FLOORING APPARATUS WITH EASILY REPLACEABLE TILES

Description

PRIORITY CLAIM

This application claims the benefit of priority from U.S. Provisional Patent Application No. 63/735,280 , filed Dec. 17, 2024, the contents of which are incorporated herein by reference.

FIELD OF THE INVENTION

The present disclosure relates to flooring systems, and more particularly, to a flooring apparatus comprising a plurality of easily replaceable tiles with an attachment mechanism that allows for rapid cleaning, maintenance, and replacement. This apparatus is particularly useful in environments requiring frequent floor cleaning and tile replacement, such as healthcare facilities, laboratories, commercial kitchens, and industrial settings.

BACKGROUND OF THE INVENTION

Background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the present invention, or that any publication specifically or implicitly referenced is prior art.

Traditional flooring systems, particularly those involving tiles, often come with significant challenges when it comes to maintenance, repair, and replacement. These systems are typically designed to be installed with adhesive bonding or interlocking mechanisms, which are effective in securing tiles in place. However, when damage occurs or cleaning becomes necessary, these conventional systems can be cumbersome and inefficient.

One of the most notable drawbacks of conventional flooring solutions is the downtime required for tile replacement or cleaning. When tiles become damaged or need cleaning in high-traffic environments, such as hospitals, commercial kitchens, or food processing plants, the process of removing, replacing, or cleaning them can take considerable time.

Currently, many healthcare facilities use permanent flooring tiles that are difficult to remove, which are regularly cleaned with harsh, corrosive chemicals. These chemicals can be harmful to workers'health and can gradually damage the tiles over time. Additionally, these tiles need to be cleaned to remove blood and other biological contaminants, making the cleaning process more intensive. As a result, permanent flooring often requires replacement every 3-4 years, depending on the environment. The replacement process is disruptive, as it typically requires closing the facility for extended periods. This creates a need for a flooring system that can be cleaned remotely, protecting worker safety, and can be easily replaced without causing significant downtime or expensive repairs.

In facilities where operations cannot afford prolonged periods of inaccessibility or where sanitation is a critical concern, extended downtime can have a significant negative impact on productivity and overall operations. Additionally, many traditional flooring systems demand specialized labor or equipment to manage these replacements or repairs. For instance, removing tiles that are adhered with strong adhesives often requires skilled workers and specialized tools, further driving up costs and complexity. Once tiles are removed, they may need to be disposed of or reinstalled with new adhesives, making the whole process cumbersome and expensive. This complexity leads to increased labor costs, and frequent maintenance may disrupt daily operations.

The wear-and-tear that comes from regular exposure to foot traffic, cleaning chemicals, moisture, and environmental conditions exacerbates these issues. Tiles in areas exposed to high levels of cleaning agents or that experience heavy use can become damaged more easily. Cracked, chipped, or stained tiles not only compromise the aesthetics of the space but also pose health risks in environments where cleanliness is paramount. Over time, this ongoing wear and the need for replacement result in rising operational costs, as well as potential safety hazards for both workers and visitors.

Given the aforesaid challenges, there is an increasing demand for more efficient and cost-effective flooring systems. A modern solution would ideally enable quick, hassle-free replacement of individual tiles. Instead of relying on adhesives or difficult-to-manage interlocking systems, a flooring system that allows for tiles to be easily detached and replaced without causing extended downtime would provide significant operational efficiencies. Such a system should also be designed to withstand harsh environments, offering durability while allowing for regular maintenance without requiring specialized labor or tools.

A practical, innovative solution would reduce the need for frequent and costly repairs and ensure the flooring remains in top condition, thereby minimizing operational disruptions. In high-demand environments like hospitals, commercial kitchens, or manufacturing areas, this kind of system could significantly improve overall productivity, enhance safety, and reduce long-term maintenance costs.

SUMMARY OF THE INVENTION

The present disclosure relates to a flooring apparatus with easily replaceable tiles, to provide a simple and cost-effective solution for tile replacement and maintenance. The flooring apparatus allows for easy detachment and reattachment of individual tiles, without requiring extensive downtime or specialized tools.

In an aspect, the flooring apparatus is specifically designed for high-traffic environments that require frequent cleaning and quick tile replacement, such as hospitals, laboratories, and food processing facilities. The flooring apparatus includes a grid-like structure made from interlocking scaffolding members, which form the base framework for the entire flooring apparatus. These scaffolding members are interconnected through a series of protrusions and slots, allowing for a secure and stable assembly. The grid provides a supportive surface for the placement of base tiles, which sit within the cells formed by the scaffolding members. Each base tile has protrusions on its top surface, which are designed to fit into corresponding grooves on the underside of top tiles. This ensures that the top tiles are securely attached to the base tiles, preventing any movement or gaps.

