Patent application title:

Steam generation device

Publication number:

US20260168666A1

Publication date:
Application number:

19/418,975

Filed date:

2025-12-13

Smart Summary: A steam generation device is designed to produce steam efficiently. It has a main body that contains two heating components: one for storing energy and another for vaporizing water. The first heating component has a temperature controller and a water injection port to fill it with water. Inside the second heating component, there is a spiral heating pipe that helps turn the water into steam. A special channel connects the two heating zones, allowing for smooth operation and steam output. 🚀 TL;DR

Abstract:

The utility model belongs to the technical field of steam products and specifically relates to a steam generation device. The device comprises a main body. A first heating component and a second heating component are respectively disposed inside the main body. An energy storage heating zone is disposed inside the first heating component. A first temperature controller is installed inside the first heating component. A water injection port in communication with the energy storage heating zone is provided on the first heating component. A vaporization heating zone is disposed inside the second heating component. A spiral heating pipe is disposed inside the vaporization heating zone. A steam outlet of the second heating component is connected to a steam outlet head in communication with the vaporization heating zone. A gas-liquid channel is arranged to be in communication between the energy storage heating zone and the vaporization heating zone.

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Classification:

F22B35/06 »  CPC main

Control systems for steam boilers for steam boilers of forced-flow type

F22B1/28 »  CPC further

Methods of steam generation characterised by form of heating method in boilers heated electrically

F22B21/26 »  CPC further

Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically built-up from water tubes of form other than straight or substantially straight bent helically, i.e. coiled

F22B21/30 »  CPC further

Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically built-up from water tubes of form other than straight or substantially straight bent in U-loop form

Description

CROSS-REFERENCE

This application claims the benefit of priority from China Patent Application No. CN 202423091873.6 filed on December 13 2024, the contents of which are hereby incorporated by reference in their entirety.

TECHNICAL FIELD

The present application relates to the technical field of steam products, and particularly, to a steam generation device.

BACKGROUND TECHNOLOGY

A steam generator generally has functions such as high-temperature sterilization and oil stain removal. By utilizing high pressure to generate steam, it achieves both cleaning and sterilization, effortlessly tackling stubborn dirt. Steam can be used for cleaning kitchen stovetops, range hood grease, and stains. Due to its effective cleaning and sterilizing properties, steam is widely used in daily life. For instance, steam cleaning equipment can be used to clean various surfaces and areas within the home environment. However, steam generators in existing steam-based products typically employ direct-current heating elements, such as thick-film and traditional heating tube types. These steam generators suffer from issues like bulky size and prolonged steam preheating time.

SUMMARY OF THE UTILITY MODEL

An object of the utility model is to provide a steam generation device, which solves the problem of a long heating time by designing two heating zones.

The object of the utility model is achieved as follows: A steam generation device, comprising a main body, wherein a heating device is disposed inside the main body, an energy storage heating zone and a vaporization heating zone are respectively disposed inside the heating device, a water injection port is provided on the energy storage heating zone, a first temperature controller is installed inside the energy storage heating zone and a second electric heating tube is provided at a bottom portion of the energy storage heating zone, a first electric heating tube and a water pipe are disposed inside the vaporization heating zone, a steam outlet of the vaporization heating zone is connected to a steam outlet head in communication with an outer shell, and a gas-liquid channel is arranged to be in communication between the energy storage heating zone and the vaporization heating zone.

Preferably, the heating device comprises a first heater and a second heater.

Preferably, the second heater is partially disposed in an inner cavity of the first heater and is integrally cast with the first heater.

Preferably, a battery and a circuit board electrically connected thereto are further respectively disposed inside the main body.

Preferably, the steam generation device further comprises a charging base.

Preferably, a second temperature controller is installed inside the second heater.

Preferably, the second temperature controller is connected to a second switch.

Preferably, a pressure relief valve and a check valve are respectively installed on an upper end face of the first heater.

Preferably, the first temperature controller is connected to a first switch.

