing a cantilevered wall-mounted design where the shelf projects outward from the wall without requiring front legs or floor support.

The wall rack may, for example, advantageously use warehouse-type shelving construction. For example, as shown in FIG. 1, the shelving 120 may have a deck. The deck may, for example, have a lip. The deck may, for example, have front-to-back support members secured (e.g., welded, tied) to the deck. The front-to-back support members may, for example, provide support to the deck, such as when it is supported on a front cross-channel and a rear cross-channel. The front-to-back support members may, for example, terminate such that, when the shelf is installed, the front-to-back members sit inside (e.g., extend between such as touching) the front cross-channel and the rear cross-channel.

In some embodiments, the wall rack may, for example, prevent items from sliding off, especially in environments where floor space is at a premium, such as small apartments, compact retail spaces, and offices. Additionally, the use of different materials for the shelves, such as wood, metal, and glass, may allow customization based on aesthetic preferences and specific load requirements. The translation orientation is inclined by mounting the front and back cross beams at different heights rather than cutting or welding, so essentially the front beam is mounted relative to the side beam slightly higher than the back beam to create the tilt. This configuration is like prepping the shelf for loading so that when it reaches the full loaded state, it is still at least flat rather than tilting forward.

Some embodiments may include, for example, a cantilevered wall-mounted rack system. The system may include multiple T-arm brackets. Each T-arm bracket may include, for example, a vertical support member configured to be fastened to a wall stud, and a horizontal extending member projecting outwardly from the vertical support member. The cantilevered wall-mounted rack system may include a front cross-channel releasably secured to the plurality of T-arm brackets and a rear cross-channel releasably secured to the plurality of T-arm brackets. The front cross-channel may, for example, be mounted at a first vertical height on the T-arm brackets and the rear cross-channel is mounted at a second vertical height on the T-arm brackets, with the first vertical height being greater than the second vertical height. A shelf may, for example, span the front cross-channel and the rear cross-channel. The shelf may, for example, tilted toward the wall at an anti-slide angle created by the difference between the first vertical height and the second vertical height.

In some embodiments, a cantilevered wall-mounted rack system includes a multiple of T-arm brackets, where each T-arm bracket has a vertical support member configured to be fastened to a wall stud and a horizontal extending member projecting outwardly from the vertical support member. The system includes a front cross-channel releasably secured to the multiple of T-arm brackets and a rear cross-channel releasably secured to the multiple of T-arm brackets. The front cross-channel is mounted at a first vertical height on the T-arm brackets and the rear cross-channel is mounted at a second vertical height on the T-arm brackets, with the first vertical height being greater than the second vertical height. The front cross-channel and the rear cross-channel are configured to receive and support a shelf such that the shelf is tilted toward a wall at an anti-slide angle created by a difference between the first vertical height and the second vertical height.

In some aspects, the system may further include the shelf, which spans the front cross-channel and the rear cross-channel. The shelf rests upon the front cross-channel and the rear cross-channel and assumes the anti-slide angle due to the difference between the first vertical height and the second vertical height. Each T-arm bracket may further include a triangular gusset extending from the vertical support member and protruding upwards and away from the vertical support member to support the horizontal extending member. The triangular gusset may be welded to both the vertical support member and the horizontal extending member.

In some cases, the front cross-channel and the rear cross-channel are each releasably secured to sides of the horizontal extending members such that the front cross-channel and the rear cross-channel are inset within a length of the horizontal extending members. The system may include an additional T-arm bracket and an additional front cross-channel and an additional rear cross-channel configured to be releasably secured to the additional T-arm bracket and to one of the multiple of T-arm brackets such that a modular expansion of the cantilevered wall-mounted rack system is formed. At least one of the front cross-channel and the rear cross-channel may include a C-channel configuration, and the at least one of the front cross-channel and the rear cross-channel may include a slotted portion such that a length of the at least one of the front cross-channel and the rear cross-channel is adjustable. The shelf may include a waterfall wire deck having a grid pattern formed by intersecting wire elements and a waterfall edge configured to releasably couple to the front cross-channel and the rear cross-channel. The anti-slide angle may be between 0.1 degrees and 5 degrees.