According to an embodiment, the top tiles are the visible surfaces of the flooring apparatus and are subject to regular foot traffic, cleaning, and wear. They are designed to be easily replaceable, allowing for efficient maintenance and minimal downtime. A key feature of the system is the locking mechanism embedded in the underside of each top tile. The locking mechanism is designed to keep the top tile securely in place while allowing for easy removal when needed. The locking mechanism includes a magnetically movable locking bar that is held in place by a spring. When activated by an external handheld magnetic device, the locking bar is released, allowing the top tile to be detached from the corresponding base tile.

According to an embodiment, the handheld magnetic device emits a magnetic field that interacts with the locking mechanism, causing it to disengage and allowing the top tile to be removed with minimal effort. This innovative design significantly reduces the need for specialized labor or tools, streamlining the tile replacement process.

According to an embodiment, the flooring apparatus is durable, able to withstand harsh cleaning agents, high foot traffic, and environmental stress, making it ideal for demanding environments like healthcare facilities. Additionally, the ability to quickly remove and replace individual tiles helps maintain high sanitation standards, as tiles can be cleaned or replaced more frequently. By simplifying installation, maintenance, and cleaning, the flooring apparatus reduces downtime, lowers maintenance costs, and ensures efficient operation in high-demand settings.

According to some embodiments, a flooring apparatus includes a plurality of scaffolding members that form a flooring grid with a plurality of cells. In some embodiments, the floor apparatus includes a plurality of base tiles, a plurality of top tiles disposed over the plurality of base tiles, and a plurality of locking mechanisms. In some embodiments, each base tile is disposed in one of the plurality of cells. In some embodiments, each base tile has a receiving area, a top surface, and a plurality of protrusions on the top surface extending vertically upward. In some embodiments, each top tile is configured to be attached to a base tile of the plurality of base tiles. In some embodiments, each top tile has an underside and a plurality of grooves formed on the underside. In some embodiments, the plurality of grooves are shaped to receive the plurality of protrusions on the top surface of the base tile. In some embodiments, each locking mechanism is disposed at the underside of a top tile of the plurality of top tiles and is configured to secure the top tile to the base tile. In some embodiments, the receiving area of the base tile is configured to hold the locking mechanism. In some embodiments, each locking mechanism is configured to be disengaged for removal of the top tile from the base tile.

In some embodiments, the flooring apparatus also includes a subfloor member placed over a ground surface and forming a frame. In some embodiments, the flooring grid is positioned over the subfloor member. In some embodiments, each scaffolding member includes one or more protrusions configured to interlock with a notch on an adjacent scaffolding member to detachably couple the plurality of scaffolding members. In some embodiments, edges of the plurality of scaffolding members within each cell provide support surfaces for the plurality of base tiles. In some embodiments, the plurality of base tiles and the plurality of top tiles are formed of a polymer material. In some embodiments, each locking mechanism is positioned at a center of one of the plurality of top tiles. In some embodiments, each locking mechanism includes a magnetically movable member. In some embodiments, magnetically actuating the magnetically movable member disengages the locking mechanism to facilitate removal of the top tile from the base tile.

According to some embodiments, a flooring apparatus includes a plurality of scaffolding members that form a flooring grid with a plurality of cells. In some embodiments, the flooring apparatus includes a plurality of base tiles and a plurality of top tiles disposed over the plurality of base tiles. In some embodiments, each base tile is disposed in one of the plurality of cells. In some embodiments, each top tile has a locking mechanism disposed at an underside of the top tile. In some embodiments, the locking mechanism is configured to secure the top tile to a base tile of the plurality of base tiles. In some embodiments, the locking mechanism is configured to be disengaged for removal of the top tile from the base tile.

In some embodiments, the flooring apparatus also includes a trim tile disposed at an outer perimeter of the floor apparatus. In some embodiments, the trim tile includes markings disposed on a top surface of the trim tile. In some embodiments, the trim tile includes a locking mechanism. In some embodiments, each of the plurality of top tiles is equipped with an identifier. In some embodiments, the locking mechanism of each top tile includes a magnetically movable member. In some embodiments, magnetically actuating the magnetically movable member disengages the locking mechanism to facilitate removal of the top tile from the base tile. In some embodiments, the locking mechanism of each top tile includes a resilient member configured to bias the magnetically movable member to remain in a predetermined position. In some embodiments, each of the plurality of base tiles includes a receiving area configured to hold the locking mechanism.

According to some embodiments, a flooring apparatus includes a base tile, a top tile disposed over the base tile, and a locking mechanism disposed at the underside of the top tile. In some embodiments, the base tile has a receiving area, a top surface, and a plurality of protrusions on the top surface extending vertically upward. In some embodiments, the top tile has an underside and a plurality of grooves formed on the underside. In some embodiments, the plurality of grooves are shaped to receive the plurality of protrusions on the top surface of the base tile. In some embodiments, the locking mechanism is configured to secure the top tile to the base tile. In some embodiments, the receiving area of the base tile is configured to hold the locking mechanism. In some embodiments, the locking mechanism is configured to be disengaged for removal of the top tile from the base tile.