Preferably, the steam generation device further comprises a power connector.

Preferably, a water pump is disposed on the gas-liquid channel, a water inlet of the water pump is arranged to be in communication with the energy storage heating zone through the gas-liquid channel, and a water outlet of the water pump is arranged to be in communication with the vaporization heating zone through the gas-liquid channel.

Preferably, a solenoid valve or a mechanical component is disposed on the gas-liquid channel for controlling opening and closing of the gas-liquid channel.

The prominent and beneficial technical effects of the utility model compared with the prior art are:

This utility model employs a design featuring an energy storage heating zone to first perform preliminary heating of water within the injection heater. Subsequently, after undergoing secondary heating through the vaporization heating zone within the second heater, steam is generated. This process reduces heating time, rapidly produces steam, saves time, and is convenient to use with a short heating duration.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a circuit schematic diagram of Embodiment 1 of the present application.

FIG. 2 is a circuit schematic diagram of Embodiment 2 of the present application.

FIG. 3 is a circuit schematic diagram of Embodiment 3 of the present application.

FIG. 4 is a circuit schematic diagram of Embodiment 4 of the present application.

FIG. 5 is a circuit schematic diagram of Embodiment 5 of the present application.

FIG. 6 is a structural schematic diagram of the steam generation device.

FIG. 7 is an internal structural schematic diagram of Embodiment 1 of the present application.

FIG. 8 is an internal structural schematic diagram of Embodiment 2 of the present application.

FIG. 9 is an internal structural schematic diagram of Embodiment 3 of the present application.

FIG. 10 is an internal structural schematic diagram of Embodiment 4 of the present application.

FIG. 11 is an internal structural schematic diagram of Embodiment 5 of the present application.

FIG. 12 is a structural schematic diagram of an integrated boiler.

Reference numerals in the accompanying drawings are indicated as below:

    • 1—main body; 2—first heater; 3—second heater; 4—energy storage heating zone; 5—first temperature controller; 6—water injection port; 7—vaporization heating zone; 8—first electric heating tube; 9—steam outlet head; 10—gas-liquid channel; 11—battery; 12—circuit board; 13—charging base; 14—second temperature controller;
    • 15—second switch; 16—pressure relief valve; 17—check valve; 18—first switch; 19—power connector; 20—water pump; 21—solenoid valve; 22—steam outlet; 23—water pipe; 24—second electric heating tube.

SPECIFIC EMBODIMENTS

The specific embodiments of the utility model are further described in detail below with reference to the accompanying drawings.

Embodiment 1

Referring to FIG. 1 and FIG. 7, a steam generation device includes a main body 1. A first heater 2 and a second heater 3 are respectively disposed inside the main body 1. An energy storage heating zone 4 is disposed inside the first heater 2. A first temperature controller 5 is installed inside the first heater 2. A water injection port 6 in communication with the energy storage heating zone 4 is provided on the first heater 2. A vaporization heating zone 7 is disposed inside the second heater 3. A first electric heating tube 8 and a water pipe 23 are disposed inside the vaporization heating zone 7. A steam outlet 22 of the second heater 3 is connected to a steam outlet head 9 in communication with the vaporization heating zone 7. A gas-liquid channel 10 is arranged to be in communication between the energy storage heating zone 4 and the vaporization heating zone 7.

This utility model employs a design featuring the energy storage heating zone 4 to first perform preliminary heating of water within the injection heater 2. Subsequently, after undergoing secondary heating through the vaporization heating zone 7 within the second heater 3, steam is generated. This process reduces heating time, rapidly produces steam, saves time, and is convenient to use with a short heating duration.

A battery 11 and a circuit board 12 electrically connected thereto are further respectively disposed inside the main body 1. The battery 11 provides the working power required for the circuit board 12. The circuit board 12 converts the battery power into a suitable voltage to supply various components or detect voltage, controls the operating frequency of the water pump, automatically adjusts the power of the vaporization heating zone according to the voltage, and controls its switching. Through the design of the battery, compared with steam generation devices in the prior art that require a power cord for use, the product of this technical solution can be used directly by hand after charging, free from the spatial constraints of a power cord. It is not limited by the space constraints of a power cord.

