CABLE REEL WITH COMPARTMENT HUB FEATURE

Description

CROSS REFERENCE TO RELATED APPLICATIONS

The present application claims the priority of U.S. Provisional Patent Application Ser. No. 63/724,477 filed Nov. 25, 2024, entitled “CABLE REEL FEATURES”, which is incorporated herein in its entirety.

BACKGROUND

Cable reels, also known as drums or spools, are cylindrical devices essential for the organized storage, transport, and dispensing of various types of electrical wires, fiber optic cables, and wire ropes. These reels are utilized across a wide range of industries, such as telecommunications, construction, entertainment and mining, to prevent tangling and ensure efficient deployment. Depending on the application and load requirements, they are constructed from diverse materials; for instance, heavy-duty steel reels are often used for industrial mining operations, while lighter plastic or plywood reels are common for commercial wiring or disposable applications. Advanced models may even include features such as spring-loaded retraction, motorized winding, or “live” connections that allow the cable to be used while still spooled.

A critical but often overlooked aspect of cable reel management involves the securement of cable ends and connectors during transit and storage. When the “tail” of a cable—specifically the end terminated with a heavy metal connector—is not properly anchored to the reel's flange, vibration during transport can cause it to come loose and act as a destructive flail. This unsecured connector can repeatedly strike the drum or the layers of spooled cable, potentially cracking the reel's flanges or compromising the cable's insulation through impact and abrasion. Furthermore, a loose connector poses a significant snagging hazard; it can easily catch on adjacent reels or handling equipment, leading to bent pins, severed connections, or even structural damage to the reel mechanism itself.

BRIEF DESCRIPTION OF THE DRAWING

FIG. 1 is a front elevation view of a cable reel assembly;

FIG. 2 is a side elevation view of the cable reel assembly;

FIG. 3 is a perspective view of the cable reel assembly;

FIG. 4 is an exploded view of the cable reel assembly;

FIG. 5 is a perspective view of a hub according to an embodiment; and

FIG. 6 is a perspective view of a hub according to an embodiment.

DETAILED DESCRIPTION

As discussed herein, a solution for component organization and protection within a cable reel 10 is provided.

As shown in FIGS. 1-6 , the cable reel 10 includes compartment walls 12 that extend from one end of the cable reel 10 interconnecting tube or hub 14 surrounding an interior space. These walls 12 form compartments 16 and/or guides 18 that separate various assembly components or stored items 19 within the tube or hub 14, preventing them from contacting each other and providing protection from damage.

The compartment walls 12 may be manufactured using various methods and materials. The walls 12 may be molded, formed, or extruded from plastic, metal, or other suitable materials. The compartment 16 may be formed as an integral part of the reel tube or hub 14, or it may be manufactured as a separate component that is subsequently installed within the reel assembly 10.

The compartment walls 12 serve multiple functions. They create pathways 20 for assembly, making it easier to organize and access different components 19 during the assembly process. Additionally, they provide separate compartments 16 for components 19 stored within the tube or hub 14, ensuring that delicate items, such as connectors, are protected from damage that could occur from contact with other stored items.

The cable reel 10 is not limited to any particular configuration of compartment walls 12. The walls 12 may vary in height, with some extending the full length of the hub 14 while others may be shortened as needed for specific applications. The number, size, and arrangement of compartments 16 can be customized based on the specific components 19 that need to be stored and the particular requirements of the cable reel 10 application.

As described herein, a cable reel assembly 10 for storing components 19, the cable reel assembly 10 includes:

• • a hub 14 surrounding an interior space 15; and
  • a plurality of compartment walls 12 extending from one end of the hub 14 into the interior space 15, the plurality of compartment walls 12 forming a plurality of separate compartments 16 within the interior space 15 for segregating stored components from one another and preventing contact between the stored components 19.

The figures and descriptions provided herein may have been simplified to illustrate aspects that are relevant for a clear understanding of the herein described devices, systems, and methods, while eliminating, for the purpose of clarity, other aspects that may be found in typical devices, systems, and methods. Those of ordinary skill may recognize that other elements and/or operations may be desirable and/or necessary to implement the devices, systems, and methods described herein. Because such elements and operations may be well known in the art, and because they do not facilitate a better understanding of the present disclosure, a discussion of such elements and operations is not provided herein. The present disclosure is deemed to inherently include all such elements, variations, and modifications to the described aspects that would be known to those of ordinary skill in the art, particularly in view of reading the present disclosure. Any headings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description or the claims.

The terminology used herein is for the purpose of describing particular example embodiments or implementations only and is not intended to be limiting. As used herein, the singular forms “a”, “an”, and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise.

The terms “comprises,” “comprising,” “includes,” “including,” “has,” “having,” and variations in form thereof are inclusive or variations in form thereof are intended to be inclusive in a manner similar to the term “comprises” as that term is interpreted when employed as a transitional word in a claim, and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof unless explicitly stated otherwise or the context clearly requires otherwise.