In some embodiments, the top tile is coated with pigments configured to change color when exposed to fluid. In some embodiments, the top tile is coated with hydrochromic ink. In some embodiments, the locking mechanism includes a magnetically movable member, wherein magnetically actuating the magnetically movable member disengages the locking mechanism to facilitate removal of the top tile from the base tile. In some embodiments, the locking mechanism includes a resilient member configured to bias the magnetically movable member to remain in a predetermined position. In some embodiments, the top tile includes a cavity formed in the underside of the top tile. In some embodiments, the cavity is configured to accommodate the magnetically movable member.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings are included to provide a further understanding of the present disclosure, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure. The diagrams are for illustration only, which thus is not a limitation of the present disclosure.

In the figures, similar components and/or features may have the same reference label. Further, various components of the same type may be distinguished by following the reference label with a second label that distinguishes among the similar components. If only the first reference label is used in the specification, the description is applicable to any one of the similar components having the same first reference label irrespective of the second reference label.

Preferred and alternative examples of the present invention are described in detail below with reference to the following drawings.

FIGS. 1A to 1C illustrate an exemplary plan view and an exemplary perspective view of a flooring apparatus, respectively, in accordance with an embodiment of the present invention;

FIGS. 2A and 2B illustrate exemplary side views of the flooring apparatus, in accordance with an embodiment of the present invention;

FIGS. 3A to 3D illustrate various exemplary representations of a scaffolding member of the flooring apparatus, in accordance with an embodiment of the present invention;

FIGS. 4A and 4B show exemplary perspective view of base tiles and top tiles of the flooring apparatus, in accordance with an embodiment of the present invention;

FIG. 4C shows an exemplary perspective view of a trim tile configured with a base tile of the flooring apparatus, in accordance with an embodiment of the present invention;

FIGS. 5A and 5B illustrate exemplary representations of a locking mechanism configured to enable attachment and detachment of the top tile from the corresponding base tile, in accordance with an embodiment of the present invention; and

FIG. 5C shows an exemplary representation of the locking mechanism magnetically actuated by a handheld magnetic device to allow detachment of the top tile from the corresponding base tile, in accordance with an embodiment of the present invention.

DETAILED DESCRIPTION

The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure.

Conventional tile flooring systems are often cumbersome and inefficient due to the use of adhesives or interlocking mechanisms, which make tile replacement and cleaning time-consuming and complex. In high-traffic or critical environments like hospitals and commercial kitchens, downtime for maintenance can disrupt operations and increase costs, as these systems often require specialized labor and tools for repairs. Wear-and-tear from heavy use, cleaning chemicals, and environmental conditions can further damage tiles, compromising both safety and aesthetics. There is a growing need for a more efficient flooring solution that allows for easy, cost-effective tile replacement without extensive downtime or specialized tools, while offering durability in harsh environments.

The present disclosure relates to a flooring apparatus that includes a plurality of replaceable tiles attached to one another through a unique attachment mechanism. The attachment mechanism is designed to securely fasten each tile to a base layer, but also allows for easy removal and replacement of tiles without the need for specialized tools or adhesives. The flooring apparatus is particularly advantageous for environments requiring frequent cleaning and tile replacement, ensuring minimal disruption to normal operations.

FIGS. 1A and 1B illustrate an exemplary perspective view and an exemplary plan view of the flooring apparatus 100, respectively. FIG. 1C shows an exemplary exploded view of the flooring apparatus 100. FIGS. 2A and 2B illustrate exemplary side views of the flooring apparatus 100. The flooring apparatus (also referred to as “apparatus” herein) 100 facilitates the easy and convenient removal and attachment of tiles to a ground surface, especially those requiring frequent cleaning and rapid tile replacement, such as hospitals, laboratories, or food processing facilities. The apparatus 100 includes a subfloor member 102 that can be placed over a ground surface to form a frame, and a plurality of scaffolding members 104 configured with the subfloor member 102 and interconnected to one another to form a flooring grid, with each cell of the grid designed for the placement of a plurality of tiles. Each scaffolding member 104 may include one or more protrusions and one or more slots, such that adjacent scaffolding members 104 can be interconnected by engaging the protrusion of one scaffolding member 104 into the corresponding slot of an adjacent scaffolding member 104.

Referring now to FIGS. 3A to 3D, various exemplary perspective and plan views of the scaffolding members 104 are shown. The scaffolding members 104 are designed to mesh together seamlessly, forming a cohesive and stable framework for the flooring grid. The scaffolding members 104 may be arranged in a grid-like pattern and can be securely fastened to the subfloor member 102 placed over the ground surface to prevent movement or shifting over time. A first set of scaffolding members 104 may be placed over a boundary defined by the frame of the subfloor member 102 to form the outer perimeter of the flooring grid. Once the outer perimeter is formed, a second set of scaffolding members 104 can be positioned within the outer perimeter, extending in a longitudinal direction of the flooring grid to divide the grid into longitudinal segments. A third set of scaffolding members 104 may then be positioned within the outer perimeter, extending in a lateral direction of the grid, and configured with the second set of scaffolding members 104 such that each longitudinal segment is divided into multiple cells, within which individual tiles can be placed. Each scaffolding member 104 from the first, second, and third sets may be made of metal or an alloy and may include a bottom surface equipped with anti-slip material to prevent slippage. The flooring grid formed by interconnecting the scaffolding members 104 serves as the foundational structure for fitting or installing the tiles of the flooring apparatus 100. The grid is positioned directly over the subfloor member 102 to provide a stable and secure base that supports the tiles.