The steam generation device further includes a charging base 13. In practical use, the product can be placed on the charging base for charging and heating. When ready to use, it can be lifted and pulled out upwards for use.

A water pump 20 is disposed on the gas-liquid channel 10. A water inlet of the water pump 20 is arranged to be in communication with the energy storage heating zone 4 through the gas-liquid channel 10. A water outlet of the water pump 20 is arranged to be in communication with the vaporization heating zone 7 through the gas-liquid channel 10. In actual operation, the water pump draws the initially heated water flow from the energy storage heating zone 4 into the vaporization heating zone 7.

A pressure relief valve 16 and a check valve 17 are respectively installed on an upper end face of the first heater 2, maintaining balanced internal air pressure and effectively preventing excessive internal pressure or excessive negative pressure.

Referring to FIG. 12, the water pipe 23 can adopt a spiral design, achieving step-by-step heating of the water flow to a steam state and increasing the heating speed.

The water pipe 23 can also be designed as a grooved structure inside the vaporization heating zone sealed with a cover plate.

A second temperature controller 14 is installed inside the second heater 3 to control the temperature inside the second heater 3.

The temperature controller can be a thermostat or a temperature sensor.

Embodiment 2

Referring to FIG. 2 and FIG. 8, this embodiment is substantially identical to Embodiment 1, with the difference being that the first heater 2 and the second heater 3 employ an integrally cast design. Upon connecting to the charging base, the current divides into two paths. One path passes through a switch to enter a temperature controller, reaching the energy storage heating zone. The temperature controller starts working, causing preliminary heating of the water inside the energy storage heating zone. A pressure relief valve and a check valve are installed in the energy storage heating zone, maintaining balanced internal air pressure during operation. While operating, the energy storage heating zone also preheats the vaporization heating zone, keeping their temperatures consistent and pre-warming the vaporization heating zone in advance. Simultaneously, the other current path enters the circuit board, providing power for charging the battery. When the water in the energy storage heating zone is heated to a certain temperature, the temperature controller automatically cuts off the power, stopping the power supply to the energy storage heating zone. After disconnecting the power supply, the battery can supply power to the circuit board, and by controlling the water pump, the initially heated water inside the energy storage heating zone is drawn through the gas-liquid channel 10 to the vaporization heating zone. Furthermore, the battery supplies power to the vaporization heating zone for secondary heating. When the vaporization heating zone operates, it further increases the temperature of the energy storage heating zone, playing a role in catalyzing the energy storage heating zone. When the battery voltage is higher than a set value, the circuit board increases the operating frequency of the water pump, and vice versa. After the water flow enters the vaporization heating zone, it is heated step-by-step into a steam state through a stainless steel pipe arranged in a spiral manner or a grooved stepwise heating design, and then steam is produced through the steam outlet of the vaporization heating zone.

Embodiment 3

Referring to FIG. 3 and FIG. 9, this embodiment is substantially identical to Embodiment 2, with the difference being that other internal control components such as the water pump, the check valve, and the pressure relief valve are removed, making the structure more streamlined.

When the water flow inside the energy storage heating zone is heated to a critical value, steam is generated. Utilizing the principle of steam expansion and overflow, the steam flows upward through the gas-liquid channel 10 into the vaporization heating zone.

Embodiment 4

Referring to FIG. 4 and FIG. 10, this embodiment is substantially identical to Embodiment 3, with the difference being that the circuit board 12 and the battery are further removed, and a power connector 19, a second temperature controller 14, and a second switch 15 are added.