The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.

When an element or layer is referred to as being “on”, “engaged to”, “connected to” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to”, “directly connected to” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.

Although the terms first, second, third, etc., may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the exemplary embodiments and implementations.

Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this subject matter belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and relevant art and should not be interpreted in an idealized or overly formal sense unless expressly so defined herein. For brevity and/or clarity, well-known functions or constructions may not be described in detail herein.

The terms “for example” and “such as” mean “by way of example and not of limitation.” The subject matter described herein is provided by way of illustration for the purposes of teaching, suggesting, and describing, and not limiting or restricting. Combinations and alternatives to the illustrated embodiments and implementations are contemplated, described herein, and set forth in the claims.

The term “exemplary” is used herein to mean serving as an example, instance, or illustration. Any aspect or design described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other aspects or designs. Similarly, examples are provided herein solely for purposes of clarity and understanding and are not meant to limit the subject innovation or portion thereof in any manner.

For convenience of discussion herein, when there is more than one of a component, that component may be referred to herein either collectively or singularly by the singular reference numeral unless expressly stated otherwise or the context clearly indicates otherwise. For example, components N (plural) or component N (singular) may be used unless a specific component is intended. Also, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless expressly stated otherwise or the context indicates otherwise.

The terms “includes,” “has,” “having,” or “exhibits,” or variations in form thereof are intended to be inclusive in a manner similar to the term “comprises” as that term is interpreted when employed as a transitional word in a claim.

It will be understood that when a component is referred to as being “connected” or “coupled” to another component, it can be directly connected or coupled or coupled by one or more intervening components unless expressly stated otherwise or the context clearly indicates otherwise.

The term “and/or” includes any and all combinations of one or more of the associated listed items.

As used herein, phrases such as “between X and Y” and “between about X and Y” should be interpreted to include X and Y unless expressly stated otherwise or the context clearly indicates otherwise.

Terms such as “about”, “approximately”, “around”, and “substantially” are relative terms and indicate that, although two values may not be identical, their difference is such that the apparatus or method still provides the indicated or desired result, or that the operation of a device or method is not adversely affected to the point where it cannot perform its intended purpose. As an example, and not as a limitation, if a height of “approximately X inches” is recited, a lower or higher height is still “approximately X inches” if the desired function can still be performed or the desired result can still be achieved.

While terms such as vertical, horizontal, upper, lower, bottom, top, and the like may be used herein, it is to be understood that these terms are used for ease in referencing the drawing and, unless otherwise indicated or required by context, does not denote a required orientation.

The different advantages and benefits disclosed and/or provided by the implementation(s) disclosed herein may be used individually or in combination with one, some or possibly even all of the other benefits. Furthermore, not every implementation, nor every component of an implementation, is necessarily required to obtain, or necessarily required to provide, one or more of the advantages and benefits of the implementation.

Conditional language, such as, among others, “can”, “could”, “might”, or “may”, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments and implementations preferably or optionally include certain features, elements and/or steps, while some other embodiments and implementations optionally do not include those certain features, elements and/or steps. Thus, such conditional language indicates, in general, that those features, elements and/or steps are used in a permissive sense rather than a mandatory sense, and may not be required for every implementation or embodiment.

The subject matter described herein is provided by way of illustration only and should not be construed as limiting the nature and scope of the claims herein. While different embodiments and implementations have been provided above, it is not possible to describe every conceivable combination of components or methodologies for implementing the disclosed subject matter, and one of ordinary skill in the art may recognize that further combinations and permutations that are possible. Furthermore, the nature and scope of the claims is not necessarily limited to implementations that solve any or all disadvantages which may have been noted in any part of this disclosure. Various modifications and changes may be made to the subject matter described herein without departing from the spirit and scope of, the exemplary embodiments, implementations, and applications illustrated and described herein.

Although the subject matter presented herein has been described in language specific to components used therein, it is to be understood that the scope of the claims is not necessarily limited to the specific components or characteristics thereof described herein; rather, the specific components and characteristics thereof are disclosed as example forms of implementing the disclosed subject matter. Accordingly, the disclosed subject matter is intended to embrace all alterations, modifications, and variations, that fall within the scope and spirit of any claims included herein or that may be written.

The foregoing description and figures are intended only to convey to a person having ordinary skill in the art the fundamental aspects of the disclosed subject matter and are not intended to limit, and should not be construed as limiting, the scope of any present or future claims. Further, in the foregoing Detailed Description, various features may be grouped together in a single embodiment or implementation for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that a claimed embodiment, implementation, or application requires more features than are expressly recited in a present or future claim. Rather, present and future claims reflect patentable subject matter which may lie in less than all features of a single disclosed embodiment, implementation, or application.