In an exemplary embodiment, each scaffolding member 104 may be designed with one or more notches and protrusions. These features enable the scaffolding members 104 to be securely connected to one another by interlocking the protrusions on one scaffolding member 104 with the corresponding notches on an adjacent scaffolding member 104. This interlocking mechanism allows the scaffolding members 104 to be easily and detachably coupled, facilitating the construction of a stable, grid-like pattern when multiple scaffolding members 104 are assembled. Additionally, or alternatively, the scaffolding members 104 may be designed to accommodate a snap-fit connection system. This system allows for effortless attachment of the scaffolding members 104, enabling them to quickly snap together to form the grid-like pattern. The snap-fit design enhances ease of assembly, reduces the need for additional fasteners, and ensures a secure connection between the members, improving both the structural integrity and efficiency of the assembly process.

In an exemplary embodiment, the scaffolding members 104 may include pre-drilled holes or slots that align when two scaffolding members 104 are brought together. A locking pin or bolt can then be inserted through these pre-drilled holes to secure the scaffolding members 104 in place. Since the pins and bolts can be removed and reused multiple times, this connection method allows the scaffolding members 104 to be securely attached in a modular manner, facilitating easy disassembly and reassembly when needed. This reusability makes the system particularly suitable for temporary or frequently reconfigured scaffolding setups, as it enables quick adjustments without compromising structural integrity. In another exemplary embodiment, the scaffolding members 104 may feature edges embedded with magnets. When adjacent scaffolding members 104 are brought close together, the magnetic force generated by the magnets pulls the members into alignment and holds them securely in place. This magnetic interconnection mechanism enables quick and tool-free assembly, making it ideal for applications where speed and convenience are important. In a further exemplary embodiment, the scaffolding members 104 may be designed with slotted tracks along their sides. Sliding clamps or brackets can be inserted into the slots, and then tightened to secure the scaffolding members 104 together. This sliding mechanism provides a high degree of adjustability in positioning and alignment, which is particularly useful when constructing grid-like patterns of varying shapes and sizes. The sliding clamps also allow for a more flexible configuration, enabling users to modify the structure with relative ease. In yet another embodiment, one or more scaffolding members 104 may be equipped with a wedge-shaped protrusion that fits into a corresponding groove or slot in an adjacent scaffolding member 104. The wedge can be driven into the groove with minimal force, creating a tight, secure fit. This mechanism enables quick and easy assembly, making it ideal for applications requiring fast setup and teardown. The wedge and groove fitment ensures that the scaffolding members 104 are securely locked into place, preventing disassembly under normal use. In another exemplary embodiment, the scaffolding members 104 may feature a rotary locking mechanism. One scaffolding member 104 may include a rotating collar or knob that, when twisted, engages a corresponding slot or recess in the adjacent scaffolding member 104. This rotation locks the two members together, creating a secure connection. The rotary locking mechanism can offer a very stable connection, especially when combined with additional features such as friction-based resistance or locking teeth. This design is advantageous when the structure requires frequent adjustments or fine-tuning, as the rotating action allows for quick changes. In yet another embodiment, the scaffolding members 104 may feature dovetail joints. One or more scaffolding members 104 may include a dovetail-shaped protrusion that fits precisely into a corresponding recess in the adjacent scaffolding member 104. Once connected, the dovetail joint prevents the scaffolding members 104 from pulling apart. This interlocking mechanism provides a robust and durable connection that is particularly effective in preventing lateral movement or separation under load. Dovetail joints are especially beneficial for high-load applications, where strength and stability are paramount.

The apparatus 100 includes a plurality of base tiles 106, which are designed to be placed in the cells formed by the flooring grid. The edges of the scaffolding members 104 within each cell provide support surfaces for the base tiles 106, ensuring that each base tile 106 is firmly positioned without slipping or shifting. The interlocking design of the scaffolding members 104 allows for ease of installation and flexibility in adjusting the layout of the flooring apparatus 100. The base tiles 106 are designed for easy attachment and removal from the flooring grid. Each base tile 106 may include a plurality of protrusions on its top surface, extending in vertically upward direction. The base tiles 106 may be formed of Polyethylene Vinyl Acetate (PVA), Rigid Polyvinyl Chloride (PVC), a Vinyl Composite material, wood, or other suitable polymer material.