In some embodiments, a wall-mounted shelving assembly includes at least two wall arm brackets, where each wall arm bracket has a vertical portion with mounting holes for attachment to a wall stud and a cantilevered arm portion extending horizontally from the vertical portion. A front horizontal support member extends between the at least two wall arm brackets and is attached to the cantilevered arm portions at a first mounting position. A rear horizontal support member extends between the at least two wall arm brackets and is attached to the cantilevered arm portions at a second mounting position. The first mounting position is vertically offset from the second mounting position such that the front horizontal support member is positioned higher than the rear horizontal support member. The front horizontal support member and the rear horizontal support member are configured to receive and support a decking surface such that the decking surface is tilted toward a wall at an anti-slide angle created by a difference between the first mounting position and the second mounting position.

In some aspects, each wall arm bracket may further include a gusset member connecting the vertical portion to the cantilevered arm portion, with the gusset member providing structural reinforcement for load distribution. The gusset member may include a triangular configuration and may be welded to both the vertical portion and the cantilevered arm portion. The front horizontal support member and the rear horizontal support member may be attached to sides of the cantilevered arm portions such that the front horizontal support member and the rear horizontal support member are positioned inset within a length of the cantilevered arm portions. The wall-mounted shelving assembly may be configured for modular expansion by releasably securing an additional wall arm bracket and additional front and rear horizontal support members to an existing wall arm bracket of the at least two wall arm brackets. At least one of the front horizontal support member and the rear horizontal support member may include a C-channel having a slotted portion configured to permit adjustment of a distance between the at least two wall arm brackets to accommodate different wall stud spacing configurations.

In some embodiments, a method of assembling a wall-mounted rack system includes mounting a multiple of wall arm brackets to wall studs, where each wall arm bracket has a vertical support portion and a horizontal extending portion. The method includes attaching a front cross-channel to the horizontal extending portions of the multiple of wall arm brackets at a first vertical position and attaching a rear cross-channel to the horizontal extending portions of the multiple of wall arm brackets at a second vertical position that is lower than the first vertical position. The front cross-channel and the rear cross-channel are configured to receive and support a shelf such that the shelf is tilted toward a wall at an anti-slide angle created by a difference between the first vertical position and the second vertical position.

The disclosure also provides support for a cantilevered wall-mounted rack system, including: a plurality of T-arm brackets, each T-arm bracket including a vertical support member configured to be fastened to a wall stud and a horizontal extending member projecting outwardly from the vertical support member, a front cross-channel releasably secured to the plurality of T-arm brackets, and a rear cross-channel releasably secured to the plurality of T-arm brackets, wherein the front cross-channel is mounted at a first vertical height on the T-arm brackets and the rear cross-channel is mounted at a second vertical height on the T-arm brackets, the first vertical height being greater than the second vertical height, wherein, the front cross-channel and the rear cross-channel are configured to receive and support a shelf such that the shelf is tilted toward a wall at an anti-slide angle created by a difference between the first vertical height and the second vertical height. In a first example of the system, the system further includes: the shelf, wherein the shelf spans the front cross-channel and the rear cross-channel, and wherein the shelf rests upon the front cross-channel and the rear cross-channel and assumes the anti-slide angle due to the difference between the first vertical height and the second vertical height. In a second example of the system, optionally including the first example, each T-arm bracket further includes a support extending from the vertical support member and protruding upwards and away from the vertical support member to support the horizontal extending member. In a third example of the system, optionally including one or both of the first and second examples, the triangular gusset is welded to both the vertical support member and the horizontal extending member. In a fourth example of the system, optionally including one or more or each of the first through third examples, the front cross-channel and the rear cross-channel are each releasably secured to sides of the horizontal extending members such that the front cross-channel and the rear cross-channel are inset within a length of the horizontal extending members. In a fifth example of the system, optionally including one or more or each of the first through fourth examples, the system further includes: an additional T-arm bracket and an additional front cross-channel and an additional rear cross-channel configured to be releasably secured to the additional T-arm bracket and to one of the plurality of T-arm brackets such that a modular expansion of the cantilevered wall-mounted rack system is formed. In a sixth example of the system, optionally including one or more or each of the first through fifth examples, at least one of the front cross-channel and the rear cross-channel includes a C-channel configuration. In a seventh example of the system, optionally including one or more or each of the first through sixth examples, the at least one of the front cross-channel and the rear cross-channel includes a slotted portion such that a length of the at least one of the front cross-channel and the rear cross-channel is adjustable. In a eighth example of the system, optionally including one or more or each of the first through seventh examples, the system further includes: the shelf, wherein the shelf includes a waterfall wire deck having a grid pattern formed by intersecting wire elements and a waterfall edge configured to releasably couple to the front cross-channel and the rear cross-channel. In a ninth example of the system, optionally including one or more or each of the first through eighth examples, the anti-slide angle is between 0.5 degrees and 5 degrees. In a tenth example of the system, optionally including one or more or each of the first through ninth examples, the system further includes: at least one front support member configured to engage a floor surface, wherein the at least one front support member is positioned at a distal end of the horizontal extending member to provide additional load-bearing capacity. In a eleventh example of the system, optionally including one or more or each of the first through tenth examples, the vertical support member of each T-arm bracket extends both above and below the horizontal extending member, the vertical support member configured to be fastened to a wall stud at multiple mounting points distributed along a length of the vertical support member to distribute load forces across the wall stud.

