US20230288095A1
2023-09-14
17/930,305
2022-09-07
The present invention is to sustain and secure filters in position for better AC HVAC airflow. The present invention is a built-in polyurethane plastic frame with most to all sizes to fit AC HVAC units. The invention concept and idea use are mainly to maintain the filter's position from strong mass air flow that AC HVAC units prqduce. The known filters are breaking apart and are not sustainable to modern HVAC units. The known disposable ac filters which are made from cardboards, have common problems leading to ac units' malfunctions. Most common problems such as the cardboard filters coming apart; this causes dirt to the ac coil. The present invention shows Built #1 (22) put together with (24,26,28.30) to hold from coming apart, which is one part of the functions PLASTIC AC FILTER CASE WITH FILTER TO EXCHANGE provides.
The invention PLASTIC AC FILTER CASE WITH FILTER TO EXCHANGE provides Durability, Energy Saving, and Cost Effective for AC HVAC units. Durability because the cases use quality materials; the Casing/Housing is made of polyurethane plastic held together by rivets with a same size cage stapled to the polyurethane plastic frame casing in different dimensions and sizes.
Energy efficient because the casing provides a better fit for the filters, AC stays cooler at higher temperatures. The casing will not crumble like the cardboard pleated filters.
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F24F13/20 » CPC main
Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening Casings or covers
F24F13/28 » CPC further
Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening Arrangement or mounting of filters
There is a known AC filter pad used without frames and some have this ac filter that is made of cardboards which are disposable. But the common problems with the disposable pleated or cardboard air filters are leading to ac units' malfunctions. The Ac filter Pads are common air handlers used in ac systems without frames.
A plastic ac filter case is a new way of protecting AC units from failing.
This invention's advantage is durability, and the convenience to save from always buying disposable ac filters, instead exchange filter pads.
The present invention PLASTIC AC FILTER CASE WITH FILTER TO EXCHANGE generally relates to improving ac air flow to Air condition HVAC units; by keeping its position due to stability of the plastic frame. An air filter pad inserted inside A plastic ac case housing.
The present invention is an air filter pad inserted inside A plastic ac case housing to sustain and secure filters in position for better AC HVAC airflow. The present invention is a built-in plastic frame with most to all sizes to fit AC HVAC units. Size Examples (in inches): 20×20×1, 21×23×1, etc. . . . .
The use of the PLASTIC AC FILTER CASE WITH FILTER TO EXCHANGE is to save the case and to exchange the filter pad inside after getting dirty or worn out. The PLASTIC AC FILTER CASE WITH FILTER TO EXCHANGE will hold its position and be used as a secure storage body for the filter while AC HVAC operates. Further, according to the present invention, the uniqueness of this invention is that it's a filter case that holds and exchanges air filter pads, which will be cut to exact size to fit inside the plastic case that's a perfect fit to AC HVAC unit filter size. Because of the plastic frame structure, the PLASTIC AC FILTER CASE WITH FILTER TO EXCHANGE will stop dirt from getting to the HVAC system.
Made from fibers, polyester or hog hair cut to fit pads_includes but not limited to different colors, different smells, use abilities, different air and dirt ratings.
FIG. 1 is illustrating a front view drawing design of my homemade prototype.
FIG. 2 is illustrating Built #1 from a side view
FIG. 3 is illustrating Built #1 back view where the filter goes in(see photos)
FIG. 4 is illustrating Built #1 the filter pad or air handler that goes inside plastic case
FIG. 5 is illustrating Built #2 side view a 3D made of PLASTIC AC FILTER CASE WITH FILTER TO EXCHANGE
FIG. 6 is illustrating Built #2 top side view of the 3D of PLASTIC AC FILTER CASE WITH FILTER TO EXCHANGE with filter shown as joint to fit inside case.
FIG. 7 is illustrating Built #3 (without attached cage lid cover) side angle view from the top
FIG. 8 is illustrating Built #3 side angle view of the bottom (lift-up)
Built #1 (FIG. 1-4) is homemade ((22) polyurethane plastic frame) is size requested plastics is shape into a frame with equal sizes together by ((28) rivets) on 4 corners after frame is together a cut ((24) polyurethane plastic net/cage) is stapled inside to the ((22) plastic frame case housing) with eight ((30) staples) two on each side this makes the complete case (22). ((26) Filter) is cut to fit inside the ((22) plastic frame).(See pics attached)
Built #2 (FIG. 5-6) is a 3D printer made ((22) polyurethane plastic frame case) with an attached lid cage to open and close the filter inside.
Built #3 (FIG. 7) is a 3D printer made ((22) polyurethane plastic frame case housing) designed as one polyurethane plastic ac filter case housing which can hold filters inside when ((26) Filter) inserted from the bottom before using.
1. Plastic filter ac case comprising: Built #1
One AC filter pad (26)|Eight staples (30)|Four Rivets (28)|One polyurethane Plastic net cage (24)
Polyurethane Plastic Corner frames assembled with (28) (30)(24) equals (22) Popular AC HVAC unit sizes
2. Built #1 as claimed when assembled the plastic filter case claims to exchange filters using (26) and (22) in popular AC HVAC unit sizes. As for the homemade version (24,28,30) is necessary to completely satisfy (22) an ac filter case, this secures and is used with (26) inserted inside (22) to exchange as a whole.
3. Popular AC HVAC unit sizes in Built #2 ((22) plastic ac case/frame) made of polyurethane plastic with attached cage lid cover active function is to open and close from the top, this claim is to exchange filters to which ((22) plastic ac filter case will act as a housing case to exchange ((26) filter).
4. Built #3 ((22) polyurethane plastic ac filter case) designed as one whole built to hold ((26) AC filter) pad from getting out from the top of the plastic ac filter case; the filter pad is inserted from the bottom.
5. Plastic AC Filter case Built #3 claims the functionalities to exchange ((26) AC filter) pads with ((22) polyurethane plastic AC filter case housing) frame and design attributes built in popular dimension sizes for AC HVAC units.
6. ((26) AC filter) claims that this pad functions are subject to claims base on the air handler different smell, color, and output capabilities such as but not limit to disinfecting filters, all-purpose filters, and odor control filters.