The apparatus 100 also includes a plurality of top tiles 108, each adapted to be attached to an individual base tile 106 located in a cell of the flooring grid. The base tiles 106 provide the foundational layer of the flooring apparatus 100, offering a sturdy and durable surface upon which the top tiles 108 sit. Each of the top tiles 108 may have a top surface coated with an anti-slip material, allowing users to walk on it without slippage. The top tiles 108 may be formed of PVA, PVC, a Vinyl Composite material, wood or other suitable polymer material.

Referring to FIGS. 4A and 4B, the protrusions 402 on the top surface of each base tile 106 are precisely shaped to engage with a plurality of grooves 404 formed in the underside of the corresponding top tile 108. The grooves 404 on the underside of the top tile 108 are shaped to complement the corresponding protrusions 402 on the top surface of the base tile 106. The engagement of these protrusions 402 and grooves 404 ensures a tight, secure fit between the base tiles 106 and the top tiles 108, preventing any movement or gaps between them.

Referring to FIG. 4C, in an exemplary embodiment, a trim tile 110 is provided. The outer surface of trim tile 110 may include decorative or utilitarian markings and/or LED lights for the outer perimeter of the flooring apparatus 100. The trim tile 110 is designed to be easily replaceable while maintaining a secure and stable connection to the base tile 106. In an exemplary embodiment, the trim tile 110 may feature markings on their top surfaces, as depicted in FIG. 4C. These markings may be designed to be easily visible to individuals walking on the tiles and can serve various purposes, such as indicating specific directions, safety instructions, or other important information. These markings may also be decorative to serve aesthetic functions by including ornamentation, lighting, and other decorative features. The markings could be in the form of arrows, symbols, or text, ensuring clear communication for guiding foot traffic or providing essential instructions within the environment. This added feature enhances the functionality of the flooring apparatus 100, making it not only practical but also safer and more efficient for users in settings like hospitals, airports, or other high-traffic areas where directional guidance is necessary.

In an exemplary embodiment, the top tile 108 may be coated with special pigments designed to change color when exposed to fluids such as water, wastewater, bodily fluids, and other liquids. These pigments enable the top tile 108 to appear colorless or white when dry, but to reveal a specific color or image when exposed to moisture, effectively serving as waterproofing indicators. This feature can be particularly useful for cautionary signage, such as “Caution: Wet Floor”, as it provides immediate visual feedback when spills, leaks, or wet footprints (e.g., from snow or rain) are present on the surface of the top tile 108. In an exemplary embodiment, the coating may contain hydrochromic ink, a specialized ink that changes color or reveals hidden images upon contact with fluids. Typically, hydrochromic ink appears white or transparent when dry, but reveals a vibrant color or image when exposed to moisture. This change in appearance is triggered by the presence of water or other liquids, offering a clear and easily noticeable warning. Alternatively, in another exemplary embodiment, the coating may be composed of hydrochromic pigments that undergo a color change when exposed to fluids. These pigments are generally colorless or white when dry and only reveal a color once in contact with water or another liquid. This makes them ideal for applications where fluid exposure needs to be immediately noticeable, such as on flooring, walls, or cautionary signs. These innovative coatings can enhance safety and functionality, offering both a practical and visually distinctive solution for environments where wet conditions are common or pose a hazard. By incorporating these pigments into the top tile 108, it is possible to provide real-time, intuitive alerts to warn individuals of wet or slippery surfaces, potentially reducing the risk of slips and falls in public spaces, restrooms, kitchens, and other high-traffic areas.

The top tile 108 may be equipped with a locking mechanism 406, as clearly shown in FIGS. 4A and 4B, which is housed within the underside of the top tile 108. This locking mechanism 406 is designed to secure the top tile 108 to the base tile 106 while allowing for quick release when maintenance or replacement is required. The locking mechanism 406 ensures that the top tile 108 remains securely attached to the base tile 106 during normal use but can be easily disengaged when necessary for cleaning or replacement. The locking mechanism 406 may include a magnetically movable member, such as a locking bar 502 (see FIGS. 5A and 5B), and a resilient member 504 (see FIGS. 5A and 5B), such as a spring.