The disclosure also provides support for a wall-mounted shelving assembly, including: at least two wall arm brackets, each wall arm bracket including a vertical portion having mounting holes for attachment to a wall stud and a cantilevered arm portion extending horizontally from the vertical portion, a front horizontal support member extending between the at least two wall arm brackets and attached to the cantilevered arm portions at a first mounting position, and a rear horizontal support member extending between the at least two wall arm brackets and attached to the cantilevered arm portions at a second mounting position, wherein the first mounting position is vertically offset from the second mounting position such that the front horizontal support member is positioned higher than the rear horizontal support member, wherein, the front horizontal support member and the rear horizontal support member are configured to receive and support a decking surface such that the decking surface is tilted toward a wall at an anti-slide angle created by a difference between the first mounting position and the second mounting position. In a first example of the system, each wall arm bracket further includes a gusset member connecting the vertical portion to the cantilevered arm portion, the gusset member providing structural reinforcement for load distribution. In a second example of the system, optionally including the first example, the gusset member includes a triangular configuration and is welded to both the vertical portion and the cantilevered arm portion. In a third example of the system, optionally including one or both of the first and second examples, the front horizontal support member and the rear horizontal support member are attached to sides of the cantilevered arm portions such that the front horizontal support member and the rear horizontal support member are positioned inset within a length of the cantilevered arm portions. In a fourth example of the system, optionally including one or more or each of the first through third examples, the wall-mounted shelving assembly is configured for modular expansion by releasably securing an additional wall arm bracket and additional front and rear horizontal support members to an existing wall arm bracket of the at least two wall arm brackets. In a fifth example of the system, optionally including one or more or each of the first through fourth examples, at least one of the front horizontal support member and the rear horizontal support member includes a C-channel having a slotted portion configured to permit adjustment of a distance between the at least two wall arm brackets to accommodate different wall stud spacing configurations. In a sixth example of the system, optionally including one or more or each of the first through fifth examples, the system further includes: at least one front support member configured to engage a floor surface, wherein the at least one front support member is positioned at a distal end of the cantilevered arm position to provide additional load-bearing capacity.

The disclosure also provides support for a method of assembling a wall-mounted rack system, including: mounting a plurality of wall arm brackets to wall studs, each wall arm bracket having a vertical support portion and a horizontal extending portion, attaching a front cross-channel to the horizontal extending portions of the plurality of wall arm brackets at a first vertical position, and attaching a rear cross-channel to the horizontal extending portions of the plurality of wall arm brackets at a second vertical position that is lower than the first vertical position, wherein, the front cross-channel and the rear cross-channel are configured to receive and support a shelf such that the shelf is tilted toward the wall at an anti-slide angle created by a difference between the first vertical position and the second vertical position.

A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made. For example, advantageous results may be achieved if the steps of the disclosed techniques were performed in a different sequence, or if components of the disclosed systems were combined in a different manner, or if the components were supplemented with other components. Accordingly, other implementations are contemplated within the scope of the following claims.