Power required for operation is provided by connecting the power connector 19. This embodiment has two adjustable working modes. The first working mode is as follows: the first switch 18 is first turned on to perform preliminary heating on the water inside the energy storage heating zone. When the water is heated to a critical value, steam is generated. The water vapor will then enter the vaporization heating zone through the gas-liquid channel 10. Subsequently, the second switch 15 is turned on, either simultaneously with or after the first switch 18, causing the vaporization heating zone to start operating synchronously. While the vaporization heating zone is operating, the energy storage heating zone is also working simultaneously. The temperatures of the energy storage heating zone and the vaporization heating zone influence each other, rising synchronously. Steam is then produced through the steam outlet of the vaporization heating zone.

The second working mode is as follows: the first switch 18 is turned on without turning on the second switch 15. The water inside the energy storage heating zone undergoes preliminary heating. When the heated water reaches a critical value, steam is generated. Utilizing the principle of steam expansion and overflow, the water vapor will enter the vaporization heating zone through the gas-liquid channel 10, and then steam is produced from the steam outlet of the vaporization heating zone.

Embodiment 5

Referring to FIG. 5 and FIG. 11, this embodiment is substantially identical to Embodiment 3, with the difference being that a solenoid valve 21 for controlling its opening and closing is disposed on the gas-liquid channel 10. The opening and closing of the gas-liquid channel 10 is controlled by manually operating the solenoid valve 21, or by a pressure switch in cooperation with the circuit board, or by a pressure switch controlling the solenoid valve, or by a mechanical component. The basic principles, main features, and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the aforementioned embodiments. What is described in the aforementioned embodiments and the specification only illustrates the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will also have various changes and improvements, all of which fall within the scope of the claimed utility model. The scope of protection claimed for the utility model is defined by the appended claims and their equivalents.

Claims

1. A steam generation device, comprising a main body (1), wherein a heating device is disposed inside the main body (1), an energy storage heating zone (4) and a vaporization heating zone (7) are respectively disposed inside the heating device, a water injection port (6) is provided on the energy storage heating zone (4), a first temperature controller (5) is installed inside the energy storage heating zone (4) and a second electric heating tube (24) is provided at a bottom portion of the energy storage heating zone (4), a first electric heating tube (8) and a water pipe (23) are disposed inside the vaporization heating zone (7), a steam outlet (22) of the vaporization heating zone (7) is connected to a steam outlet head (9) in communication with an outer shell, and a gas-liquid channel (10) is arranged to be in communication between the energy storage heating zone (4) and the vaporization heating zone (7).

2. The steam generation device according to claim 1, wherein the heating device comprises a first heater (2) and a second heater (3).

3. The steam generation device according to claim 2, wherein the second heater (3) is partially disposed in an inner cavity of the first heater (2) and is integrally cast with the first heater (2).

4. The steam generation device according to claim 1 or 2 or 3, wherein a battery (11) and a circuit board (12) electrically connected thereto are further respectively disposed inside the main body (1).

5. The steam generation device according to claim 4, further comprising a charging base (13).

6. The steam generation device according to claim 1, wherein a second temperature controller (14) is installed inside the second heater (3).

7. The steam generation device according to claim 6, wherein the second temperature controller (14) is connected to a second switch

(15) .

8. The steam generation device according to claim 1, wherein a pressure relief valve (16) and a check valve (17) are respectively installed on an upper end face of the first heater (2).

9. The steam generation device according to claim 1, wherein the first temperature controller (5) is connected to a first switch (18).

10. The steam generation device according to claim 1, further comprising a power connector (19).

11. The steam generation device according to claim 1, wherein a water pump (20) is disposed on the gas-liquid channel (10), a water inlet of the water pump (20) is arranged to be in communication with the energy storage heating zone (4) through the gas-liquid channel (10), and a water outlet of the water pump (20) is arranged to be in communication with the vaporization heating zone (7) through the gas-liquid channel (10).

12. The steam generation device according to claim 1, wherein a solenoid valve (21) or a mechanical component is disposed on the gas-liquid channel (10) for controlling opening and closing of the gas-liquid channel.