In an exemplary embodiment, although the base and top tiles 106, 108 are shown as squares in FIGS. 4A to 4C, the shape of the base and top tiles 106, 108 is not limited to the same in any manner whatsoever. The base and top tiles 106, 108 may have any shape, including irregular shapes, semi-circular shapes, rectangles, polygons, and the likes. In an exemplary embodiment, the scaffolding members 104 may be formed of at least one of aluminum or an alloy thereof, Polyethylene Vinyl Acetate (PVA), and Rigid Polyvinyl Chloride (PVC). In an exemplary embodiment, the base tiles 106 and top tiles 108 may be formed of Vinyl Composite Tile (VCT) with standard sizes of 12″×12″ (305 mm×305 mm) and 18″×18″ (457 mm×457 mm), with a thickness of ⅛″ (3.2 mm). In another exemplary embodiment, the base tiles 106 and top tiles 108 may be formed of Laminate Flooring planks with dimensions of 6″ (152.4 mm) in width and 36″ (914.4 mm) in length, and a thickness of 0.118 in (3 mm). In another exemplary embodiment, the base tiles 106 and top tiles 108 may be formed of Terrazzo Tiles with standard sizes of 12″×12″ (305 mm×305 mm), 16″×16″ (406 mm×406 mm), or 24″×24″ (610 mm×610 mm), with a thickness of ⅜″ (10 mm). In another exemplary embodiment, the base tiles 106 and top tiles 108 may be formed of Carpet Tiles with sizes of 12″×12″ (305 mm×305 mm) and 18″×18″ (457 mm×457 mm), with a thickness ranging from ⅛″ to ¼″ (3 mm to 6 mm). In another exemplary embodiment, the base tiles 106 and top tiles 108 may be formed of Engineered Wood Flooring planks that measure 6″ (152.4 mm) in width and 36″ (914.4 mm) in length, with a thickness of 0.118 in (3 mm).

In an exemplary embodiment, each base tile 106 may include a receiving area 408, as clearly shown in FIGS. 4A and 4B, specifically designed to accommodate the locking mechanism 406. This receiving area 408 is adapted to hold the locking mechanism 406 in place, preventing movement of the top tile 108 until it is intentionally released for removal or maintenance. In an exemplary embodiment, the receiving area 408 may be located at a center of the base tile 106 such that weight of the base tile 106 is equally distributed. Similarly, the locking mechanism 406 may be positioned at a center of the top tile 108 such that weight of the base tile 106 is equally distributed around the locking mechanism 406. In the case of an irregularly shaped tile (not shown), the locking mechanism may be placed in any location where weight is equally distributed around the locking mechanism, to allow for efficient removal using a magnetic device or want at the location.

FIGS. 5A and 5B illustrate exemplary sectional views of a locking mechanism 406 configured to enable attachment and detachment of the top tile 108 from the corresponding base tile 106. The locking mechanism 406 may include a locking bar 502 biased to remain in a predetermined position with the help of the resilient member 504. The locking bar 502 may be a magnetically movable member made of metal or an alloy. The locking mechanism 406 may be attached to the receiving area 408 of the base tile 106 through fastening, riveting, or other joining techniques. Each top tile 108 may include a cavity formed in its underside, so when the top tile 108 is placed over the base tile 106 and pushed toward it, the locking bar 502 of the mechanism is accommodated within the cavity, preventing the disengagement of the top tile 108 from the base tile 106.

Referring now to FIG. 5C, to remove or detach the top tile 108, the locking bar 502 can be magnetically actuated using a handheld magnetic device 506, which moves the bar out of the cavity, allowing the top tile 108 to be easily removed or replaced. After removal of one or more top tiles 108, said top tiles 108 can be cleaned at a remote location, or immediately replaced with new tiles to ensure efficient operation of the flooring apparatus 100 with minimal downtime. In an exemplary embodiment, the resilient member 504 is tensioned to hold the locking mechanism 406 in place, preventing the top tile 108 from accidentally detaching. The locking mechanism 406 uses magnetic actuation to facilitate the locking and unlocking process. When an external magnetic force (e.g., from the handheld magnetic device 506) is applied, the locking bar 502 is triggered to move, causing the resilient member 504 to lift and release the lock, allowing the top tile 108 to be removed. When activated, the resilient member 504 is compressed, and upon being triggered, it expands to release the top tile 108 from the base tile 106. This provides a simple, reliable method of disengaging the top tiles 108 without requiring manual effort or without the use of tools that would damage or destroy the tiles 106, 108 or the subfloor member 102. This same locking mechanism may also be included in the trim tile 110, as depicted in FIG. 4C.

The handheld magnetic device 506 serves as an external tool to activate the locking mechanism 406, enabling the quick removal of the top tile 108 without manual effort. This device provides a non-invasive and efficient method for disengaging the top tiles 108 for cleaning or replacement. The handheld magnetic device 506 emits an electromagnetic field that interacts with the magnetically movable locking bar 502 inside the top tile's locking mechanism 406. The device may be powered by either a battery or an electrical supply and can be directed to specific tiles for removal. The magnetically movable locking bar 502 may be made up of a ferromagnetic material such that magnetic actuation of the magnetically movable locking bar 502, by the handheld magnetic device 506, results in movement of the magnetically movable locking bar 502.

In an exemplary embodiment, the handheld magnetic device 506 may be connected to a conventional alternating current (AC) power supply or may be powered by a standalone battery pack to selectively generate a magnetic field when activated by the user, facilitating the attachment or detachment of the top tile 108 from the corresponding base tile 106. The handheld magnetic device 506 offers significant health and safety benefits for users/workers by allowing them to perform tasks from a standing position, thereby minimizing physical strain. By enabling the user to operate the device remotely, away from the surface of the top tile 108, they can avoid direct exposure to potentially toxic or harmful substances that may be present on the tile, such as chemicals, contaminants, or biohazards. This feature not only helps protect the user from harmful exposure but also reduces the risk of accidents related to handling hazardous materials. Additionally, the handheld magnetic device 506 may be designed with an extendable functionality, allowing the user to remove the top tiles 108 without needing to bend over, reducing the risk of musculoskeletal injuries commonly associated with repetitive bending and lifting. Instead of bending at the back, which can cause strain or injury over time, the user can maintain proper posture by bending at the knees, further enhancing ergonomic safety. This combination of ergonomic design and safety features ensures that users can perform their tasks more efficiently while minimizing the physical toll on their bodies, ultimately contributing to a healthier and safer working environment.

When the handheld magnetic device 506 is positioned near the top tile 108, it generates a magnetic field that causes the locking bar 502 to shift, allowing the resilient member 504 to release the top tile 108 from the base tile 106. The handheld device can be used to lift or remove the top tile 108 with minimal effort, making it ideal for environments where speed and hygiene are priorities.

In an exemplary embodiment, the handheld magnetic device 506 may feature an adjustable magnetic force to offer greater flexibility and control when activating or disengaging the locking mechanism 406. The magnetic force can be adjusted by either varying the amount of ferromagnetic material within the locking mechanism 406, by modifying the size of the magnet within the handheld magnetic device 506, or by employing the use of an electromagnet with adjustable force. The ferromagnetic material in the locking bar 502 can be configured in such a way that its volume or distribution can be adjusted. By increasing or decreasing the quantity of ferromagnetic material in the locking bar 502, the magnetic strength required from the handheld magnetic device 506 can be modified. A larger quantity or more concentrated placement of ferromagnetic material increases the magnetic attraction, providing stronger engagement with the locking mechanism 406, while reducing the amount of ferromagnetic material weakens the magnetic force, allowing for a lighter hold or easier disengagement using the handheld magnetic device 506. This level of customization allows the user to fine-tune the magnetic force needed to remove the top tile 108 based on the specific application, ensuring precise and controlled operation. Alternatively, the magnetic force can be adjusted by selectively varying the size of the magnet within the handheld magnetic device 506. A larger magnet will generate a stronger magnetic field, increasing the force required to release the top tile 108, while a smaller magnet will produce a weaker magnetic field, facilitating easier disengagement of the top tile 108. This adjustability can be particularly useful in situations where different top tiles 108 have varying degrees of attachment strength, such as when the top tiles 108 are exposed to environmental factors that may alter the locking mechanism's performance over time. The ability to adjust the magnetic power also contributes to the flexibility and efficiency of the handheld magnetic device 506, allowing it to be tailored to different environments, types of tiles, or user preferences. For example, in areas where the top tiles 108 may be tightly adhered or subject to heavy usage, a stronger magnetic force may be beneficial to ensure secure attachment. Conversely, for more delicate applications, a weaker magnetic force could minimize the risk of damage or provide easier tile removal. This adjustability ensures that the handheld magnetic device 506 can accommodate a wide range of tasks while maintaining optimal performance and user comfort.

Thus, the apparatus 100 is designed to make replacement and cleaning of the top tiles 108 as quick and easy as possible. The interlocking tiles can be removed and replaced with minimal disruption to ongoing activities. The locking mechanism 406 and handheld magnetic device 506 ensure that the top tiles 108 can be detached without the need for specialized labor or tools, reducing maintenance time and costs. The materials used for the base and top tiles 106 and 108 are engineered to withstand harsh cleaning agents, foot traffic, and environmental conditions, making them ideal for high-demand environments like healthcare facilities. Additionally, the ability to easily remove and clean individual tiles helps maintain high sanitation standards, as tiles can be replaced or cleaned more frequently.

One of the key advantages of the flooring apparatus 100 is the ease of tile removal and cleaning, which can be done at a remote location such that the tiles 108 and 110 can be replaced with new ones on-site. This provides a significant benefit in terms of maintenance efficiency, as the tiles 108 and 110 can be regularly cleaned and replaced on a set schedule, ensuring that the flooring remains in optimal condition over time. The flexibility to clean and replace tiles 108 and 110 without disrupting the entire flooring apparatus 100 is particularly valuable in high-traffic areas or environments prone to contamination, such as hospitals, factories, or commercial spaces. The process of tile replacement and cleaning can be performed by individuals with minimal training or specialized skills, eliminating the need for expert labor in construction or tile installation. This reduces labor costs and makes the flooring system more accessible for a wider range of users. In practice, the tiles 108 and/or 110 can be removed, cleaned, and replaced on an annual basis or according to a predetermined schedule, based on the needs of the environment. This makes the flooring apparatus 100 more cost-effective and low-maintenance, which is a crucial advantage for businesses and property owners looking for convenient, long-term solutions. Additionally, the flooring apparatus 100 is designed with uniformly sized tiles which can be used at multiple locations, allowing for flexibility in how the tiles are managed. This means that the same set of tiles can be rotated and reused across different spaces, making it easier to implement a tile rotation program. As a result, providers can offer cleaning and replacement services as part of a service contract, where tiles are collected, cleaned, and replaced on a regular schedule. This can be further enhanced by offering the flooring apparatus 100 as a rental or leasing option, which reduces upfront installation costs for businesses and property owners while generating revenue for the provider. By offering the flooring apparatus 100 as a service, it can be integrated over a basic subfloor, such as concrete, which lowers the overall installation costs, especially in new construction or renovation projects. This approach helps to reduce both capital expenditures and maintenance costs, while still ensuring that the flooring remains functional, clean, and in good condition. The providers can generate continuous revenue from the leasing, cleaning, and replacement of the tiles, making it a viable, sustainable business model. The ability to rent or lease the flooring apparatus 100 also provides flexibility to businesses, reducing their long-term flooring investment and allowing for easier upgrades or changes when needed. Thus, the flooring apparatus 100 offers a highly adaptable, cost-efficient solution that can be provided as a service to buildings, creating value for both property owners and service providers.

In an exemplary embodiment, each tile 108 and 110 of the flooring apparatus 100 may be equipped with a unique identifying tag or other suitable identifier, such as a Radio Frequency Identification (RFID) tag, a Quick Response (QR) code, a barcode, or other identifier, including ink readable only by specialized cameras (such that it can remain hidden from normal viewing) or through durable means such as etching a serial number on the tile. The identifier can be integrated into the tiles and configured to interact seamlessly with a software application designed to track, manage, and maintain the tiles over time. The inclusion of such an identifier provides a powerful tool for asset management, enabling real-time tracking and monitoring of each tile 110 and 108 throughout its lifecycle. The information stored on or linked to each tag can be accessed through the software application, allowing users to track key data related to the tile's condition and history. This can include basic attributes such as the tile's shape, size, and thickness, as well as more detailed data points such as the time between removal and replacement. The software application may be configured to automatically record these timestamps, helping to maintain an accurate maintenance schedule, and ensure that the tiles 108 and 110 are replaced or cleaned according to a pre-determined timeline and location. Additionally, this tracking feature helps optimize the longevity and performance of the tiles, 108 and 110, ensuring they are replaced or serviced before they deteriorate beyond a functional threshold. The software application may also be configured to record structural integrity information, such as the materials used in the tiles the surface treatment applied (if any), and the expected durability of the tiles based on its usage environment. For instance, top tiles 108 installed in high-traffic areas or exposed to harsh conditions may need to be replaced more frequently. By tracking this type of information, the software application can generate detailed reports on each tile's service history, ensuring that the tiles 108 and 110 are used in appropriate locations and are replaced at the optimal time. Furthermore, the use of these identifying tags can offer additional benefits for asset management and service logistics. For example, if the tiles 108 and 110 are rotated between locations or sent for cleaning, the software application can facilitate tracking the current location of each tile 108 and/or 110 and their maintenance status. This reduces the likelihood of the tiles 108 and 110 being misplaced or overlooked during routine cleaning and replacement. The software application may be configured to send automatic reminders or alerts to a maintenance staff when specific tiles 110 and 108 are due for cleaning or replacement based on the data recorded in the software application. By integrating RFID tags or other identifiers into the flooring apparatus 100, the provider and user gain access to valuable data analytics that can improve operational efficiency, enhance maintenance scheduling, and ultimately extend the lifecycle of the flooring apparatus 100. Additionally, the software application allows for more streamlined inventory management, as it can track the number of tiles 108 and 110 in service, the age of tiles 108 and 110, and their usage patterns, helping to optimize the cleaning and replacement processes. This data-driven approach not only ensures that the flooring apparatus 100 remains in top condition but also enables the provider to offer data-driven services, such as predictive maintenance and customized tile management programs, based on the usage and condition of individual tiles 108 and 110.

Additionally, by reducing the need for specialized tools and labor for tile installation and replacement, the apparatus 100 lowers overall maintenance costs. It also minimizes disruption to daily operations, which is crucial in high-traffic facilities like hospitals. Overall, the innovative flooring apparatus 100 addresses the need for efficient, cost-effective, and sanitary flooring solutions in environments where frequent tile replacement and maintenance are required. By combining a modular interlocking design with an advanced locking mechanism 406 that can be easily operated with a magnetic device 506, the flooring apparatus 100 offers both operational efficiency and ease of use.

While the foregoing describes various embodiments of the invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof. The invention is not limited to the described embodiments, versions or examples, which are included to enable a person having ordinary skill in the art to make and use the invention when combined with information and knowledge available to the person having ordinary skill in the art.

While the preferred embodiment of the invention has been illustrated and described, as noted above, many changes can be made without departing from the spirit and scope of the invention. Accordingly, the scope of the invention is not limited by the disclosure of the preferred embodiment. Instead, the invention should be determined entirely by reference to the claims that follow.